The Organisation of the Ipswich Railway Workshops
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‘A different country’ - the organisation of the Ipswich Railway Workshops Thom BLAKE and David MEWES Blake, T. and Mewes, D. 2020. ‘A different country’ – the organisation of the Ipswich Railway Workshops. Memoirs of the Queensland Museum – Culture 5(1): 53-76. Brisbane. ISSN 1440-4788. Railway Workshops such as those at Ipswich were distinctive as industrial complexes. They developed an ethos and character that set them apart from other enterprises such as engineering works, shipyards, foundries or factories. The Ipswich Workshops had the capacity to undertake a wide range of work. Indeed, for generations of employees it was a source of great pride that the Workshops were capable of making anything. ‘If it could be made, it could be made in the Workshops’ was a slogan often repeated and demonstrated by the range of items manufactured there. Railway, workshop, locomotive, union, manufacture, industrial, heritage, Ipswich. T. Blake [email protected] D. Mewes [email protected] Memoirs of the Queensland Museum | Culture 2011 5(1) | 53 Thom Blake and David Mewes When a new apprentice or employee arrived The Workshops were rightly described as “a at the Ipswich Railway Workshops (IRW), it city within a city”, or a “different country”; surely must have been an overwhelming and the sense that it was like another country unforgettable experience. He almost certainly was reinforced by the strict rules regarding would not have encountered anything like it who could enter the site. Understanding before. The extent of the site, the size of the how the Workshops functioned only came buildings, the number of employees, the tasks after spending a lengthy period on the site. This paper explores three aspects of the being undertaken, the extraordinary array of Workshops: machinery and equipment, the cacophony of sounds emanating from the different • how the Workshops were organised; shops, the strange and distinctive smells, the • who worked there and their tasks, language and slang used by the workers, all hierarchy of staff; and combined to make a unique environment. • trade unions The number of employees was more than the Through these three areas a clear picture population of many towns in Queensland. emerges of a self-contained, hierarchical and The interior of the Boiler Shop, Erecting and parochial community that fostered a working Machine Shop, and Carriage Shop were of a camaraderie and a sense of identity that gargantuan scale – larger than any cathedral extended long past the end of employment or other building in the state. at the Workshops (Figure 1). FIG. 1. Ipswich Railway Workshops staff, c1910. Image courtesy NMA and Whitehead Studios. 54 | Memoirs of the Queensland Museum | Culture 5(1) 2011 A different country – the organisation of Ipswich Railway Workshops PHYSICAL ORGANISATION OF THE WORKSHOPS The Ipswich Railway Workshops evolved in three main stages. The first stage was the development of the first workshops (1864- 1885) near the banks of the Bremer River and close to the original terminus of the Ipswich-Toowoomba rail line (Figures 2 and 3). The second stage was an expansion just over a kilometre to the north of the original site in an area known as “the Flats”. The third phase began with a major expansion and modernisation in the early 1900s until the significant reduction of operations in the 1990s. By the early 1880s, the site of the original Ipswich Railway Workshops on the banks of the Bremer River had reached full capacity. Railway lines were being constructed at a hectic pace throughout Queensland. In southern Queensland, the western trunk line was progressing towards Charleville and the FIG. 2. Plan of first Workshops on the banks of the line south from Warwick to the border had Bremer River at North Ipswich (Buchanan Architects reached Stanthorpe by 1881. Suburban lines et al, 1995:8). FIG. 3. Ipswich Railway Workshops at original site, 1883. Image courtesy TWRM/QR. Memoirs of the Queensland Museum | Culture 2011 5(1) | 55 Thom Blake and David Mewes were being built in Brisbane to Sandgate Table 1. Details of the main activities and and Wynnum, and a line to the Logan occupations in the ancillary buildings. district commenced construction in 1882 and Building Activity / Occupation extensions to the South Coast were approved Timber storage sheds Stored a large supply of in 1885.1 The expansion of the rail network timber including hard- resulted in a dramatic increase in the amount wood, pine, silky oak, maple for the construc- of rolling stock to be built and assembled, tion and repair of wagons and also repaired and maintained. More and carriages and also for buildings were urgently needed at Ipswich decorative purposes. Supply/store Centrally located for the but room for expansion was extremely convenient distribution of limited. In 1884 the Queensland Government materials required in the decided to expand the Workshops to a new various shops. Power House Provided three forms of site. The area chosen for the Workshops power: electricity, hydrau- expansion was approximately a kilometre to lic and pneumatic. the north of the original site. The area was Canteen Provided meals for staff known as ‘Box Flat’ or ‘the Flats’. Plans for Chief Mechanical Office of the Chief Me- the layout of the Workshops were prepared Engineer’s office chanical Engineer and his staff ; Account’s depart- by H.C. Stanley, the Chief Engineer of the ment (controlled accounts) Southern and Western Railway. Stanley’s – clerks and accountants. plan was intended to improve the efficiency Drawing office Designs prepared for con- struction of rolling stock. of the Workshops compared with the More than 100 drawings original site. The principal feature of the plan were often required for a locomotive. Clerks, was the arrangement of the main buildings draughtsmen, tracers. in two rows separated by sufficient space Timekeepers office Located at the entrance to operate a ‘traveller’. Tracks from each where employees clocked building converged at a common point to the on each day. Clerks. west of the complex. Between 1884 and 1890, General Cleaning and oiling axle- boxes of carriages and six buildings were constructed: the Carriage wagons, carried out by Shop, Wagon and Paint Shop, Blacksmith’s Oiler. Shop, Fitting Shop and Timber Shed (QSA General Attending to the yards surrounding offices and A/8843). workshops and keeping the place in order, carried The arrangement of the Workshops out by Yard Orderly. established in the 1880s and modified by Nisbet (appointed Chief Mechanical Engineer in 1899) in the early 1900s remained • The northern section focussed substantially unaltered for the main working on the supply, manufacture life of the Workshops (Kerr 1990: 96). A and storage of components and fundamental principle of the 1900s layout included the Saw-mill, Upholstery was the need to provide for the most efficient Shop, Wheel Shop, Store, movement of materials, machinery and Blacksmiths, Pattern Shop and rolling stock between the various shops. The Foundry. operating organisation of the workshops • The southern section focussed was an important factor in this. on the assembly, repair and The Workshops (Table 1 and Table 2) were maintenance of rolling stock and divided broadly into three main areas: included the Boiler Shop, Erecting 56 | Memoirs of the Queensland Museum | Culture 5(1) 2011 A different country – the organisation of Ipswich Railway Workshops Table 2. Details of the main activities and trades in the workshops. Buildings Activity Main Trades/ Occupations Tarpaulin Shop Dresses tarpaulins and canvas with the various Tarpaulin Dresser dressings. Saw-mill/ K-mill Cutting and dressing timber. Sawyer, Carpenter, Wood Machinist Trimmers/Upholstery All upholstery works were undertaken in this Trimmer, Hair Teaser Shop shop including: seats, beds, wall and floor linings for carriages. Leather goods were also made and repaired in this shop, such as the manufacture and repair of leather goods including door straps, handles and bellows. Wheel Shop All works associated with wheels including repairs Machinist, Turner and fixing new wheels to axles. Blacksmith The Blacksmith shop comprised of more than 50 Blacksmith forges and equipment including drop hammers for the manufacture and repair of a wide range of iron components. Foundry/Moulding Metal goods were produced using patterns, sand Moulder, Boilermaker, Shop boxes and molten metal. These goods included a Cupola Charger wide variety of components for rolling stock and also metal goods used in railway construction. Pattern Shop Manufacture of wooden patterns used in the pro- Pattern Maker duction of locomotive parts. Patterns were used to make a mould for casting metal objects. Boiler Shop Construction and repair of boilers. Also con- Boilermaker, Welder struction of tenders, water-tanks and steel ballast wagons. Erecting and Machine This shop was divided into two parts: the erecting Coppersmith, Tinsmith, Shop shop where locomotives were assembled and re- Fitter, Brass-Fitter, Brake- paired; and the machine shop where components Fitter were manufactured, modified or repaired. Wagon and Carriage Construction and repair of wagons and carriages. Wood Machinist, Wood Shop Turner, Cabinet Maker, Coach Builder, Wagon Builder Paint Shop New and old carriages were painted and deco- Painter, Spray Painter, Sign- rated, plus signage. writer, Stenciller, Glass Cutter and Machine Shop, Carriage and in the southern group of shops. However, Wagon Shop, and Paint Shop. the ancillary buildings, particularly those • The third section comprised associated with the Chief Engineer and buildings providing ancillary and the Drawing Office, built on the hill, were support services including the perceived as separate from everyday Power House, Chief Mechanical operations and fulfilled an overseeing role. Engineer’s Office, Drawing Office, The organisation of operations into different Canteen, and Timekeeper’s Office. workshops followed the approach used in The demarcation between south and north Britain. This meant that specialised skills workshops was not rigid as the manufacture were built up in particular workshops.