THE CORN AND DIGEST

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SPECIAL REPORT NEWUSES

SPONSORED BY: THE SOYBEAN CHECKOFF AND QUALISOY CORN AND SOYBEAN DIGEST N E W U S E S 2 0 0 7

exports to Japan were 19.6 million sorship of the Soy Biodiesel 250 is bushels. By 2005, those totals a great opportunity to promote soared to 114.6 million bushels, the use of biodiesel.” with an additional 17.4 million With two new plant openings in bushels of , for a 2006, Iowa is the nation’s top pro- total of 132 million bushels. ducer of biodiesel, and the state’s Today, soybean exported to Japan soy biodiesel production capacity SOY MILESTONES are popular for cooking oil, as a is on track to increase 10-fold over INNOVATIVE, VALUE-ADDED NEW USES FOR SOY HAVE COME A LONG WAY IN THE LAST TWO DECADES. high protein animal feed, and are the next few years to more than also widely consumed in a variety 300 million gallons per year. of traditional Japanese foods. To further promote the benefits Additionally, ’s clarity can ensure fuel quality and success- Overall, U.S. soy exporters of biodiesel, ISA also partnered gives bright colors, a longer fully manage blends to deal with capped off 2006 with combined with the American Lung Associa- usage life than traditional ink and the region’s weather extremes.” Bio- soybean and soybean meal exports tion of Iowa to sponsor an essay an ink that offers less rub-off from diesel blends vary from B2 (2% reaching 1.2 billion bushels – the contest for sixth, seventh and eighth newsprint. As a result, today more biodiesel, 98% ) to B100. highest amount ever, representing grade students. The students wrote than one-third of all daily newspa- At a special Department of Ener- 41% of U.S. production. China was 250-word essays that answered the pers and over 90% of all newspa- gy Clean Cities Workshop held last again the top export market, with question, “How does biodiesel im- pers use soy-based ink. summer in Jackson, WY, a news much of the soybean meal exports prove the environment?” Future applications of soy ink in- conference recognized the success- used for the burgeoning aquacul- Similarly, the Nebraska Soybean clude sheet-fed inks, heat-set inks, ful use of soy biodiesel and other ture market. Board partners with FFA students cold-set inks, business-form inks biobased products in Yellowstone, in its state to portray the positive and flexographic ink. Checkoff- Grand Teton and other national message of soy biodiesel to school 2007 AND BEYOND sponsored research is also continu- parks. USB director and Lyons, NE, districts and help convince them ing on the use of soy ink for toner soybean farmer Chuck Myers says, The road ahead appears to be to use 20% soy biodiesel in their cartridges and for ballpoint pens. “Yellowstone and Grand Teton Park positive for the soy industry, espe- school bus fleets. Celebrating 10 years of biodiesel. are perfect examples of well-tested, cially with potential for biodiesel. practical uses for soy biodiesel One economic analysis projects 10 YEARS AT YELLOWSTONE blends year-round.” biodiesel’s continued growth will Last summer, Yellowstone Na- Also showcased at the event were add $24 billion dollars to the U.S. THE WAR ON TRANS FAT he year 2007 marks several sig- tiveness and energy efficient appeal. tional Park marked its 10th anni- soy products with which the Grand economy by 2015. The study also nificant accomplishments for During the past year, several versary of successfully using soy Teton park staff has taken on an shows that foreign oil dependence nother significant milestone that Tnew uses of – com- manufacturers introduced 22 new, biodiesel and other soy-based bio- “early adopter” role. Products being is expected to decrease by keeping Awill likely increase future use memorating the anniversary of sev- industrial soy-based products to the products in the park. Since 1990, used include soy cleaners, lubri- $13.6 billion in the U.S. that would and value of soy products is the eral products and celebrating the market – indicating there are still the soybean checkoff has sponsored cants, solvents and hydraulic fluids. have otherwise been spent abroad. continued war on trans fat. Through- bright future for many more. many soy innovations yet to be research, development and promo- Continued campaigns by the soy- out 2006, restaurants like Kentucky Through extensive research – tapped. (See the complete list of tion of soy biodiesel, and Yellow- bean industry are helping biodiesel Fried Chicken announced that they FIVE DECADES OF much of it supported by soybean these products on page 27). stone represented the first national find favor with consumers as well were making the switch away from checkoff funding – over 40 different Todd Allen, United Soybean park to test the new technology. EXPORTS TO JAPAN as helping encourage availability of trans fat to cooking with healthier, categories of soy-based products Board’s (USB) New Uses Commit- The park boasts over 300 pieces In 2006, the U.S. soybean indus- biofuels. As one example, last Sep- low-linolenic soybean oil. Kellogg ranging from beauty lotions to plas- tee Chair and a soybean farmer of machinery operating on soy bio- try commemorated 50 years of soy tember the Iowa Soybean Associa- Company made a similar decision tics, adhesives and biodiesel are from West Memphis, AR, calls the diesel – the centerpieces being the exports to Japan via a partnership tion (ISA) partnered with the Iowa in 2005. The year culminated in now available to consumers. development of these new industri- park’s well-known yellow tour buses created in 1956 called the Japanese Speedway in Newton, IA, to spon- December with New York City Soy-based products have earned al soy-based products for the mar- and a 1995 Dodge pickup that has American Soybean Institute. sor the Soy Biodiesel 250. becoming the first city in the nation acclaim in the marketplace for their ket “vital to building new demand been running on 100% biodiesel for When the trade relationship be- John Askew, president of the ISA to ban trans fat at all restaurants. environmental attributes, cost-effec- for soybeans.” over 10 years and 181,000 miles. gan five decades ago, total U.S. soy board of directors says, “Our spon- Here, we take a look back at the This is an important accomplish- Low-lin soy oil requires little or no milestones already achieved with ment, because at an elevation of hydrogenation – the process that NEW USES 2007 new uses for soy and then glance 6,241 ft., the mountainous region creates trans fats – so the use of at the potential ahead. surrounding the park experiences oil derived from these soybean INSIDE: extreme weather throughout the varieties reduces or eliminates year. The long-standing use of soy trans fats in food products. SOY INK TURNS 20 SOY MILESTONES p.2 biodiesel in the harsh climates of Since 1987 the soybean checkoff Yellowstone and the adjacent Grand The soybean checkoff continues TEMPTING CONSUMER TASTES p.6 has offered research support for the Teton National Park show that re- working with partners to ensure that development of soy ink in the U.S. newable fuel can be as effective as the soybean industry can provide VALUE FOR VEHICLES p.8 Twenty years later, soy ink is one of conventional diesel fuel, even in sufficient supply of low-lin soybeans the industry’s best success stories. Ini- cold climates. to meet the growing demand of the FROM THE FARM FOR THE FARM p.10 tially, rising petroleum prices in the Jim Evanoff, environmental man- food industry. In 2007, estimates are for more than 2.5 million acres SOY SOLUTIONS p.11 1970s brought awareness of soy ink, ager with Yellowstone National and the environmental friendliness of Park, says, “The key to successful planted to low-lin soybeans. ■ the product. And continued high pe- use of biodiesel is working with a Ten years and 181,000 miles on 100% biodiesel. NEW USES COVER PHOTO: KATE ROYER troleum prices have kept it popular. knowledgeable fuel supplier who

2 cornandsoybeandigest.com NEW USES 2007 cornandsoybeandigest.com NEW USES 2007 3 CORN AND SOYBEAN DIGEST N E W U S E S 2 0 0 7 TEMPTING CONSUMER TASTES SOYFOOD COOKING CONTESTS AND RECIPE recipes,” she says. that promote soy as well. such as chocolate soy brownies. Cash prizes are awarded in Nine-year-old Kiera Leddy of Adapting a favorite recipe to in- SOFTER SIDE OF SOY IDEAS TEMPT CONSUMERSʼ TASTE BUDS. the South Dakota contest for win- Milbank, SD, made a soy smoothie clude soy can be as easy as substi- ning recipes in different meal cate- for the competition. It was the first tuting one-fourth cup of soy flour oy is also gaining consumer gories, including the “most creative time she and her family tried soy- for every cup of flour in cookies Sattention by showing its softer use of soy.” Last year’s winning milk and they concluded, “It tastes and quick breads, or using one- side – think t-shirts and teddy recipes included: a banana bread pretty good half peanut bears. Thatʼs right, soy-based made with soy peanut butter, sweet and it’s good butter and fabrics are bringing consumers and sour meatballs made with for you,” says one-half soy- these eco-friendly products. and a creamy vegetable salad that Kiera’s mom nut butter included soymilk, and Krecia. for recipes Soysilk Pals are stuffed animals roasted soynuts. The premi- calling for made from 100% Soysilk brand um money for peanut butter. fiber – an all-natural textile made AFTER THE CONTEST, the winning including soy “Soymilk is from soybean byproducts created recipes are promoted through the in the recipe ubiquitous,” during the tofu manufacturing pro- media which provides another op- is what piqued Funk adds. cess. Known for its soft feel similar portunity to get consumers inter- the Ledys’ in- Overall, to cashmere, Soysilk was first offered ested in soyfoods. “We try to adapt terest in trying big strides as a luxury yarn by South West family favorites slightly with soy soy, and Kre- have been Trading Company in 2001. Today, ingredients to make them more cia says now made in company representatives say the healthy and nutritious without that they’ve bringing soy- Soysilk Pals plush line is the first of changing the taste,” Fyler says. tried it they food products many ventures for Soysilk brand To take soy to even younger have pur- to the market- products in the consumer market. consumers, the South Dakota chased other place. She Soybean Research and Promotion soyfoods says, “I see “I love the idea that we can create Council also sponsors special as well. a lot more luxurious, earth-friendly products $15 premiums to the state’s 4-H soy being from soy, which is a renewable oyfoods are becoming com- cates the public about soy’s health youth who compete in the special CONTESTS written about resource,” says Jonelle Raffino, monplace at the grocery and nutritional aspects. During foods competition and include AND RECIPE in women’s co-founder of South West Trading Sstore – from soymilk and soy the cook-off contest, students a soy ingredient in their recipe. promotions magazines, Company and designer of the Soy- snacks to tofu burgers. But how prepare their recipes for The premium is offered for like these and I see soy Pals line. Three plush critters do you encourage consumers – the judges, while on-site chefs 4-H’ers giving illustrated talks helped boost products be- are available: Tofu Bear, Soynia especially young people – who prepare the the use of soy- coming more Bunny and Edamame Bear, with have never tried soyfoods same recipes foods over available be- more animals in development. For before to take their first bite? for the public SOY RANKS HEALTHY WITH CONSUMERS the last several cause con- more information, visit www.tofu The South Dakota Soybean to sample. years, says Lin- sumers are bear.com or call 866-794-1818. Research and Promotion Council Fyler says odayʼs consumers recognize the health benefits of da Funk with asking for created a soyfoods cooking contest that physi- Tsoyfoods, according to a national survey funded by the Soyfoods them.” Eco-friendly soybean fabric is also for college students to help encour- cians, nutri- the soybean checkoff. In 2006, the survey revealed: Council. The A variety being used in a new collection of age the use of soy. This year the tion and council is of soy recipes menʼs briefs and T-shirts from the contest will mark its ninth year health profes- • FOUR IN FIVE CONSUMERS perceive soy products as continually in can be found New York-based company 2(x)ist. and usually includes participation sionals and healthy, which is significantly higher than in past years. touch with na- at www.the from students at South Dakota others from tional media soyfoodcoun Of the soy collection, which State University, the University of the communi- • FIFTY-THREE PERCENT of consumers surveyed agree that outlets and cil.com or debuted in stores this fall, Jason South Dakota and Mitchell Techni- ty are invited soy products can play a role in reducing obesity. Consumers chefs, foodservice and retailers www.soybean.org. A 150-page Scarlatti, design director for 2(x)ist, cal Institute’s Culinary Academy. to the event continue to acknowledge soybean oil and olive oil as the to increase the awareness and soyfoods cookbook is also avail- says, “The whole world seems to “The contest has been a great to learn about two healthiest oils. use of soyfood products through able through The Soyfoods be going soy…We wanted to be means of promoting soyfoods and soyfoods and similar recipe promotions. Council. In addition to recipes on the pulse of whatʼs going on.” having students develop imagina- try the reci- • CONSUMERS ARE TAKING soyfood benefits to heart by Funk says much of the success from professional chefs to state tive ways to use soy in the diet,” pes. “Many of incorporating them into their diets. Thirty percent of Americans in getting consumers to try soy is soybean associations, it describes The company says the 2(x)ist soy says Betty Fyler with the South these individ- consume soyfoods or soy beverages once a month or more. by working with chefs to get soy- 14 soyfood ingredients now in underwear is “slinkily soft” and nice- Dakota Soybean Research and uals know foods on menus so people are the marketplace – from tofu ly styled – they sell it with the tagline Promotion Council. soyfoods are • FOR THE THIRD YEAR in a row, consumers reported more familiar with them and and to soymilk, flour “More luxurious than cashmere, Fyler adds that the contest not healthy, but the most familiarity with soymilk, soybean oil, soy veggie through clever seasonal themes – and dried flakes. Order the breathes like cotton.” For more infor- only exposes students to the attri- they haven’t burgers and plain tofu. ■ such as Christmas cookie recipes cookbook by calling 866- mation, visit www.2xist.com. ■ butes of soyfoods, but it also edu- tasted them in featuring soy, or Valentine treats 431-9814.

6 cornandsoybeandigest.com NEW USES 2007 cornandsoybeandigest.com NEW USES 2007 7 CORN AND SOYBEAN DIGEST N E W U S E S 2 0 0 7 VALUE FOR VEHICLES FORD MOTOR COMPANY PIONEERS EFFORT TO INCLUDE HIGHER CONCENTRATIONS OF SOY-BASED FOAMS IN VEHICLE SEAT CUSHIONS.

already expressed interest in licensing them. The actual foam is created by combining the 40/60 blend of soy- and petro-based polyol with an isocyanate cross-linking agent and nine other additives in precise combinations. Through extensive testing of high and low soy percentages, Ford researchers found that a 40-50% soy substitution produced a prod- uct with properties most similar to the 100% petroleum-based poly- ol foam used for automotive seat- USING A SOY-BASED FOAM COULD SAVE THE ing applications. AUTO INDUSTRY UP TO $26 MILLION. Presently, Ford has applied for two patents, one for high-content soy foam formulations and the oth- oybeans could have a promi- per year in the U.S. market, and er for a novel, low-odor process nent role in vehicles of the fu- 9 billion pounds worldwide. to synthesize the soy polyols. Sture – and it’s not just through Because of the volume, Mielewski The development of these new biodiesel. Ford Motor Company is says there’s great incentive for auto processes is expected to bode well researching expanded use of soy- manufacturers to consider and re- for future use of soy-based prod- based flexible foams in their auto- search other renewable, more envi- ucts. Todd Allen, chair of USB’s mobiles. Polyurethane foams are ronmentally friendly materials to New Uses Committee, says, “When the primary component of vehicle produce the foam. “A soy-based the first soy foams are introduced seat cushions, seat backs, armrests foam conserves natural resources on Ford vehicles, the use of soy and head restraints. and reduces our environmental polyols will snowball to other in- While many in the auto industry footprint,” she says. dustries such as agricultural equip- are experimenting with replacing Initial projections estimate that ment, recreational vehicles, office 5% of the standard petroleum- using a soy-based foam at high vol- furniture cushioning and other based polyol with a soy-derived umes could save the auto industry automotive components.” material to create the foam used up to $26 million. Soy polyols have in vehicles, Ford researchers have only one-quarter the level of total formulated the chemistry to replace environmental impact of petro- 40% of the standard polyol with leum-based ingredients, according NEAT TO KNOW soy-based polyol. And they are to the National Institute of Stan- doing it without compromising dards and Technology. • FORD MOTOR COMPANYʼS the durability, stiffness or perfor- research of possible applications mance of the foam, while using for soybean products dates back RESEARCH TO REALITY a product that is earth-friendly. to its early years. For instance, the Ford’s breakthrough research Model T once contained 60 lbs. of in developing the higher concentra- soybeans in its and molded ENVIRONMENTAL IMPACT tion soy-based polyurethane foams plastic parts. Debbie Mielewski, technical has received checkoff funding from leader for Ford’s Materials Re- the United Soybean Board (USB) • FORD SHOWCASED ITS indus- search & Advanced Engineering for the past three years. Now that try-leading work with soy foams Department, reports that an aver- the concept is reality, Ford is work- in 2003 on the Model U concept age of 30 lbs. of petroleum-based ing with other organizations and vehicle, which featured soy-based foam is used in each vehicle pro- suppliers to quickly bring these in- seat cushions as well as a soy- duced. That adds up to 3 billion novative technologies to the main- based resin composite tailgate. ■ pounds of petroleum-based foam stream. Several companies have

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ronmentally sound practices and 22 THAT ARE NEW the support of renewable, ag-based products used in fuels – as we con- n 2006, 22 new soy-based prod- FROM THE FARM tinually work at increasing energy SOY SOLUTIONS Iucts were introduced to the mar- efficiencies within our industry,” ket. By category they include: says Tetsuji “Mike” Tomita, Presi- PRODUCTS ARE COMING TO THE RESCUE FOR FOR THE FARM dent, Kubota Tractor Corporation. A VARIETY OF INDUSTRIAL CHALLENGES. PLASTICS In addition, the checkoff has VIKOL 1 & 2 – polyols for funded research projects for the polyurethane foams and coatings SOYBEANS COME FULL CIRCLE WITH PRODUCTS development of biobased lubricants ooking for a safer cleaning from metal surfaces and, being slow DESIGNED FOR AGRICULTURAL USE. to be used in ag, industrial and con- product? How about an earth- to evaporate, leaves a thin film coat- Green BMC – 100% soy resin struction equipment. One example Lfriendly alternative for heating ing that resists rust and corrosion. used for automotive molding is the development of a biohydro- your home? Consumers are finding Most importantly, Glysol Pen- Envirez 1807 – thermoset polyester oybeans leave the farm as a plications. The sealant provides static fluid which is a low-viscosity, the solution to several of these chal- Trate is non-toxic for the environ- for vacuum bag process for fan little beige bean, but many are benefits, including low volatile or- universal tractor fluid that offers lenges in newly developed soy- ment and represents a renewable shrouds Sfinding their way back to the ganic compound levels and ultravi- improved cold temperature perfor- based products. Here are some resource – thus reducing depen- Envirez 1807 – soy-based resin farm in the form of soy-based prod- olet resistance. It’s 100% stain, mance and is compounded with examples: dence on domestic and foreign for building materials ucts developed through checkoff- mildew and mold-resistant and detergent, dispersant, anti-wear, petroleum sources. Should the funded research efforts. is environmentally friendly. anti-rust and anti-foam inhibitors. product be released into the envi- Envirez 5000 - low profile thermoset THE CLEANING BEAN One recent example is Ag-Tite, ronment, it completely biodegrades sheet molding compound for new developed by Edge Inc. in conjunc- With several health concerns in fewer than 60 days compared model tractor hoods and covers FOR TRACTORS, TOO DETERRING DUST tion with Biobased Systems. The associated with cleaning products, with petroleum, which can persist Envirez 6934 – infusion resin being new soy-based sealant is designed Another instance where soy re- Dust suppressants created with today many manufacturers are re- for decades. molded into small parts for over- to fill cracks and openings to safely turns to its farm roots is in the form soy-based products are being used placing petroleum with soy in sol- the-road trucks insulate hog pens, poultry houses of soy resins used to create tractor in ag and outdoor applications, too. vents for general-purpose cleaners, HIGHWAY HELPER Envirez – soy-based resin for small and livestock barns. hoods and panels. Through part- They’re popular because they are parts cleaners, graffiti removers, ad- utility trailers When applied, the black, 3-lb./cu. nership with the checkoff, Ashland safe, price-competitive and use hesive removers, paint strippers, Soy is also helping to repair ft.-density spray-applied polyure- Chemical has introduced five new minimal water. ink cleaners and other applications. roads. Developed by BioSpan BiOH Polyols – soy polyol for thane sealant gives rise to 1-2 in. of lines of soy resins under the Envirez Dustkill, Inc. has developed The “green” products are health- Technologies of Washington, multiple plastic applications quick-curing, insulating foam. The name. They’re being incorporated three formulas for three different ier for the people using them, not MO, soy-based polymers are key SoyMatrix – soy polyurethane energy-efficient insulation in turn into applications for new models types of terrain. Examples include to mention the environment. The ingredients in an asphalt millings designed for pultrusion applications helps reduce on-farm costs of heat- of both John Deere and Case Roadkill made from 100% soy soy-based solvents break down im- product called Activate. ing these buildings. Similar soy- New Holland. oil as a dust suppressant for golf mediately and eventually degrade Activate blends with reclaimed LUBRICANTS based foam products are being used Biodiesel is also fueling farm courses and rail yards; and Dust- into water, mineral salts and other asphalt pavement (RAP) in a cold Naturelube 700 – soy-based in the construction industry. vehicles – including Kubota trac- knocker, which is typically used components, and cause few haz- mix, strengthening all aspects of lubricant for metal protection Also for buildings, Green Prod- tors. This fall Kubota Tractor Cor- on industrial haul roads and long ardous issues. road construction in a biobased ucts, LLC manufactures Environ- poration approved the use of B5 stretches of country roads. Are- Through checkoff funding, soy manner. And because it isn’t a tem- COATINGS/PRINTING mental Liquid Membrane System biodiesel fuels in specified Kubota napro is another novel formulation cleaning products have been devel- perature-sensitive paving material, INKS/ADHESIVES (ELMS) Agriseal 1, a soy-based wa- diesel-powered products. by Dustkill used primarily in in- oped for everything from house workers can fix potholes and pave Agri-Sperse – soy-based pigment for terproofing sealant for roofing ap- “Kubota is committed to envi- door livestock arenas. and carpet cleaning to outdoor roadways year-round with ease. water-based and solvent coatings projects for cleaning decks, driveways and grills. Agri-Color – soy-based colorant HEATING ALTERNATIVE system for water-based More home and commercial Agri-Solv – and THANK YOU, ANIMAL AG BETTER THAN WD40 heating options are becoming avail- glue stripper ivestock and poultry are Ameri- When it comes to lubricating able thanks to soybeans as well. ELMS Platinum – soy-linseed high Lcaʼs number one soybean meal mechanical parts, WD40 has been a Bioheat is a soy-based heating oil performance roof coating customer. In recognition and sup- long-time favorite. But now, Glysol developed by the checkoff-funded port of the economic importance PenTrate offers a soy alternative to National Biodiesel Board (NBB). SPECIALTY PRODUCTS of animal agriculture, last fall the the petroleum lubricant. Developed Bioheat fuel is made from bio- EOS – soy oil for cleaning soybean checkoff launched a new by Workcell Systems Inc. with sup- diesel and generic heating oil. polluted groundwater Web site, www.animalag.org. port from the checkoff, the soy- It’s cleaner burning than tradi- based lubricant offers the same tional heating oils, with studies Amaizeing – soy/corn oil-based The site focuses on quantifying the properties and performance of showing that Bioheat reduces nitro- solvent and stripper importance of livestock and poultry WD40, except that it’s free of gen oxide emissions by 20% and Biorenewables Industrial Degreaser to the soybean industry and pro- petroleum and other distillates. sulfur oxide emissions by up to 83% Tri-Base Multi Purpose Cleaner – vides state-specific data about the During more than a year of field when using a 20% Bioheat blend. soy-based parts cleaner economic impact of animal ag. tests, Glysol PenTrate produced And, there is less smoke and odor Information about animal welfare, 50% (and in some applications up from Bioheat than from conven- Biorenewables Waterless environmental regulations, partner- to 100%) greater lubricity than pe- tional heating oil. Bioheat will help Hand Cleaner ships with other ag groups and ani- troleum-based counterparts. Since reduce the need for more than 300 Graffiti Remover SAC mal ag facts are also provided. ■ the soy-based product is naturally million gallons of petroleum-based Soy Verde – soy-based solvent hydrophobic, it displaces water fuel each year.

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