Chassis Tuning 101 Matt Murphy’S Dirt Oval Chassis Tuning Guide
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Meritor® Independent Front Suspension Drivetrain System
MERITOR® INDEPENDENT FRONT SUSPENSION DRIVETRAIN SYSTEM Meritor’s state-of-the-art modular drivetrain system for all-wheel drive (AWD) commercial trucks features the Independent Front Suspension (IFS) module equipped with modern steering geometry and air disc brake technology, and a low-profile shift on-the-fly transfer case. The IFS, available in drive or non-drive options, is a part of Meritor’s field-proven and widely acclaimed ProTec™ ISAS® line of independent suspensions. This bolt-on, modular solution does not require modifications to existing frame rails and maintains vehicle ride height. FEATURES AND BENEFITS ■ Proven Independent Suspension Axle System technology – The ISAS product line has been fitted on high-mobility vehicles for over 20 years. The Independent Front Suspension system leverages decades of expertise in designing and manufacturing field-proven systems. ■ Bolt-on system – The Independent Front Suspension does not require modifications to frame rails ■ 5 to 12 inch ride height reduction – Improves vehicle roll stability versus best-in-class beam axle ■ Modular solution – Maintains the same ride height of a rear-wheel drive (RWD) truck ■ Lower center of gravity – Better vehicle maneuverability and stability for safe and confident handling ■ 60 percent reduction in cab and driver-absorbed power – Ride harshness improvements as well as reduction in unwanted steering feedback lead to less physical fatigue for the driver, and higher reliability of the cab ■ 2-times the wheel travel – The Independent Front Suspension provides -
Wheel Alignment Simplified
The WHAT and WHY of Toe Caster - Camber Kingpin Inclination - Thrust Angle Steering Angle – Wheel setback WHEEL ALIGNMENT SIMPLIFIED Wheel alignment is often considered complicated and hard to understand In the days of the rigid chassis construction with solid axles, when tyres were poor and road speeds were low, wheel alignment was simply a matter of ensuring that the wheels rolled along the road in parallel paths. This was easily accomplished by means of using a toe gauge or simple tape measure. The steering wheel could then also simply be repositioned on the splines of the steering shaft. Camber and Caster was easily adjustable by means of shims. Today wheel alignment is of course more sophisticated as there are several angles to consider when doing wheel alignment on the modern vehicle with Independent suspension systems, good performing tyres and high road speeds. Below are the most common angles and their terminology and for the correction of wheel alignment and the diagnoses thereof, the understanding of the principals of these angles will become necessary. Doing the actual corrections of wheel alignment is a fairly simple task and in many instances it is easily accomplished by some mechanical adjustments. However Wheel Alignment diagnosis is not so straightforward and one will need to understand the interaction between the wheel alignment angles as well as the influence the various angles have on each other. In addition there are also external factors one will need to consider. Wheel Alignment Specifications are normally given in angular values of degrees and minutes A circle consists of 360 segments called DEGREES, symbolized by the indicator ° Each DEGREE again has 60 segments called MINUTES symbolized by the indicator ‘. -
Eclipse Cross
MITSUBISHI ECLIPSE CROSS The Turning Point Features, powertrain combinations, trim lines and equipment described refer to European specification models (MME34 area) They may vary market by market within that area, according to specific model specification All data subject to final homologation (Further data to be released at launch time) - Summary – The “RED CAR” at a GLANCE CORPORATE – The First Enabler DESIGN – Vibrant & Defiant DRIVING DYNAMICS – Smooth Operator PACKAGING – Clever ‘SUV’ Living FEATURES – Cool Tech SAFETY - Palette *** (All data - MMC’s own internal measurement) - The “RED CAR” at a GLANCE - I - Timing: October 2013: XR-PHEV Concept @ Tokyo Motor Show March 2015: XR-PHEV II Concept @ Geneva Motor Show March 2017: World premiere @ Geneva Motor Show October 2017: Start of Production – EU specification models (see below detail) End of CY17: Start of Sales – EU specification models: MME34 Markets LHD 1.5 petrol RHD petrol LHD 2.2 DiD RHD 2.2 DiD SoP October 2017 November 2017 TbA TbA SoS* December 2017 January 2018 TbA TbA *Actual Start of Sales varying market by market, according to resp. launch plans 2018: Sequential roll out in Japan, North America, Russia, Australia/New Zealand and other regions. II - Positioning: First enabler for the next generation of Mitsubishi Motors’ automobiles & positioning for which it returns to the MMC fundamentals: • Authentic SUV Brand (vs. ‘marketing’ SUVs): 4WD since 1936 / Super-All Wheel Control (S-AWC) system since 1987 SUVs: 77% sales in Europe – CY16 (incl. L200 -
SMX-GM725 FITS: Chevrolet/GMC •2007-2016 Silverado/Sierra/Suburban/Tahoe 1500 4WD/2WD/AWD INSTRUCTIONS Thank You for Choosing Suspensionmaxx for Your Vehicle
INSTALLATION INSTRUCTIONS PART#: SMX-GM725 FITS: Chevrolet/GMC •2007-2016 Silverado/Sierra/Suburban/Tahoe 1500 4WD/2WD/AWD INSTRUCTIONS Thank you for choosing SuspensionMaxx for your vehicle. This kit is designed to add suspension travel SuspensionMAXX kits are designed to be easily installed and increase front and ground clearance. Specially and completely reversible to the factory supplied settings. designed tools and experience are required to complete These instructions are supplied for ease of installation, the installation properly. These parts should only be correct procedures and safety. Automotive experience installed by a qualified mechanic otherwise an unsafe recommended. vehicle and/or injury may result. Consult manufactures service manual for proper torque specifications and REQUIRED TOOLS procedures. Instructions are supplied for the leveling kit installation only. Safety is important. Use safe • Load-rated floor jack working habits. • Safety stands x2 • Wheel Chocks • Metric tool set WARNING! • Torque Wrench This suspension system will enhance off road performance and increase • Loctite threadlocker for all fasteners ground clearance. Larger tires will increase vehicle roll center height. The vehicle will handle and respond to driver steering and braking dif- ferently from a stock factory equipped passenger car or truck. Extreme care must be used to prevent loss of control or vehicle rollover during abrupt maneuvers both on and off-road. Failure to operate this vehicle safely can result in vehicle damage, serious injury or death to the driver and passengers. Always wear your seat belt and reduce your speed, avoid sharp turns, inclines and abrupt maneuvers. Tread lightly, re- spect nature and enjoy the Off-Road Experience! Help keep it available for future generations. -
VW Suspension Technical Article
VW Tech Tip VW Suspension Technical Article Tech Tip: by Charles Adams The following is a technical THE TRUTH ABOUT SUSPENSIONS MYTH: Lowering or raising my car will give it greater performance than I article written for better If you want a smooth ride and not just looks, there is more than meets could expect at stock height. For ex- understanding of the rear the eye at a quick glance. Anyone ample if I simply lower my car it will corner better than my friend’s car that air-cooled VW suspension can lower or raise a vehicle and call it good, but just like any good en- is not lowered. Alternatively, if I raise as well as our products. For gine build, if you seek performance, my car it will perform better off road, absorbing bumps and jumps, than my the majority of people, the everything should be prepared in advance and every component’s friend’s car that is not raised. rear VW suspension is little function should be understood. It understood and more is more than just ordering the most FACT: Every suspension rides at its costly parts, assembling them, and greatest potential when it is riding often misunderstood. blowing away the competition. Yet within the parameters that it was suspensions are not a mystery and designed for. This means that facto- they certainly are not rocket science. ry suspensions perform the greatest The truth is that they are simply and when the ride at factory height and easily understood if they are ex- the geometry is not tampered with. -
A Novel Universal Corner Module for Urban Electric Vehicles: Design, Prototype, and Experiment
A Novel Universal Corner Module for Urban Electric Vehicles: Design, Prototype, and Experiment by Allison Waters A thesis presented to the University of Waterloo in fulfillment of the thesis requirement for the degree of Master of Applied Science in Mechanical Engineering Waterloo, Ontario, Canada, 2017 c Allison Waters 2017 I hereby declare that I am the sole author of this thesis. This is a true copy of the thesis, including any required final revisions, as accepted by my examiners. I understand that my thesis may be made electronically available to the public. ii Abstract This thesis presents the work of creating and validating a novel corner module for a three-wheeled urban electric vehicle in the tadpole configuration. As the urban population increases, there will be a growing need for compact, personal transportation. While urban electric vehicles are compact, they are inherently less stable when negotiating a turn, and they leave little space for passengers, cargo and crash structures. Corner modules provide an effective solution to increase the space in the cabin and increase the handling capabilities of the vehicle. Many corner module designs have been produced in the hopes of increasing the cabin space and improving the road holding capabilities of the wheel. However, none have been used to increase the turning stability of the vehicle via an active camber mechanism while remaining in an acceptable packaging space. Active camber mechanisms are also not a new concept, but they have not been implemented in a narrow packaging space with relatively large camber angle. Parallel mechanism research and vehicle dynamics theory were combined to generate and analyse this new corner module design. -
Brake Adjuster's Handbook
STATE OF CALIFORNIA HANDBOOK FOR BRAKE ADJUSTERS May 2015 BUREAU OF AUTOMOTIVE REPAIR BRAKE ADJUSTERS’ HANDBOOK FOREWORD This Handbook is intended to serve as a reference for Official Brake Adjusting Stations and as study material for licensed brake adjusters and persons desiring to be licensed as adjusters. See the applicable Candidate Handbook for further information. This handbook includes a short history of the development of automotive braking equipment, and the procedures for licensing of Official Brake Adjusting Stations and Official Brake Adjusters. In addition to the information contained in this Handbook, persons desiring to be licensed as adjusters must possess a knowledge of vehicle braking systems, adjustment techniques and repair procedures sufficient to ensure that all work is performed correctly and with due regard for the safety of the motoring public. This handbook will not supply all the information needed to pass a licensing exam. No attempt has been made to relate the information contained herein to the specific design of a particular manufacturer. Accordingly, each official brake station must maintain as references the current service manuals and technical instructions appropriate to the types and designs of brake systems serviced, inspected and repaired by the brake station. Installation, repair and adjustment of motor vehicle brake equipment shall be performed in accordance with applicable laws, regulations and the current instructions and specifications of the manufacturer. Periodically, supplemental bulletins may be distributed by the Bureau of Automotive Repair (BAR or Bureau) containing information regarding changes in laws, regulations or technical procedures concerning the inspection, servicing, repair and adjustment of vehicle braking equipment. -
Set Toe Properly
SET TOE PROPERLY You will get better more consistent results adjusting your toe in settings if you go the extra mile to eliminate variables. You must first decide which technique that you plan to use to take the measurements. Each technique offers different benefits and drawbacks. The methods discussed here will be the Toe Plate method, Toe Bar Method and Tire Scribe Method. If you understand each toe setting technique you will be assured of repeatable results. Before you begin taking measurements you must insure that the car is race ready. Ride heights set, weight percentages correct, driver weight accounted for, bump steer set, camber and caster set, Ackerman set, air pressure set, stagger correct....you get the idea. You should also inspect the steering components and replace any that are worn or bent. Center up the steering before you begin. Center the drag link or rack so that the inner control pivots and inner tie rods are centered to each other. Tie rod lengths should be adjusted to match you lower control points if possible. String the right side of the car to line up the right front to the right rear. By lining up the right side and starting with the right front in line with the right rear you will eliminate any Ackerman effect that is in the car. If the wheels are turned away from straight when you take your toe measurement the Ackerman effect can add toe out that will not be present when the wheels are straight ahead. Take the time to string the right side and you will get more precise results. -
Tech 03: Spring Spacing, Roll Stiffness and Transverse Weight Transfer
Tech 03: Spring spacing, Roll Stiffness and Transverse Weight Transfer By ZŝĐŚĂƌĚ͞Doc͟ Hathaway, H&S Prototype and Design, LLC. Understanding how your choice of spring type, spring stiffness, spring placement and spring angle influence the front and rear roll stiffness and the roll stiffness distribution is important to understanding how the weight is distributed to the tires when the race car is cornering. In this tutorial we will work primarily with helping you understand how roll stiffness is determined and how your choice of the above mentioned variables affects its value. Just as the springs act to support the race car weight and control the vertical chassis motions, they also work to control the amount of roll the race car chassis has when cornering. This resistance to chassis roll offered by the springs is called roll stiffness. In addition to the roll stiffness, the front and rear roll center heights also determine how each of the suspensions transfer the cornering forces, the weight transfer and how much roll the chassis takes on during cornering. Tech 01- Springs, Shocks and your Suspension which was posted earlier is a reference for this Tech session. A quick overview of that material is included to assure you have correct suspension values with which to work. The terminology There are two primary angles that govern how race cars transfer weight during racing maneuvers. The first is the roll angle which is the angle, side-to-side, the car seeks as the turn is entered and as the car proceeds through the turn. If there is a roll angle, there MUST be a center for that rotation to occur about; that defines the roll center. -
The Chassis of the Future: Schaeffler Symposium
392 393 The Chassis of the Future N O D H I O E A S M I O U E N L O A N G A D F J G I O J E R U I N K O P J E W L S P N Z A D F T O I E O H O I O O A N G A D F J G I O J E R U I N K O P O A N G A D F J G I O J E R O I E U G I A F E D O N G I U A M U H I O G D N O I E R N G M D S A U K Z Q I N K J S L O G D W O I A D U I G I R Z H I O G D N O I E R N G M D S A U K N M H I O G D N O I E R N G U D N O D H I O E A S M I O U E N L R B E F B A F V N K F N K R E W S P L O C Y Q D M F E F B S A T B G P D R D D L R A E F B A F V N K F N K R E W S P D L R N E F B A F V N K F N U D O I E U G I A F E D O N G I U A D B E U B A F V N K F N K R E W S P L O C Y Q D M F E F B S A T B G P D B D D L R B E Z B A F V R K F N K R E W S P Z L R B E O B A F V N K F N P O W R W Z T W H N E D K U N W P O N C A L V I K Z T W H N B N D S A U K Z Q I N K J S L W O I E P MarkusN N B BaeumlA U A H I O G D N P I E R N G M D S A U K Z Q H I O G D N W I E R N G M D A M U D M P B D B H M G R X B D P B O G D N O I P R N G M D S A U K Z Q I N K J S L W O Q T V I E P FlorinN Z R DobreA U A H I R G D N O I Q R N G M D S A U K Z Q H I O G D N O I Y R N G M D E K A A T R U A D D O N G I U A R N N E S W L N C A W Z Y K F E Q L O P N G S A Y B G D S W L Z U K HaraldO G I HochmuthK C K P M N E S W L N C U W Z Y K F E Q L O P P M N E S W L N C T W Z Y K M O A M O E U A I D U N G E U A R N V U S G R V L G R A K G E C L Z E M S A C I T P M O S G R U C Z ManfredG Z M O KrausQ O D N V U S G R V L G R M K G E C L Z E M D N V U S G R V L G R X K G T N E K J I C O N N E C T I V I T Y O -
Rene Herse Centerpull Brakes
Warranty We warrant Rene Herse brakes against de- fects in materials and workmanship for ten Centerpull Brake years after the original purchase, for the Instructions orginal purchaser. If the product is found de- - Version 2020_07_01 fective by Rene Herse Cycles, we will replace or repair it. If you feel that a product is defec- tive, please contact us for a Return Authoriza- tion. This warranty does not cover: • Damage due to improper assembly. • Crash or impact damage. • Wear of pivot bushings or brake pads. • Changes in color due to normal oxidation. • Indirect damage to the bicycle. Rene Herse Cycles 2442 NW Market St. #426 Seattle, WA 98107, USA www.renehersecycles.com IMPORTANT SAFETY CHECKS MAINTENANCE Failure to perform these important safety checks can • Use a car wax to protect the polished finish of your result in accidents and injuries. brake arms and bolts. • Brake arms are made from corrosion-resistant 6066 Safety Check 1 aluminum and not anodized. They can be re-polished if • Before every ride, pull hard on both brake levers to make the finish gets dull. sure your brakes work properly. • Hardware and springs are made from CrMo steel. • Don’t forget to hook up the straddle cable after removing Chrome-plating protects these parts from corrosion. a wheel. Injury risk! Wax offers further protection and maintains the shine. Safety Check 2 • Periodically check that all bolts remain tight. • As your brake pads wear, they will touch the rim in a higher spot. Eventually, they can abrade the tire and COMPATIBILITY cause a blowout. Injury risk! • Tire clearance: • Every 500 km (300 miles), check that the brake pads are - 58 mm (no fenders) hitting the rim squarely. -
Torque Arm Suspension
CLICK for More Info Online g-Link Torque-Arm Watt-Link Rear Suspensions for GM Muscle Cars and Custom Installations Direct-Fit Suspensions 5857-A10-02 1964-67 Chevelle/A-Body 5857-A20-02 1968-72 Chevelle/A-Body 5857-F10-02 1967-69 Camaro/Firebird 5857-F21-02 1970-73 Camaro/Firebird 5857-F22-02 1974-81 Camaro/Firebird 5857-X10-02 1962-67 Nova (Chevy II) 5857-X20-02 1968-72 Nova (X-Body) 5857-F10-02 NOTE: Requires FAB9 or Ford 9” housing Custom-Fit Clip and Suspension 7155 Torque Arm Frame Clip 5857-U55-05 Suspension for 7155 Clip 5857-U02-04 Use with OEM Frames NOTE: Requires FAB9 or Ford 9” housing 7155 with 5857-U55-04 Torque Arm Suspension Conversion Features/Benefits: • Immediate acceleration/deceleration The g-Link torque arm systems directly replace the OEM rear response suspension for remarkably improved handling and performance. Each system is comprised of a fabricated torque arm, a pair of • Increases ability to steer with throttle g-Link pivotball tubular-steel or billet-aluminum lower arms, a Watts • Tremendous cornering capability link lateral locator, VariShock coil-overs, weld-on frame brackets, • Improves overall braking and optional billet-arm splined-end anti-roll bar. Together these • Watts link lateral locater components create a superior handling suspension system with • Works with mini-tubs multiple geometry and setting adjustments for further tuning and • Exclusive use of spherical pivot links improvement. Subframe g-Connectors and center support create the • Tubular or billet-aluminum lower arms torque arm chassis mount and are required for operation; these items sold separately.