instructables

Simple Workshop

by dsalkowski

I have been needing to build some solid contest, but you could make life easier on yourself by for around the workshop for quite a while now. The using a mitre power and a / benches I was using previously were flimsy, narrow to help cut the sheets and all the timbers to length. and not portable as thew didn't have wheels. The measurements of my particular bench are I completed this workbench using only hand so I 1800mm x 600mm with a height of 870mm would meet the requirements for the "Hand only"

Simple Workshop Workbench: Page 1 Simple Workshop Workbench: Page 2 Step 1: Tools and Materials

I used a small selection of hand tools as you can see in the image above. I also used a which I have not shown in the tool image but does appear throughout the following steps.

Tools:

Drill Japanese pull saw Speed Sharp pencil Countersinking bit Clamp

Please remember to always use PPE (personal protective equipment) whenever you are doing any work like this. One simple accident can have ramifications for the remainder of your life so don't take the risk.

Safety Gear:

Safety glasses Ear protection

The materials I used to build my benches were leftover from a neighbours renovation and were mostly going to be taken to the tip. The OSB brace board and the Yellow tongue sheet were off-cuts which I asked if I could have and their initial dimensions were the driving factor that dictated the size of my benches.

Materials:

6mm OSB brace board - 1800x600mm 20mm Yellow tongue sheet - 1800x600mm 90x45mm x 3020mm structural 90x35mm x 2700mm structural pine Caster wheels x 4. 100mm finish height

Simple Workshop Workbench: Page 3 2 1

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1. Drill 1. Safety glasses 2. Japanese style pull saw 2. Ear protection 3. Measuring tape 4. 5. Box of 57mm chipboard 6. Box of 25mm chipboard screws 7. Countersink 8. Pencil (keep it sharp)

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1. 6mm OSB brace board. 1800mm x 600mm 2. 20mm Yellow tongue. 1800mm x 600mm 3. 4 x Caster wheels. 100mm finish height 4. 90x45mm x 3020mm structural pine (1 length) 5. 90x35mm x 2700mm structural pine (4 lengths)

Simple Workshop Workbench: Page 4 Step 2: Material Cut to Length

I am not a huge fan of mess and dust in general but seeing as I was all the lengths by hand (and not using my power saw with a dust extractor attached) I decided to do all the cuts at once so that I could clean up and continue to work in a dust free environment. I measured out the required lengths on the timber and using my speed square quickly marked up all the timber ready to be cut.

The lengths I needed for my bench were:

90x45mm x 750mm by 4 90x35mm x 1730mm by 4 90x35mm x 600mm by 4 90x35mm x 530mm by 2 90x35mm x 150mm by 4

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1. 90x45mm x 750mm (4 lengths) 2. 90x35mm x 1730mm (4 lengths) 3. 90x35mm x 600mm (4 lengths) 4. 90x35mm x 530mm (2 lengths) 5. 90x35mm x 150mm (4 lengths)

Step 3: Leg Construction Pt 1

I made a drill hole guide for myself out of a scrap Using the cardboard guide, countersink all the piece of cardboard I had lying around so that could locations into the 90x35x150mm lengths and attach quickly mark out all my screw locations. I did this so them to the 90x45x750mm lengths using 57mm that all my screws would be in uniform locations and I chipboard screws. wouldn't have to be constantly measuring all the lengths of timber. This is a real time saver, especially when building multiple workbenches.

Simple Workshop Workbench: Page 5 1

1. Place holes in whatever location looks best to you.

Simple Workshop Workbench: Page 6 Step 4: Leg Construction Pt 2

I made another cardboard guide. This time the screw before making out the holes, countersinking and holes were placed so that they finished up on a screwing. Do this again four more times until you diagonal to each other, this was to stop any lateral have one side of the workbench complete. movement of the timber when screwed together. Repeat this again so that you have two sets of long I used a clamp to temporally hold my speed square to legs. the leg I had already completed in "leg construction pt 1" and braced the 90x35x1730mm length against it

Simple Workshop Workbench: Page 7 Step 5: Caster Wheels

Screw the caster wheels into the bottom of each leg using 25mm chipboard screws. Make sure you place these in the middle of the base to reduce the chance of splitting the timber by accident.

Step 6: Finish the Main Frame

I found it easiest to do this next part with the legs Screw one your remaining 90x35x530mm lengths into upside down (caster wheels inn the air). Using a the middle of the bottom shelf to help square up the clamp, brace the 90x35x600mm lengths against the frame and get ready for the next step. ends of the legs and screw in place, making sure to keep the frame square. HINT: Do not screw in the top 90x35x530mm brace as it will make it impossible to add the bottom sheet. Once all the 90x35x600mm lengths are screwed in place flip the frame over and place it on the ground. It should be starting to look like a workbench.

Simple Workshop Workbench: Page 8 Step 7: Cutting the OSB Brace Board

Mark up and cut out each corner of the 1800x600mm OSB brace board. This is to allow the sheet to fit around the legs of your workbench. The cutouts should be a 130x80mm rectangle with the long side going with the length of the sheet.

Simple Workshop Workbench: Page 9 Simple Workshop Workbench: Page 10 Step 8: Finishing Off the Workbench

Insert the OSB brace board by angling the sheet even more ridged. through the hole in the top of the frame. Once in place, screw the sheet down using 25mm chipboard Finally, place and screw down the 1800x600mm screws. Don't forget to add a screw or two into the Yellow tongue sheet to the top of the workbench. centre brace length. You should now have a finished bench that you can Screw the remaining 90x35x530mm length of timber be proud of. Congratulations! into the middle of the top level to make the bench

Step 9: Bonus

If you build more that one of these workbenches, you might find it helpful to attach some small fastening devices to the legs to keep multiple benches together. This allows you to move multiple workbenches all as one around your space or just keep the benches close to eachother.

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