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Maximizing the Efficiency of a Speed Rail for the Preparation of Alcoholic Beverages

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Maximizing the Efficiency of a Speed Rail for the Preparation of Alcoholic Beverages University of Louisville ThinkIR: The University of Louisville's Institutional Repository Electronic Theses and Dissertations 8-2010 Maximizing the efficiency of a speedail r for the preparation of alcoholic beverages. Ashley S. Riley University of Louisville Follow this and additional works at: https://ir.library.louisville.edu/etd Recommended Citation Riley, Ashley S., "Maximizing the efficiency of a speedail r for the preparation of alcoholic beverages." (2010). Electronic Theses and Dissertations. Paper 1209. https://doi.org/10.18297/etd/1209 This Master's Thesis is brought to you for free and open access by ThinkIR: The University of Louisville's Institutional Repository. It has been accepted for inclusion in Electronic Theses and Dissertations by an authorized administrator of ThinkIR: The University of Louisville's Institutional Repository. This title appears here courtesy of the author, who has retained all other copyrights. For more information, please contact [email protected]. MAXIMIZING THE EFFICIENCY OF A SPEED RAIL FOR THE PREPARATION OF ALCOHOLIC BEVERAGES By Ashley S. Riley B.S. Mathematics, Saint Mary-of-the-Woods College, 2009 A Thesis Submitted to the faculty of the Graduate School of the University of Louisville In Partial Fulfillment of the Requirements For the Degree of Master of Science In Industrial Engineering Department of Industrial Engineering J.B. Speed School of Engineering University of Louisville Louisville, KY August 2010 Copyright 2010 by Ashley Riley All rights reserved MAXIMIZING THE EFFICIENCY OF A SPEED RAIL FOR THE PREPARATION OF ALCOHOLIC BEVERAGES By Ashley S. Riley B.S. Mathematics, Saint Mary-of-the-Woods College, 2009 A Masters thesis approved on July 16,2010 By the following Committee: Dr. William E. Biles, P.E. Dr. Gail W. DePuy, P.E. Dr. C. Tim Hardm II ABSTRACT MAXIMIZING THE EFFICIENCY OF A SPEED RAIL FOR THE PREPARA TION OF ALCOHOLIC BEVERAGES Ashley Riley July 16, 2010 Typically bartenders will arrange liquor bottles in a bar based on their own preferences. This research project describes an alternative way to arrange the bottles on the speed rail more efficiently. This will allow bartenders to make drinks quicker and easier. The objective of this study is to develop some sort of heuristic using block diagramming to make every speed rail more efficient. For this project three different bars' speed rails were observed. The factors considered were the top 20 selling mixed drinks at each bar and their current speed rail setup. A generalized heuristic was used to evaluate the speed rail and make changes to try and increase its efficiency. A block diagram of each speed rail was made to keep track of the progress along the way. Linear programming and a real life example were used in this project to show that block diagramming truly made these speed rails more efficient. In the real life example each of the top 20 selling drinks was made and timed using the existing speed rail layout and then timed again using the new proposed layout. A quadratic assignment problem from linear programming was used to show that the layouts found using block diagramming were good answers. iii ------------------------------------------------------- ACKNOWLEDGEMENTS This thesis discusses a very unique topic that has not been discussed or written about very much. The author wishes to thank Dr. William Biles and Dr. Aldo McLean for all of their help and support. The author also wishes to thank Dr. Gail DePuy and Dr. Tim Hardin for making time to serve on this thesis committee. The author also wishes to thank all of the owners and bartenders of the three establishments that are mentioned, without them this project would not have been possible. Lastly the author would like to thank Leslie Lee for drawing all of the figures on her computer. IV TABLE OF CONTENTS ABSTRACT ...................................................................................................... iii ACKNOWLEDGEMENTS ............................................................................................... iv LIST OF TABLES ............................................................................................................ vii LIST OF FIGURES ......................................................................................................... viii CHAPTER I ......................................................................................................................... 1 1. INTRODUCTION ....................................................................................................... 1 1.1 OVERVIEW ............................................................................................... 1 1.2 FUNDAMENTALS OF BLOCK DIAGRAMMING ............................... .3 1.3 PURPOSE .................................................................................................. 4 CHAPTER II ........................................................................................................................ 5 2. LITERATURE REVIEW ............................................................................................ 5 2.1 SETTING UP A SPEED RAIL .................................................................. 5 2.2 BLOCK DIAGRAMMING EXAMPLES ................................................. 7 CHAPTER III .................................................................................................................... 10 3. GENERALIZED HEURISTIC ................................................................................. 10 v 3.1 BACKGROUND INFORMATION ......................................................... 10 3.2 GENERALIZED HEURSITIC STEPS .................................................... 11 CHAPTER IV .................................................................................................................... 13 4. EXAMINATION OF THREE BARS ....................................................................... 13 4.1 TWO KEYS ............................................................................................. 13 4.1.1 BAR SUMMARy ....................................................................... 13 4.1.2 TWO KEYS INFORMATION ................................................... 13 4.1.3 SPECIALIZED HEURISTIC AND BLOCK DIAGRAMS ....... 15 4.2 ZANZABAR ............................................................................................ 24 4.2.1 BAR SUMMARY ....................................................................... 24 4.2.2 ZANZABAR INFORMATION .................................................. 25 4.2.3 SPECIALIZED HEURISTIC AND BLOCK DIAGRAMS ....... 26 4.3 NAPA RIVER .......................................................................................... 34 4.3.1 BAR SUMMARy ....................................................................... 34 4.3.2 NAPA RIVER INFORMATION ............................................... .35 4.3.3 SPECIALIZED HEURISTIC AND BLOCK DIAGRAMS ....... 36 CHAPTER V ..................................................................................................................... 46 5. LINEAR PROGRAMMING ..................................................................................... 46 5.1 QUADRATIC ASSIGNMENT PROBLEM .......................................... ..46 5.2 SMALL SCALE EXAMPLE .................................................................. .47 vi 5.3 TWO KEYS ............................................................................................. 50 CHAPTER VI .................................................................................................................... 52 6. REAL WORLD EXAMPLE ..................................................................................... 52 CHAPTER VII ................................................................................................................... 57 7. CONCLUSIONS, RECOMMENDATIONS, AND FUTURE RESEARCH ........... 57 7.1 OVERVIEW ............................................................................................. 57 7.2 RECOMMENDATIONS FOR FUTURE RESEARCH .......................... 59 REFERENCES .................................................................................................................. 61 APPENDIX A: FORMULATION FOR SMALL SCALE EXAMPLE IN LINGO ...... 62 FORMULATION FOR SMALL SCALE EXAMPLE .................................................. 63 APPENDIX B: LINGO RESULTS FOR SMALL SCALE EXAMPLE ..... 64 LINGO FILE LARGE SCALE EXAMPLE IN LINGO ............................................... 65 APPENDIX C: FORMULATION FOR TWO KEYS EXAMPLE IN LINGO .......................................................................................................... 70 FORMULATION FOR TWO KEYS EXAMPLE IN LINGO ...................................... 71 APPENDIX D: LINGO RESULTS FOR TWO KEYS EXAMPLE ........................... 73 LINGO RESULTS FOR TWO KEYS EXAMPLE ....................................................... 74 CURRICULUM VITA ...................................................................................................... 87 vii LIST OF TABLES TABLE PAGE Table 4-1: Alcohols Needed to Make the Top 20 Selling Drinks for TwoKeys ............ 16 Table 4-2: Alcohols on the Current Speed Rail at Two Keys ................................. 17 Table 4-3: All Alcohol Bottles Involved in Block Diagrams for Two Keys ................ 18 Table 4-4: Top 20 Selling Drinks with Numbered Combinations for Two Keys ........... 20 Table 4-5: Alcohols Needed to Make the Top 20 Selling Drinks for Zanzabar.
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