Metso Jamesbury Series 5000 & 7000
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FLANGED BALL VALVES ANSI CLASS 150 & 300 STANDARD BORE: 1/2” – 10” (DN 15 – 250) SERIES 7000 12” – 20” (DN 300 – 500) AND LARGER SERIES 5000 The JAMESBURY® polymeric-seated flanged ball valves offer a patented flexible-lip seat design that pro vides positive bi-directional shut-off for a variety of appli cations in industries ranging from chemical and petro chemical to refining, pulp and paper, and power. FEATURES AND BENEFITS Polymeric-seated flanged ball valves are available in ■ sizes 1/2” – 24” (DN 15 – 600) in both full-bore and XTREME seat provides longer life, industry leading standard-bore designs that fully conform to ASME expanded performance boundaries,and greater value. B16.34 requirements. ■ Polymeric flexible lip-seat design offers tight shut-off in either direction and extended cycle life with A choice of body, trim, and seat materials is available minimum maintenance. to suit an extensive range of applications. As an option, valves can be prepared for special services, ■ FIRE-TITE version with non-metallic seats meets API such as chlorine, oxygen, high-vacuum, hydrogen 607, Edition 4, and BS6755-Part 2 requirements. peroxide or NACE. ■ Superior control characteristics, coupled with tight FIRE-TITE® Valves shut-off capabilities, make these valves ideal for a variety of on-off and control applications. Standard body and trim materials for FIRE-TITE valves are carbon steel with 316 stainless steel trim and all ■ API 608 compliance to serve refineries and related 316 stainless steel. Seat material options are PTFE (T) chemical and petrochemical industries. and XTREME® (X) for applications involving chemicals, ■ NACE MR0103 compliance available. petrochemicals, acids, caustics, and steam. PFA (B) seats are available to resist the effects of polymerizing ■ Meets 23 standard and 7 optional industry standards monomers such as butadiene and styrene. and specifications. For details (see page 19). Non FIRE-TITE Valves NEW FEATURES AND BENEFITS For 1/2” – 2” (DN 15 – 50) Series 7000 Non FIRE-TITE valves are available with UHMW (U) polyethylene and Peek® (L) seats. ■ New stem seal system is live loaded and engineered to assure long sealing life - patent pending. CE Marked ■ ISO 5211 Bonnet for global conformity. CE marked and documented valves 7180, 7380, 5180 ■ New stainless steel linkage for VPVL, ERV, ER and EU and 5380 which meet the European Pressure Equipment Directive (PED) 97/23/EC are available in actuators has a guided coupling to align topworks ANSI Class 150/300. CE marked products also meet the during assembly and eliminate side load stress on requirements of BS 5351. Operating torques, construc stem seals for long life, clean environment and tion options and valve dimensions are exactly the reduced maintenance. same as the standard ANSI 150/300 offering. (See Single-Source Responsibility page 18) for ordering instructions. ■ Valves, actuators and accessories may be purchased completely mounted from one source. B107-1EN • 1/2009 METSO B107-1EN SPECIFICATIONS Valve Size Cv Inches DN Standard Bore Flow Data 1/2 15 9 The table at right provides flow coefficients for JAMESBURY 3/4 20 19 valves covered in this bulletin. Cv values represent the flow 1 25 45 of water at +60˚F through the valve in U.S. gallons per 1-1/2 40 125 minute at a pressure drop of 1 psi. The metric equivalent, 2 50 165 Kv, is the flow of water at 16˚C through the valve in cubic 3 80 350 meters per hour at a pressure drop of 1 kg/cm2. To convert 4 100 550 Cv to Kv, multiply by 0.8569. 6 150 765 8 200 1890 Valve Body Ratings 10 250 3900 12 300 6700 These are the maximum working pressure ratings of the 14 350 5100/5400* valve body only. The seat ratings, shown on the next page, 16 400 8100/8500* determine the practical temperature and pressure limitations 18 450 11,000/9800* according to actual service conditions. Test pressures are 20 500 16,000/13,000* recommended pressures for hydrostatic test with ball half open. * Class 300 long pattern Maximum Working Pressure, psi Class 150 Class 300 Temp ˚F Carbon 316 Stainless Carbon 316 Stainless Alloy 20* Monel® steel* steel* steel* steel* -20 to 100 285 275 230 230 740 720 200 260 235 200 200 675 620 300 230 215 190 190 655 560 400 200 195 190 185 635 515 500 170 170 170 170 600 480 Test Pressure 450 425 350 350 1125 1100 Maximum Working Pressure, bar Class 150 Class 300 Temp ˚C Carbon 316 Stainless Carbon 316 Stainless Alloy 20* Monel steel* steel* steel* steel* -29 to 38 19.6 19.0 15.9 15.9 51.1 49.6 100 17.7 16.2 13.5 13.5 46.6 42.2 150 15.8 14.8 13.1 13.1 45.1 38.5 200 13.8 13.7 13.1 13.1 43.8 35.7 250 11.7 11.7 11.7 11.7 41.9 33.4 Test Pressure 30 29 24 24 77 75 * In accordance with ASME B16-34-2004 Valve Seat Ratings Seat ratings, indicated by solid lines in the charts on the On saturated steam service, stainless steel trim is recom next page, are based on differential pressure with the mended at all pressures and is required above 200 psi valve ball in the fully closed position and refer to seats (14 bar). See Bulletin B150-1. Peek seats require 17-4 PH only.The dotted lines indicate maximum working pressures stainless steel stems. For more application information on for WCB carbon steel valve bodies. (Maximum working seat materials, refer to Bulletin T140-1. pressures of other body materials are shown in the tables XTREME Performance and Value above.) The combination of dotted and solid lines indicates the maximum valve rating at specific pressure and tem XTREME seats provide longer life, expanded performance perature conditions.Valves with PTFE, XTREME, PEEK®, PFA, boundaries, and the greatest possible value. XTREME is a and UHMW polyethylene seats can be used in service to unique material that resulted from a technological break -60˚F (-51˚C) provided that the valve body material is through in our polymer research lab.The material is a fluoro suitable for such a temperature. Carbon steel valves are polymer-based blend proprietary to JAMESBURY that pro rated to -20˚F (-29˚C). vides superior quarter-turn performance. 2 TECHNICAL BULLETIN 1/09 B107-1EN FLANGED BALL VALVES ANSI CLASS 150 & 300 1/2” – 2” (DN 15 – 50) Standard Bore 3” – 6” (DN 80 – 150) Standard Bore Temperature ˚C Temperature ˚C 0 50 100 150 200 250 300 350 -50 0 50 100 150 200 250 300 800 800 Low Temperature Limit for Carbon Steel (WCB) 50 700 700 Saturated 50 Class 300 Steam psi bar , , e 600 40 e X psi 600 bar , Class 150 Class 300 40 , e e essur essur r 500 r Saturated T B essur 500 essur r r tial P 30 Steam tial P 400 en en er tial P 30 tial P T er 400 U en 300 en er 20 er 200 B L 300 20 U 10 Maximum Diff Maximum Diff 100 200 Class 150 10 Maximum Diff X Maximum Diff L -60 0 100 200 300 400 500 600 700 100 5 Temperature ˚F 0 -60 0 100 200 300 400 500 600 -20 Temperature ˚F 8” (DN 200) Standard Bore Non-Trunnion Temperature ˚C psi bar , , e 0 100 200 300 e 300 20 essur essur r r Trunnion Valves Saturated 200 Steam 8” – 20” (DN 200 – 500) Standard Bore tial P tial P en T 10 en Temperature ˚C er B 100 er U -50 0 50 100 150 200 250 800 X 0 0 Class 300 -60 0 100 200 300 400 500 600 50 Maximum Diff Temperature ˚F Maximum Diff 700 * ANSI Class 300 Non-Trunnion is 275 psi (19 bar) max. psi bar , 600 , 1 40 e X e essur essur r 500 r 30 tial P 10” (DN 250) Standard Bore Non-Trunnion tial P en 400 en er Temperature ˚C er psi 2 bar , , T M 0 100 200 300 e e 300 20 300 Class 150 & 300 20 essur essur r Saturated r 200 200 Steam Maximum Diff Maximum Diff tial P tial P 10 en 10 en Class 150 er T & B er 100 100 U Saturated X Steam 0 0 -60 0 100 200 300 400 500 -60 0 100 200 300 400 500 600 Maximum Diff Temperature ˚F Maximum Diff -20 Temperature ˚F * ANSI Class 300 Non-Trunnion is 275 psi (19 bar) max. X1 6” – 12” (DN 150 – 300) Only M2 6” – 24” (DN 150 – 600) NOTE 1: For series 7000 NOTE 2: For series 5000 LEGEND: T = PTFE M = Filled PTFE B = PFA L = Peek U = UHMW X = XTREME TECHNICAL BULLETIN 1/09 3 METSO B107-1EN JAMESBURY 'The Ultimate Process Automation Package' for VPVL Pneumatic Actuators, V-Series and ADC-Series Electric Actuators For 1/2” – 2” (DN 15 – 50) Standard Port Series 7000 Digital valve communication terminals for full automation capability Available for general purpose and hazardous duty service Cast 300 Series SS brackets for corrosion resistance 17-4PH SS coupling for strength and corrosion Patented stem seal (70017915) has resistance 3 engineered sealing zones to Fully guided stem, coupling provide multiple barriers for and precision bracket long term sealing. Compression plate and disc assures optimum form, fit springs for high cycle thermal and performance and pressure transients. 3 2 3 2 1 1 Automation Performance and Value Valves combined with JAMESBURY actuators, network ADC-Series electric actuators and with STONEL® capable valve monitors and communication devices offer QUARTZ®, ECLIPSE®, and HAWKEYE® digital monitors or a total value and performance package.