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Product Manual IRB 14000 Trace Back Information: Workspace 21B Version A6 Checked in 2021-05-31 Skribenta Version 5.4.005 Product Manual IRB 14000-0.5/0.5 IRC5

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Product Manual IRB 14000 Trace Back Information: Workspace 21B Version A6 Checked in 2021-05-31 Skribenta Version 5.4.005 Product Manual IRB 14000-0.5/0.5 IRC5 ROBOTICS Product manual IRB 14000 Trace back information: Workspace 21B version a6 Checked in 2021-05-31 Skribenta version 5.4.005 Product manual IRB 14000-0.5/0.5 IRC5 Document ID: 3HAC052983-001 Revision: P © Copyright 2015 - 2021 ABB. All rights reserved. Specifications subject to change without notice. The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced or copied without ABB's written permission. Keep for future reference. Additional copies of this manual may be obtained from ABB. Original instructions. © Copyright 2015 - 2021 ABB. All rights reserved. Specifications subject to change without notice. Table of contents Table of contents Overview of this manual ................................................................................................................... 9 Product documentation .................................................................................................................... 14 How to read the product manual ...................................................................................................... 16 Network security ............................................................................................................................... 17 1 Safety 19 1.1 Safety information ............................................................................................. 19 1.1.1 Limitation of liability ................................................................................. 19 1.1.2 Safety data ............................................................................................. 20 1.1.3 Requirements on personnel ...................................................................... 22 1.2 Safety signals and symbols ................................................................................. 23 1.2.1 Safety signals in the manual ...................................................................... 23 1.2.2 Safety symbols on manipulator labels ......................................................... 25 1.2.3 Safety symbols on controller labels ............................................................ 31 1.3 Robot stopping functions .................................................................................... 34 1.3.1 Protective stop and emergency stop ........................................................... 34 1.4 Installation and commissioning ............................................................................ 36 1.5 Operation ........................................................................................................ 40 1.5.1 Manually stopping or overriding the arm ...................................................... 40 1.5.2 Unexpected movement of robot arm ........................................................... 41 1.6 Maintenance and repair ...................................................................................... 42 1.6.1 Maintenance and repair ............................................................................ 42 1.6.2 Emergency release of the robot axes .......................................................... 44 1.6.3 Brake testing .......................................................................................... 45 1.7 Troubleshooting ................................................................................................ 46 1.8 Decommissioning .............................................................................................. 47 2 Installation and commissioning 49 2.1 Introduction to installation and commissioning ....................................................... 49 2.2 Unpacking ....................................................................................................... 50 2.2.1 Pre-installation procedure ......................................................................... 50 2.2.2 Dimensions ............................................................................................ 54 2.2.3 Working range ........................................................................................ 56 2.2.4 Risk of tipping/stability ............................................................................. 59 2.2.5 The unit is sensitive to ESD ....................................................................... 60 2.3 On-site installation ............................................................................................ 61 2.3.1 Lifting the robot with lifting accessories ....................................................... 61 2.3.2 Lifting the robot without lifting accessories ................................................... 65 2.3.3 Orienting and securing the robot ................................................................ 67 2.3.4 Manually releasing the brakes ................................................................... 70 2.3.5 Installing the signal lamp .......................................................................... 72 2.3.6 Electrical connections .............................................................................. 78 2.3.6.1 Robot cabling and connection points ............................................... 78 2.3.7 Risk of mechanical damage ...................................................................... 79 2.3.8 Lead-through .......................................................................................... 80 2.3.9 Installation of ABB grippers ....................................................................... 82 2.4 Controller ........................................................................................................ 83 2.4.1 Overview ............................................................................................... 83 2.4.2 Connections ........................................................................................... 86 2.4.2.1 Connecting power and the FlexPendant ........................................... 86 2.4.2.2 Connecting a PC and Ethernet based options ................................... 88 2.4.2.3 Connecting I/O signals ................................................................. 93 2.4.2.4 Connecting fieldbuses .................................................................. 95 2.4.2.5 Connecting safety signals ............................................................. 98 2.4.3 I/O system ............................................................................................. 103 2.4.3.1 Local I/O devices ......................................................................... 103 Product manual - IRB 14000 5 3HAC052983-001 Revision: P © Copyright 2015 - 2021 ABB. All rights reserved. Table of contents 2.4.3.2 Conveyor tracking module ............................................................. 105 2.4.4 Memory functions .................................................................................... 107 2.4.4.1 SD-card memory ......................................................................... 107 2.4.4.2 Connecting an USB memory .......................................................... 108 2.4.5 Installation of add-ons .............................................................................. 109 2.4.5.1 Installation of Local I/O devices ...................................................... 109 2.4.5.2 Installation of conveyor tracking module .......................................... 112 2.4.6 What is Cartesian speed supervision? ......................................................... 114 2.5 Start of robot in cold environments ...................................................................... 115 2.6 Additional information for IRB 14000 ..................................................................... 116 3 Maintenance 117 3.1 Introduction ...................................................................................................... 117 3.2 Maintenance schedule ....................................................................................... 118 3.2.1 Specification of maintenance intervals ........................................................ 118 3.2.2 Maintenance schedule ............................................................................. 119 3.3 Inspection activities ........................................................................................... 121 3.3.1 Inspecting the information labels ................................................................ 121 3.3.2 Inspecting, signal lamp ............................................................................. 125 3.3.3 Inspecting, cable harness ......................................................................... 127 3.3.4 Inspecting, plastic and padding .................................................................. 129 3.4 Replacement/changing activities .......................................................................... 131 3.4.1 Replacing the battery pack ........................................................................ 131 3.5 Cleaning activities ............................................................................................
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