THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS 345 E. 47th St„ New York, N.Y. 10017 97-GT-143
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Joseph V. Atria Fuel Science Department Pennsylvania State University University Park, PA
ABSTRACT temperature of the fuel, two types of deposits are found: thermal-oxidative and pyrolytic. Thermal-oxidative deposits This paper describes recent results of AF- result from fuel reactions with the dissolved oxygen in fuel sponsored research in the thermal stability of high (-70 ppm), and begin to occur at temperatures on the order temperature fuels. At temperatures of 550 'C (1000 'F) of 150 'C (300 'F). The thermal-oxidative stability of jet and above, both thermal -oxidative and pyrolytic deposition fuels has been the subject of much study [7]. Pyrolytic are important. A brief discussion of deposition deposits occur at higher temperatures (-500 'C or higher characteristics and mitigation measures is presented. depending upon residence time), and result from thermal cracking reactions in the fuel. In a given test (or fuel INTRODUCTION system), both types of deposits can occur. For example, the surface deposits in a test where flowing fuel is heated This paper discusses the thermal stability of high to -1200 'F (650 'C) in a stainless steel tube are shown in temperature hydrocarbon fuels for air-breathing vehicles. Figure 1. This type of behavior (non-monotonic deposition For this application, high temperature is defined as a vs temperature) is often observed in high temperature fuel temperature on the order of 550 'C (1000 'F) and above. thermal stability tests, although the explanation for this The fuels in these vehicles are driven to these behavior varies [7-12]. We believe the thermal-oxidative temperatures through their use as a coolant. Several deposition reaches a peak and then decreases because of aircraft and/or engine development programs require high complete consumption of the dissolved oxygen [12,15]. temperature fuels. In general, these applications fall into Note that thermal-oxidative deposition is essentially two major classes: eliminated by fuel deoxygenation. (1) More efficient or higher performance gas turbine At temperatures above approximately 480 'C (900 engines. Efficiency and performance gains are obtained by 'F) in flowing systems, the fuel begins to experience increasing the temperatures and pressures in the engine thermal cracking and other reactions of the base [1,2], resulting in higher heat loads rejected into the fuel. hydrocarbons. When these reactions are . deliberate (2) Hypersonic hydrocarbon-fueled vehicles, where the (because of the extension of the heat absorbing capability maximum speed of these vehicles is limited by the cooling of the fuel), the fuel is termed "endothermic" [4-6]. Whether (heat sink) capacity of the hydrocarbon fuel [3,4]. deliberate or not, thermal reactions of the bulk fuel often The thermal stability of the fuel is usually lead to deposition on surfaces. In non-isothermal tests, as characterized by the amount of deposits that a . given fuel illustrated in Figure 1, pyrolytic deposition is often forms at a given temperature in a given test device. correlated with the maximum fuel or wall temperature Translated to the vehicle, a thermally stable fuel would achieved. create fewer deposits in the fuel system than an unstable For a high temperature fuel system, the fuel would fuel. Deposits can be created on heat exchanger surfaces, pass through a series of heat exchangers, pumps, and filters, injectors, and control valves. Depending upon the control devices. Thermal-oxidative deposits could be a
Presented at the International Gas Turbine Sr Aeroengine Congress Sr Exhibition Orlando, Florida — June 2-June 5,1997
problem for lower temperature heat exchangers and Thermal-Oxidative Deposition ("Foulinol components, e.g., airframe heat exchangers and fuel controls and pumps. Pyrolytic deposits might be found in The thermal-oxidative behavior of fuels has been the hottest heat exchangers and in injectors. Note that in the subject of a great deal of research over the past 40 any given fuel system component, the fuel temperature and years [7]. In aircraft, where general practice limits fuel pressure will vary throughout a vehicle's mission. It is temperatures to 160 t (325 'F), the dissolved oxygen in conceivable that a heat exchanger, for example, would be air-saturated fuel (-70 ppm) is generally only partially subject to thermal-oxidative fouling during one part of a
consumed. As temperatures exceed -370 "C (700 'F), Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1997/78699/V002T06A014/2409024/v002t06a014-97-gt-143.pdf by guest on 28 September 2021 mission and pyrolytic coking during another part of the however, the oxygen is completely consumed for any flight. physically realistic residence time. Thus, all of the high For gas turbines, the most challenging parts of the temperature fuels described in this paper were tested under mission from a fuel cooling standpoint are "idle descent" conditions of complete oxygen. consumption. This (low fuel flow, hot engine) and ground idle (low fuel flow, simplifies the study of the thermal-oxidative stability of fuels low cooling air flow). Acceleration and high speed cruise because many different tests give similar results for a given usually involve relatively high fuel (coolant) flows, resulting fuel under conditions of complete oxygen consumption [14]. in relatively low fuel temperatures. For advanced engines Our study of thermal-oxidative fouling in high-temperature where the fuel may be used to cool hot structures, the most fuels has two major goals: (1) understanding the challenging part of the mission may be where the engine is mechanisms of thermal-oxidative fouling, as a function of hottest. For the scramjet, the most thermally challenging temperature, residence time, heating rate, and other part of the mission is the cruise portion, where static variables, and (2) assessing mitigation measures to control temperatures are high and fuel flows are lower than during or eliminate this type of fouling. acceleration.
20000 g ji —2— deoxygenated fuel. 7 lv test