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Catalog 256-10 Rebel™ Commercial Packaged Rooftop Systems Heating & Cooling Models DPS 003 – 015 3 to 15 Tons R-410A Energy Recovery Wheel

3–6 tons

7–15 tons with Energy Recovery Table of Contents

Table of Contents Introduction ...... 3 Ductwork Considerations ...... 19 Rebel the most energy efficient packaged rooftop unit . . . . . 3 Return ...... 19 Agency Listed ...... 3 Supply Duct ...... 19 Cabinet, Casing, and Frame ...... 4 Duct High Limit ...... 19 ...... 4 Vibration Isolation ...... 19 Features and Options ...... 5 Smoke and Fire Protection ...... 20 Application ...... 20 Outdoor Coil ...... 5 Single Zone Variable Air Volume Application ...... 20 Indoor Coil ...... 5 Operating Range ...... 20 Heating ...... 5 Indoor Fan and Motor Heat ...... 20 Modulating Hot Gas Reheat ...... 6 Altitude Adjustments ...... 21 Supply Fan ...... 6 Fan Curve Performance ...... 21 Variable Air Volume Control ...... 6 Condenser Performance ...... 21 Exhaust Fan ...... 6 Performance ...... 21 Heating Section ...... 7 System Operating Limits ...... 21 Gas Furnace ...... 7 Condensate Drainage ...... 21 Electric Heat ...... 7 Zone Sensor Placement ...... 21 Hot Water Coil ...... 7 Unit Wiring ...... 22 Filters ...... 8 Winter Shipment ...... 22 Outdoor Air (OA) Monitor and Controller ...... 8 Coil Freeze Protection ...... 22 OA Monitor/Controller Application ...... 8 Parallel Air Paths on Energy Recovery Wheel Applications . . .22 Outdoor/Return Air Section ...... 8 Units ...... 22 Energy Recovery Wheel ...... 9 100% Outdoor Air Units ...... 22 Electrical ...... 9 Physical Data ...... 23 Optional Modulating Hot Gas Reheat ...... 14 Modulating Hot Gas Reheat ...... 14 Performance Data ...... 25 Dehumidification Initiation ...... 15 Fan Curves ...... 25 Dehumidification Termination ...... 15 Heating Capacities ...... 27 Control & Arrangement ...... 15 Air Pressure Drops ...... 27 Application Considerations ...... 16 Dimensional Data ...... 29 Unit Location ...... 16 Electrical Data ...... 43 Service Clearance ...... 16 Rebel Minimum Circuit Ampacity [MCA] or Wire Sizing Amps .43 Curb Installation ...... 16 Electrical Data ...... 43 Acoustical Considerations ...... 19 Engineering Specifications ...... 45

Figure 1: Nomenclature DPS – 010 – A H H G 4

Daikin Packaged System Line voltage 2 = 208 volt power supply 3 = 230 volt power supply Nominal capacity 4 = 460 volt power supply 003 = 3 tons 5 = 575 volt power supply 004 = 4 tons 005 = 5 tons 006 = 6 tons Heat medium 007 = 7.5 tons Y = None (cooling only) 010 = 10 tons G = Natural gas heat 012 = 12 tons E = Electric heat 015 = 15 tons W = Hot water heat

Design vintage Unit style A = Vintage 1 C = Cooling only, fin tube H = Heat pump M = Cooling only, micro-channel Cooling efficiency H = High (exceeds ASHRAE 90.1)

CAT 256-10 • REBEL PACKAGED ROOFTOP 2 www.DaikinApplied.com Introduction

Introduction Rebel the most energy efficient packaged rooftop unit Daikin Rebel™ commercial rooftop systems provide building Rebel's variable speed Daikin inverter owners with energy savings of 60-70% above ASHRAE’s 90.1 delivers higher energy efficiency ratios and lower energy standard, enabling for complete system payback in under two costs than typical fixed speed, digital scroll, or 2-stage scroll years. Combining quality manufactured McQuay equipment . The Daikin inverter scroll compressor provides with advanced Daikin technologies, Rebel delivers an industry- true modulating capacity and unsurpassed comfort control best commercial rooftop part-load rating of up to 19.5 IEER, by continuously monitoring and adjusting that temperature. making these units ideal for any low-rise commercial building Because the inverter operates and adjusts like schools, retail, medical offices, and dedicated outdoor air only when needed, energy consumption (and noise) drops systems. drastically compared to traditional on/off compressor systems. Rebel’s innovative design utilizes an industry first variable Modulating hot gas reheat, electronic expansion valves, speed Daikin heat pump with hybrid heat (gas, electric, or hot economizer, MicroTech® III controls, 100% OA, and more, water) options, variable speed ECM motors on all fans, ultra- further contribute to superior efficiencies, enhanced comfort, quiet composite condenser fans, and an advanced modulating quiet operation, quality, reliability, and serviceability you expect variable speed inverter scroll compressor to achieve from the world’s leading HVAC manufacturer. unprecedented rooftop energy efficiencies. An optional energy recovery wheel transfers both heat and Configurable as an industry-first VAV heat pump, Rebel moisture energy between the exhaust and ventilation air. In offers further configuration flexibility for adverse weather doing so, it conditions the incoming ventilation air. This total conditions. For much of winter, Rebel’s heat pump provides energy device offers a cost-effective and efficient method for a more economical solution than gas heat. During extreme containing energy costs while meeting ventilation requirements cold weather, back-up hybrid heat options can be used for of ASHRAE Standard 62.1. additional heat and defrost operation. Variable speed ECM motors on all fans greatly increase Agency Listed: system reliability and efficiency by eliminating use of belts. These motors incorporate built-in inverters and ultra-efficient magnetic rotors to save energy at light load conditions. Composite Daikin condenser fans create ultra-quiet operation, are UV and corrosion resistant, and deliver tremendous energy savings via ECM motors.

www.DaikinApplied.com 3 CAT 256-10 • REBEL PACKAGED ROOFTOP Introduction

Daikin Rebel rooftop units are built to perform, with features Compressor and options that provide for lower installed and operating costs, superior , quiet operation and longevity. High performance, low noise inverter scroll compressors, adjust the speed to match required total cooling and heating Cabinet, Casing, and Frame load for efficient part load control. Unit Panel construction includes double-wall with galvanized Figure 3: Inverter Scroll Compressor Technology steel liner to enhance performance and satisfy IAQ requirements.

Figure 2: Durable, Double wall Construction

• Heavy-duty lifting brackets are strategically placed for • The inverter scroll compressor has neodymium magnets balanced cable or chain hook lifting. instead of the typical ferrite magnet for high torque and • Insulated floor panels have a solid galvanized steel inner maximum efficiency. At complete stop of the compressor, liner on the air stream side of the unit to protect insulation the neodymium magnets will position the rotor into the during service and maintenance. optimum position for a low torque start. • 1" thick 2 part injected foam insulation have an R-value of • circuit includes both a low and high 7.0 for long equipment life and better acoustics. pressure transducer, high pressure safety switch and • Panel design includes no exposed insulation edges. temperature sensors for the suction and discharge. All of the above devices are input to the unit controller and • Unit cabinet can operate at total static pressures up to 5.0 the values be displayed at the unit controller. Crankcase inches of water. heaters and external thermal overload protection are also • Pre-painted galvanized steel exterior surfaces withstand a provided for compressor durability. minimum 750-hour salt spray as per ASTM B117 provides • Refrigerant circuit includes a bypass valve between unit for long term durability. the suction and discharge refrigerant lines for low head • Access doors include multiple, stainless steel hinges and pressure compressor starting and increased compressor ¼ turn latch system for easy access. reliability. • The unit base overhangs the roof curb for positive water • Unit is factory charged with environmental friendly and runoff and seats on the roof curb gasket to provide a sustainable R-410A refrigerant. positive, weather tight seal. • Oil separators are standard with the equipment along with an intelligent oil management system. • The compressor is mounted on isolators for quieter operation.

CAT 256-10 • REBEL PACKAGED ROOFTOP 4 www.DaikinApplied.com Features and Options

Features and Options Outdoor Coil Indoor Coil All heat pump units use large face area outdoor coils, with Indoor coil section is installed in a draw through configuration integral sub-cooling circuit, are constructed with seamless to provide better dehumidification. copper tubes, mechanically bonded into aluminum plate-type • Direct expansion cooling coils are fabricated of seamless fins with full drawn collars to completely cover the tubes for riffled copper tubing that is mechanically expanded into high operating efficiencies. enhanced aluminum plate fins for high efficiency. Most non-heat pump units use large face area, all aluminum, • Multi-row, staggered tube design coils with a minimum micro-channel coils with integral subcooling circuits. Size 5 and of 3 rows allow unbeatable part load and full load 6 units use fin tube coils. Micro-channel coils allow significant efficiencies. charge reduction and reduced maintenance costs. • Cooling coil includes an electronic controlled expansion valve to maintain the liquid sub-cooling and the superheat Figure 4: Flexible Outdoor Coils Designed for Heat Pump of the refrigerant system for extreme ambient conditions. or Cooling Only Operation • Each indoor air coil is factory leak tested with high- pressure air under water and completely piped and charged for quick start up and reliable operation. • Cooling coil is mounted in a stainless steel and positively sloped, ASHRAE 62.1 compliant, double sloped drain pan to improve IAQ.

Figure 5: Rebel Indoor Coil Section

• Each outdoor air coil is factory leak tested with high- pressure air under water for reliable operation. • Units are shipped with full operating charge of R-410A for quick start up. • The condensing unit consists of one or more direct drive condenser fans with low noise, patented profile blade design for quieter operation. • Fan motors have an ECM type motor for proportional Heat Pump Heating control to make sure the space condition are met at ambient condition of 0–125°F. coil, condenser coil, compressors and refrigerant circuit are designed for heat pump operation. • A PVC coated, cross-welded, steel wire, coil guard is offered to provide protection for outdoor coil fins as an • The refrigerant circuit contains a 4 way to option. provide heat. • Thermal overload and phase failure protection are • The outdoor coil includes an electronic controlled provided for dependable and long lasting motor operation. expansion valve to control the refrigerant flow during heat pump operation. • The fan motor, include permanently lubricated bearings to reduce maintenance cost. • The unit controller modulates the expansion valve to maintain compressor operation within the compressor • Sloped condenser coil design provides better hail operational envelope. protection for durability and reliable performance. • Hybrid heating option is provided for auxiliary. • The refrigerant system includes a pump-down cycle for durable operation.

www.DaikinApplied.com 5 CAT 256-10 • REBEL PACKAGED ROOFTOP Features and Options

Modulating Hot Gas Reheat Variable Air Volume Control All aluminum fully modulating hot gas reheat coil is provided for MicroTech III proportionally controls the ECM motors on the dehumidification control. supply and exhaust fans not only reduces fan energy and • Hot gas reheat coil includes aluminum tube micro channel operating cost at part load conditions but also improves sound design with high efficiency brazed aluminum fins for direct levels. bonding and provides better . • Integrated DDC control offers advanced duct and building • Modulating reheat coil provides precise temperature and static pressure control and equipment diagnostics control to maintain required space conditions capability. and reduces the chances of mold growth, sick building • ECM fan motor speed is controlled by the unit controller syndrome based on space temperature to provide superior space • MicroTech III integrated controls with compressor and comfort and energy savings for singlezone VAV. reheat coil energizes whenever dehumidification is • ECM fan motor speed is controlled by the unit controller needed without using additional energy based on a duct static pressure sensor to provide • Each indoor air coil is factory leak tested with high- superior space comfort. pressure air under water and completely piped and charged for quick start up and reliable operation. Exhaust Fan Single width, single inlet (SWSI) Class II airfoil fans with Supply Fan aluminum blades provide efficient and quiet operation at wide The airfoil single width, single inlet (SWSI) Class II construction ranging static pressure and air flow requirements. supply fan with aluminum fan blades provides efficient and • Fan wheel is continuously welded to the hub plate and quiet operation at wide ranging static pressure and air flow end rim for long lasting, reliable operation. requirements. • Direct drive fan with no belts, sheaves, or bearings and • Fan wheel is continuously welded to the hub plate and permanently lubricated motors provides low maintenance end rim for long lasting reliable operation. cost. • Direct drive fan with no belts, sheaves, or bearings and • A slide out fan assembly provides better serviceability permanently lubricated motors provides low maintenance and reduces maintenance time cost. • Each fan assembly is dynamically trim balanced at the • A slide out fan assembly provides better serviceability factory before shipment for quick start up and efficient and reduces maintenance time operation. • Each fan assembly is dynamically trim balanced at the • MicroTech III integrated controls modulate the totally factory before shipment for quick start up and efficient enclosed EC premium efficiency motor for efficient part operation. load control • MicroTech III integrated controls modulate the totally • Motor with thermal overload and phase failure protection enclosed EC premium efficiency motor for efficient part is are provided for motor long lasting operation. load control • Motor with thermal overload and phase failure protection is provided for motor long lasting operation.

CAT 256-10 • REBEL PACKAGED ROOFTOP 6 www.DaikinApplied.com Features and Options

Heating Section Wide ranging natural gas, electric, hot water heat selections Electric Heat effectively handle almost any heating demand from morning warm-up control to full heat. ETL approved 8 kW to 72 kW electric heat is factory assembled, installed and tested. Figure 6: Gas Furnace • Heating control is fully integrated into the unit’s MicroTech III control system for quick startup and reliable control. • Multi-stage or SCR capability for application flexibility. • Durable low watt density, nickel chromium elements provide longer life. • Fuses are provided in each branch circuit to a maximum of 48 Amps per NEC requirements. • Single point power connection reduces installation cost. • For operational safeties electric heat includes automatic reset, and high temperature limit safety protection and an airflow safety switch to prevent electric heat operation in the event of no airflow.

Figure 7: Electric Heat Coils

Gas Furnace ETL certified heating modules from 80 to 400 MBH input provide a custom match to specific design requirement. • Two stages, 5:1 or 10:1 modulating heating control provides the flexibility to solve diverse needs. • User has the flexibility to order tubes with 20 Gauge, G160, aluminized steel or stainless steel to meet your application needs. • The furnace has a tubular design with in-shot gas burner manifold and is installed downstream of the supply fan. Hot Water Coil • The module contains an induced draft fan that will 1 and 2-row, low and high output options. maintain a negative pressure in the heat exchanger tubes for the removal of the gases to protect indoor air • Fully cased coil for better serviceability. quality • Factory installed coil vent and drain. • Each burner module provides flame roll-out safety • Piping vestibule for field installed piping control package. protection switches and a high temperature limit switch • Unit DDC control provides freeze protection and remote for reliable operation. alarm signal. • Induced draft fan includes an airflow safety switch to • DDC control ready with 2–10 volt wiring harness for field prevent heating operation in the event of no airflow for supplied and installed valve. occupant safety. • Each indoor air coil is factory leak tested with high- • All burner assemblies are factory tested and adjusted pressure air under water for reliable operation. prior to shipment. • Heating control is fully integrated into the unit’s MicroTech III control system for quick startup and reliable control. • Optional field installed LP kits are available for staged heating modules

www.DaikinApplied.com 7 CAT 256-10 • REBEL PACKAGED ROOFTOP Features and Options

Filters OA Monitor/Controller Application Unit provides a draw-through filter section The outdoor air monitor measures the airflow and sends the appropriate analog signal to the MicroTech III controller, which • Both 2" – 4" filter tracks are provided to accept a 2"pre in turn modulates the outdoor air to maintain proper filter and a 4"after filter. MERV 8 prefilters are provided. ventilation levels. The desired outdoor air flow set point is • The filter section includes hinged access door equipped directly entered at the MicroTech III controller keypad or is read with ¼ turn latch for easy access from the BAS. Measured outdoor air CFM can be displayed on the MicroTech Figure 8: Easy Access Filters III controller, as well as the outdoor air monitor, and MicroTech III writes this value to the BAS. All BAS communication is done through the optional, MicroTech III, LON®, or BACnet® communication cards. The outdoor air monitor option is available on all economizer, 100% outdoor air, and energy recovery options as well as the 0-30% outdoor air option. Control accuracy may exceed +/- 15% when the energy recovery wheel bypass dampers are open. This only occurs during economizer operation, at which time more than enough ventilation air is provided.

Outdoor/Return Air Section Outdoor Air (OA) Monitor and Rebel units are available with a 0% to 30% outdoor air damper Controller or a 0% to 100% economizer or also a 100% outdoor air option. Directly measures and controls outdoor ventilation air flow as low as 15 CFM per ton in order to improve indoor air • Outside air intake hood constructed from painted quality (IAQ). galvanized steel for longer equipment life. • Outside air hood includes moisture eliminator filters to Model Unit Size (tons) Minimum CFM prevent water from entering the unit for better IAQ. 3–6 100 Rebel • Vinyl gasketed, motorized blade dampers provides 7–15 200 efficient operation by reducing leakage during off cycles.

Thermal dispersion technology, independently calibrated Damper leakage is 1.5 cfm per square foot at 1" sensors using NIST traceable standards, and laboratory testing pressure. ASHRAE 90.1 minimum damper leakage is of the entire assembly allow ventilation control accuracy of +/- 267% greater than Rebel's damper leakage. 15%. • 0% to 30% damper is field adjusted to a fixed open This outdoor air monitor is ideal for low velocity ventilation position that is easily set using the MicroTech III keypad, control, sensitivity to air flow increases as flow rate decreases, allowing for a balance between IAQ and energy savings. and accuracy is a percent of reading. Competitive pitot tube • 0% to 100% option includes outside and return air and pressure drop alternatives have very little sensitivity at low dampers sized to handle 100% of the supply air volume velocities and accuracy is a percent of full scale readings. for efficient and reliable operation. Monitor and controller comply with the measurement portion of • 0% to 100%, fully functional, modulating economizer the Outdoor Air Delivery Monitoring LEED® Point EQc1. provides and reduces compressor energy and operating cost This option is factory installed, calibrated and tested to reduce • Economizer control is fully integrated into the unit’s installation costs and risks. End-users only need to enter the MicroTech III control system and features a spring-return outdoor air flow set point into the MicroTech® III controller. actuator, adjustable minimum outside air set point and adjustable changeover. • Dry bulb or comparative economizer changeover control is available to provide the most economical amount of outside air for “free” cooling. • Barometric relief dampers are standard for exhaust control and exhaust air out of the back of the unit and also include bird screen to prevent .

OA Monitor OA Controller

CAT 256-10 • REBEL PACKAGED ROOFTOP 8 www.DaikinApplied.com Features and Options

Energy Recovery Wheel Electrical Daikin energy wheels normally recover 70-75% of both Units are completely wired and tested at the factory to provide sensible and latent energy. Considerable energy savings can faster commissioning and start-up. result: • Wiring complies with NEC requirements and all applicable • Provide twice as much summer energy recovery as UL standards. sensible-only alternatives, such as plate frame heat • For ease of use, wiring and electrical components are exchangers or run-around loops. number coded and labeled according to the electrical • Energy recovery can increase the diagram. capacity by 25% if the minimum outdoor air design is • A 115 V GFI convenience receptacle requiring 33%; a 50 ton unit with energy recovery can provide independent power supply for the receptacle is optional. about 62 tons of cooling capacity. The cost savings on • An optional unit powered 20 amp 115 V convenience mechanical heating and cooling components offset the receptacle, complete with factory mounted transformer, additional investment of energy recovery. disconnect switch, and primary and secondary overload • Winter humidification energy costs may be cut up to 60%. protection, eliminates the need to pull a separate 115 V • Winter latent energy recovery lowers the dew point of power source. exhaust air, compared to sensible-only alternatives, • Supply air fan, compressor, and condenser fan motor and allows frost-free operation to a lower ambient branch circuits have individual short circuit protection. temperature. Unit includes knockouts in the bottom of the main control • Optional energy recovery wheel for increase efficiency for panels for field wiring entrance. conditioning minimum outdoor air. • A single point power connection with power block is • Unitary design for installation/rigging cost savings. standard and a terminal board is provided for connecting • Single point power connection for decreased installation cost low voltage control wiring. • Slide-out wheel cassette & track for easy maintenance • 115-volt control circuit transformer and fuse, system and cleaning. switches, and a high temperature sensor are for provided with the unit. • Bypass dampers for increased efficiency during economizer operation. • For better serviceability an optional non-fused disconnect switch is optionally mounted inside the control panel • Integrated unit control for control coordination between and operated by an externally mounted handle for rooftop unit and wheel that controls the wheel speed. disconnecting electrical power at the unit. • Leaving wheel temperature sensors for wheel operation monitoring. • Integrated unit control with optimum leaving wheel temperature control to prevent over-heating the outdoor air. • Defrost options including ON/OFF control, Start/Stop and VFD speed modulation. • MERV 8 prefilters provided on outdoor and return air paths minimize dirt and cleaning.

Figure 9: Energy Recovery Wheel

www.DaikinApplied.com 9 CAT 256-10 • REBEL PACKAGED ROOFTOP Features and Options

Rebel™ Packaged Singlezone Heating and Cooling Units—Features and Options

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1 Variable speed Daikin inverter 4 MicroTech® III unit controller 8 Variable speed ECM motors on compressor • Open Choices™ feature provides all fans • Modulating capacity allows for interoperability with BACnet®, • Greatly increases system reliability optimum comfort control Daikin D3 and LonWorks® and efficiency eliminates belts and • Best part-load efficiency in the communication options for easy bearing setscrews industry integration with • Saves energy at light load • Dependable and quiet operation systems • Super-efficient magnetic rotor • Superior discharge air temperature • Unit diagnostics for easy • Built-in inverter eliminates control control serviceability panel heat • Outdoor air and humidity control 2 Variable speed Daikin heat logic maintains minimum fresh air 9 Hybrid backup heat options pump intake and optimum humidity levels • Gas furnace with turndowns as high • More economic than gas heat during as 10.1 5 Seamless top panel winter • Electric heat option with SCR for • Hybrid backup heat options for • Seamless construction prohibits precise temperature control leaks extreme cold weather and defrost • Hot water heat operation 6 Hinged access doors • Modulating capacity delivers the 10 Ultra-quiet Daikin condenser • ¼–turn latch door provide easy industry's best heat pump control fans access to system components for • One-piece composite blade design maintenance and service 3 Electronic expansion valves for noiseless operation • Optimum control of superheat 7 Full-perimeter, forkable base • UV and corrosion resistant • Protects compressor from liquid rail • Variable speed ECM motors provide refrigerant • Allows easy maneuvering and tremendous energy savings at lower • Increases efficiency by safely installation ambient lowering head pressure

CAT 256-10 • REBEL PACKAGED ROOFTOP 10 www.DaikinApplied.com Features and Options

Rebel™ Packaged Singlezone Heating and Cooling Units—Features and Options

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11 Double-wall foam cabinet 16 Durable construction 19 2" and 4" slide-out filter racks • No exposed insulation to the air • Foam-injected panels with an • Easy filter changeouts for quick stream R-value of 7 serviceability • Better thermal seal than fiberglass • Increased insulation value for • 2" MERV 8 filters to minimize wheel increased system efficiency cleaning and maintenance 12 Dehumidification Control • Double-wall construction for 20 • Hot gas used for “free” reheat increased indoor air quality Optional Energy Wheel Section • Tight humidity control without over • Meets ASHRAE Standard 90.1- cooling the space 17 Low radiated noise 2010 effectiveness requirements • Modulating hot gas reheat coil • Enclosed compressor • Factory Installed and tested • Quiet outdoor fan • Single-point power 13 Stainless steel, double sloped • Excellent acoustics at lower speeds drain pan AHRI 340/360 Certified • Prevents corrosion 18 Economizer Rebel capacity and efficiency is • Avoids standing water for high IAQ • Provides free-cooling when outdoor independently certified by rigorous annual conditions are suitable witness testing. 15 100% outdoor air option • Provides fresh air to meet local • Low-leak dampers requirements • Double-wall blades, edge and jam • Integrated economizer operating seals with mechanical cooling • Modulating 100° temperature rise • Optional demand control ventilation furnace for increased system efficiency • Modulating compressor • Modulating hot gas reheat

www.DaikinApplied.com 11 CAT 256-10 • REBEL PACKAGED ROOFTOP Features and Options

Rebel™ Packaged Singlezone Heating and Cooling Units—Features and Options

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1 Variable speed Daikin inverter 4 MicroTech® III unit controller 8 Variable speed ECM motors on compressor • Open Choices™ feature provides all fans • Modulating capacity allows for interoperability with BACnet®, • Greatly increases system reliability optimum comfort control Daikin D3 and LonWorks® and efficiency eliminates belts and • Best part-load efficiency in the communication options for easy bearing setscrews industry integration with building automation • Saves energy at light load • Dependable and quiet operation systems • Super-efficient magnetic rotor • Superior discharge air temperature • Unit diagnostics for easy • Built-in inverter eliminates control control serviceability panel heat • Outdoor air and humidity control 2 Variable speed Daikin heat logic maintains minimum fresh air 9 Hybrid backup heat options pump intake and optimum humidity levels • Gas furnace with turndowns as high • More economic than gas heat during as 10.1 5 Seamless top panel winter • Electric heat option with SCR for • Hybrid backup heat options for • Seamless construction prohibits precise temperature control leaks extreme cold weather and defrost • Hot water heat operation 6 Hinged access doors • Modulating capacity delivers the • ¼–turn latch door provide easy industry's best heat pump control access to system components for 3 Electronic expansion valves maintenance and service • Optimum control of superheat 7 Full-perimeter, forkable base • Protects compressor from liquid rail refrigerant • Allows easy maneuvering and • Increases efficiency by safely installation lowering head pressure

CAT 256-10 • REBEL PACKAGED ROOFTOP 12 www.DaikinApplied.com Features and Options

Rebel™ Packaged Singlezone Heating and Cooling Units—Features and Options

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10 Ultra-quiet Daikin condenser 15 100% outdoor air option 18 Economizer fans • Low-leak dampers • Provides free-cooling when outdoor • One-piece composite blade design • Double-wall blades, edge and jam conditions are suitable for noiseless operation seals • Provides fresh air to meet local • UV and corrosion resistant • Modulating 100° temperature rise requirements • Variable speed ECM motors furnace • Integrated economizer operating provide tremendous energy savings • Modulating compressor with mechanical cooling at lower ambient • Modulating hot gas reheat • Optional demand control ventilation for increased system efficiency 11 Double-wall foam cabinet 16 Durable construction 19 • No exposed insulation to the air • Foam-injected panels with an 2" and 4" slide-out filter racks stream R-value of 7 • Easy filter changeouts for quick • Better thermal seal than fiberglass • Increased insulation value for serviceability increased system efficiency • 2" MERV 8 filters are provided 12 Dehumidification Control • Double-wall construction for • Hot gas used for “free” reheat 20 Optional energy wheel increased indoor air quality • Tight humidity control without over • Meets ASHRAE 90.1-2010 cooling the space 17 Low radiated noise effectiveness requirements • Modulating hot gas reheat coil • Enclosed compressor • Factory installed and tested • Quiet outdoor fan • Single-point power 13 Stainless steel, double sloped drain pan • Exellent acoustics at lower speeds AHRI 340/360 Certified • Prevents corrosion Rebel capacity and efficiency is • Avoids standing water for high IAQ independently certified by rigorous annual witness testing.

www.DaikinApplied.com 13 CAT 256-10 • REBEL PACKAGED ROOFTOP Optional Modulating Hot Gas Reheat

Optional Modulating Hot Gas Reheat Modulating Hot Gas Reheat The reheat coil option comes complete with an aluminum On a call for dehumidification, the unit controls will modulate micro-channel coil and modulating hot gas valves for leaving the compressor to maintain desired DX coil leaving air air temperature control. temperature and dew point. Hot gas from the unit condenser will be routed to an indoor coil downstream of the DX coil to reheat the air. Hot gas reheat valves (Figure 10) will control how much hot gas is routed to the indoor coil to maintain desired discharge air temperature from the unit.

Figure 10: Dual 2-Way Modulating Valve Refrigeration Schematic (Cooling Model Shown)

Figure 11: Ideal for Neutral Air Ventilation Control

CAT 256-10 • REBEL PACKAGED ROOFTOP 14 www.DaikinApplied.com Optional Modulating Hot Gas Reheat

Dehumidification Initiation • In the fan only state, no sensible cooling is required, but dehumidification mode will still be enabled if the dew An analog sensor is mounted in the return duct, the space, or point or humidity sensor is not satisfied. Reheat set point outdoors to sense relative humidity. The location is selected varies from a maximum value (default 65°F) when the by setting the sensor location value on the keypad to return, control temperature is at or below the heating changeover space, or Outdoor Air Temperature. Outdoor Air Temperature setpoint to a minimum value (default 55°F) when the can only be selected for units with Discharge Air Temperature control temperature is at or above the cooling changeover control. Dehumidification is disabled when the unit is in setpoint. either the heating or minimum Discharge Air Temperature • In the reheat mode, the minimum position for the reheat state. When dehumidification is enabled, dehumidification valves is 10% (1.0 Vdc). The controller will modulate the operation is initiated when humidity control is set to either reheat valves from this starting position. relative humidity or dew point and that value rises above the appropriate setpoint by more than half of its deadband. • Reheat valve(s) must be at 0% (0 Vdc) position before Economizer operation is disabled in the dehumidification mode starting the first compressor in the reheat circuit to so the unit immediately transitions to cooling if dehumidification prevent pressure spikes. is initiated in economizer state. • Upon termination of dehumidification (reheat), the maximum ramp down or decay rate of the reheat control Dehumidification Termination valves shall be 1% per sec (or 0.1V per sec). Dehumidification is terminated if the selected variable, relative • Upon termination of dehumidification (reheat), staging humidity or dew point, drops below the appropriate humidity of compressor(s) is delayed for 1 minute after reheat setpoint by more than half its deadband. Dehumidification capacity = 0% (0 Vdc). is also terminated if cooling is disabled for any reason or • Every 24 hours, the reheat control valves will be driven to the unit enters either the heating or minimum Discharge Air their maximum position (10Vdc) and then returned to their Temperature state. Compressor capacity is reduced and normal operating position (0Vdc). If unit is operating in eventually shut off when compressor cycle timers are satisfied. cooling or dehumidification (reheat) at the prescribed time it will be deferred to the next time. Control & Arrangement • Dehumidification status can now be found under the MicroTech III main system menu. Reheat capacity (valve In conjunction with dehumidification, MHGRH is used to position) can also be found under the main system menu, raise the temperature of the cooled air to a desirable value. display based on percentage (0-100%). MHGRH is comprised of a parallel coil arrangement, with dual modulating reheat valves (which operate in concert with one another) and a check valve. During dehumidification control with modulating hot gas reheat (MHGRH), an analog signal (0-10Vdc) is controlled as described below. • A PI loop is used to control the HGRH valves to maintain the discharge air temperature from the reheat coil. • Compressor staging and speed during reheat (or dehumidification) will be controlled by the leaving DX coil temperature. For increased dehumidification during reheat, the standard default compressor staging range is 45 - 52°F. • When dehumidification is active in the cooling state, the reheat set point equals the Discharge Air Temperature cooling setpoint. For Discharge Air Temperature units, this is the normal Discharge Air Temperature set point resulting from any reset. For zone control units, this set point is the result of a PI loop based on the control temperature. • Communication with the reheat control valves is accomplished by providing a 0-10 Vdc signal to a pair of interface boards which in turn supply the control signal to the reheat valves (step type).

www.DaikinApplied.com 15 CAT 256-10 • REBEL PACKAGED ROOFTOP Application Considerations

Application Considerations Daikin Rooftop units are intended for use in normal heating, Service Clearance ventilating, and air conditioning applications. Consult your local Daikin sales representative for applications involving Allow for recommended service clearances as shown in Figure operations at high ambient temperatures, high altitudes, non- 12. Provide a roof walkway along the sides of the unit for cataloged voltages, or for job specific unit selections that fall service and access to controls and components. Contact your outside of the range of the catalog tables. Daikin sales representative for service requirements less than those recommended. For proper operation, units should be rigged in accordance with instructions stated in IM 1125. Fire dampers, if required, must be installed in the ductwork according to local and/or Curb Installation state codes. No space is allowed for these dampers in the The roof curb is field-assembled and must be installed level unit. Follow factory check, test and start procedures explicitly (within 1/16" per foot side to side). A sub-base must be to achieve satisfactory start-up and operation (see IM 1125). constructed by the contractor in applications involving pitched Most rooftop applications take advantage of the significant roofs. Gaskets are furnished and must be installed between the energy savings provided with economizer operation. When unit and curb. For proper installation, follow NRCA guidelines. an economizer system is used, mechanical refrigeration is Typical curb installation is illustrated in Figure 13 and Figure typically not required below an ambient temperature of 50°F. 14. Standard DPS refrigeration systems are designed to operate in In applications requiring post and rail installation, an I-beam ambient temperatures down to 25°F. securely mounted on multiple posts should support the unit on each side. In addition, the insulation on the underside of the Unit Location unit should be protected from the elements. The structural engineer must verify that the roof has adequate Applications in geographic areas subjected to seismic or strength and ability to minimize deflection. Take extreme hurricane conditions must meet code requirements for caution when using on a wooden roof structure. Unit condenser fastening the unit to the curb and the curb to the building coils should be in a location that avoids any heated exhaust air. structure. Allow sufficient space around the unit for maintenance/service clearance. Refer to Figure 12 for recommended clearances. Consult your Daikin sales representative if available clearances do not meet minimum recommendations. Where code considerations, such as the NEC, require extended clearances, these take precedence.

Figure 12: Service Clearances

Small Cabinet Large Cabinet 003—006 007—015

Exhaust Exhaust 50.00 50.00 Fan Access Fan Access (1270 mm) (1270 mm)

Outdoor Air Outdoor Air 21.00 (533 mm) 17.00 (431 mm) Hood Hood

Filter Access Filter Access

60.00 36.00 60.00 36.00 (1524 mm) (914 mm) (1524 mm) 914 mm)

Plenum Discharge, Electric Heat & Supply Fan Supply Fan Access Access

Control 48.00 Control Panel Gas 48.00 (1219 mm) Panel Gas Access 59 .2" (1219 mm) (1504 mm) Access 59 .2" (1504 mm)

CAT 256-10 • REBEL PACKAGED ROOFTOP 16 www.DaikinApplied.com Application Considerations

Figure 13: Roof Curb Assembly (DPS 003—006)1 LEFT SIDE

BACK SIDE G

28.69 B INSIDE D

SUPPLY AIR H 9.84 INSIDE RETURN AIR E

A F

28.76 INSIDE 9.64 C INSIDE 44.24 61.50

RIGHT SIDE FRONT SIDE

NOTE: 1. Check submittal drawing for gas/water/electrical/supply/return air opening 2. Horizontal above theDPS roof 003–006 gas connectionRoofcurb with only ERW Certifi ed Drawing McQuay International certifi es that its equipment will conform to this drawing and McQuay’s Model: DPS published specifi cations, subject to its published warranty. Purchaser must determine that the 3. All dimensions in inchesequipment is fi t and suffi cient for the job specifi cations. No change to this drawing may be made unless approved in writing by McQuay . www.DaikinMcQuay.com © 2012 McQuay International Date:

Unit Tag: Units: Sheet: __ of __ DPS 003–006 Roofcurb with ERW Certifi ed Drawing McQuay International certifi es that its equipment will conform to this drawing and McQuay’s Model: DPS published specifi cations, subject to its published warranty. Purchaser must determine that the equipment is fi t and suffi cient for the job specifi cations. No change to this drawing may be made Standard Roof Curb – "A" Cabinet Roof Curb for ERW – "A" Cabinet unless approved in writing by McQuay . www.DaikinMcQuay.com © 2012 McQuay International Date:

Unit Tag: Units: Sheet: __ of __

44.38 Inside 44.38 Inside 2.0

2.0 18.5 9.5 Return Inside Opening

9.5 Return Supply 28.55 Inside Opening Opening Inside

19.1

47.05 Supply 28.55 Opening Inside

19.1

28.69 9.69 Inside Inside 57.5 Inside A A

Curb Detail 28.69 9.69 A–A Inside Inside 76.0 2.0" Inside Typ.

Curb Detail A A A–A Electrical 14.0" 2"×4" Nailer 2.0" Entrance or Typ. 24.0" 3.9

Electrical 2"×4" Entrance 14.0" Nailer 3.9 4.0" or 24.0" 6.4 3.9

3.9 4.0" 6.4

www.DaikinApplied.com 17 CAT 256-10 • REBEL PACKAGED ROOFTOP Application Considerations

Figure 14: Roof Curb Assembly (DPS 007–015)1

BACK SIDE LEFT SIDE A E SUPPLY B AIR F E

RETURN AIR A D C

RIGHT SIDE FRONT SIDE

DPS 007–012 Roofcurb with ERW Certifi ed Drawing

McQuay International certifi es that its equipment will conform to this drawing and McQuay’s Model: DPS published specifi cations, subject to its published warranty. Purchaser must determine that the equipment is fi t and suffi cient for the job specifi cations. No change to this drawing may be made NOTE: 1. Check submittal drawingunless approved infor writing bygas/water/electrical/supply/return McQuay . www.DaikinMcQuay.com © 2012 McQuay International Date: air opening 2. Horizontal above theUnit roof Tag: gas connection only Units: Sheet: __ of __ DPS 007–012 Roofcurb with ERW Certifi ed Drawing McQuay International certifi es that its equipment will conform to this drawing and McQuay’s Model: DPS 3. All dimensions in inches published specifi cations, subject to its published warranty. Purchaser must determine that the equipment is fi t and suffi cient for the job specifi cations. No change to this drawing may be made unless approved in writing by McQuay . www.DaikinMcQuay.com © 2012 McQuay International Date:

Standard Roof Curb – "B" Cabinet Roof Curb for ERW – "B" Cabinet Unit Tag: Units: Sheet: __ of __

8.8 8.8 6.9 6.9

2.0 2.0 3.4 3.4 Electrical Electrical Entrance Entrance

30.5 Supply Inside 30.5 Supply Opening Inside Opening

34.88 34.88 Inside A A A A Curb Detail Inside 24.25 A–A 24.25 2.0" Curb Detail 81.5 Typ. 101.5 A–A Inside Inside 2.0" Typ.

14.0" 2"×4" or Nailer 13.5 Return 24.0" Return Inside 13.5 Opening Inside Opening 2"×4" 14.0" Nailer or 24.0"

4.0" 48.38 Inside 20.0 4.0"

48.38 Inside

CAT 256-10 • REBEL PACKAGED ROOFTOP 18 www.DaikinApplied.com Application Considerations

Acoustical Considerations Ductwork Considerations Good acoustical design is critical for any installation and should A well-designed duct system is required to allow the rooftop start at the earliest stages in the design process. Common equipment to provide rated performance and to minimize sound paths for rooftop equipment must be addressed are: system resistance and sound generation. Duct connections to • Radiated sound through the bottom of the unit (air and from units should allow straight, smooth airflow transitions. handling section and condensing section) and into the Avoid any abrupt change in duct size and sharp turns in the fan space. discharge. Avoid turns opposed to wheel rotation since they generate air turbulence and result in unwanted sound. If 90° • Radiated sound to the property line. turns are necessary, use . Refer to the ASHRAE • Structure-borne vibration from the unit to the building. Applications Handbook for specific guidelines relevant to • Airborne sound through the supply air duct. rooftop equipment. • Airborne sound through the return air duct. Locating rooftop equipment away from sound sensitive areas Return Duct is critical and the most cost effective means of avoiding sound The return path is the most often overlooked. A section of problems. If possible, rooftop equipment should always be return duct is required to avoid a “line of sight” to the return air located over less sensitive areas such as corridors, toilet opening and to provide attenuation of return air sound. Install facilities or auxiliary spaces and away from office areas, an insulated tee with a maximum duct velocity of 1000 to 1200 conference rooms and classrooms. Some basic guidelines for feet per minute. Extend the duct 15 feet to provide adequate good acoustical performance are: attenuation. • Provide proper structural support under all areas of the unit. Supply Duct • Always locate the unit’s center of gravity close to a main Insulate supply air ductwork for at least the first 20 feet from support to minimize roof deflection. the unit. Consider the use of round or oval ductwork, as it • Use a concrete deck or pad when a unit has to be located significantly reduces low frequency breakout noise near the over an occupied space where good acoustics are equipment. If rectangular duct is used, keep the aspect ratio of essential. the duct as low as possible. The large flat surfaces associated with high aspect ratios increase low frequency breakout to • Only the supply and return air ducts should penetrate the the space and can generate noise, such as “oil canning.” The acoustical material and decking within the curb perimeter, maximum recommended supply duct velocity is 1800 to 2000 and the openings must be sealed once the duct is feet per minute. installed. • Don’t overlook the return air path. Never leave a clear “line of sight” into a return or exhaust fan; always include Duct High Limit some duct work (acoustically lined tee) at the return inlet. A Daikin Packaged System with VAV control includes a duct • Place acoustical material in the area directly beneath the high limit switch as a standard feature that is of particular condensing section. importance when fast acting, normally-closed boxes are used. • Select acoustical material that discourages microbial growth. Vibration Isolation • Minimize system static pressure losses to reduce fan Make duct attachments to the unit with a flexible connection. sound generation. Economizer and Exhaust Fan Application Rooftop economizer applications usually require exhaust fans to properly control • Design duct systems to minimize turbulence. building pressure and maintain minimum ventilation. The • Account for low frequency duct breakout in system air balancer must adjust the outdoor air damper to provide design. Route the first 20 ft. of rectangular duct over minimum ventilation settings. The EAF is normally-off during non-sensitive areas and avoid large duct aspect ratios. non-economizer operation. During these minimum outdoor air Consider round or oval duct to reduce breakout. conditions, the system essentially acts like a supply fan only There are many sound sources in rooftop systems. Fans, system. compressors, condenser fans, duct take-offs, etc., all generate sound. For guidelines on reducing sound generation in the duct system, refer to the ASHRAE Applications Handbook. Contact your local Daikin sales representative for equipment supply, return and radiated sound power data specific to your application.

www.DaikinApplied.com 19 CAT 256-10 • REBEL PACKAGED ROOFTOP Application Considerations

In placing a duct static pressure sensor, locate a pressure tap Smoke and Fire Protection near the end of the main duct trunk. Adjust the static pressure Due to the wide variation in building design and ambient setpoint so that at minimum airflow all of the terminals receive operating conditions our units are applied, we do not represent the minimum static pressure required plus any downstream or warrant that our products are fit and sufficient for smoke, resistance. Locate the static pressure sensor tap in the fume, and fire control purposes. The owner and a fully qualified ductwork in an area free from turbulence effects and at least building designer are responsible for meeting all local and ten duct diameters downstream and several duct diameters NFPA building code requirements with respect to smoke, upstream from any major interference, including branch fume, and fire control. The unit’s control panel has a terminal takeoffs. block that a supply air and return air smoke detector can be wired to. An optional return air smoke detector is offered. Any other smoke detector, its installation, and the wiring to the unit Single Zone Variable Air Volume controller are all field supplied. Application A unit configured for single zone VAV will use discharge air Variable Air Volume Application control for mechanical cooling and heat, with VAV control of the Rebel units include ECM supply and exhaust fans to provide supply air fan based upon the space or return air temperature. variable air volume (VAV) control as shown in Figure 15. Daikin During cooling, the MicroTech III controller increases the ECM Rebel variable air volume systems (VAV) employ the concept fan motor speed when the space temperature rises above the of varying the air quantity to a space at a constant temperature, setpoint, and it decreases fan speed when space temperatures thereby balancing the heat gains or losses and maintaining approach the setpoint. Mirror-image heating control is also the desired room temperature. This ability to reduce supply air provided. The MicroTech III controller will also use the control quantities not only provides substantial fan energy savings at temperature to transition between cooling, fan only, and partial load conditions, but it also minimizes equipment sizing. heating modes. Singlezone variable volume systems offer the Variable volume systems offer the following advantages: following advantages: • Lower system first cost. Figure 15: Variable Air Volume (VAV) Control • Lower operating costs by reducing fan energy demands, especially at part load conditions. • Provides excellent acoustics at lower air flows.

Fan Operating Range The acceptable system operating range of the Daikin rooftop is determined by all of the following characteristics. Each of these limiting factors must be considered for proper performance and component design life: • Unstable fan operation. • Maximum fan rpm. • Maximum cabinet static pressure. • Maximum face velocity (cooling coil is most important). • Minimum furnace velocity. • Turndown capability on VAV applications. • Compressor operating pressures.

• Lower system first cost by using system diversity to reduce equipment and duct sizes. Indoor Fan and Motor Heat • Lower operating costs by reducing fan energy demands, The indoor fan and motor electrical consumption is a sensible especially at part load conditions. cooling load approximately equal to 2.8 MBh per bhp • Provides excellent acoustics at lower air flows. (depending slightly on motor efficiency). The fan and motor temperature rise is equal to Btuh/(1.08 × cfm) and is typically about 3°F.

CAT 256-10 • REBEL PACKAGED ROOFTOP 20 www.DaikinApplied.com Application Considerations

Altitude Adjustments Furnace Performance Gas heat performance data is based on standard 70°F air Fan Curve Performance temperature and zero feet altitude (sea level). Fan curve performance is based on 70°F air temperature and For altitudes between 2000 to 6000 feet, the gas burner must sea level elevation. Selections at any other conditions require be derated 4% for every 1000 feet of altitude. adjustment for air densities listed in Table 1 on page 21. Higher elevations generally require more rpm to provide a Example: given static pressure but less bhp due to the decrease in air density. A 400 MBh furnace at an altitude of 3000 feet is derated (0.04 × 3 = 0.12). At 400 MBh input (400 × 0.12 MBh), the actual Example: input is (400 - 48 = 352 MBh) at 3000 feet. Assume 2,000 cfm is required at 1.00" TSP. The elevation is For altitudes above 6000 feet, consult the factory. 5000 ft. and 70°F average air temperature is selected. A 14" SWSI airfoil fan is selected. System Operating Limits 1. The density adjustment factor for 5000 ft. and 70°F is 0.83. Daikin DPS systems are designed to operate over an extensive operating range. However, for proper system operation some 2. TSP must be adjusted as follows: limits do apply. 1.0" / 0.83 = 1.20". To help prevent moisture blow-off, design guidelines have been 3. Locate 2,000 cfm and 1.2 on the fan curve. established for cooling coil selection. For applications outside Rpm = 1720 and bhp = 0.53. of these limits, consult your Daikin sales representative. 4. Consumed fan power at design = In addition to maximum face velocity limitations, minimum 0.53 bph × 0.83 = 0.44 bhp. velocity guidelines must also be followed. In order to maintain proper refrigeration performance, the minimum coil face Table 1: Temperature and Altitude Conversion Factors velocity is 175 ft./min. When selecting a variable air volume unit, it is necessary to design the system such that the 175 ft./ Air Altitude (feet) temp min. limit is maintained at light load conditions. (°F) 0 1000 2000 3000 4000 5000 6000 7000 8000 -20 1.20 1.16 1.12 1.08 1.04 1.00 0.97 0.93 0.89 0 1.15 1.10 1.08 1.02 0.99 0.95 0.92 0.88 0.85 20 1.11 1.06 1.02 .098 0.95 0.92 0.88 0.85 0.82 Condensate Drainage 40 1.06 1.02 0.98 0.94 0.91 0.88 0.84 0.81 0.78 Provide all drain pans with a properly sized p-trap to allow free 60 1.02 0.98 0.94 0.91 0.88 0.85 0.81 0.79 0.76 drainage of coil condensate. For trap sizing, follow instruction 70 1.00 0.96 0.93 0.89 0.86 0.83 0.80 0.77 0.74 given in IM 842. Run all traps and drain lines full size from the 80 0.98 0.94 0.91 0.88 0.84 0.81 0.78 0.75 0.72 threaded unit connection to the roof drain. 100 0.94 0.91 0.88 0.84 0.81 0.78 0.75 0.72 0.70 120 0.92 0.88 0.85 0.81 0.78 0.76 0.72 0.70 0.67 140 0.89 0.85 0.82 0.79 0.76 0.73 0.70 0.78 0.65 Zone Sensor Placement Placement of the zone temperature sensor is critical for proper and economical operation of the heating and cooling Condenser Performance system. It is generally recommended that the space sensor Altitudes greater than sea level require a derate in condenser be located on an inside wall (3 to 5 feet from an outside wall) and cooling performance that can be estimated as follows: in a space having a floor area of at least 400 square feet. Do not locate the sensor below the outlet of a supply diffuser, in For altitudes up to 6000 feet: the direct rays of the sun, on a wall adjacent to an unheated • Cooling capacity decrease factor (all sizes) = 0.5% per or abnormally warm room ( or incinerator room), or near 1000 feet. any heat producing equipment. Where zone sensor placement • Compressor kW increase factor = 0.6% per 1000 feet. is a problem, all zone control systems, as standard, have the For altitudes above 6000 feet, consult the factory. The actual capability to use a return air sensor for heating and cooling. derate varies with each individual unit and design conditions. Your local Daikin representative can provide exact performance data.

www.DaikinApplied.com 21 CAT 256-10 • REBEL PACKAGED ROOFTOP Application Considerations

Unit Wiring Parallel Air Paths on Energy All units require three phase, 60 Hz, 208, 230, 460, or 575 volt power supply. All units include branch circuits and short Recovery Wheel Applications circuit protection and are available with a power block or nonfused disconnect switch. Each unit is provided with a 115 Economizer Units V convenience outlet. Per the NEC, this circuit must be fed There are three sets or parallel air flow paths on economizer independent of the main unit power supply. units: All wiring must be installed in accordance with the National Set 1: OA and RA paths to the SAF Electric Code (NEC) and local codes. • The OA path APD is normally greater than the RA path APD. Therefor, the air balancer must adjust the RA dampers to not open fully so that sufficient OA is Winter Shipment achieved. Flat bed shipment in winter can expose units to harsh road • The RA path includes return duct ESP. Normally, the SAF chemicals. Since equipment size and configuration precludes handles both of these paths. Therefore, the EAF need not covering during transit, wash units free of these chemicals as handle the return duct ESP. However: soon as possible to help prevent corrosion. • The RA path is not open during economizer operation, so the EAF must handle return duct ESP during economizer operation or excessive positive building pressure will Coil Freeze Protection occur. When applying roof-mounted equipment in areas that • For VAV units, note that RA cfm during economizer experience subfreezing conditions, coil freeze protection operation normally is less that design return cfm. measures must be provided. Subfreezing temperatures can • An energy analysis must be careful not to overwhelm adversely affect water and steam coils during controlled or the EAF with return duct ESP except during economizer uncontrolled unit shutdowns and even during unit operation. cooling. Daikin economizer dampers are arranged to direct the outside and return air streams toward each other, however, there may Set 2: OA wheel and OA bypass path to the SAF not always be a uniform unit temperature profile under all load Set 3: EA wheel and bypass path to the EAF and ambient temperatures. Some temperature stratification will occur, particularly at low ambient temperatures and the 100% Outdoor Air Units associated reduced airflow inherent with VAV systems. There are no parallel flow paths in a 100% OA unit. Instead, Glycol is strongly recommended as a positive means of freeze there is one counter-flow path (OA and EA paths throughout protection for water coils. No control sequence can prevent the wheel). The EAF must be sized for design return duct cfm coil freezing in the event of a power failure or equipment and ESP as well as the wheel and wheel prefilter pressure malfunction. During those periods, glycol is the only positive drop. means of freeze protection. When selecting water coils, specify glycol to account for performance differences. Figure 16: Energy Wheel Parallel Air Path

Outdoor Air

Exhaust Air

Return Air

CAT 256-10 • REBEL PACKAGED ROOFTOP 22 www.DaikinApplied.com Physical Data

Physical Data Table 2: Physical Data—Standard Units DPS 003 through 015 Small Cabinet Large Cabinet Model 003 004 005 006 007 010 012 015 Cooling only performance Gross Cooling capacity (tons) 3 4 5 6 7.5 10 12 15 Nominal airflow (cfm) 1125 1500 1875 2100 2450 3500 4200 5250 EER1 13.5 12.4 13.0 11.6 12.6 12.5 12.1 11.0 IEER1 or SEER 16.9 17.0 18.5 19.8 20.6 19.4 18.5 18.0 Heat pump performance4 High Temperature Capacity @ 47°F (MBh) 32 43 54 64 78 105 134 164 COP @ 47°F or HSPF5 9.2 8.9 8.5 3.69 3.66 3.42 3.33 3.64 Low Temperature Capacity @ 17°F (MBh) 20 24 33 39 47 61.5 77 91 COP @ 17°F5 N/A N/A N/A 2.54 2.42 2.38 2.32 2.25 Electric heat performance Control Options 2/4/SCR 4 stage/SCR kW (low/medium/high heat) 6/12/18/30 18/36/54/72 Gas heating performance Input capacity (MBh) 80/120/160 200/300/400 Number of stages (staged option) 2 Turndown (Modulating options) 5:1 5:1, 10:1 Gas connection size (mpt) 1/2" 3/4" Steady state efficiency 80% Heating coil Type Hot Water Rows / FPI (high heat/low heat) (2/10) / (1/8) Face area (sq ft) 2.5 5.4 Compressors Quantity / Type (1) Inverter Scroll (1) Inverter Scroll, (1) Fixed Speed Scroll Number of stages Modulating Refrigerant R-410A Indoor coil Rows / FPI 3/16 4/16 4/14 4/14 3/15 4/15 4/15 6/12 Face area (sq ft) 4.8 4.8 6.0 6.0 14.0 15.4 15.4 15.4 Capacity control Electronic Expansion Valve (EEV) Outdoor coil Type: non-heat pump/heat pump6 Aluminum Micro-channel/Copper tube-Aluminum fin Rows / FPI — heat pump 2/16 2/16 3/16 3/16 3/16 4/16 4/16 4/16 Rows / FPI — non-heat pump 1/21 1/21 3/16 3/16 1/21 1/21 4/16 1/21 Motor HP HP / Quantity 0.5/1 0.5/1 1.0/1 1.0/1 1.0/2 1.0/2 1.0/2 1.0/2 Fan Diameter (in) / Quantity 27/1 27/1 27/1 27/1 27/2 27/2 27/2 27/2 Indoor fan Type Centrifugal Airfoil (SWSI) (1) 14", (1) Quantity / Diameter2 (1) 12", (1) 14", (1) 16" (1) 22" 16", (1) 22" Quantity / Diameter3 (1) 12", (1) 14", (1) 16" (1) 14", (1) 16", (1) 22" Drive type Direct Drive Motor HP range 1.3 / 2.3 / 4.0 4.0 / 8.0 Hot gas reheat coil Coil Type Microchannel Control Type Modulating Temperature rise 20° Filters Type 2", 4" Area (sq ft) 7.1 18 Qty. - size 4 – 16 × 16 6 – 18 × 24 NOTE: 1. EER and IEER/SEER for Cooling Only VAV, 460 volt unit 2. Mixed Outside Air and Return Air units 3. 100% Outside Air unit only 4. Heat pump performance for units with back up electric heat 5. HSPF for 3-5 ton units only 6. Size 12 non-heat pump models use copper tube aluminum fin www.DaikinApplied.com 23 CAT 256-10 • REBEL PACKAGED ROOFTOP Physical Data

Table 3: Physical Data—Unit Weights DPS 003 through 015

Small Cabinet Large Cabinet Model 003 004 005 006 007 010 012 015 Weight (lbs .) Base Weight1 1000 1000 1025 1058 1600 1600 1600 1763 Heat pump 1030 1030 1058 1058 1660 1660 1660 1823 Electric Heat 45 45 45 45 100 100 100 100 Hot Water 2 Row 11 11 11 16.5 30 30 30 30 Hot Water 1 Row 32 32 32 20 31 31 31 31 Gas Heat 75 75 63 93 186 186 186 186 Hot Gas Re-heat 8 8 12 12 28 31 31 31 Economizer 163 163 163 163 308 308 308 308 High capacity coil 105 105 105 105 215 215 215 215 Energy Wheel Weight Adds (lbs .) 100% OA 160 160 160 160 300 300 300 300 Mixed Air 175 175 175 175 250 250 250 250 1. Includes standard cooling coil

Fan Weights (lbs .) 12 Inch (310 mm) 87 14 Inch (360 mm) 91 16 Inch (400 mm) 115 22 Inch (560 mm) 115

Curb Weights (lbs .) 14" 24" 003—006 156 230 007—015 200 295

Table 4: Refrigerant Charge

Cooling Model Heat Pump Model Unit Size Standard Unit Standard Unit Standard Unit w/ MHGRH Standard Unit w/ MHGRH 3 10.5 12.9 12.0 14.4 4 11.1 13.5 12.6 15.0 5 15.3 18.2 16.8 19.7 6 15.3 18.2 16.8 19.7 7.5 11.0 17.3 26.0 31.2 10 34.0 39.8 40.0 45.8 12 34.0 39.8 40.0 45.8 15 37.0 43.8 42.0 47.8

CAT 256-10 • REBEL PACKAGED ROOFTOP 24 www.DaikinApplied.com Performance Data

Performance Data Fan Curves

Figure 17: Fan Curve – 12 inch Fan

Figure 18: Fan Curve – 14 inch Fan

www.DaikinApplied.com 25 CAT 256-10 • REBEL PACKAGED ROOFTOP Performance Data

Figure 19: Fan Curve – 16 inch Fan

Figure 20: Fan Curve – 22 inch Fan

CAT 256-10 • REBEL PACKAGED ROOFTOP 26 www.DaikinApplied.com Performance Data

Heating Capacities

Table 5: Heating Capacity – Electric Heaters Option # 1 Option # 2 Option # 3 Option # 4 Unit Stages KW MBH Delta Min Delta Min Delta Min Delta Min T1 (cfm) KW MBH T1 (cfm) KW MBH T1 (cfm) KW MBH T1 (cfm) 003 2, SCR 6 20.5 15.8 316 12 40.9 31.6 632 18 61.4 47.4 948 30 102.4 60.03 1580 004 2, SCR 6 20.5 11.9 316 12 40.9 23.7 632 18 61.4 35.6 948 30 102.4 59.3 1580 005 2, SCR 6 20.5 9.5 316 12 40.9 19.0 632 18 61.4 28.4 948 30 102.4 47.4 1580 006 2, SCR 6 20.5 7.9 316 12 40.9 15.8 632 18 61.4 23.7 948 30 102.4 39.5 1580 007 4, SCR 18 61.4 19.0 948 36 122.9 37.9 1896 54 184.3 56.9 2844 72.02 245.8 60.03 3793 010 4, SCR 18 61.4 14.2 948 36 122.9 28.4 1896 54 184.3 42.7 2844 72.02 245.8 56.9 3793 012 4, SCR 18 61.4 11.9 948 36 122.9 23.7 1896 54 184.3 35.6 2844 72.02 245.8 47.4 3793 015 4, SCR 18 61.4 9.5 948 36 122.9 19.0 1896 54 184.3 28.4 2844 72.02 245.8 37.9 3793 1. Temperature is calculated at nominal air flow 2. Not available in 208 & 230 Volt 3. 60 degree max rise

Table 6: Heating Capacity and Water Pressure Drop – Hot Water Coils

Unit MBH GPM WPD Connection Size 3 61.4 6.1 1.0 1.375 Sweat 4 72.9 7.3 1.4 1.375 Sweat 5 82.6 8.2 1.7 1.375 Sweat 6 91.6 9.2 2.2 1.375 Sweat 7.5 149.7 15.0 3.1 1.375 Sweat 10 176.9 17.8 4.2 1.375 Sweat 12 195.9 19.6 5.1 1.375 Sweat 15 221.4 22.1 6.4 1.375 Sweat

Nominal airflow, 60°EAT, approximately 180°–160° water. WPD does not include a field supplied valve pressure drop. 2-row performance shown, 1-row coil also available.

Table 7: Heating Capacity – Gas Unit Size Data 003–006 007–015 Low Heat Med Heat High Heat Low Heat Med Heat High Heat Heating Input 50 100 150 200 300 400 Heating Output 40 80 120 160 240 320 Steady State Efficiency 80% Number of Stages 2 Turndown1 5:1 5:1 or 10.1 1. Modulating Heat Only

Air Pressure Drops

Table 8: Pressure Drop – Electric Heaters Unit Airflow Unit 1000 2000 3000 4000 5000 6000 003–006 0.11 0.36 0.77 — — — 007–015 0.02 0.07 0.14 0.23 0.34 0.48

www.DaikinApplied.com 27 CAT 256-10 • REBEL PACKAGED ROOFTOP Performance Data

Table 9: Pressure Drop – Hot Water Coils Unit Airflow Unit Heat Type 1000 2000 3000 4000 5000 6000 Low (1 Row) 0.04 0.15 0.32 — — — 003–006 High (2 Row) 0.11 0.37 0.83 — — — Low (1 Row) — 0.05 0.10 0.17 0.26 0.37 007–015 High (2 Row) — 0.11 0.23 0.39 0.59 0.83

Table 10: Pressure Drop – Gas Furnaces Unit Airflow Unit Heat Type 1000 2000 3000 4000 5000 6000 Low (50 MBH) Medium 003–006 (100 MBH) 0.08 0.33 0.74 — — — High (150 MBH) Low (200 MBH) Medium 007–015 (300 MBH) 0.02 0.07 0.14 0.23 0.35 0.49 High (400 MBH)

Table 11: Pressure Drop – Components Unit Airflow Component Unit 1000 2000 3000 4000 5000 6000 003–006 0.01 0.05 0.11 — — — Economizer 007–015 0.01 0.03 0.08 0.13 0.20 0.29 003–006 0.03 0.12 0.28 — — — Filter 007–015 0.01 0.02 0.06 0.09 0.15 0.22 003–006 0.18 0.46 0.79 — — — Standard Cooling Coil 007 0.03 0.09 0.14 0.20 0.25 0.33 010–015 0.04 0.10 0.18 0.26 0.34 0.43 003–006 0.03 0.07 0.13 — — — Hot Gas Reheat 007–010 — 0.02 0.04 0.06 0.08 0.11 015 — 0.02 0.03 0.05 0.07 0.09

Table 12: Pressure Drop — Energy Recovery Wheel 3 – 6 Tons 500 750 1000 1250 1500 Low Airflow Wheel and 0.40 0.58 0.77 0.96 1.12 Prefilters 7 5. – 15 Tons 1000 1500 2000 2500 2800 3000 3500 4000 4500 5000 Low Airflow Wheel and 0.51 0.75 0.99 1.22 1.35 N/A N/A N/A N/A N/A Prefilters High Airflow Wheel and N/A 0.38 0.49 0.61 0.68 0.73 0.84 0.96 1.08 1.19 Prefilters

CAT 256-10 • REBEL PACKAGED ROOFTOP 28 www.DaikinApplied.com Dimensional Data

Dimensional Data Figure 21: DPS 003–006, Gas Heat, No Economizer, 0–30% or 0–100% Outdoor Air

Gas Electric Heat, Hot Water Coils Detail: A-B for Horizontal Supply and Return Air Openings Heat or Cooling Only Economizer, No Energy Recovery No Economizer, X No Energy Recovery

1

4 3 2 5

84.5

NOTE: Horizontal above the roof gas connection only 1. Recommended location for field cut side power connection 2. Not provided on 100% Return Air units 3. Not provided on 100% Outdoor Air units 4. Not provided on units with Horizontal Supply Air opening 5. Not provided on units with Horizontal Return Air opening www.DaikinApplied.com 29 CAT 256-10 • REBEL PACKAGED ROOFTOP Dimensional Data

Figure 22: DPS 003–006, Hot Water Heat, Electric Heat, No Heat, No Economizer, 0–30% or 0–100% Outdoor Air

Gas Electric Heat, Hot Water Coils Detail: A-B for Horizontal Supply and Return Air Openings Heat or Cooling Only Economizer, No Energy Recovery No Economizer, X No Energy Recovery

1

Hot Water option only 3 4 2 5

84.5

NOTE: 1. Recommended location for field cut side power connection 2. Not provided on 100% Return Air units 3. Not provided on 100% Outdoor Air units 4. Not provided on units with Horizontal Supply Air opening 5. Not provided on units with Horizontal Return Air opening

CAT 256-10 • REBEL PACKAGED ROOFTOP 30 www.DaikinApplied.com Dimensional Data

Figure 23: DPS 003–006, Economizer, Gas Heat

Gas Electric Heat, Hot Water Coils Detail: A-B for Horizontal Supply and Return Air Openings Heat or Cooling Only Economizer, X No Energy Recovery No Economizer, No Energy Recovery

1

3 4 2 5

84.5

NOTE: Horizontal above the roof gas connection only 1. Recommended location for field cut side power connection 2. Not provided on 100% Return Air units 3. Not provided on 100% Outdoor Air units 4. Not provided on units with Horizontal Supply Air opening 5. Not provided on units with Horizontal Return Air opening www.DaikinApplied.com 31 CAT 256-10 • REBEL PACKAGED ROOFTOP Dimensional Data

Figure 24: DPS 003–006, Economizer, Hot Water Heat, Electric Heat, No Heat

Gas Electric Heat, Hot Water Coils Detail: A-B for Horizontal Supply and Return Air Openings Heat or Cooling Only Economizer, X No Energy Recovery No Economizer, No Energy Recovery

1

Hot Water option only 3 4 2 5

84.5

NOTE: 1. Recommended location for field cut side power connection 2. Not provided on 100% Return Air units 3. Not provided on 100% Outdoor Air units 4. Not provided on units with Horizontal Supply Air opening 5. Not provided on units with Horizontal Return Air opening

CAT 256-10 • REBEL PACKAGED ROOFTOP 32 www.DaikinApplied.com Dimensional Data

Figure 25: DPS 003–006, 100% Outdoor Air, Gas Heat, Energy Recovery

Gas Electric Heat, Hot Water Coils Energy Heat or Cooling Only Recovery X X 100% OA Economizer

1 2

3

103.0

NOTE: 1. Recommended location for field cut side power connection 2. Horizontal gas connection only. Gas pipe routing within roof curb is not available 3. Not supplied on 100% OA units www.DaikinApplied.com 33 CAT 256-10 • REBEL PACKAGED ROOFTOP Dimensional Data

Figure 26: DPS 003–006, 100% Outdoor Air, Hot Water Heat, Electric Heat, Energy Recovery

Gas Electric Heat, Hot Water Coils Energy Heat or Cooling Only Recovery X X 100% OA Economizer

1

OPTIONAL 2

103.0

NOTE: 1. Recommended location for field cut side power connection 2. Not supplied on 100% OA units

CAT 256-10 • REBEL PACKAGED ROOFTOP 34 www.DaikinApplied.com Dimensional Data

Figure 27: DPS 003–006, Economizer, Gas Heat, Energy Recovery

Gas Electric Heat, Hot Water Coils Energy Heat or Cooling Only Recovery

100% OA X X Economizer

1 2

103.0

NOTE: 1. Recommended location for field cut side power connection 2. Horizontal gas connection only. Gas pipe routing within roof curb is not available

www.DaikinApplied.com 35 CAT 256-10 • REBEL PACKAGED ROOFTOP Dimensional Data

Figure 28: DPS 003–006, Economizer, Hot Water Heat, Energy Recovery

Gas Electric Heat, Hot Water Coils Energy Heat or Cooling Only Recovery

100% OA X X Economizer

1

OPTIONAL

103.0

NOTE: 1. Recommended location for field cut side power connection

CAT 256-10 • REBEL PACKAGED ROOFTOP 36 www.DaikinApplied.com Dimensional Data

Figure 29: DPS 007–015, Gas Heat, Energy Recovery

Gas Electric Heat, Hot Water Coils Size (tons) L Heat or Cooling Only 7–12 132.7 X Energy Recovery 15 149.7 Economizer No Economizer, No Energy Recovery

2

1

2

3

4

NOTE: 1. Recommended location for field-cut,side power opening 2. Only provided on 575 volt units 3. Not supplied on horizontal return or 100% OA units 4. Horizontal, above the roof, gas connection only www.DaikinApplied.com 37 CAT 256-10 • REBEL PACKAGED ROOFTOP Dimensional Data

Figure 30: DPS 007–015, Hot Water Heat, Energy Recovery

Gas Electric Heat, Hot Water Coils Size (tons) L Heat or Cooling Only 7–12 132.7 X Energy Recovery 15 149.7 Economizer No Economizer, No Energy Recovery

2

1

2

3

4

NOTE: 1. Recommended location for field-cut,side power opening 2. Only provided on 575 volt units 3. Not supplied on horizontal return or 100% OA units 4. Optional, field-cut, hot water entrance

CAT 256-10 • REBEL PACKAGED ROOFTOP 38 www.DaikinApplied.com Dimensional Data

Figure 31: DPS 007–015, Gas Heat, Economizer

Gas Electric Heat, Hot Water Coils Size (tons) L Heat or Cooling Only 7–12 112.7 Energy Recovery 15 129.7 X Economizer No Economizer, No Energy Recovery

2

1

2

3

4

NOTE: 1. Recommended location for field-cut,side power opening 2. Only provided on 575 volt units 3. Not supplied on horizontal return units 4. Horizontal, above the roof, gas connection only www.DaikinApplied.com 39 CAT 256-10 • REBEL PACKAGED ROOFTOP Dimensional Data

Figure 32: DPS 007–015, 575 V, Hot Water Heat, Economizer

Gas Electric Heat, Hot Water Coils Size (tons) L Heat or Cooling Only 7–12 112.7 Energy Recovery 15 129.7 X Economizer No Economizer, No Energy Recovery

2

1

2

3

4

NOTE: 1. Recommended location for field-cut,side power opening 2. Only provided on 575 volt units 3. Not supplied on horizontal return or 100% OA units 4. Optional, field-cut, hot water entrance

CAT 256-10 • REBEL PACKAGED ROOFTOP 40 www.DaikinApplied.com Dimensional Data

Figure 33: DPS 007–015, 575 V, Gas Heat, Outside Hood

Gas Electric Heat, Hot Water Coils Heat or Cooling Only

Energy Recovery

Economizer

No Economizer, X No Energy Recovery

2

5

1

2

5 3

4

NOTE: 1. Recommended location for field-cut,side power opening 2. Only provided on 575 volt units 3. Not supplied on horizontal return or 100% OA units 4. Horizontal, above the roof, gas connection only 5. Not provided on 100% Return Air units www.DaikinApplied.com 41 CAT 256-10 • REBEL PACKAGED ROOFTOP Dimensional Data

Figure 34: DPS 007–015, 575 v, Hot Water Heat, Outside Hood

Gas Electric Heat, Hot Water Coils Heat or Cooling Only

Energy Recovery

Economizer

No Economizer, X No Energy Recovery

2

4

1

2

4 3

5

NOTE: 1. Recommended location for field-cut,side power opening 2. Only provided on 575 volt units 3. Not supplied on horizontal return or 100% OA units 4. Not provided on 100% Return Air units 5. Optional, field-cut, hot water entrance

CAT 256-10 • REBEL PACKAGED ROOFTOP 42 www.DaikinApplied.com Electrical Data

Electrical Data Table 13: Electric Heat Data1

kW Voltage Amps kW Voltage Amps 208 16.7 208 99.9 230 15.1 230 90.4 6 36 475 7.3 475 43.8 575 6.0 575 36.1 208 33.3 208 149.9 230 30.1 230 135.6 12 54 475 14.6 475 65.6 575 12.0 575 54.2 208 50.0 — — 230 45.2 — — 18 72 475 21.9 475 87.5 575 18.1 575 72.3 208 83.3 230 75.3 30 475 36.5 575 30.1 1. Maximum temperature rise equals 60ºF

Rebel Minimum Circuit Ampacity [MCA] or Wire Sizing Amps No electric heat MCA = 1.25 × largest motor FRLA + sum of all other motor FRLA

Heat Pump with electric heat where electric heat > 50 kW MCA = 1.25 × largest motor FRLA + sum of all other motor FRLA + heater FLA

Heat Pump with electric heat where electric heat is less than or equal to 50 kW MCA = 1.25 × [heater FLA + largest motor FRLA] + sum of all other motor FRLA

Not a heat pump with electric heat Must calculate heat mode MCA and cool mode MCA and use the greater value. Do not include compressors or condenser fans in the heat mode MCA. Cooling mode MCA = 1.25 × largest motor FRLA + sum of all other motor FRLA Heating mode MCA where electric heat > 50 kW MCA = 1.25 × largest motor FLA + sum of all other motor FLA + heater FLA Heating mode MCA where electric heat is less than or equal to 50 kW 1.25 × [heater FLA + largest motor FLA] + sum of all other motor FLA NOTE: FRLA = fan motor or controls full load amps or compressor rated load amps FLA = fan motor or electric heat or controls full load amps Control amps are:

Voltage 208 230 460 575 Gas Heat Units 2.36 2.16 1.08 0.86 All Other Units 1.18 1.08 0.54 0.43

www.DaikinApplied.com 43 CAT 256-10 • REBEL PACKAGED ROOFTOP Electrical Data

Table 14: Amp Draw Data

Compressor RLA Compressor LRA Compressor Size Condenser Fan FLA Each Compressor 1 - Variable Compressor 3 - Fixed Compressor 1 Compressor 3 Unit Comp 1 Comp 3 Size Voltage Voltage Voltage Voltage Qty 208 230 460 (Tons) 208 230 460 [%] 208 230 460 208 230 460 208 230 460 [P/N] [P/N] 3 7.7 7.0 3.5 45% 0.0 0.0 0.0 0.0 0.0 0.0 JT1G N/A 1 0.9 0.8 0.4 4 10.0 9.0 4.5 55% 0.0 0.0 0.0 0.0 0.0 0.0 JT1G N/A 1 0.9 0.8 0.4 5 11.9 10.8 5.4 68% 0.0 0.0 0.0 0.0 0.0 0.0 JT1G N/A 1 2.0 1.8 0.9 6 15.0 13.6 6.8 89% 0.0 0.0 0.0 0.0 0.0 0.0 JT1G NA 1 2.0 1.8 0.9 See Note. 7.5 11.9 10.8 5.4 68% 8.6 7.8 3.9 67.5 73.7 37.1 JT1G JT71G 2 2.0 1.8 0.9 10 10.0 9.0 4.5 59% 17.5 15.8 7.9 93.1 84.2 42.1 JT1G JT170G 2 2.0 1.8 0.9 12 15.0 13.6 6.8 89% 17.5 15.8 7.9 93.1 84.2 42.1 JT1G JT170G 2 2.0 1.8 0.9 15 28.3 25.6 12.8 100% 17.5 15.8 7.9 93.1 84.2 42.1 JT150J JT170G 2 2.0 1.8 0.9 NOTE: The inverter compresor is controlled to have a soft start and an LRA <1.0

Supply Fan FLA Exhaust Fan FLA Horse Power Voltage Voltage 208 230 460 kW 208 230 460 kW 1.3 3.1 2.8 1.4 1.0 3.1 2.8 1.4 1.0 2.3 5 4.6 2.3 1.7 5 4.6 2.3 1.7 4 8.8 7.4 4.0 3.0 8.8 7.4 4.0 3.0 8 13.5 12.2 6.1 6.0 — — — — 575V Amp Draws: Compressors and motors will be run off a 575 to 460V transformer. Motors will be nameplated at 460V. 575 voltage is for large cabinet only.

Table 15: Recommended Field Power Wiring

Ampacity (MCA) Number of Power Wires Per Phase Wire Gauge Insulation Temperature Rating (°C) 30 1 10 75 40 1 8 75 55 1 6 75 70 1 4 75 85 1 3 75 95 1 2 75 130 1 1 75 150 1 1/0 75 175 1 2/0 75 200 1 3/0 75 230 1 4/0 75 255 1 250 75 1. All wire sizes assume separate conduit for each set of parallel conductors. 2. All wire sizes based on NEC Table 310-16 for 75°C THW wire (copper). Canadian electrical code wire ampacities may vary. 3. All wire sizes assume no voltage drop for short power leads.

CAT 256-10 • REBEL PACKAGED ROOFTOP 44 www.DaikinApplied.com Engineering Specifications

Engineering Specifications Part 1: General 1 .06 Delivery, Storage, and Handling A. Deliver, store, protect and handle products to site. 1 .01 Section Includes: B. Accept products on site and inspect for damage. A. Packaged rooftop air conditioners C. Store in clean dry place and protect from weather and construction traffic. Handle carefully to avoid 1 .02 References damage to components, enclosures, and finish. A. AFBMA 9—Load Ratings and Fatigue Life for Ball Bearings. Part 2: Products B. AMCA 500—Test Methods for , Dampers, and Shutters. 2 .01 Manufacturers C. ARI 340/360 - Unitary Large Equipment A. Basis of Design: McQuay International D. NEMA MG1—Motors and Generators 1. No equals exist. [Deducts for alternative E. National Electrical Code. equipment will be considered.] F. NFPA 70—National Fire Protection Agency. 2 .02 General Description G. UL 900—Test Performance of Units. A. Furnish as shown on plans, McQuay Rebel Rooftop Heating and Cooling Unit(s) model DPS. Unit 1 .03 Submittals performance and electrical characteristics shall be A. Shop Drawings: Indicate assembly, unit dimensions, per the job schedule. weight loading, required clearances, construction B. Configuration: Fabricate as detailed on prints and details, field connection details, electrical drawings: characteristics and connection requirements. 1. Return plenum / economizer section B. Product Data: 2. Filter section 1. Provide literature that indicates dimensions, weights, capacities, ratings, fan performance, 3. Cooling coil section and electrical characteristics and connection 4. Supply fan section requirements. 5. Gas heating section 2. Provide computer generated fan curves with 6. Condensing unit section specified operating point clearly plotted. C. The complete unit shall be CETL listed. 3. Manufacturer’s Installation Instructions. D. Each unit shall be specifically designed for outdoor rooftop application and include a weatherproof 1 .04 Operation and Maintenance Data cabinet. Each unit shall be completely factory A. Maintenance Data: Provide instructions for assembled and shipped in one piece. Packaged installation, maintenance and service units shall be shipped fully charged with R-410A Refrigerant and oil. 1.05 Qualifications E. The unit shall undergo a complete factory run test prior to shipment. The factory test shall include a A. Manufacturer: Company specializing in refrigeration circuit run test, a unit control system manufacturing the Products specified in this section operations checkout, a unit refrigerant leak test and with minimum five years documented experience, a final unit inspection. who issues complete catalog data on total product. F. All units shall have decals and tags to indicate B. Startup must be done by trained personnel experienced with rooftop equipment. caution areas and aid unit service. Unit nameplates shall be fixed to the main control panel door. C. Do not operate units for any purpose, temporary Electrical wiring diagrams shall be attached to or permanent, until ductwork is clean, filters and the control panels. Installation, operating and remote controls are in place, bearings lubricated, maintenance bulletins and start-up forms shall be and manufacturers’ installation instructions have been followed. supplied with each unit. G. Performance: All scheduled EER, IEER, capacities and face areas are minimum accepted values and must be met. All scheduled amps, kW, and HP are maximum accepted values.

www.DaikinApplied.com 45 CAT 256-10 • REBEL PACKAGED ROOFTOP Engineering Specifications

H. Warranty: The manufacturer shall provide 12-month 2 .04 Outdoor Air Damper Section parts only warranty. Defective parts shall be repaired A. Unit shall be provided with a 0–30% outdoor air or replaced during the warranty period at no charge. damper and mixing section. The outdoor air hood The warranty period shall commence at startup or shall be factory installed and constructed from the six months after shipment, whichever occurs first. same durable paint finish as the main unit. The hood shall include moisture eliminator filters to 2 .03 Cabinet, Casing, and Frame drain water away from the entering air stream. The damper blades shall be gasketed with side seals to A. Panel construction shall be double-wall construction provide an air leakage rate of 1.5 cfm/square foot for all panels including the floor panels. Equipment of damper area at 1" differential pressure. Control shall have an under floor liner. Insulation shall be a of the dampers shall be by a factory installed direct minimum of 1" thick with an R-value of 7.0 and shall coupled actuator. Damper actuator shall be of the be 2 part injected foam. Panel design shall include modulating, spring return type. The unit controller no exposed insulation edges. Unit cabinet shall be shall be capable of resetting the minimum damper designed to operate at total static pressures up to position. 5.0 inches w.g. B. Exterior surfaces shall be constructed of pre-painted galvanized steel for aesthetics and long term 2 .05 Economizer Section durability. Paint finish to include a base primer with A. Unit shall be provided with an outdoor air a high quality, polyester resin topcoat of a neutral economizer. The economizer section shall include beige color. Finished panel surfaces to withstand a outdoor, return, and exhaust air dampers. The minimum 750-hour salt spray test in accordance with economizer operation shall be fully integral to ASTM B117 standard for salt spray resistance. the mechanical cooling and allow up to 100% of C. Service doors shall be provided on the fan section, mechanical cooling if needed to maintain the cooling filter section, control panel section, and heating discharge air temperature. The outdoor air hood vestibule in order to provide user access to unit shall be factory installed and constructed from components. All service access doors shall be galvanized steel finished with the same durable mounted on multiple, stainless steel hinges and shall paint finish as the main unit. The hood shall include be secured by a latch system. Removable service moisture eliminator filters to drain water away from panels secured by multiple mechanical fasteners are the entering air stream. The outside and return not acceptable. air dampers shall be sized to handle 100% of the supply air volume. The dampers shall be parallel D. The unit base shall overhang the roof curb for positive blade design. Damper blades shall be gasketed water runoff and shall seat on the roof curb gasket to with side seals to provide an air leakage rate of 1.5 provide a positive, weather tight seal. Lifting brackets cfm per square foot at 1" pressure. A barometric shall be provided on the unit base to accept cable or exhaust damper shall be provided to exhaust air chain hooks for rigging the equipment. Fork lift slots out of the back of the unit. A bird screen shall be shall be provided in the unit base. provided to prevent infiltration of rain and foreign materials. Exhaust damper blades shall be lined with vinyl gasketing on contact edges. Control of the dampers shall be by a factory installed direct coupled actuator. Damper actuator shall be of the modulating, spring return type. A comparative enthalpy control shall be provided to sense and compare enthalpy in both the outdoor and return air streams to determine if outdoor air is suitable for “free” cooling. If outdoor air is suitable for “free” cooling, the outdoor air dampers shall modulate in response to the unit’s temperature control system.

CAT 256-10 • REBEL PACKAGED ROOFTOP 46 www.DaikinApplied.com Engineering Specifications

2 .06 Exhaust Fan E. The drain pan shall be stainless steel and positively sloped. The slope of the drain pan shall be in two A. Exhaust fan shall be a single width, single inlet directions and comply with ASHRAE Standard 62.1. (SWSI) airfoil . The fan wheel shall The drain pan shall have a minimum slope of 1/8" be Class II construction with aluminum fan blades per foot to provide positive draining. The drain pan that are continuously welded to the hub plate and shall extend beyond the leaving side of the coil. The end rim. The exhaust fan shall be a direct drive fan drain pan shall have a threaded drain connection mounted to the motor shaft extending through the unit base. B. The fan motor shall be a totally enclosed EC motor that is speed controlled by the rooftop unit controller. The motor shall include thermal overload protection 2 .09 Hot Gas Reheat and protect the motor in the case of excessive motor A. Unit shall be equipped with a fully modulating hot temperatures. The motor shall have phase failure gas reheat coil with hot gas coming from the unit protection and prevent the motor from operation condenser. in the event of a loss of phase. Motors shall be B. Hot gas reheat coil shall be a micro channel design. premium efficiency. The aluminum tube shall be a micro channel design C. Fan assembly shall be a slide out assembly for with high efficiency aluminum fins. Fins shall be servicing and maintenance. brazed to the tubing for a direct bond. The capacity D. The unit DDC controller shall provide building static of the reheat coil shall allow for a 20°F temperature pressure control. The unit controller shall provide rise at all operating conditions. proportional control of the exhaust fans from 25% C. The modulating hot gas reheat systems shall allow to 100% of the supply air fan designed airflow to for independent control of the cooling coil leaving maintain the adjustable building pressure set point. air temperature and the reheat coil leaving air The field shall mount the required sensing tubing temperature. The cooling coil and reheat coil leaving from the building to the factory mounted building air temperature setpoints shall be adjustable through static pressure sensor. the unit controller. During the dehumidification cycle the unit shall be capable of 100% of the cooling capacity. The hot gas reheat coil shall provide 2 .07 Filters discharge temperature control within +/- 2°F. A. Unit shall be provided with a draw-through filter D. Each coil shall be factory leak tested with high- section. The filter rack shall be designed to accept a pressure air under water. 2" prefilter and a 4" final filter. The unit design shall have a hinged access door for the filter section. The manufacturer shall ship the rooftop unit with 2 10. Supply Fan 2" MERV 8 filters. The contractor shall furnish and A. Supply fan shall be a single width, single inlet install, at building occupancy, the final set of filters (SWSI) airfoil centrifugal fan. per the contract documents. The fan wheel shall be Class II construction with aluminum fan blades that are continuously welded to 2 .08 Cooling Section the hub plate and end rim. The supply fan shall be a A. The indoor coil section shall be installed in a draw direct drive fan mounted to the motor shaft. through configuration, upstream of the supply air B. Fan assembly shall be a slide out assembly for fan. The coil section shall be complete with a factory servicing and maintenance. piped cooling coil and an ASHRAE 62.1 compliant double sloped drain pan. C. All fan assemblies shall be statically and dynamically balanced at the factory, including a final trim B. The direct expansion (DX) cooling coils shall be balance, prior to shipment. fabricated of seamless high efficiency copper tubing that is mechanically expanded into high efficiency D. The fan motor shall be a totally enclosed EC motor aluminum plate fins. Coils shall be a multi-row, that is speed controlled by the rooftop unit controller. staggered tube design with a minimum of 3 rows. All The motor shall include thermal overload protection cooling coils shall have an interlaced coil circuiting and protect the motor in the case of excessive motor that keeps the full coil face active at all load temperatures. The motor shall have phase failure conditions. All coils shall be factory leak tested with protection and prevent the motor from operation high pressure air under water. in the event of a loss of phase. Motors shall be premium efficiency. C. The cooling coil shall have an electronic controlled expansion valve. The unit controller shall control the E. The supply fan shall be capable of airflow expansion valve to maintain liquid subcooling and modulation from 30% to 100% of the scheduled the superheat of the refrigerant system. designed airflow. The fan shall not operate in a state of surge at any point within the modulation range. D. The refrigerant suction lines shall be fully insulated from the expansion valve to the compressors.

www.DaikinApplied.com 47 CAT 256-10 • REBEL PACKAGED ROOFTOP Engineering Specifications

2 11. Variable Air Volume Control 2 13. Section A. The unit controller shall proportionally control the A. The rooftop unit shall include an electrical resistance ECM, Electronically Commutated Motor on the heating coil section. The electric heating coil module supply and exhaust fans. The supply fan shall be shall be factory installed downstream of the supply controlled to maintain an adjustable duct pressure air fan in the heating section of the rooftop unit. set point. A duct static pressure sensor shall be Heating elements shall be constructed of a low watt factory mounted in the control panel. The field shall density, nickel - chromium alloy resistance wire furnish and install the pneumatic tubing for the duct with intermediate supports that include ceramic static pressure sensor and the building pressure bushings. The electrical relay contactors shall be sensor. The field shall furnish and install the outdoor of the full line-breaking type with all the electrical air pressure sensor. power legs being disconnected when the contactors B. The unit controller shall proportional control the are not energized. All electrical circuit wiring shall be ECM motors on the supply fan based on space designed with copper conductors, aluminum wires temperature. The unit controller shall increase/ are not acceptable. Heating element branch circuits decrease the speed of the supply fan in order shall be individually fused to a maximum of 48 Amps to maintain the space temperature within its per NEC requirements. The rooftop unit shall have setpoint and deadband. The unit controller shall a single point power connection. The power supply provide discharge air temperature control with the for the electric heater shall be factory wired into the compressor modulation. units main power block or disconnect switch. B. The heating modules shall have an automatic reset, high temperature limit safety protection. A secondary 2 12. Natural Gas Heating Section high limit protection shall also be provided that A. The rooftop unit shall include a natural gas requires a manual reset. An airflow switch shall be heating section. The gas furnace design shall be a provided with the heating module to prevent the natural gas fired heating module factory installed electric heater from operating in the event of no downstream of the supply air fan in the heat section. airflow. The heating module shall be a tubular design with C. The electric heater elements shall be controlled by in-shot gas burners. the factory installed DDC unit control system. The B. Each module shall have two stages of heating heater shall have 4 stages of control. control. The heat exchanger tubes shall be aluminized steel. D. The electric heat elements shall be controlled by the factory installed DDC unit control system. The C. The heat exchanger tubes shall be stainless heater shall have proportional SCR control. The steel. The module shall be complete with a unit controller shall modulate the electric heater to furnace controller and control valve capable of 5:1 maintain the discharge air temperature setpoint. modulation. E. Field installed heating modules shall require a field D. The heat exchanger tubes shall be stainless steel. ETL certification. Duct heaters mounted within the The module shall be complete with a furnace rooftop unit in the field shall not be acceptable. controller and control valve capable of 10:1 The manufacturer’s rooftop unit ETL certification modulation. shall cover the complete unit including the electric E. The module shall have an induced draft fan that will heating modules. maintain a negative pressure in the heat exchanger tubes for the removal of the flue gases. F. Each burner module shall have two flame roll-out safety protection switches and a high temperature limit switch that will shut the gas valve off upon detection of improper burner manifold operation. The induced draft fan shall have an airflow safety switch that will prevent the heating module from turning on in the event of no airflow in the flue chamber. G. The factory-installed DDC unit control system shall control the gas heat module. Field installed heating modules shall require a field ETL certification. The manufacturer’s rooftop unit ETL certification shall cover the complete unit including the gas heating modules.

CAT 256-10 • REBEL PACKAGED ROOFTOP 48 www.DaikinApplied.com Engineering Specifications

2 14. Hot Water Heating Section D. The unit shall have scroll compressors. One of the compressors shall be an A. A hot water heating coil shall be factory installed in providing proportional control. The unit controller the heat section. The hot water heat section shall be shall control the speed of the compressor to installed downstream of the supply air fan. A factory- maintain the discharge air temperature. tested diffuser shall be used in order to provide air distribution across the coil. The rooftop unit shall E. Pressure transducers shall be provided for the include a piping vestibule. The coil connection shall suction pressure and head pressure. Temperature terminate in the vestibule. All coil connections shall sensor shall be provided for the suction temperature be copper, steel connections shall not be allowed in and the refrigerant discharge temperature of the order to prevent dielectrics and corrosion. compressors. All of the above devices shall be an input to the unit controller and the values be B. Coils shall be fabricated of seamless 3/8" diameter displayed at the unit controller. copper tubing that is mechanically expanded into high efficiency rippled and corrugated aluminum F. Refrigerant circuit shall have a bypass valve between plate fins. All coil vents and drains shall be factory the suction and discharge refrigerant lines for low installed. Hot water coil shall be fully cased to allow head pressure compressor starting and increased for easy replacement. compressor reliability. When there is a call for mechanical cooling the bypass valve shall open to C. The control valve shall be field supplied and installed equalizing the suction and discharge pressures. in the heating vestibule. The control valve shall be When pressures are equalized the bypass valve shall capable of receiving a 2 – 10vdc signal. The wire close and the compressor shall be allowed to start. harness from the unit controller to the control valve shall be factory installed. G. Each circuit shall be dehydrated and factory charged with Refrigerant R-410A and oil. D. The coil shall have freeze protection and shall be controlled by the unit DDC controller. With the detection of a freeze condition the heating coil valve 2 16. Heat Pump Heating shall be driven fully open. The unit controller shall A. The evaporator coil, condenser coil, compressors indicate an alarm. and refrigerant circuit shall be designed for heat E. Coil shall be factory leak tested with high pressure pump operation. The refrigerant circuit shall air under water. contain a 4 way reversing valve for the heat pump operation. The outdoor coil shall have an electronic expansion valve to control the refrigerant flow. 2 15. Condensing Section The unit controller shall modulate the expansion A. [Non-heat pump outdoor coils shall be cast valve to maintain compressor operation within the aluminum micro-channel coils. Fins shall be brazed compressor operational envelope. between flat tubes. The fins shall have fully drawn B. The refrigerant system shall have a pump-down collars to completely cover the tubes.] [Heat pumps cycle. and size 5 and 6 non-heat pumps shall have seamless copper tubes, mechanically bonded into C. The unit shall have a natural gas furnace for hybrid aluminum plate-type fins.] A sub-cooling coil shall heating. When the heat pump operation cannot be an integral part of the main outdoor air coil. Each maintain the discharge air temperature setpoint the outdoor air coil shall be factory leak tested with high- natural gas furnace shall temper the airstream to the pressure air under water. discharge air temperature setpoint. [Outdoor air coils shall be protected from incidental D. The unit shall have an electric resistance heating contact to coil fins by a coil guard. Coil guard shall coil for auxiliary heating. When the heat pump be constructed of cross wire welded steel with PVC operation cannot maintain the discharge air coating] temperature setpoint the electric heating coil shall temper the airstream to the discharge air B. Fan motors shall be an ECM, Electronically temperature setpoint. Commutated Motor for proportional control. The unit controller shall proportionally control the speed of the condenser fan motors to maintain proper head pressure of the refrigerant circuit from ambient condition of 0–125°F. Mechanical cooling shall be provided to 25º F. The motor shall include thermal overload protection and protect the motor in the case of excessive motor temperatures. The motor shall have phase failure protection and prevent the motor from operation in the event of a loss of phase. C. The condenser fan shall be low noise blade design. Fan blade design shall be a dynamic profile for low tip speed. Fan blade shall be of a composite material.

www.DaikinApplied.com 49 CAT 256-10 • REBEL PACKAGED ROOFTOP Engineering Specifications

2 17. Energy Wheel H. Wheel bearings shall be selected to provide an L-10 life in excess of 400,000 hours. Rim shall be A. The rooftop unit shall be provided with an AHRI continuous rolled stainless steel. Wheels shall be certified rotary wheel air-to-air heat exchanger in connected to the shaft by means of taper lock hubs. a cassette frame complete with seals, drive motor and drive belt. The energy recovery wheel shall I. The exhaust air fan shall be a direct drive SWSI be an integral part of the rooftop unit with unitary plenum fan. The exhaust fan shall be sized for the construction and does not require field assembly. airflow requirements per the construction schedule. Bolt-on energy recovery units that require field The unit controller shall control the exhaust fan to assembly and section to section gasketing and maintain building pressure. A VFD shall be provided sealing are not acceptable. for the exhaust fan motor or the exhaust fan motor shall be an ECM motor.The rooftop unit shall have B. The wheel capacity, air pressure drop and single point electrical power connection and shall be effectiveness shall be AHRI certified per AHRI ETL listed. Standard 1060. Thermal performance shall be certified by the manufacturer in accordance with J. The control of the energy recovery wheel shall be ASHRAE Standard 84, Method of Testing Air-to-Air an integral part of the rooftop unit’s DDC controller. Heat Exchangers and AHRI Standard 1060, Rating The DDC controller shall have visibility of the Air-to-Air Heat Exchangers For Energy Recovery outdoor air temperature, leaving wheel temperature, Ventilation Equipment. return air temperature, and exhaust air temperature. These temperatures shall be displayed at the rooftop C. The rooftop unit shall be designed with a track so units DDC controller LCD display. All of these the entire energy recovery wheel cassette can slide temperatures shall be made available through the out from the rooftop unit to facilitate cleaning. BACnet interface. D. The unit shall have 2" Merv 7 filters for the outdoor and return air before the wheel to help keep the K. The rooftop unit DDC controller shall provide frost wheel clean and reduce maintenance. Filter access control for the energy recovery wheel. When a frost shall be by a hinged access door with ¼ turn condition is encountered the unit controller shall stop latches. the wheel. When in the frost control mode the wheel shall be jogged periodically and not be allowed to E. The wheel shall be wound continuously with one stay in the stationary position. flat and one structured layer in an ideal parallel plate geometry providing laminar flow and minimum pressure drop-to-efficiency ratios. The matrix design 2 18. Roof Curb shall have channels to reduce cross contamination A. A prefabricated heavy-gauge galvanized steel, between the outdoor air and the exhaust air. The mounting curb shall be provided for field assembly layers shall be effectively captured in aluminum on the roof decking prior to unit shipment. The roof and stainless steel segment frames that provide curb shall be a full perimeter type with complete perimeter support of the air handling section and a rigid and self-supporting matrix. All diameter condensing section. The curb shall be a minimum of and perimeter seals shall be provided as part of 14" high and include a nominal 2" x 4" wood nailing the cassette assembly and shall be factory set. strip. Gasket shall be provided for field mounting Drive belt(s) of stretch urethane shall be provided between the unit base and roof curb. for wheel rim drive without the need for external tensioners or adjustment. F. The total energy recovery wheel shall be coated with silica gel desiccant permanently bonded without the use of binders or adhesives, which may degrade desiccant performance. The substrate shall be lightweight polymer and shall not degrade nor require additional coatings for application in marine or coastal environments. Coated segments shall be washable with detergent or alkaline coil cleaner and water. Desiccant shall not dissolve nor deliquesce in the presence of water or high humidity. G. Wheels shall be provided with removable energy transfer matrix. Wheel frame construction shall be a welded hub, spoke and rim assembly of stainless, plated and/or coated steel and shall be self-supporting without matrix segments in place. Segments shall be removable without the use of tools to facilitate maintenance and cleaning.

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2 19. Electrical D. All digital inputs and outputs shall be protected against damage from transients or incorrect A. Unit wiring shall comply with NEC requirements voltages. All field wiring shall be terminated at a and with all applicable UL standards. All electrical separate, clearly marked terminal strip. components shall be UL recognized where applicable. All wiring and electrical components E. The DDC controller shall have a built-in time provided with the unit shall be number and color- schedule. The schedule shall be programmable from coded and labeled according to the electrical the unit keypad interface. The schedule shall be diagram provided for easy identification. The unit maintained in nonvolatile memory to insure that it is shall be provided with a factory wired weatherproof not lost during a power failure. There shall be one control panel. Unit shall have a single point power start/stop per day and a separate holiday schedule. terminal block for main power connection. A The controller shall accept up to sixteen holidays terminal board shall be provided for low voltage each with up to a 5-day duration. Each unit shall control wiring. Branch short circuit protection, 115- also have the ability to accept a time schedule via volt control circuit transformer and fuse, system BAS network communications. switches, and a high temperature sensor shall F. The keypad interface shall allow convenient also be provided with the unit. Each compressor and condenser fan motor shall be furnished with navigation and access to all control functions. The contactors and inherent thermal overload protection. unit keypad/display character format shall be 4 Supply fan motors shall have contactors and lines x 20 characters. All control settings shall be external overload protection. Knockouts shall be password protected against unauthorized changes. provided in the bottom of the main control panels for For ease of service, the display format shall be field wiring entrance. A GFI receptacle shall be unit English language readout. Coded formats with look- mounted that is field powered. up tables will not be accepted. The user interaction B. A single non-fused disconnect switch shall be with the display shall provide the following provided for disconnecting electrical power at information as a minimum: the unit. Disconnect switches shall be mounted 1. Return air temperature internally to the control panel and operated by an externally mounted handle. 2. Discharge air temperature 3. Outdoor air temperature 2 .20 Controls 4. Space air temp A. Provide a complete integrated microprocessor 5. Outdoor enthalpy, high/low based Direct Digital Control (DDC) system to control all unit functions including temperature control, 6. Compressor suction temperature and pressure scheduling, monitoring, unit safety protection, 7. Compressor head pressure and temperature including compressor minimum run and minimum off 8. Expansion valve position times, and diagnostics. This system shall consist of all required temperature sensors, pressure sensors, 9. Condenser fan speed controller and keypad/display operator interface. All 10. Inverter compressor speed MCBs and sensors shall be factory mounted, wired and tested. 11. Dirty filter indication B. The stand-alone DDC controllers shall not be 12. Airflow verification dependent on communications with any on-site 13. Cooling status or remote PC or master control panel for proper unit operation. The microprocessor shall maintain 14. Control temperature (Changeover) existing set points and operate stand alone if 15. VAV box output status the unit loses either direct connect or network communications. The microprocessor memory shall 16. Cooling status/capacity be protected from voltage fluctuations as well as 17. Unit status any extended power failures. All factory and user set schedules and control points shall be maintained in 18. All time schedules nonvolatile memory. No settings shall be lost, even 19. Active alarms w/time and date during extended power shutdowns. 20. Previous alarms with time and date C. The DDC control system shall permit starting and 21. Optimal start stopping of the unit locally or remotely. The control system shall be capable of providing a remote alarm 22. Supply fan [and exhaust fan] speed indication. The unit control system shall provide for outside air damper actuation, emergency shutdown, remote heat enable/disable, remote cool enable/ disable, heat indication, cool indication, and fan operation.

www.DaikinApplied.com 51 CAT 256-10 • REBEL PACKAGED ROOFTOP Engineering Specifications

23. System operating hours 12. Economizer changeover a. Fan a. Enthalpy b. Exhaust fan b. Drybulb temperature c. Cooling 13. Current time and date d. Individual compressor 14. Tenant override time e. Heating 15. Occupied/unoccupied time schedule f. Economizer 16. One event schedule g. Tenant override 17. Holiday dates and duration G. The user interaction with the keypad shall provide 18. Adjustable set points the following: 19. Service mode 1. Controls mode a. Timers normal (all time delays normal) a. Off manual b. Timers fast (all time delays 20 sec) b. Auto H. If the unit is to be programmed with a night setback c. Heat/cool or setup function, an optional space sensor shall d. Cool only be provided. Space sensors shall be available to support field selectable features. Sensor options e. Heat only shall include: f. Fan only 1. Zone sensor with tenant override switch 2. Occupancy mode 2. Zone sensor with tenant override switch plus a. Auto heating and cooling set point adjustment. (Space Comfort Control systems only) b. Occupied I. To increase the efficiency of the cooling system c. Unoccupied the DDC controller shall include a discharge air d. Tenant override temperature reset program for part load operating conditions. The discharge air temperature shall be e. Unit operation changeover control controlled between a minimum and a maximum f. Return air temperature discharge air temperature (DAT) based on one of the following inputs: g. Space temperature 1. Airflow h. Network signal 2. Outside air temperature 4. Cooling and heating change-over temperature with deadband 3. Space Temperature 5. Cooling discharge air temperature (DAT) 4. Return air temperature 6. Supply reset options 5. External signal of 1-5 VDC a. Return air temperature 6. External signal of 0-20 mA b. Outdoor air temperature 7. Network signal c. Space temperature d. Airflow (VAV) e. Network signal f. External (0-10 vdc) g. External (0-20mA) h. Temperature alarm limits i. High supply air temperature j. Low supply air temperature k. High return air temperature 8. Lockout control for compressors 9. Compressor interstage timers 10. Night setback and setup space temperature 11. Building static pressure

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Daikin Applied Training and Development Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com and click on Training, or call 540-248-9646 and ask for the Training Department.

Warranty All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local Daikin Applied representative for warranty details. To find your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787). To find your local service office, visit www.DaikinApplied.com or call 800-432-1342. This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.DaikinApplied.com.

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CAT 256-10 (01/15) ©2015 Daikin Applied | (800) 432–1342 | www.DaikinApplied.com