SUBMISSION OF FORM-1
FOR
PROPOSED LPG BOTTLING PLANT AT ADDITIONAL BUTI - BORI MIDC NAGPUR BY M/S INDIAN OIL CORPORATION LTD. SUBMITTED BY
M/s INDIAN OIL CORPORATION LIMITED
PREPARED BY
M/s. ULTRA-TECH ENVIRONMENTAL LABORATORY AND CONSULTANCY (Gazzeted By MoEF) Unit No. 206, 224, 225 Jai Commercial Complex, Eastern Express Highway, Opp Cadbury Factory, Khopat, Thane (West) – 400 061 Tel: 022 2534 2776, Fax: 022 25429650, Email: [email protected] Website: www.ultratech.in Form 1 & ToR for EIA for
FORM 1 (I) Basic Information
S.No. Item Details 1. Name of the Project/s Proposed LPG Bottling Plant at Additional Buti- Bori MIDC Nagpur, Maharashtra by M/s Indian Oil Corporation Limited 2. S. No. in the schedule 6 (b) 3. Proposed capacity/ area/ length/ Type of Nos Capacity Total tonnage to be handled/ command Vessel Capacity area/ lease area/ number of wells to be Mounded 3 600 MT 1800 MT drilled Bullets
The proposed project is located at Plot No:D- 143, Additional Buti-Bori MIDC, Nagpur 4. New/Expansion/Modernization New 5. Existing Capacity/Area etc. Total Plot Area – 16.7 ha (41.5 acres) 6. Category of Project i.e. ‘A’ or ‘B’ 6 (b), “B” 7. Does it attract the general condition? No If yes, please specify. 8. Does it attract the specific condition? No If yes, please specify. 9. Location Plot No:D- 143, Additional Buti-Bori MIDC, Nagpur Location Plan and Google Image are enclosed in Annexure II – Pre- Feasibility Report Plot/Survey/Khasra No Plot No: A–1 Annexure III – Lease Documents from Additional Buti Bori MIDC, Nagpur for 95 years Village Dudha Tehsil Hingna District Nagpur State Maharashtra 10. Nearest railway station/ airport along Borkhudi Railway Station, (7.8 km, E) with distance in kms Dr. Babasaheb Ambedkar International Airport, Nagpur (32.8 km, NE) 11. Nearest Town, city, District Head Nearest City: : Nagpur (39.5 km, NE) quarters along with distance in kms. District Headquarter : Nagpur: (39.5 km, NE) 12. Village Panchayats, Zilla Parishad, Village : Dudha Municipal Corporation, Local body Tehsil : Hingna (Complete postal address with District : Nagpur telephone nos. to be given) Pin Code : 441108 13. Name of the applicant Indian Oil Corporation Limited 14. Registered Address Indian Oil Corporation Limited
Form 1 & ToR 1 Form 1 & ToR for EIA for
S.No. Item Details No. G-9 Ali Yavar Jung Marg, Bandra (E), Mumbai - 400051 Tel-(022)-26447582 15. Address for Correspondence Indian Oil Corporation Limited Indian Oil Bhavan, Maharashtra State Office, Plot No. C-33, “G” Block, BKC 3rd Floor, Bandra East, Mumbai - 400051 Name Mr. M. K. Pangtey Designation(Owner/Partner/ CEO) Senior Manager (LPG-E) Address Indian Oil Corporation Ltd. Indian Oil Bhavan, Maharashtra State Office, Plot No. C-33, “G” Block, BKC 3rd Floor, Bandra East, Mumbai – 400051 Mobile: +918879770898 Pin Code 400051 Email [email protected] Telephone No -- Fax No -- 16. Details of Alternative Sites examined, -- if any. Location of these sites should be shown on a topo sheet. 17. Interlinked Project None 18. Whether Separate application of NA interlinked project will be submitted 19. If yes, date of submission NA 20. If no, reason NA 21. Whether the proposal involves NA approval/clearance under: if yes details of the same and their status to be given. a) The Forest (Conservation) Act, 1980 b) The Wildlife (Protection) Act, 1972 c) The C.R.Z Notification, 1991 22. Whether there is any Government No Order /Policy relevant/relating to this site 23. Forest land involved (hectares) No 24. Whether there is any litigation No pending against the project and/ or land in which the project is propose to be set up: a) Name of the Court
Form 1 & ToR 2 Form 1 & ToR for EIA for
S.No. Item Details b) Case No. c) Orders/ directions of the Court, if any and its relevance with the proposed project. Capacity corresponding to sectoral activity (such as production capacity for manufacturing, mining lease area and production capacity for mineral production, area for mineral exploration, length for linear transport infrastructure, generation capacity for power generation etc.,)
(II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Yes/ Details thereof (with approximate quantities S.No. Information/Checklist No /rates, wherever possible) with source of confirmation information data 1.1 Permanent or temporary No The proposed project is located on 16.7 ha (41.5 change in land use, land cover acres) of Additional Buti-Bori MIDC, Nagpur or topography including increase in intensity of land use (with respect to local land use plan) 1.2 Clearance of existing land, No -- vegetation and buildings? 1.3 Creation of new land uses? No -- 1.4 Pre-construction investigations Yes Soil Investigation will be carried out prior to e.g. bore houses, soil testing? construction of proposed LPG Bottling Plant 1.5 Construction works? Yes 3 X 600 MT Mounded Bullets, LPG Pump House, Fire water tank, LPG filling Shed, Cooling Water Tank, Truck Parking Area, Cylinder Stacking Area, TLD, Admin Blocks,PMCS etc.tc. 1.6 Demolition works? No -- 1.7 Temporary sites used for No Local workers will be involved so no labor construction works or housing colony required of construction workers? 1.8 Above ground buildings, Yes 3 X 600 MT Mounded Bullets, LPG Pump structures or earthworks House, Fire water tank, LPG filling Shed, including linear structures, cut Cooling Water Tank, Truck Parking Area, and fill or excavations Cylinder Stacking Area, TLD, Admin Blocks,PMCS etc.tc. 1.9 Underground works including No -- mining or tunneling? 1.10 Reclamation works? No -- 1.11 Dredging? No --
Form 1 & ToR 3 Form 1 & ToR for EIA for
Yes/ Details thereof (with approximate quantities S.No. Information/Checklist No /rates, wherever possible) with source of confirmation information data 1.12 Offshore structures? No -- 1.13 Production and manufacturing No -- processes? 1.14 Facilities for storage of goods Yes 3 X 600 MT Mounded LPG Storage Bullets or materials? 1.15 Facilities for treatment or Yes Solid Waste: disposal of solid waste or Office waste like paper etc is expected. liquid effluents? Packing Material will be disposed per MSW Rules Hazardous waste, if any, Discarded Lubricating Oil Shall be sent to authorized vendor for disposal Domestic waste: Septic Tank along with soak pit 1.16 Facilities for long term No -- housing of operational workers? 1.17 New road, rail or sea traffic No -- during construction or operation? 1.18 New road, rail, air waterborne No -- or other transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of No -- existing transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission No -- lines or pipelines? 1.21 Impoundment, damming, No -- culverting, realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? No -- 1.23 Abstraction or transfers of No -- water form ground or surface waters? 1.24 Changes in water bodies or the No -- land surface affecting drainage or run-off?
Form 1 & ToR 4 Form 1 & ToR for EIA for
Yes/ Details thereof (with approximate quantities S.No. Information/Checklist No /rates, wherever possible) with source of confirmation information data 1.25 Transport of personnel or Yes Negligible. Construction materials will be materials for construction, transported by well developed road network and operation or covered vehicles. decommissioning? 1.26 Long-term dismantling or No -- decommissioning or restoration works? 1.27 Ongoing activity during No -- decommissioning which could have an impact on the environment? 1.28 Influx of people to an area in No -- either temporarily or permanently? 1.29 Introduction of alien species? No -- 1.30 Loss of native species or No -- genetic diversity? 1.31 Any other actions? No --
2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply) 2.1 Land especially undeveloped No Land is undeveloped and now leased from or agricultural land (ha) Additional Buti Bori MIDC, Nagpur. 2.2 Water (expected source & Yes Potable Water Requirement is approx competing users) unit: KLD 7 m3/day from Additional Buti –Bori MIDC 2.3 Minerals (MT) Yes For construction: Minor minerals like sand, grit and pebbles will be used 2.4 Construction material– Yes Locally available Construction material like aggregates, stone, sand, soil Cement, Sand, Grit, Bricks, Steel, etc. shall be (expected source – MT) purchased from the local vendors 2.5 Forests and timber (source – No -- MT) 2.6 Energy including electricity Yes Power Source: : Maharashtra State Electricity and fuels (source, competing Board users) Unit: fuel (MT), energy Power requirement: 750 KVA (MW) DG Sets: 1x750 KVA & 1 x 150 KVA 2.7 Any other natural resources No -- (use appropriate standard units) 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or
Form 1 & ToR 5 Form 1 & ToR for EIA for
Yes/ Details thereof (with approximate quantities S.No. Information/Checklist No /rates, wherever possible) with source of confirmation information data perceived risks to human health. 3.1 Use of substances or materials, Yes LPG in mounded bullets which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies) 3.2 Changes in occurrence of No -- disease or affect disease vectors (e.g. insect or water borne diseases) 3.3 Affect the welfare of people No -- e.g. by changing living conditions? 3.4 Vulnerable groups of people No -- who could be affected by the project e.g. hospital patients, children, the elderly etc., 3.5 Any other causes No -- 4. Production of solid wastes during construction or operation of decommissioning (MT/month) 4.1 Spoil, overburden or mine No -- wastes 4.2 Municipal waste (domestic Yes Food Waste from canteen, Office sweepings, and or commercial wastes) Packing waste, Garden trash. Disposed by sale, reuse or compost. 4.3 Hazardous wastes (as per Yes Used Oil Hazardous Waste Management Rules) 4.4 Other industrial process wastes No -- 4.5 Surplus product No -- 4.6 Sewage sludge or other sludge No -- from effluent treatment 4.7 Construction or demolition No -- wastes 4.8 Redundant machinery or No -- equipment 4.9 Contaminated soils or other No -- materials 4.10 Agricultural wastes No -- 4.11 Other solid wastes No -- 5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) 5.1 Emissions from combustion of Yes PM, NOx & SO2 occasionally from DG sets
Form 1 & ToR 6 Form 1 & ToR for EIA for
Yes/ Details thereof (with approximate quantities S.No. Information/Checklist No /rates, wherever possible) with source of confirmation information data fossil fuels from stationary or mobile sources 5.2 Emissions from production No -- processes 5.3 Emissions from materials Yes Air borne dust due vehicular movement. Water handling including storage or sprinkling will be done to minimize the fugitive transport emissions. 5.4 Emissions from construction Yes The project may cause airborne dust during activities including plant and construction. Precautions would be taken to equipment reduce dust generation during construction phase: Maximum use of RMC will minimize the handling of cement, sand and concrete thus dust emission will be minimized. Water sprinkling will be done at regular intervals to reduce the airborne dust 5.5 Dust or odors from handling of No -- materials including construction materials, sewage and waste 5.6 Emissions from incineration of No -- waste 5.7 Emissions from burning of No -- waste in open air (e.g. slash materials, construction debris) 5.8 Emissions from any other No -- sources 6. Generation of Noise and Vibration, and Emissions of Light and Heat: 6.1 From operation of equipment Yes DG sets as CPCB specifications e.g. engines, ventilation plant, crushers 6.2 From industrial or similar No processes 6.3 From construction or No --. demolition 6.4 From blasting or piling No -- 6.5 From construction or No -- operational traffic 6.6 From lighting or cooling No -- systems 6.7 From any other sources No -- 7. Risks of contamination of land or water from releases of pollutants into the ground or
Form 1 & ToR 7 Form 1 & ToR for EIA for
Yes/ Details thereof (with approximate quantities S.No. Information/Checklist No /rates, wherever possible) with source of confirmation information data into sewers, surface waters, groundwater, coastal waters or the sea: 7.1 From handling, storage, use or Yes The entire operation of LPG is carried out in a spillage of hazardous materials closed system there by eliminating risk of leakage 7.2 From discharge of sewage or Yes Domestic wastewater from administrative block other effluents to water or the land (expected mode and place of discharge) 7.3 By deposition of pollutants No -- emitted to air into the land or into water 7.4 From any other sources No -- 7.5 Is there a risk of long term No -- build up of pollutants in the environment from these sources? 8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment 8.1 From explosions, spillages, Yes LPG being flammable material, all fires etc from storage, precautions shall be in place as per OISD- handling, use or production of 144 guidelines to minimize the possibility of hazardous substances explosion/fire. Risk Analyses shall be done and accordingly DMP shall be prepared. Fire Hydrant system with medium velocity sprinkler system shall be installed 8.2 From any other causes No -- 8.3 Could the project be affected Yes The proposed project is located in Seismic Zone by natural disasters causing III as per IS: 1893 and all designs will be as per environmental damage (e.g. IS Codes floods, earthquakes, landslides, cloudburst etc)? 9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality 9.1 Lead to development of No -- supporting utilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste
Form 1 & ToR 8 Form 1 & ToR for EIA for
Yes/ Details thereof (with approximate quantities S.No. Information/Checklist No /rates, wherever possible) with source of confirmation information data or waste water treatment, etc.) • housing development • extractive industries • supply industries • other 9.2 Lead to after-use of the site, No -- which could have an impact on the environment 9.3 Set a precedent for later No -- developments 9.4 Have cumulative effects due No -- to proximity to other existing or planned projects with similar effects
(III) Environmental Sensitivity S. Areas Name/ Aerial distance (within 15 km.) No. Identity Proposed project location boundary 1 Areas protected under international No -- conventions, national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive No for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests 3 Areas used by protected, important or No -- sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or underground Yes Wadgaon Lake : 10.5 km, E waters 5 State, National boundaries No 6 Routes or facilities used by the public No for access to recreation or other tourist, pilgrim areas 7 Defense installations No 8 Densely populated or built-up area Yes Borkhedi Village : 4.4 km, NE 9 Areas occupied by sensitive man-made Yes land uses (hospitals, schools, places of
Form 1 & ToR 9 Form 1 & ToR for EIA for
S. Areas Name/ Aerial distance (within 15 km.) No. Identity Proposed project location boundary worship, community facilities) 10 Areas containing important, high No -- quality or scarce resources(ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or No -- environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard No -- which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)
(IV) Proposed Terms of Reference for EIA studies
Enclosed as Annexure-I
I hereby given undertaking that the data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project be rejected and clearance given, if any, to the project will be revoked at our risk and cost:
Date:
Place:
Signature of the applicant
M. K. Pangtey Senior Manager (LPG-E) Indian Oil Corporation Ltd. NOTE:
1. The projects involving clearance under Coastal Regulation Zone Notification,1991 shall submit with the application a C.R.Z map duly demarcated by one of the authorized agencies, showing the project activities, w.r.t. C.R.Z (at the stage of TOR) and the recommendations of the State Coastal Zone Management Authority (at the stage of EC). Simultaneous action shall
Form 1 & ToR 10 Form 1 & ToR for EIA for
also be taken to obtain the requisite clearance under the provisions of the C.R.Z Notification, 1991 for the activities to be located in the CRZ. 2. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-a-vis the project location and the recommendations or comments of the Chief Wildlife Warden-thereon (at the Stage of EC). 3. All correspondence with the Ministry of Environment & Forests including submission of application for TOR/Environmental Clearance, subsequent clarifications, as may be required from time to time, participation in the EAC Meeting on behalf of the project proponent shall be made by the authorized signatory only. The authorized signatory should also submit a document in support of his claim of being an authorized signatory for the specific project.
Form 1 & ToR 11 ANNEXURE I Proposed TOR Form 1 & ToR for EIA for
Annexure – I
Terms of Reference for EIA for
Prepared for:
Form 1 & ToR 10 Form 1 & ToR for EIA for
Environmental Baseline Data Collection The baseline environmental status of project site and its surroundings shall be collected during Period through primary monitoring and surveys for relevant parameters and secondary data collection from related agencies. a. Micrometeorology Continuous micrometeorological data will collected for one season recording parameters such as: ambient temperature, wind speed and direction, relative humidity, rainfall and cloud cover. Representative secondary data for study area from nearest IMD station will also be collected. b. Ambient Air Quality: The ambient air quality will be monitored for ONE season as per the guidelines of CPCB and Ministry of Environment, Forest and Climate Change. The parameters monitored include PM10, PM2.5, SO2, NOx, Mercury (Hg), Hydro carbon (HC), Ozone (O3), Lead (Pb), Carbon Monoxide (CO), Ammonia (NH3), Benzene (C6 H6), Benzo amino Pyrene (BaP) – Particulate phase only, Arsenic (As) and Nickel (Ni) parameter. c. Water Environment Water quality data shall be collected through primary sampling of ground water and surface water sources located within the study area in ONE season. A total of 8-10 samples shall be collected from different sources representing surface and groundwater resources in the area. The samples were analyzed to establish the following: • Physical parameters: pH, Temperature, Conductivity, Turbidity & Color • Chemical parameters: Alkalinity, Total Dissolved Solids, Total Suspended Solids, Salinity, Oil & Grease, Dissolved Oxygen, Chlorides, Total Hardness, Calcium, Magnesium, Sulphate, Fluorides, Nitrate, Iron, Phenolic Compound, COD, BOD, Phosphate, Anionic Detergents, Heavy metals like Copper, Mercury, Barium, Cadmium, Selenium, Arsenic, Cyanide, Lead, Zinc, Chromium, Aluminium & Manganese • Bacteriological parameters: Total Coliform, Faecal Coliform d. Soil Quality and Land Environment 4/5 soil samples will be collected during ONE season to assess the soil quality by estimating texture, moisture, sand, silt, clay, organic matter, alkalinity, acidity, specific gravity, bulk density, pH, electrical conductivity, Nitrogen, Phosphorous, Potassium, Ca, Mg, K, Chloride, Sulphate, Carbon, Fe, Cu, Zn, Mn, and Na. Information regarding, topography, geology, vegetation, seismicity and land use pattern within the study area will be collected from relevant sources. e. Traffic Volume Information will be collected on traffic volumes for roads connecting the project area, if required. f. Noise Noise quality will be monitored and reported. g. Sediments, if applicable
Form 1 & ToR 11 Form 1 & ToR for EIA for
A total of 3 sediment samples will be collected and analyzed for parameters such as pH, conductance, TOC, NPK, Na, Ca, Mg, Cu, Zn, Cr, Pb, Cd and Benthic Fauna h. Biological Environmental (Flora and Fauna) Information on flora and fauna, within, study area will be gathered from Divisional Forest office. i. Socio-Economic Environment Secondary information on socio-economic parameters within 10 km radius of the project site will be collected with respect to demography such as households, population, villages and tehsils/taluka population distribution, literacy levels, employment pattern, primary health care facilities available, scheduled castes, scheduled tribes, and transport, communication and welfare facilities. j. Cultural Environment Information will be collected on existence of historical, religious and cultural monuments of regional, national and international or archaeological importance located within the study area.
4.0 Impact Assessment The study will aim to identify, characterize and evaluate potential impacts arising out of the proposed expansion and prioritize them so that they can be effectively addressed through Environment Management Plans and Project designing and planning. a. Impact Identification The preliminary identification of the potential impacts will be carried out based on the understanding of the project gained during the scoping exercise and field visit. An environmental matrix linking various project activities with environmental and socio economic issues will be developed to formally present an overview of its impacts indicating cause-effect relation. b. Impact Prediction Quantitative prediction would be carried out for air and noise quality status. The widely accepted Industrial Source Complex (ISC3) Short Term Model will be used after an inventory of air pollutants from the stacks is reported.
Environmental Management Plan The Environment Management Plan (EMP) will describe the environmental practices and procedures which are to be systemically applied by the proponent during planning, construction, operation maintenance and in order to manage potential environmental and other effects. EMP will mainly address the following task areas. • Construction waste management plan • Air quality and dust control plan • Water quality/ quantity monitoring plan • Hazardous waste management plan • Vegetation monitoring plan • Others, if need identified with regulatory agencies.
Form 1 & ToR 12 Form 1 & ToR for EIA for
6.0 Risk Assessment and Disaster Management Plan Potential Hazards that may arise out of storage/transportation of hazardous chemicals/materials or due to operation of various processes at the proposed project will be systematically identified using standard hazard identification procedures.
Based on the above, a plant level emergency management plan will be drafted which would subsequently be integrated with the Emergency/Disaster Management Plan. The resources in terms of equipments and staffing required for acquiring control on a potential emergency situation will also be dealt as a part of the chapter.
7.0 EIA Reporting The report will include supporting documents as necessary, a list of findings, impacts and proposed mitigation measures. Following would be the generic structure of the report as per the guideline set by EIA Notification 2006:
1) Introduction 2) Project Description 3) Description of the Environment 4) Anticipated Environmental Impacts and Mitigation Measures 5) Analysis of alternatives 6) Environmental Monitoring Program 7) Additional Studies 8) Project Benefits 9) Environmental Cost Benefit Analysis 10) Environmental Management Plan 11) Summary and Conclusion 12) Disclosure of the Consultants engaged
The draft EIA report will be further finalized by incorporating comments and views obtained from different stakeholders during the Public Consultation and through letters/ representations before submission to the Appraisal Committee. Annexed to the report, there would also be the notes and proceedings of the public hearing, list of references and other relevant documents, photographs etc.
Form 1 & ToR 13 ANNEXURE II Pre-Feasibility Report
PRE-FEASIBILITY REPORT
FOR
3X600 MT MOUNDED BULLETS VESSELS FOR PROPOSED LPG BOTTLING PLANT AT NAGPUR, MAHARASHTRA
-Representative Picture from LEH LPG Bottling Plant
AT
ADDITIONAL BUTI – BORI MIDC, NAGPUR, MAHARASHTRA
PREPARED BY
INDIAN OIL CORPORATION LTD. & M/s ULTRA-TECH ENVIRONMENT CONSULTANCY & LABORATORY
TABLE OF CONTENTS
1. Executive Summary ...... 1 2. Introduction ...... 2 3. Site Information ...... 3 4. Project Description ...... 7 5. Need for Project Activity ...... 10 6. Environment Control Measures ...... 11 7. Fire & Safety Measures ...... 12 8. Project Justification, Schedule and Cost ...... 16
1. Executive Summary Indian Oil Corporation Ltd. (IOCL) is a premier public sector company in the Oil & Gas Sector and is engaged in the business of refining and retailing of petroleum products including LPG in the country. It is the leading Indian corporate in the Fortune 'Global 500' listing, ranked at the 96th position in the year 2014. IOCL is having about 90 LPG bottling plants which serve every corner of the country. Indane (the trade name of LPG of IOCL) is supplied to the consumers through a network of about 5,456 distributors (51.8% of the industry).The growth in demand of LPG for domestic purpose is increasing at a rapid pace.
This report is to seek environmental Clearance for installation of 3X600MT mounded storage bullets for storage of LPG to meet the demand with bottling capacity of 60 TMTPA and 7 days coverage at Nagpur LPG Bottling Plant.
The gas leak detection, fire prevention and control system at Nagpur LPG Bottling Plant shall be the latest and comply with the OISD norms. All LPG storage vessels, cylinder storage/ filling/ repair sheds, LPG Pump House and TLD shall be fully covered by medium velocity water spray system. This Bottling Plant will also cater to the non-domestic LPG demand, Bulk LPG and Auto LPG demand of Nagpur and surrounding districts. The Bottling Plant is estimated to cost 139.39 Crores.
LPG is a mixture of commercial butane and commercial propane having both saturated and unsaturated hydrocarbons. LPG marketed in India is governed by Indian Standard Code IS-4576. LPG is in vapor form at ambient temperature but is normally maintained in liquid state by application of moderate pressure or reduction in temperature. The power supply to the terminal is from Maharashtra State Electricity Board during emergency DG sets will be used for emergency purpose only. The water required for the terminal operation such as fire water, domestic water shall be sourced via pipeline from Additional Buti-Bori MIDC area.
No significant emissions are anticipated from the proposed project activities which are used only during emergencies. Emissions from the DG sets shall be vented out through exhaust as per statutory norms and will be monitored. Fugitive emissions from project activity are envisaged and adequate control measures will be in place. Solid waste viz. Hazardous solid waste & non hazardous solid waste generated in terminal will collected, segregated and disposed of through authorized agency as per Hazardous waste rule. The project has adequate safety & fire fighting systems in place to control any toward incidents. These systems are in line with the requirements of OSID.
The project will require manpower of 63 personnels during operation phase. Local manpower will be preferred during construction phase. The proposed project will be completed in approximately 36 months from the date of approval, environmental & other statutory clearances, whichever is later. The total cost of the proposed project is around 139.39 Crores.
1
2. Introduction M/s Indian Oil Corporation Ltd has decided to set up a LPG Bulk Storage & Bottling Facility (Indane Bottling Plant) at Plot No D 143 within Additional Buti Bori MIDC, District: Nagpur, Maharashtra.
LPG from BPCL Uran, GAIL Gandhar and ONGC Hazira will be received through bullet trucks & stored in mounded bullets of capacity 3 x 600MT (total 1800MT). LPG will be pumped from storage bullets to filling shed where cylinders will be filled prior to dispatch through road.
The current proposal has been submitted to Ministry of Environment, Forests & Climate Change for issuance of Environmental Clearance for the bulk LPG storage (1800MT) and the LPG throughput of 60 TMTPA through 2 LPG Filling Stations / Carousels. . There will be no chemical process involved and the operation carried out will be receipt of LPG in Bulk form in road tankers, storage in mounded bullets and filling of LPG into cylinders using carousel and associated systems. The cylinders filled will be checked for quality and then dispatched. In the proposed LPG Bottling Plant the storage will be pressurized form in mounded storage. The mounded storage will be in 3 bullets of 600 MT each with a total capacity of 1800 MT. The system of mounded storage has been recognized as one of the safest form of storage of LPG.
Nature of Project: Nagpur Bottling Plant shall operate strictly as a storage & packing facility for LPG. No by- products /additional products are generated / manufactured during the operations. Hence, the present proposal is classified under Schedule 6(b) & Category ‘B’ according to EIA Notification 2006 & subsequent amendments.
2 3. ite Information
Below are the Salient Features of the Project Site:
Infrastructure For establishment and successful operation of Nagpur Bottling Plant, it is imperative to ensure availability of the following infrastructure: Rail/ road accessibility; Availability of water and proximity to source; Availability of land; No populated city in vicinity; Power evacuation plan; and Environmental consideration.
Figure 1: Aerial Image of Project Site
3 Figure 2: Location Map
4 Connectivity The project site is approximately 5.4 km from AH-43and 2.6 km from NH 361. The nearest railway station is Borkhudi Railway Station at approximately 7.8 km. The nearest Airport is Dr. Babasaheb Ambedkar International Airport, Nagpur (32.8 km, NE)
Figure 3: Connectivity Map
Environmental Setting The Environmental Setting in 10 km radius of project site is presented in Table-2.
TABLE–2 ENVIRONMENTAL SETTING Sr. No. Particulars Details 1 Plant location Plot No: D 143, Additional Buti Bori MIDC, Nagpur 2 Site Coordinates Latitude : 20.851809° Longitude : 78.929457° 3 Present land use at the site Land use pattern is notified for industrial use 4 Nearest highway AH-43 :5.4 km NH 361:2.6 km
5 Sr. No. Particulars Details 5 Nearest railway station Borkhudi Railway Station, (7.8 km, E)
6 Nearest Airport Dr. Babasaheb Ambedkar International Airport, Nagpur (32.8 km, NE) 7 Nearest major water bodies Nil 8 Nearest town/City Nagpur (39.5 km, NE) 9 Archaeologically important None within 10 km places 10 Protected areas as per Wildlife None within 10 km Protection Act, 1972 (Tiger reserve, Elephant reserve, Biospheres, National parks, Wildlife sanctuaries, community reserves and conservation reserves) 11 Reserved / Protected Forests None within 10 km 12 Defence Installations None within 10 km 13 Seismicity The proposed project is located in Seismic Zone III as per IS: 1893 and all designs will be as per IS Codes
Land Use and Land Ownership
The proposed project will be carried out at Plot No. D 143 at Additional Buti Bori MIDC, District: Nagpur, Maharashtra. Hence, no alternate sites were considered for the project. The land use is industrial and has been allotted to M/s IOCL on a lease of 95 years. The allotment letter has been provided as Annexure III.
6 4. Project Description The capacity of the Bottling Plant at Nagpur will be 60 TMTPA to start with. There will be no chemical process involved and the operation carried out will be receipt of LPG in Bulk form in tank trucks from the sources namely BPCL Uran, GAIL Gandhar and ONGC Hazira. The storage shall be in mounded bullets and filling of LPG into cylinders using carousel and associated systems. The cylinders filled will be checked for quality and then dispatched. In the Proposed LPG bottling plant the storage will be pressurized form in mounded storage. The mounded storage will be in 3 bullets of 600 MT each with a total capacity of 1800 MT.
The Site Layout is as shown in the Figure-1 and detailed Site Layout is also provided as Annexure IV.
FIGURE-1 PLANT LAYOUT
Process flow diagram is shown in Figure-2. The process involved can be divided into 4 Stages:
Receipt of finished LPG products through bullet trucks. Storage of LPG products in storage tanks as per OISD norms. Packaging of the LPG into cylinders. Dispatch of LPG products through Vehicles (Lorries)
7 FIGURE-2 PROCESS FLOW CHART
Transport and handling through piping system, handling techniques, specific equipment used and standard operating procedures etc. the details are given below:
Bottling/filling of LPG in packed cylinders LPG is transferred from storage vessel to carousels, where filling of cylinders takes place with help of LPG pump and also to increase the discharge pressure of LPG pump, pressurization takes place from the other bullet to this delivery bullet with help of LPG compressors.
Dispatching of filled cylinders by stake trucks The filled cylinders are loaded in stake trucks and are sent to distributors. The movement of cylinders from one place to other place shall be done with help of trolley without rolling.
POWER REQUIREMENT & SOURCE Power required for the existing operations is 750 kVA sourced from Maharashtra State Electricity Board. D.G sets are used & their specifications are detailed in Table 3.2.
Table 3.2 Details on D.G sets S. No. Capacity Number Stack Stack height (m) diameter (M) 1 750 1 5.5 0.3 2 250 1 3.5 0.3
MANPOWER REQUIREMENT The total manpower requirement will be 63 persons is as shown in Table 3.3.
8 Table 3.3 Details on Manpower Requirement S.No. Grade Number 1. Officers 5 2. Workmen (Blue collar) 8 3. Contract labourers 34 4. Security 12 5. Electrical personnel 4
WATER REQUIREMENT, SOURCE & WASTEWATER GENERATION Total Water Requirement is approx 5m3/day via pipeline from reservoirs within the IGC Maneri. Water balance table & diagram are given below
Table 3.4: Water Balance Table S. No. Domestic water Industrial water Domestic sewage Wastewater from requirement requirement generation process / cylinder (m3/day) (m3/day) (m3/day) washing (m3/day)* Cylinder washing 1 4 3 3.2 2.4 Total 7.0 5.6 * Note – Wastewater generated from cylinder washing will be primarily dirty water with suspended solids. After sedimentation, this water will be reused for cylinder washing. There will be no process / trade effluent generated during operations.
WASTE GENERATION & DISPOSAL METHODS No industrial solid waste will be generated during the bottling process. Damaged cylinders will be segregated & stored on site prior to disposal as scrap metal. Hazardous waste generated from D.G set operation will be disposed to MPCB Authorized Recyclers. The details are provided in Table 3.4. Table 3.4 Hazardous Waste Details S. No. Type of waste generated Quantity Disposal method 1 Solid (damaged cylinders, --- Sold as scrap metal to dealers parts etc.) 2 Hazardous waste (Spent lube 5 LPM Sold to MPCB Authorized oil) Recyclers
9 5. Need for Project Activity Liquid LPG is a clean fuel and is extensively used as cooking fuel in India. Due to increase in urbanization and improved quality of life the demand for its consumption is increasing. In order to increase its new customer base and to serve the existing customers in a better way M/s Indian Oil Corporation Ltd. are augmenting their existing bottling plants and setting up new plants. With the present LPG Bottling facilities in Maharashtra, IOCL is unable to meet the growing demand of LPG in the State.
The current demand of packed LPG is about 250 TMTPA in the state of Maharashtra for the year 2014-15. The demand is being met by 3 no. of LPG bottling plants at Chakan BP, Manmad BP and Dhanaj BP with a total bottling capacity of 180 TMTPA the balance is met with hospitality arrangement with other OMCs.
The project demand up to 2018-19 is expected to increase by 314 TMTPA. The increase in demand is being met by capacity augmentation of existing LPG bottling plants and scouting for land for grass root projects for LPG BP in the state.
In view of the foregoing, IOCL has proposed for provision of 3 nos of mounded bullets with 600 MT each capacities with a bottling capacity of 60 TMPTA at Nagpur within Additional Buti- Bori MIDC. The Bottling Plant is estimated to cost 139.39 crores.
10 6. Environment Control Measures During construction phase there will be fugitive emissions due to movement of equipment at site, dust emitted during the leveling, grading, earthworks, foundation works and other construction related activities. These impacts will however, be marginal and temporary in nature. Periodic LDAR survey shall be carried out to detect & control such measures. Septic tank along with soak pit will cater the sewage load. Sewage from the administration building will be routed to the septic tanks followed by soak pits and the sludge generated from the septic tank will be dried and used as manure for green belt area. No increment in sewage load and hence the Septic tank Capacity is envisaged with the proposed expansion project. The DG sets are acoustically insulated resulting in reduction of noise as per limits prescribed by State Pollution Control Board. The exhaust pipes from DG sets are taken above the building as per State Pollution Control norms. No process / manufacturing involved. Hence no solid waste generated. All conditions & pre-requisites of water and air consents together with certificate to handle hazardous products issued by State Pollution Control Board shall be strictly adhered to.
11 7. Fire & Safety Measures
Fire Prevention system- The gas leak detection, fire prevention and control system at Nagpur LPG Bottling Plant are the latest and comply with the OISD norms. The following systems are provided at Nagpur Bottling Plant:-
GAS MONITORING SYSTEM: The system consists of gas detecting sensors linked to a computerized processing unit and with alarm panels at control room, filing shed, plant manager’s cabin as well as security gate having audio / visual alarms and MIMIC Panel to alert the plant personnel. The sensors are located at sensitive or potential hazard areas in the plant.
AIR/VAPOUR EXTRACTION SYSTEM: It is a blower with ducts extended to different operating points in filling shed. The blower extracts any leaking LPG vapour from the floor level and cold flares the same to the free atmosphere at the height of 1.5 meter from the highest points of eves of the shed. This system is interlocked with filling system, such that the blower has to be started before the carousel is started for filling operation. A standby blower is also given to meet situations where one of the blowers is out of order. In this way there is no accumulation of LPG at plant floor level and any minor leaks due to operating operation is immediately evacuated and not allowed to reach the lower explosive limit.
REMOTE CONTROL VALVES: These are pneumatically operated quick shut off valves provided on LPG pipelines with actuating points located both remotely and nearer to operating facilities in plant. When actuated, the valves will close within 25 seconds, stopping the flow of LPG in pipelines. In case of leakage of LPG through flange joint or rupture of pipeline, the remote operated valves are operated restricting the leakage of LPG to the sections between two ROVs only and the LPG in upstream area and the storage bullet area is cut off from the leaking point, thereby preventing major leakage or fire.
HIGH LEVEL ALARM: This kind of alarm is installed in storage bullets and other vessels. In case of filling of more than 85 % the alarm will be actuated at Pump Housed which is a manned location and REMOTE OPERATED VALVES installed in storage vessel will close the flow of LPG to vessel. The actuation of REMOTE OPERATED valve and alarm is interlocked with the level of LPG liquid in vessel.
EMERGENCY TRIP BUTTONS & MANUAL CALL POINTS: These emergency push buttons are provided at strategic places in the plant. In case of emergency, when the emergency trip button is actuated action takes place as specified in the clause 11.11 of OISD 144 which involves tripping of electricity to all the operating equipment in the hazardous area of the plant, closure of all remote operated valves on the LPG pipelines and sounding of siren. Operation of manual call point will denote a abnormal situation alerting the plant personnel and will involve the sounding of siren only. These points are provided at strategic locations in the plant.
12 MEDIUM VELOCITY SPRAY SYSTEM: This sprinkle system is provided in the operating areas of hazardous areas of plant like al sheds involving filling, storage and operation on cylinders, tank lorry decantation shed, expose flanges of mounded storage, LPG pump house, etc., as per the specifications given in OISD 144 / 150.
Adequate storage of fire water in exclusive above ground tanks is maintained as per the fire water calculation. There is a fire water pipeline system which is constantly kept pressurized with a minimum of 7 kg per centimeter square using jockey pumps which start and stop automatically at preset pressures. The fire water pipeline is connected to the MV spray system through deluge walls where an air water balance is maintained. The MV Spray system is equipped with a quartzoid bulb fire detection system. When the temperature reaches 79º C the bulb will be burst releasing the air water balance at the deluge valve and thereby starting the sprinkling of water. This will reduce the pressure in the pipeline which will start the fire water pumps. Thus the entire system of fire protection is automatic. In case of actuation of sprinkler either by bursting of quartzoid bulb, or operating sprinkler manually, all plant machineries will trip electrically, electric siren will be sounded , fire engine will be started ,all remote operated valve in liquid LPG line will be closed and emergency light will be activated ( At night). This system is called Interlocked Shut down System.
MUTUAL AID – IOCL LPG Bottling Plant Nagpur shall make Mutual Aid agreement with neighboring industries.
Fire Fighting Water Calculation
All LPG storage Vessels, Cylinder Storage/ Filling/ Repair Sheds, LPG Pump House, TLD are fully covered by medium velocity water spray system.
The main components of the fire water system are: Fire Water Storage Fire Water Pumps Water Sprinkler/ Deluge system. Fire Hydrant/ Monitor distribution piping network.
Flow Rate Design: MV sprinkler system with automatic heat detection having remote/ local operated deluge valve with spray density of Minimum 10.2 LPM/ Sq.M are provided at all facilities excluding LPG Pump house (i.e., storage Vessels, Cylinder Storage/ Filling/ Repair Sheds, TLD) where as LPG Pump house is provided with 20.4 LPM/ Sq.M.
The fire water system in the plant designed to meet the highest fire water flow requirement of a single largest risk i.e., Filling Shed plus 288 Cu.M/Hr. for operating 2 Nos. Fire water Monitors/ Supplementary Hose requirements.
Fire water Storage Total three numbers of fire water tanks with capacity of 2500KL each.
13 Total fire water storage = 7500 KL.
Fire water pumps capacity There will be three Fire water pumps of 615 cum per hour capacity out of which two will be in the main pumps and one fire pump will be a standby. There will be two Jockey pumps (one main and one standby) with a capacity of 10 Cum/Hr which start and stop automatically to maintain the water pressure at minimum 7 kg per sq cm in the fire hydrant line at the farthest end. There will be three diesel engine fire water pumps with a capacity of 615 Cum/Hr. Layout of fire water system is shown in Figure-4.
Deluge Valve System Different Modes of Operating Deluge Valve are By Remote operation. By Breakage of Quartzoid Bulb. By draining water locally.
The actuation of detectors shall initiate the following: Opening of deluge valve of the affected zone as well as adjacent zones. Audio-visual alarm indicating the affected zone at the fire pump house and manned control panel. Fire siren of l km range Tripping of main power supply barring the emergency power Closure of all Remote Operated Valves in affected facility. The water spray from all nozzles within 30 seconds. The fire water pump(s) shall start based on their set pressure to supplement/ to maintain the fire water pressure in the ring main.
Fire Alarm System: MAJOR FIRE: A wailing siren for two minutes. Siren will be sounded 3 times for thirty seconds with an interval of fifteen second in between. DISASTER: Same type of siren as in case of major fire but the same will be sounded for three times at the interval of 2 minutes. ALL CLEAR (FOR FIRE): Straight run siren for 2 minutes.
Periodicity of Various Test/Audit: Fire Drill Record - Monthly Fire Hose testing record –Once in 6 Months Pressure gauge Testing Record - Once in 6 Months Sprinkler Testing Record – Once in 3 Months Explosive meter & meter Pressure Gauge (Dead Weight tester) –Once in a year POP Action valve Testing - once in a year LPG Hose Testing – Once in 4 Months Fire Pump log Book – Daily Fire Extinguisher record – Monthly Visual Check Fire Extinguisher Servicing Record – Once in 3 Months
14 Strainers of Hydrants and LPG Lines- Once in 3 Months Hot Work/Cold/Height Work Permits – Immediately Daily Safety Audit Cap Audit - Monthly Safety Committee Meeting - Once in 2 Months Safety Circle Meeting - Once in month SRV Testing – Once in year ERD- Once in 6 Months
15 8. Project Justification, Schedule and Cost The proposed project shall yield following benefits: Maintain continuity in supply of LPG gas cylinders to the consumers through distributors and quality of services to the consumers. Ease in availability of filled LPG cylinders during crisis period. Help to overcome the scarcity of bulk LPG due to huge gap between demand and supply. Increase safety measures for hazard detection and prevention system. Storage of LPG in Mounded Bullet is intrinsically and technologically proven safe device Possibility of BLEVE is ruled out in case of storage of LPG in mounded bullets.
The Bottling Plant is estimated to cost Rs 139.39 crores and the proposed project is estimated to be completed within 36 months after obtaining all the regulatory clearances.
16
ANNEXURE III Land Documents
ANNEXURE IV Site Layout
538M
SR. DESCRIPTION SIZE 22M 24 01 MAIN GATE 2 x 4 M + 2 X 8 M
OVERHANG 11M FOR TRUCKS 25 02/03/04 25 M x 8 M
LOADING 16M SHED 05 PMCC 10 M x 30 M 20M 06 DG ROOM 10 M x 9 M
26 07 OFFICE BUILDING (II STOREY) 17.5 M x 11.5 M x 2 30M 08 HSD STORAGE TANK 15 M x 15 M 50M 09 3 NOS. FIRE WATER TANK 11.25M x 18 M Ø 12M 27 16M 10 FIRE PUMP & AIR COMP. HOUSE 30 M x 10 M 23 55M 11 U / G WATER TANK 10 M x 8 M 50M PACKED TRUCK PARKING AREA 12 CYLINDER SCRAP YARD 15 M x 10 M 6M 25M 2M 22 6M 13 CYLINDER DESHAPING UNIT 5 M x 5 M 21 29M
30.00M 2M
6M 14 28 SCRAP YARD 15 M x 10 M 20M
EMPTY CUMFILLINGSHED 10.00M 15 STORE 30 M x 10M
20M 16 10 M x 15 M 110M 15M 30 312.28M
30M 29 17 CAR & SCOOTER PARKING ------48.00M 18 SECURITY ROOM - MAIN GATE 6.2 M x 10M 19 WEIGH BRIDGE 16 M x 3 M 16M 20 15.00M 20 TLD (8 BAYS) 48 M x 15 M
15M 31 21 MOUNDED STORAGE VESSEL 3 x 600 MT 20M
UNLOADING 15M 22 LPG PUMP / COMPRESSOR HOUSE 30 M x 8 M SHED 32 16M 6M WIDE EMERGENCY EXIT 23 COOLING TOWER 3 M x 3 M OVERHANG FOR TRUCKS 24 OVERHANG FOR TRUCKS 22 M x 11M 11M 24 25 20 M x 16 M 22M 19 LOADING SHED
LIC AREA 26 FILLED CYLINDER SHED 50 M x 30M GATE 1 27 CONNECTING PLATFORM 16M X 12M 28 NEW CYLINDER STORAGE AREA 25 M x 20 M 8 7 6 5 4 3 2 9 9 9 BULK PARKING AREA 29 STP PLANT 30 M x 15 M 30 DEGASSING SHED 15 M x 15 M
LAWN 10 11 31 EMPTY CUM FILLING SHED 110 M x 50 M 32 33 UNLOADING SHED 20 M x 16 M 12 14 15 16 18 13 17 33 DRIVERS REST ROOM (2 Nos.) 10M x 10 M MAIN 34 BULK TRUCK PARKING AREA GATE 35 PACKED TRUCK PARKING AREA
INDIAN OIL CORPORATION LIMITED MARKETING HEAD OFFICE G-9, ALI YAVAR JUNG MARG BANDRA(E), MUMBAI-400051 IndianOil
PROPOSED LPG BOTTLING PLANT AT NAGPUR