Core Pull Cylinder Secure and Safe Mold Clamping with Auto Clamps

Kosmek Products for Diecast Systems New For Diecast Systems KOSMEK Diecast Clamping Systems Core Pull Cylinder Secure and Safe Mold Clamping with Auto Clamps

Allows for secure and safe mold clamping with a button operation outside the machine. Hydraulic Cylinder with Boosting Mechanism

Model GK□

High-Power Core Pull Cylinder

Ejector Coupler Pulls out the core with 1.8 times thrust force compared to the same size general cylinder. For Diecast Systems

No Connecting Work Required

One touch to connect ejector rods with button operation from outside the machine.

Model PMC

Model PCA

High-Speed Core Pull Cylinder

Interchangeable with General Core Cylinder / Reduce Cycle Time http://www.kosmek.com HEAD OFFICE 1-5, 2-Chome, Murotani, Nishi-ku, Kobe 651-2241 TEL.+81-78-991-5162 FAX.+81-78-991-8787 BRANCH OFFICE (U.S.A.) KOSMEK (U.S.A.) LTD. 650 Springer Drive, Lombard, IL 60148 USA TEL. +1-630-620-7650 FAX. +1-630-620-9015 MEXICO REPRESENTATIVE OFFICE KOSMEK USA Mexico Office Blvd Jurica la Campana 1040, B Colonia Punta Juriquilla Queretaro,QRO 76230 Mexico TEL.+52-442-161-2347 BRANCH OFFICE (EUROPE) KOSMEK EUROPE GmbH Schleppeplatz 2 9020 Klagenfurt am Wörthersee Austria TEL.+43-463-287587 FAX.+43-463-287587-20 BRANCH OFFICE (INDIA) KOSMEK LTD - INDIA F 203, Level-2, First Floor, Prestige Center Point, Cunningham Road, Bangalore -560052 India TEL.+91-9880561695 Model PCB THAILAND REPRESENTATIVE OFFICE 67 Soi 58, RAMA 9 Rd., Suanluang, Suanluang, Bangkok 10250 TEL. +66-2-300-5132 FAX. +66-2-300-5133

● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. ● SPECIFICATIONS IN THIS LEAFLET ARE SUBJECT TO CHANGE WITHOUT NOTICE.

JQA-QMA10823 KOSMEK HEAD OFFICE 2017. 8 First 1Ry CAT.NO.PCA001-01-GB Printed in Japan New Concept Core Pull Cylinder

1 2 New Concept Core Pull Cylinder

1 2 3 Pulling Thrust Cylinder InnerDiameter High-Power CorePullCylinder Pulling Thrust Cylinder InnerDiameter General LinearCylinder egtAbout Weight Weight ● EnergySaving ● Lighter ● MoreCompactMold High-Power 3 SizeDownExample When comparingcylinderswiththesamepullingthrust, High-Power CorePullCylinder Cylinder Weight Hydraulic Pressure：15 MPa ※ Stroke：200 mm 46 Down! % About 177.1 184.1 φ φ 43.3 100 140 80 kg kN mm kg kN mm

220 Projected Area 48 Down! 136 % model PCA Core PullCylinder is than 3 size smaller General LinearCylinder Cylinder Capacity Push Side 78 on Down! Down! % 400 Pull Side 81 % Stroke End Boosting Push End Pull End High-Speed CorePullCylinder

Stroke High-Speed CorePullCylinder High-Speed Start Pull Linear Cylinder Operating TimeImage enables highspeedoperationand Less CycleTime! Pull End Pull End Operating Time model PCB (Compared tocylinderwith the samepullingthrust.) Start Push Core PullCylinder cycle timereduction with smallercylindercapacity ● MoreCompactPump ● LessCycleTime ● EnergySaving Less CycleTime! Push End Push End . 4 3 Pulling Thrust Cylinder InnerDiameter Pulling Thrust Cylinder InnerDiameter General LinearCylinder egtAbout Weight High-Power CorePullCylinder Weight ● EnergySaving ● Lighter ● MoreCompactMold High-Power 3 SizeDownExample When comparingcylinderswiththesamepullingthrust, High-Power CorePullCylinder Cylinder Weight Hydraulic Pressure：15 MPa ※ Stroke：200 mm 46 Down! % About 177.1 184.1 φ φ 43.3 100 140 80 kg kN mm kg kN mm

Stroke High-Speed CorePullCylinder High-Speed Start Pull Linear Cylinder Operating TimeImage enables highspeedoperationand Less CycleTime! Pull End Pull End Operating Time model PCB (Compared tocylinderwith the samepullingthrust.) Start Push Core PullCylinder cycle timereduction with smallercylindercapacity ● MoreCompactPump ● LessCycleTime ● EnergySaving Less CycleTime! Push End Push End . 4 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Action Description Core Pull Cylinder For Diecast Systems PCA

※ High-Speed Push End 180 % Core Pull Cylinder ※ Pulling Thrust Boosting Stroke 20 mm High-Power Core Pull Cylinder 40 % PCBPCB ※ Idle Stroke 20 % Stroke Pushing Thrust Thrust Pull End Model PCA

Boosting Stroke Range Idle Stroke Range Pulling Action Completed

The cylinder with built-in boosting mechanism After boosting stroke pulls out the core with about 1.8 times thrust the cylinder is operated by force compared to a general linear cylinder. the standard diameter piston.

Pushing Action Pulling Action

※ Ratio when compared to a general linear cylinder with the same size.

Features

When comparing cylinders with the same inner diameter,

High-Power Core Pull Cylinder exerts about 1.8 times thrust force

Hydraulic Cylinder with Boosting Mechanism to General Linear Cylinder

Pulls out the core with 1.8 times thrust force compared to the same size general cylinder. 300 High-Power Core Pull Cylinder General Linear Cylinder

255.8 243.9

200 212.2

184.1 Index 177.1

147.1 Features P.06 112.6 113.1 Pulling Thrust (kN) 100 Model No. Indication P.09 94.0 76.6 Specifications P.10 65.0 60.6 46.0 External Dimensions P.11 37.5

0 Limit Switch P.21 φ63 φ70 φ80 φ90 φ100 φ110 φ125 φ140 φ150 φ160 Accessory：LS Arm P.22 Cylinder Inner Diameter (mm)

Tap Hole Position for Hanger Bolt P.23 Pulling Thrust Comparison (Supply Hydraulic Pressure at 15MPa) Cautions P.25

5 6 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Action Description Core Pull Cylinder For Diecast Systems PCA

Boosting Stroke Range Idle Stroke Range Pulling Action Completed

Pushing Action Pulling Action

※ Ratio when compared to a general linear cylinder with the same size.

Features

When comparing cylinders with the same inner diameter,

High-Power Core Pull Cylinder exerts about 1.8 times thrust force

Hydraulic Cylinder with Boosting Mechanism to General Linear Cylinder

Pulls out the core with 1.8 times thrust force compared to the same size general cylinder. 300 High-Power Core Pull Cylinder General Linear Cylinder

255.8 243.9

200 212.2

184.1 Index 177.1

147.1 Features P.06 112.6 113.1 Pulling Thrust (kN) 100 Model No. Indication P.09 94.0 76.6 Specifications P.10 65.0 60.6 46.0 External Dimensions P.11 37.5

0 Limit Switch P.21 φ63 φ70 φ80 φ90 φ100 φ110 φ125 φ140 φ150 φ160 Accessory：LS Arm P.22 Cylinder Inner Diameter (mm)

Tap Hole Position for Hanger Bolt P.23 Pulling Thrust Comparison (Supply Hydraulic Pressure at 15MPa) Cautions P.25

High-Power Action Description Core Pull Cylinder For Diecast Systems PCAPCA

General Linear Cylinder High-Speed Core Pull Cylinder High-Speed Core Pull Cylinder High-Speed Core Pull Cylinder PCB Push End 100 % Pulling Thrust Pulling Stroke mm 100 % 20

% High Speed Stroke 20 Stroke Pulling Thrust Model PCB Thrust Pull End

Pulling Stroke Range High Speed Stroke Range Action Completed

Exerts the same thrust force for the entire Within pulling stroke range, it pulls After pulling stroke, the high-speed stroke range. This requires a large amount out the core with the equivalent cylinder is operated by the standard of oil and makes action speed slow. thrust force to a general linear cylinder. diameter piston.

Pulling Action

Features

When comparing cylinders with the same size,

High-Speed Core Pull Cylinder reduces about 60% of oil amount Boosting Mechanism to General Linear Cylinder Maintains Pulling Thrust with Much Less Cylinder Capacity

Replaceable from General Core Cylinder / Reduce Cycle Time 1500 General Required Linear Cylinder Oil Amount ) 3

1000 60 % Index Down! High-Speed Core Pull Cylinder Features P.08 500 Model No. Indication P.15

Specifications P.16 Pulling Cylinder Capacity (cm

External Dimensions P.17 0 Limit Switch P.21 0 50 100 150 200

Accessory：LS Arm P.22 Pulling Thrust (kN)

Tap Hole Position for Hanger Bolt P.23 Pulling Cylinder Capacity Comparison (Stroke：100mm, Hydraulic Pressure：15MPa) Cautions P.25

7 8 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Action Description Core Pull Cylinder For Diecast Systems PCAPCA

General Linear Cylinder High-Speed Core Pull Cylinder High-Speed Core Pull Cylinder High-Speed Core Pull Cylinder PCB Push End 100 % Pulling Thrust Pulling Stroke mm 100 % 20

% High Speed Stroke 20 Stroke Pulling Thrust Model PCB Thrust Pull End

Pulling Stroke Range High Speed Stroke Range Action Completed

Pulling Action

Features

When comparing cylinders with the same size,

High-Speed Core Pull Cylinder reduces about 60% of oil amount Boosting Mechanism to General Linear Cylinder Maintains Pulling Thrust with Much Less Cylinder Capacity

Replaceable from General Core Cylinder / Reduce Cycle Time 1500 General Required Linear Cylinder Oil Amount ) 3

1000 60 % Index Down! High-Speed Core Pull Cylinder Features P.08 500 Model No. Indication P.15

Specifications P.16 Pulling Cylinder Capacity (cm

External Dimensions P.17 0 Limit Switch P.21 0 50 100 150 200

Accessory：LS Arm P.22 Pulling Thrust (kN)

Tap Hole Position for Hanger Bolt P.23 Pulling Cylinder Capacity Comparison (Stroke：100mm, Hydraulic Pressure：15MPa) Cautions P.25

7 8 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power Core Pull Cylinder model PCA Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Model No. Indication Specifications Core Pull Cylinder PCA Model No. PCA0631 PCA0801 PCA1001 PCA1251

Cylinder Inner Diameter mm φ63 φ80 φ100 φ125 High-Speed PCA 100 1 - A C F - 150 - V - 0 - SR Stroke 3 A Compact 40 ～ 200 Core Pull Cylinder ( Every 5mm) mm 3 B Flange 40 ～ 250 PCBPCB Cylinder ※1 Push Side 1.13×Stroke+39.7 1.81×Stroke+64.3 2.83×Stroke+100.5 4.42×Stroke+157.1 1 2 3 4 5 6 7 8 9 Capacity cm3 Pull Side 0.52×Stroke+76.3 0.82×Stroke+133.7 1.24×Stroke+211.3 1.95×Stroke+302.0 Operating Pressure MPa 15.0 Max. Operating Pressure MPa 16.0 1 Cylinder Inner Diameter 6 Stroke Min. Operating Pressure※2 MPa 1.0 Withstanding Pressure MPa 24.0 063 ： φ 63 mm When selecting 3 A Operating Temperature ℃ 7 N：Standard 0 ～ 70 V：High Temperature 0 ～ 120 φ 080 ： 80 mm 40 ～ 200 ： Select from Stroke 40~200mm Weight ※1 3 A Compact 0.065×Stroke+11.5 0.090×Stroke+19.0 0.125×Stroke+29.5 0.180×Stroke+49.0 100 ： φ 100 mm kg 3 B Flange 0.033×Stroke+10.0 0.053×Stroke+16.5 0.083×Stroke+26.7 0.130×Stroke+43.3 When selecting 3 B 125 ： φ 125 mm 40 ～ 250 ： Select from Stroke 40~250mm Notes : ※1. The stroke in calculation of cylinder capacity and weight should be calculated in mm. 2 Design No. ※． Specify 6 Stroke in 5mm increments. ※2. Minimum pressure to operate the cylinder with no load.

1 ： Revision Number 7 Operating Temperature Appropriate Fluid According to Packing Material

： Standard 0 ～ 70 ℃ Appropriate Fluid 3 Mounting Shape N 7 Operating Temperature Packing Material ：General Hydraulic Oil ：Water・Glycol ：Silicon Oil ：Fatty Acid Ester V ： High Temperature 0 ～ 120 ℃ 0 G S F A ： Compact Model (Flangeless) N： Standard 0 ～ 70 ℃ Nitrile Rubber (NBR) ○ ○ ○ ○ B ： Flange Model 8 Usable Fluid High ※3 ： 0 ～ 120 ℃ Fluor Rubber (FKM) A B V Temperature ○ △ ○ ○ 0 ： General Hydraulic Oil (Equivalent to ISO-VG-32) G ： Water・Glycol Notes : ※3. Please contact us when using 8 ：Water・Glycol with 7 ：High Temperature. S ： Silicon Oil G V 1. Please contact us for other conditions. F ： Fatty Acid Ester

※. Refer to "Appropriate Fluid According to Packing Material" Cylinder Thrust Force on the next page for further information. (kN) Model No. PCA0631 PCA0801 PCA1001 PCA1251

4 Rod Shape 9 Limit Switch A t P：1 5 M P a 17.0 27.1 42.4 66.3 Pushing Thrust ： Coupling Blank ： No Limit Switch Calculation C F1=1.13×P F1=1.81×P F1=2.83×P F1=4.42×P Formula※4 T ： Male Thread SR ： With Limit Switch Mounting position is as follows. SL ： With Limit Switch Pulling Thrust A t P：1 5 M P a 65.0 112.6 177.1 255.8 C T Male Thread Push End Calculation SR SL F2=4.33×P F2=7.51×P F2=11.81×P F2=17.05×P ～ 20mm Formula※4 Pull Side Stroke Thrust A t P：1 5 M P a 7.8 12.3 18.6 29.3

※． Only 4 C can be selected for 1 125. 20mm Calculation F3=0.52×P F3=0.82×P F3=1.24×P F3=1.95×P ～ Pull End Formula※4 Limit Switch 5 Hydraulic Port Position Notes :

※4. F1：Pushing Thrust (kN), F2：Pulling Thrust (kN), F3：Stroke Thrust (kN), P：Hydraulic Pressure (MPa) Ｆ： Front Ｒ： Right Side F1：Pushing Thrust (kN) F2：Pulling Thrust (kN) F3：Stroke Thrust (kN) L ： Left Side 20 mm Hydraulic Port Position Push End ※. Refer to "Limit Switch" on P.21 for further information. F R L (Limit Switch Position) Stroke Pull End

Vent Port Position

P：Hydraulic Pressure (MPa)

Push End ～ 20mm 20mm ～ Pull End Push Side Pull Side ※． Only 5 F can be selected for 3 A.

9 10 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power Core Pull Cylinder model PCA Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Model No. Indication Specifications Core Pull Cylinder PCA Model No. PCA0631 PCA0801 PCA1001 PCA1251

1 ： Revision Number 7 Operating Temperature Appropriate Fluid According to Packing Material

※. Refer to "Appropriate Fluid According to Packing Material" Cylinder Thrust Force on the next page for further information. (kN) Model No. PCA0631 PCA0801 PCA1001 PCA1251

※． Only 4 C can be selected for 1 125. 20mm Calculation F3=0.52×P F3=0.82×P F3=1.24×P F3=1.95×P ～ Pull End Formula※4 Limit Switch 5 Hydraulic Port Position Notes :

Vent Port Position

P：Hydraulic Pressure (MPa)

Push End ～ 20mm 20mm ～ Pull End Push Side Pull Side ※． Only 5 F can be selected for 3 A.

High-Power External Dimensions：PCA0631 External Dimensions：PCA0801 Core Pull Cylinder PCA Mounting Shape A：Compact Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape A：Compact Model, Rod Shape C：Coupling, Port Position F：Front ※ This drawing shows the pull end state of PCA0631-ACF. ※ This drawing shows the pull end state of PCA0801-ACF. High-Speed 4-M14×2 Mounting Bolt※2 4-M16×2 Mounting Bolt※2 Core Pull Cylinder Push End Pull End (Prepared by Customer) Push End Pull End (Prepared by Customer) PCBPCB □94 Stroke 60 165+Stroke □114 Stroke 70 185+Stroke

－ 0 . 2 + 0 . 5 ※1 － 0 . 2 + 0 . 5 ※1 □67 12.5 － 0 . 3 12.5+ 0 . 3 35 79 Silencer (Included) □83 15 － 0 . 3 15 + 0 . 3 40 85.5 Silencer (Included)

10 2-Vent Port 15 10 2-Vent Port 20 Top ※2 Top ※2 Cover Bottom Cover ※2 Cover Bottom Cover ※2 0 . 0 2 5 0 . 0 5 0 0 . 0 3 0 0 . 0 6 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f7 φ 28 φ 35.5 φ 25 φ 20

φ122 φ 50 φ148 φ 65 R1 R1.5

4-φ15.5 Hole 4-φ18 Hole

Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread

Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front

※ This drawing shows the pull end state of PCA0631-BCF. ※ This drawing shows the pull end state of PCA0801-BCF.

Push End Pull End Push End Pull End 94 Stroke 60 165+Stroke (17) 114 Stroke 70 185+Stroke (19.5)

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 65 12.5 － 0 . 3 12.5+ 0 . 3 35 42 4-M16×2 Mounting Bolt 80 15 － 0 . 3 15 + 0 . 3 40 45 4-M16×2 Mounting Bolt (Prepared by Customer) (Prepared by Customer)

Silencer (Included)※1 Silencer (Included)※1

2-Vent Port 2-Vent Port

10 10

37 15 40.5 20 0 . 0 2 5 0 . 0 5 0 0 . 0 3 0 0 . 0 6 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f7 94 114 160 130 185 150 φ 28 φ 35.5 φ 20 φ 25 φ 50 φ 65

R1 R1.5

4-φ18 Hole 4-φ18 Hole Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side

(Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B)

62 Hydraulic Port Position Vent Port Position 66 Hydraulic Port Position Vent Port Position 32 30 36 30

M24×1.5 Thread Vent Port Position Hydraulic Port Position M30×1.5 Thread Vent Port Position Hydraulic Port Position

(Limit Switch Position) (Limit Switch Position) (Limit Switch Position) (Limit Switch Position) Notes : Notes : ※1. Mount the included silencer and plug to the applicable vent port. When selecting Port Position：R/L with Limit Switch：SR/SL, ※1. Mount the included silencer and plug to the applicable vent port. When selecting Port Position：R/L with Limit Switch：SR/SL, the silencer is attached to the vent port opposite to the limit switch position at shipment. the silencer is attached to the vent port opposite to the limit switch position at shipment. ※2. The top and bottom covers of Mounting Shape A Compact Model are temporarily tightened. Pressure supply to the product without mounted on the mold is ※2. The top and bottom covers of Mounting Shape A Compact Model are temporarily tightened. Pressure supply to the product without mounted on the mold is extremely dangerous and leads to damages. It must be mounted on the mold and tightened with four bolts (prepared by customer) before pressure supply. extremely dangerous and leads to damages. It must be mounted on the mold and tightened with four bolts (prepared by customer) before pressure supply. 11 12 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power Core Pull Cylinder model PCA Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

－ 0 . 2 + 0 . 5 ※1 － 0 . 2 + 0 . 5 ※1 □67 12.5 － 0 . 3 12.5+ 0 . 3 35 79 Silencer (Included) □83 15 － 0 . 3 15 + 0 . 3 40 85.5 Silencer (Included)

φ122 φ 50 φ148 φ 65 R1 R1.5

4-φ15.5 Hole 4-φ18 Hole

Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread

Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front

※ This drawing shows the pull end state of PCA0631-BCF. ※ This drawing shows the pull end state of PCA0801-BCF.

Push End Pull End Push End Pull End 94 Stroke 60 165+Stroke (17) 114 Stroke 70 185+Stroke (19.5)

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 65 12.5 － 0 . 3 12.5+ 0 . 3 35 42 4-M16×2 Mounting Bolt 80 15 － 0 . 3 15 + 0 . 3 40 45 4-M16×2 Mounting Bolt (Prepared by Customer) (Prepared by Customer)

Silencer (Included)※1 Silencer (Included)※1

2-Vent Port 2-Vent Port

10 10

37 15 40.5 20 0 . 0 2 5 0 . 0 5 0 0 . 0 3 0 0 . 0 6 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f7 94 114 160 130 185 150 φ 28 φ 35.5 φ 20 φ 25 φ 50 φ 65

R1 R1.5

4-φ18 Hole 4-φ18 Hole Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side

(Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B)

62 Hydraulic Port Position Vent Port Position 66 Hydraulic Port Position Vent Port Position 32 30 36 30

M24×1.5 Thread Vent Port Position Hydraulic Port Position M30×1.5 Thread Vent Port Position Hydraulic Port Position

High-Power External Dimensions：PCA1001 External Dimensions：PCA1251 Core Pull Cylinder PCA Mounting Shape A：Compact Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape A：Compact Model, Rod Shape C：Coupling, Port Position F：Front ※ This drawing shows the pull end state of PCA1001-ACF. ※ This drawing shows the pull end state of PCA1251-ACF. High-Speed 4-M20×2.5 Mounting Bolt ※2 4-M24×3 Mounting Bolt ※2 Core Pull Cylinder Push End Pull End (Prepared by Customer) Push End Pull End (Prepared by Customer) PCBPCB □136 Stroke 75 200+Stroke □165 Stroke 90 220+Stroke

－ 0 . 2 + 0 . 5 ※1 － 0 . 2 + 0 . 5 ※1 □102 15－ 0 . 3 15 + 0 . 3 45 93.5 Silencer (Included) □122 20 － 0 . 3 20 + 0 . 3 50 105 Silencer (Included)

10 2-Vent Port 21 10 2-Vent Port 25 Top ※2 Top ※2 Cover Bottom Cover ※2 Cover Bottom Cover ※2 0 . 0 3 0 0 . 0 6 0 0 . 0 3 6 0 . 0 9 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f8 φ 45 φ 56 φ 31 φ 38

φ178 φ 70 φ215 φ 85 R2 R2

4-φ22 Hole 4-φ26 Hole

Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread

Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front

※ This drawing shows the pull end state of PCA1001-BCF. ※ This drawing shows the pull end state of PCA1251-BCF.

Push End Pull End Push End Pull End 136 Stroke 75 200+Stroke (24.5) 165 Stroke 90 220+Stroke (29)

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 100 15 － 0 . 3 15+ 0 . 3 45 55 4-M20×2.5 Mounting Bolt 125 20 － 0 . 3 20+ 0 . 3 50 60 4-M24×3 Mounting Bolt (Prepared by Customer) (Prepared by Customer)

Silencer (Included)※1 Silencer (Included)※1

2-Vent Port 2-Vent Port

10 10

38.5 21 45 25 0 . 0 3 0 0 . 0 6 0 0 . 0 3 6 0 . 0 9 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f8 136 165 220 180 255 210 φ 45 φ 56 φ 31 φ 38 φ 70 φ 85

R2 R2

4-φ22 Hole 4-φ26 Hole Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Port Position R：Right Side Port Position L：Left Side

(Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B)

80 Hydraulic Port Position Vent Port Position Hydraulic Port Position Vent Port Position 45 35

M40×1.5 Thread Vent Port Position Hydraulic Port Position Vent Port Position Hydraulic Port Position

(Limit Switch Position) (Limit Switch Position) (Limit Switch Position) (Limit Switch Position) Notes : Notes : ※1. Mount the included silencer and plug to the applicable vent port. When selecting Port Position：R/L with Limit Switch：SR/SL, ※1. Mount the included silencer and plug to the applicable vent port. When selecting Port Position：R/L with Limit Switch：SR/SL, the silencer is attached to the vent port opposite to the limit switch position at shipment. the silencer is attached to the vent port opposite to the limit switch position at shipment. ※2. The top and bottom covers of Mounting Shape A Compact Model are temporarily tightened. Pressure supply to the product without mounted on the mold is ※2. The top and bottom covers of Mounting Shape A Compact Model are temporarily tightened. Pressure supply to the product without mounted on the mold is extremely dangerous and leads to damages. It must be mounted on the mold and tightened with four bolts (prepared by customer) before pressure supply. extremely dangerous and leads to damages. It must be mounted on the mold and tightened with four bolts (prepared by customer) before pressure supply. 13 14 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power Core Pull Cylinder model PCA Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

－ 0 . 2 + 0 . 5 ※1 － 0 . 2 + 0 . 5 ※1 □102 15－ 0 . 3 15 + 0 . 3 45 93.5 Silencer (Included) □122 20 － 0 . 3 20 + 0 . 3 50 105 Silencer (Included)

10 2-Vent Port 21 10 2-Vent Port 25 Top ※2 Top ※2 Cover Bottom Cover ※2 Cover Bottom Cover ※2 0 . 0 3 0 0 . 0 6 0 0 . 0 3 6 0 . 0 9 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f8 φ 45 φ 56 φ 38 φ 31

φ178 φ 70 φ215 φ 85 R2 R2

4-φ22 Hole 4-φ26 Hole

Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread

Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front

※ This drawing shows the pull end state of PCA1001-BCF. ※ This drawing shows the pull end state of PCA1251-BCF.

Push End Pull End Push End Pull End 136 Stroke 75 200+Stroke (24.5) 165 Stroke 90 220+Stroke (29)

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 100 15 － 0 . 3 15+ 0 . 3 45 55 4-M20×2.5 Mounting Bolt 125 20 － 0 . 3 20+ 0 . 3 50 60 4-M24×3 Mounting Bolt (Prepared by Customer) (Prepared by Customer)

Silencer (Included)※1 Silencer (Included)※1

2-Vent Port 2-Vent Port

10 10

38.5 21 45 25 0 . 0 3 0 0 . 0 6 0 0 . 0 3 6 0 . 0 9 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f8 136 165 220 180 255 210 φ 45 φ 56 φ 31 φ 38 φ 70 φ 85

R2 R2

4-φ22 Hole 4-φ26 Hole Plug (Included)※1 Pull Side Port Push Side Port Plug (Included)※1 Pull Side Port Push Side Port Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Port Position R：Right Side Port Position L：Left Side

(Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B) (Only when selecting Mounting Shape B)

80 Hydraulic Port Position Vent Port Position Hydraulic Port Position Vent Port Position 45 35

M40×1.5 Thread Vent Port Position Hydraulic Port Position Vent Port Position Hydraulic Port Position

(Limit Switch Position) (Limit Switch Position) (Limit Switch Position) (Limit Switch Position) Notes : Notes : ※1. Mount the included silencer and plug to the applicable vent port. When selecting Port Position：R/L with Limit Switch：SR/SL, ※1. Mount the included silencer and plug to the applicable vent port. When selecting Port Position：R/L with Limit Switch：SR/SL, the silencer is attached to the vent port opposite to the limit switch position at shipment. the silencer is attached to the vent port opposite to the limit switch position at shipment. ※2. The top and bottom covers of Mounting Shape A Compact Model are temporarily tightened. Pressure supply to the product without mounted on the mold is ※2. The top and bottom covers of Mounting Shape A Compact Model are temporarily tightened. Pressure supply to the product without mounted on the mold is extremely dangerous and leads to damages. It must be mounted on the mold and tightened with four bolts (prepared by customer) before pressure supply. extremely dangerous and leads to damages. It must be mounted on the mold and tightened with four bolts (prepared by customer) before pressure supply. 13 14 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Speed Core Pull Cylinder model PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Model No. Indication Specifications Core Pull Cylinder PCAPCA Model No. PCB0630 PCB0800 PCB1000 PCB1250 φ φ φ φ Cylinder Inner Diameter mm 63 80 100 125 High-Speed PCB 100 0 - B C F - 150 - V - 0 - SR Stroke (Every 5mm) mm 40 ～ 250 Core Pull Cylinder Cylinder ※1 Push Side 1.13×Stroke+39.7 1.81×Stroke+64.3 2.83×Stroke+100.5 4.42×Stroke+157.1 PCB Capacity cm3 Pull Side 0.52×Stroke+39.7 0.82×Stroke+64.3 1.24×Stroke+100.5 1.95×Stroke+157.1 1 2 3 4 5 6 7 8 9 Operating Pressure MPa 15.0 Max. Operating Pressure MPa 16.0 Min. Operating Pressure※2 MPa 1.0 1 Cylinder Inner Diameter 6 Stroke Withstanding Pressure MPa 24.0 Operating Temperature ℃ 7 N：Standard 0 ～ 70 V：High Temperature 0 ～ 120 063 ： φ 63 mm 40 ～ 250 ： Select from Stroke 40~250mm Weight※1 kg 0.033×Stroke+7.0 0.053×Stroke+11.0 0.083×Stroke+18.7 0.130×Stroke+29.4 ： φ 80 mm 080 ※． Specify 6 Stroke in 5mm increments. Notes : 100 ： φ 100 mm ※1. The stroke in calculation of cylinder capacity and weight should be calculated in mm. φ 125 ： 125 mm ※2. Minimum pressure to operate the cylinder with no load. 7 Operating Temperature

2 Design No. N ： Standard 0 ～ 70 ℃ Appropriate Fluid According to Packing Material V ： High Temperature 0 ～ 120 ℃ 0 ： Revision Number Appropriate Fluid 7 Operating Temperature Packing Material 0：General Hydraulic Oil G：Water・Glycol S：Silicon Oil F：Fatty Acid Ester 8 Usable Fluid 3 Mounting Shape N： Standard 0 ～ 70 ℃ Nitrile Rubber (NBR) ○ ○ ○ ○ 0 ： General Hydraulic Oil (Equivalent to ISO-VG-32) High ※3 B ： Flange Model ： 0 ～ 120 ℃ Fluor Rubber (FKM) G ： Water・Glycol V Temperature ○ △ ○ ○ S ： Silicon Oil B Notes : ： Fatty Acid Ester F ※3. Please contact us when using 8 G：Water・Glycol with 7 V：High Temperature. 1. Please contact us for other conditions. ※. Refer to "Appropriate Fluid According to Packing Material" on the next page for further information. Cylinder Thrust Force (kN) 9 Limit Switch Model No. PCB0630 PCB0800 PCB1000 PCB1250

Blank ： No Limit Switch A t P：1 5 M P a 17.0 27.1 42.4 66.3 ： With Limit Switch Pushing Thrust SR Calculation 4 Rod Shape Mounting position is as follows. F1=1.13×P F1=1.81×P F1=2.83×P F1=4.42×P SL ： With Limit Switch Formula※4 C ： Coupling SR SL Pulling Thrust A t P：1 5 M P a 37.5 60.6 94.0 147.1 T ： Male Thread Push End Calculation ※4 F2=2.50×P F2=4.04×P F2=6.27×P F2=9.81×P C T Male Thread ～ 20mm Formula Pull Side Stroke Thrust A t P：1 5 M P a 7.8 12.3 18.6 29.3

Limit Switch 20mm Calculation F3=0.52×P F3=0.82×P F3=1.24×P F3=1.95×P ～ Pull End Formula※4

5 Hydraulic Port Position Notes : ※4. F1：Pushing Thrust (kN), F2：Pulling Thrust (kN), F3：Stroke Thrust (kN), P：Hydraulic Pressure (MPa) Ｆ： Front

Ｒ： Right Side ※. Refer to "Limit Switch" on P.21 for further information. F1：Pushing Thrust (kN) F2：Pulling Thrust (kN) F3：Stroke Thrust (kN)

L ： Left Side 20 mm Push End Hydraulic Port Position

F R L (Limit Switch Position) Stroke Pull End

P：Hydraulic Pressure (MPa)

Push End ～ 20mm 20mm ～ Pull End Push Side Pull Side

15 16 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Speed Core Pull Cylinder model PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

Limit Switch 20mm Calculation F3=0.52×P F3=0.82×P F3=1.24×P F3=1.95×P ～ Pull End Formula※4

5 Hydraulic Port Position Notes : ※4. F1：Pushing Thrust (kN), F2：Pulling Thrust (kN), F3：Stroke Thrust (kN), P：Hydraulic Pressure (MPa) Ｆ： Front

Ｒ： Right Side ※. Refer to "Limit Switch" on P.21 for further information. F1：Pushing Thrust (kN) F2：Pulling Thrust (kN) F3：Stroke Thrust (kN)

L ： Left Side 20 mm Push End Hydraulic Port Position

F R L (Limit Switch Position) Stroke Pull End

P：Hydraulic Pressure (MPa)

Push End ～ 20mm 20mm ～ Pull End Push Side Pull Side

High-Power External Dimensions：PCB0630 External Dimensions：PCB0800 Core Pull Cylinder PCAPCA Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front

※ This drawing shows the pull end state of PCB0630-BCF. ※ This drawing shows the pull end state of PCB0800-BCF. High-Speed Core Pull Cylinder Push End Pull End Push End Pull End PCB 94 Stroke 60 115+Stroke (17) 114 Stroke 70 130+Stroke (19.5)

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 65 12.5 － 0 . 3 12.5+ 0 . 3 35 42 80 15 － 0 . 3 15 + 0 . 3 40 45

10 29 15 10 30 20 0 . 0 2 5 0 . 0 5 0 0 . 0 3 0 0 . 0 6 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f7 94 114 160 130 185 150 φ 28 φ 35.5 φ 20 φ 25 φ 50 φ 65

R1 R1.5

4-φ18 Hole 4-φ18 Hole Pull Side Port Push Side Port Pull Side Port Push Side Port Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side

62 Hydraulic Port Position 66 Hydraulic Port Position 32 30 36 30 M30×1.5 Thread M24×1.5 Thread Hydraulic Port Position Hydraulic Port Position

(Limit Switch Position) (Limit Switch Position) (Limit Switch Position) (Limit Switch Position)

17 18 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Speed Core Pull Cylinder model PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 65 12.5 － 0 . 3 12.5+ 0 . 3 35 42 80 15 － 0 . 3 15 + 0 . 3 40 45

10 29 15 10 30 20 0 . 0 2 5 0 . 0 5 0 0 . 0 3 0 0 . 0 6 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f7 94 114 160 130 185 150 φ 28 φ 35.5 φ 20 φ 25 φ 50 φ 65

R1 R1.5

4-φ18 Hole 4-φ18 Hole Pull Side Port Push Side Port Pull Side Port Push Side Port Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread Rc3/8 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side

62 Hydraulic Port Position 66 Hydraulic Port Position 32 30 36 30 M30×1.5 Thread M24×1.5 Thread Hydraulic Port Position Hydraulic Port Position

(Limit Switch Position) (Limit Switch Position) (Limit Switch Position) (Limit Switch Position)

High-Power External Dimensions：PCB1000 External Dimensions：PCB1250 Core Pull Cylinder PCAPCA Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front Mounting Shape B：Flange Model, Rod Shape C：Coupling, Port Position F：Front

※ This drawing shows the pull end state of PCB1000-BCF. ※ This drawing shows the pull end state of PCB1250-BCF. High-Speed Core Pull Cylinder Push End Pull End Push End Pull End PCB 136 Stroke 75 145+Stroke (24.5) 165 Stroke 90 155+Stroke (29)

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 100 15 － 0 . 3 15 + 0 . 3 45 55 125 20 － 0 . 3 20 + 0 . 3 50 60

10 35 21 10 40 25 0 . 0 2 5 0 . 0 5 0 0 . 0 3 6 0 . 0 9 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f8 136 165 220 180 255 210 φ 45 φ 56 φ 31 φ 38 φ 70 φ 85

R2 R2

4-φ22 Hole 4-φ26 Hole Pull Side Port Push Side Port Pull Side Port Push Side Port Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side

80 Hydraulic Port Position 96 Hydraulic Port Position 45 35 56 40

M40×1.5 Thread Hydraulic Port Position M50×1.5 Thread Hydraulic Port Position

(Limit Switch Position) (Limit Switch Position) (Limit Switch Position) (Limit Switch Position)

19 20 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Speed Core Pull Cylinder model PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

－ 0 . 2 + 0 . 5 － 0 . 2 + 0 . 5 100 15 － 0 . 3 15 + 0 . 3 45 55 125 20 － 0 . 3 20 + 0 . 3 50 60

10 35 21 10 40 25 0 . 0 2 5 0 . 0 5 0 0 . 0 3 6 0 . 0 9 0 0 . 2 0 . 3 0 . 2 0 . 3 －－－－－－－－ f7 f8 136 165 220 180 255 210 φ 45 φ 56 φ 31 φ 38 φ 70 φ 85

R2 R2

4-φ22 Hole 4-φ26 Hole Pull Side Port Push Side Port Pull Side Port Push Side Port Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread Rc1/2 Thread

Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side Rod Shape T：Male Thread Port Position R：Right Side Port Position L：Left Side

80 Hydraulic Port Position 96 Hydraulic Port Position 45 35 56 40

M40×1.5 Thread Hydraulic Port Position M50×1.5 Thread Hydraulic Port Position

(Limit Switch Position) (Limit Switch Position) (Limit Switch Position) (Limit Switch Position)

19 20 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power / High-Speed Core Pull Cylinder Limit Switch model PCA/PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Limit Switch Core Pull Cylinder PCA External Dimensions

High-Speed ※ This drawing shows dimensions when selecting 9 SR. Core Pull Cylinder PCB 61919 (54)

Action Description

Limit Switch Accessory：LS Arm (Sold Separately) Unit LS Arm connects the limit switch unit

Rod and the rod of the core pull cylinder. (25)(12)(16) 55.5 (22) (31) 2.5 0.5167

Push Side Limit Switch 35 φ20 ) φ35 Push Side Dog Push Side Pull Side Dog Limit Switch (L-5) 20 Cylinder Total Length Cylinder Total ( Pull Side L Limit Switch 40

Push Side Pull Side 7.5 7 16

2.5 22.5 22.5 70 30 Model No. Indication Pull Side Limit Switch 0 F PCA A C N G SR R 0 - B T -- V --S SL PCB L F Accessory：LS Arm 9 When selecting Limit Switch SR / SL Arm to connect the limit switch unit and the rod of the core pull cylinder. SR SL Model No. / External Dimensions

Limit Switch Model No.：PCZ0630-A Model No.：PCZ0800-A Model No.：PCZ1000-A Model No.：PCZ1250-A

Applicable Model：PCA0631/PCB0630 Applicable Model：PCA0801/PCB0800 Applicable Model：PCA1001/PCB1000 Applicable Model：PCA1251/PCB1250 Push Side Connector φ54 φ φ48 64 φ76 φ φ45 φ28 35.5 φ56

Pull Side Connector 70 114 80 127 143 91 Speciﬁcations 163.5 105.5 22 4

Limit Switch Model No. D4C-1232 (OMRON) 22 4 22

Electrical Rating AC250V 5A / DC30V 4A 4

18 22

Cable Speciﬁcations VCTF Oil-Resistant Cable 3m 18 4 12 30 Operating Temperature -10 ~ 70℃ 12 30 18 Connector Push Side NCS-252-PM (Nanaboshi) M6×1×20 Bolt (Included) 12 30 18 M6×1×20 Bolt (Included) Model No. Pull Side NCS-302-PM (Nanaboshi) 12 30 M6×1×20 Bolt (Included) ※. Refer to maker's specifications for the detail of the limit switch. M6×1×20 Bolt (Included)

21 22 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power / High-Speed Core Pull Cylinder Limit Switch model PCA/PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Limit Switch Core Pull Cylinder PCA External Dimensions

High-Speed ※ This drawing shows dimensions when selecting 9 SR. Core Pull Cylinder PCB 6 1919 (54)

Action Description

Limit Switch Accessory：LS Arm (Sold Separately) Unit LS Arm connects the limit switch unit

Rod and the rod of the core pull cylinder. (25) (31) 55.5 (12) (22) 2.5 (16) 0.5

Push Side 16 Limit Switch 35 7 φ20 ) φ35 Push Side Dog Push Side Pull Side Dog Limit Switch (L-5) 20 Cylinder Total Length Cylinder Total ( Pull Side L Limit Switch 16 40 7 Push Side Pull Side 7.5

Limit Switch Model No.：PCZ0630-A Model No.：PCZ0800-A Model No.：PCZ1000-A Model No.：PCZ1250-A

Pull Side Connector 70 114 80 127 143 91 Speciﬁcations 163.5 105.5 22 4

Limit Switch Model No. D4C-1232 (OMRON) 22 4 22

Electrical Rating AC250V 5A / DC30V 4A 4

18 22

21 22 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power / High-Speed Core Pull Cylinder model PCA/PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Tap Hole Position for Hanger Bolt MEMO Core Pull Cylinder PCA Mounting Shape A：Compact Model

High-Speed 2-A B Core Pull Cylinder PCB

(mm) Mounting Shape Model No. A B PCA0801-A□□ M8×1.25 Thread Depth 15 10 A PCA1001-A□□ M10×1.5 Thread Depth 19 12 Compact Model PCA1251-A□□ M12×1.75 Thread Depth 23 14

Note : 1. PCA0631 has no tap hole for hanger bolt.

Mounting Shape B：Flange Model

4-A B C

(mm) Mounting Shape Model No. A B C PCA0801-B□□ M8×1.25 Thread Depth 15 40 20 PCB0800-B□□ B PCA1001-B□□ M10×1.5 Thread Depth 19 50 25 Flange Model PCB1000-B□□ PCA1251-B□□ M12×1.75 Thread Depth 23 60 25 PCB1250-B□□

Note : 1. PCA0631/PCB0630 has no tap hole for hanger bolt.

23 24 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power / High-Speed Core Pull Cylinder model PCA/PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Tap Hole Position for Hanger Bolt MEMO Core Pull Cylinder PCA Mounting Shape A：Compact Model

High-Speed 2-A B Core Pull Cylinder PCB

(mm) Mounting Shape Model No. A B PCA0801-A□□ M8×1.25 Thread Depth 15 10 A PCA1001-A□□ M10×1.5 Thread Depth 19 12 Compact Model PCA1251-A□□ M12×1.75 Thread Depth 23 14

Note : 1. PCA0631 has no tap hole for hanger bolt.

Mounting Shape B：Flange Model

4-A B C

Note : 1. PCA0631/PCB0630 has no tap hole for hanger bolt.

23 24 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power / High-Speed Core Pull Cylinder Cautions model PCA/PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Cautions ● Notes on Hydraulic Cylinder Speed Control Circuit ● Hydraulic Fluid List Core Pull Cylinder Please pay attention to the cautions below. Design the hydraulic circuit ● Please use appropriate fluid referring to the fluid lists below. PCA ● Notes for Design for controlling the action speed of hydraulic cylinder. ● Appropriate fluid differs depending on materials of cylinder packing. Improper circuit design may lead to malfunctions and damages. Check the appropriate fluid on specifications. High-Speed 1）Check specifications. 3） Make sure no external force is applied to the rod except Core Pull Cylinder ● Please use each product according to the specifications. the axial direction. Please review the circuit design in advance. ● General Hydraulic Oil ISO Viscosity Grade ISO-VG-32 Maker Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil PCB Applying excessive load on the cylinder leads to deformation, galling ● Applying offset load on the rod leads to deformation, galling 1）Speed Control Circuit ● For speed control it should have meter-in circuits for both the push Showa Shell Sekiyu Tellus S2 M 32 Morlina S2 B 32 and oil leak. and oil leak. Idemitsu Kosan Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32 and pull sides. In the case of meter-out circuit, the inner circuit pressure ● Since this product is used under various conditions, the suitability to the 4）Please use with extra stroke taken into consideration. JX Nippon Oil & Energy Super Hyrando 32 Super Mulpus DX 32 may increase during the cylinder action depending on fluid volume. system should be decided by a hydraulic/pneumatic system designer or ● The ability of hydraulic cylinder is not fully exerted at full stroke Cosmo Oil Cosmo Hydro AW32 Cosmo New Mighty Super 32 the person who decides specifications after an analysis and test as needed. position (push end). (Pulling force is decreased to 80% ~ 85%.) 【Meter-in Circuit】 ExxonMobil Mobil DTE 24 Mobil DTE 24 Light 2）Notes for Circuit Design Use with extra stroke taken into consideration. Matsumura Oil Hydol AW-32 - Castrol Hyspin AWS 32 - ● Please read "Notes on Hydraulic Cylinder Speed Control Unit" to assist 5）Vent port must be open to the atmosphere. (PCA Only) with proper hydraulic circuit designing. Improper circuit design may ● Vent port must be open to the atmosphere for smooth cylinder ● Water・Glycol ISO Viscosity Grade ISO-VG-32 Maker Water・Glycol lead to malfunctions and damages. (Refer to page 26.) operation. Make sure not to block the vent port when designing JX Nippon Oil & Energy Hyrando FRZ32 ● Ensure there is no possibility of supplying hydraulic pressure to and mounting molds. Prevent invasion of liquid from the vent port. Cosmo Oil Cosmo Fluid HQ46 the push and pull ports simultaneously. Matsumura Oil Hydol HAW32 ● Silicon Oil ISO Viscosity Grade ISO-VG-68 ● Installation Notes Maker Silicon Oil Shin-Etsu Chemical KF-50-100cs 1）Check fluid. 6）Trial Operation Method ● Fatty Acid Ester ● Please use the appropriate fluid by referring to the Hydraulic Fluid List. ● There is a lot of air in the circuit just after installation. Maker Fatty Acid Ester ISO Viscosity Grade 2）Procedure before Piping If high pressure with large flow rate is supplied under such condition, Showa Shell Sekiyu Shell Irus Fluid DU56 (ISO-VG-56) ● The pipeline, piping connector and fixture circuits should be action time will be extremely fast leading to severe damage on Idemitsu Kosan Firgist ES ISO-VG-68 cleaned by thorough flushing. a cylinder. Make sure to perform running-in operation with low JX Nippon Oil & Energy Hyrando SS56 (ISO-VG-56) ● The dust and cutting chips in the circuit may lead to oil leak and malfunction. pressure with small flow rate and bleed the air in the circuit. Cosmo Oil Cosmo Fluid E46 ISO-VG-46 Nippon Quaker Chemical QUINTOLUBRIC® 822-200 ISO-VG-46 ● Our products, except some valves, are not equipped with protective function to Note: As it may be difficult to purchase the products as shown in the table from prevent dust and cutting chips going into the hydraulic system and pipeline. 7）Operating Speed Adjustment overseas, please contact the respective manufacturer. 3）Applying Sealing Tape ● Excessively fast operating speed of the cylinder may lead to ● Wrap with tape 1 to 2 times following the screwing direction. wear-out or damage internal components. ● Notes on Handling ● Pieces of the sealing tape can lead to oil leak and malfunction. ● Install a speed control valve and gradually control the flow rate 1）It should be handled by qualified personnel. 3）Do not touch cylinders while they are working. ● In order to prevent a foreign substance from going into the from the low-speed side (small flow) to the designated speed. ● The diecast machine and this product should be handled Otherwise, your hands may be injured. product during piping, it should be carefully cleaned. Controlling from the high-speed side (large flow) causes excessive and maintained by qualified personnel. 4）Cylinder Installation surge pressure or overload to the cylinder leading to damage of a 2）Do not handle or remove the product unless the safety protocols ● Use four hexagon socket bolts and tighten them with the torque shown machine or device. are ensured. in the list below. Installation failure leads to oil leak, deformation and ● When controlling the speed with a flow control valve, make ① The machine and equipment can only be inspected or prepared damage of the cylinder. sure there is no excessively high pressure in the hydraulic circuit. when it is confirmed that the preventative devices are in place. Mounting Shape Model No. Thread Size Strength Grade Tightening Torque (N･m) ● Speed control may not be conducted if there is excessive air ② Before the product is removed, make sure that the above-mentioned PCA0631-A□□ M14×2 12.9 125 A in the hydraulic circuit. PCA0801-A□□ M16×2 12.9 200 safety measures are in place. Shut off the pressure and power supply Compact ● The viscosity of fluid will decrease when its temperature increases. PCA1001-A□□ M20×2.5 12.9 400 and make sure no pressure exists in the hydraulic・air circuit. 4）Do not disassemble or modify it. Model This will slow the operating speed of the cylinder. PCA1251-A□□ M24×3 10.9 630 ③ After stopping the machine, do not remove until the product cools ● If the equipment is taken apart or modified, the warranty PCA0631-B□□ Adjust the speed under the proper temperature condition. M16×2 12.9 200 down. will be voided even within the warranty period. PCB0630-B□□ PCA0801-B□□ ④ Make sure there is no abnormality in the bolts and respective parts 5）Please do not pour water / oil over the product. B M16×2 12.9 200 8）Air Bleeding in the Hydraulic Circuit PCB0800-B□□ before restarting the machine or equipment. ● It may lead to malfunction or deterioration of the product Flange ● If the hydraulic circuit has excessive air, the action time may become PCA1001-B□□ Model M20×2.5 12.9 400 and cause an accident. PCB1000-B□□ very long. PCA1251-B□□ ● Maintenance/Inspection M24×3 10.9 630 If air enters the circuit after connecting the hydraulic port or under the PCB1250-B□□ condition of no air in the oil tank, please perform the following steps. 1）Removal of the Machine and Shut-off of Pressure Source 3）If disconnecting by couplers on a regular basis, air bleeding ● The top and bottom covers of Mounting Shape A are temporarily tightened. ① Reduce hydraulic pressure to less than 2MPa. ● Before the product is removed, make sure that the above-mentioned should be carried out daily to avoid air mixed in the circuit. Pressure supply to the product without mounted on the mold is extremely ② Loosen the cap nut of pipe fitting closest to the cylinder by one full turn. safety measures are in place. 4）Regularly tighten bolts and pipe line and mounting bolts to dangerous and leads to damages. It must be mounted on the mold and ③ Wiggle the pipeline to loosen the outlet of pipe fitting. Shut off the pressure source and power source and make sure no ensure proper use. tightened with four bolts (prepared by customer) before pressure supply. Hydraulic fluid mixed with air comes out. pressure exists in the hydraulic・air circuit. 5）Make sure the hydraulic fluid has not deteriorated. 5）Attachment Installation ● Make sure there is no abnormality in the bolts and respective 6）Make sure there is smooth action and no abnormal noise. ● For using rod shape T：Male Thread, when mounting and removing parts before restarting. ● Especially when it is restarted after being left unused for a the attachment, stop the piston with a spanner or adjustable wrench 2）Regularly clean the area around the cylinder. long period, make sure it can be operated properly. at edge. In order to stabilize tightening axial force, apply molybdenum ● If it is used when the surface is contaminated with dirt, 7）The products should be stored in the cool and dark place grease on the thread part and seating surface. (Grease is applied at it may lead to packing seal damage, malfunction and oil leak. without direct sunshine or moisture. shipment.) 8）Please contact us for overhaul and repair. Installation failure leads to deformation and damage of the clamp. Make sure to conduct routine inspection to maintain secure tightening. ④ Tighten the cap nut after bleeding. Molybdenum Grease ⑤ It is more effective to bleed air at the highest point inside the circuit or at the end of the circuit. (Set an air bleeding valve at Attachment, etc. the highest point inside the circuit.) ● Warranty 1）Warranty Period ③ If it is used or handled in inappropriately by the operator. ● The product warranty period is 18 months from shipment from (Including damage caused by the misconduct of the third party.) our factory or 12 months from initial use, whichever is earlier. ④ If the defect is caused by reasons other than our responsibility. 2）Warranty Scope ⑤ If repair or modifications are carried out by anyone other than Kosmek, ● If the product is damaged or malfunctions during the warranty or without our approval and confirmation, it will void warranty. Rod Shape Model No. Head Thread Size Tightening Torque (N･m) period due to faulty design, materials or workmanship, we will ⑥ Other damages caused by natural disasters or calamities not PCA0631-□T□ M24×1.5 350 PCA PCA0801-□T□ M30×1.5 730 replace or repair the defective part at our expense. attributable to our company. PCA1001-□T□ M40×1.5 1390 Defects or failures caused by the following are not covered. ⑦ Parts or replacement expenses due to parts consumption and deterioration. Ｔ 9）Checking Looseness and Retightening Male Thread PCB0630-□T□ M24×1.5 200 ① If the stipulated maintenance and inspection are not carried out. (Such as rubber, plastic, seal material and some electric components.) PCB0800-□T□ M30×1.5 400 ● At the beginning of installation, bolts may be tightened lightly. PCB ② If the product is used while it is not suitable for use based on the Damages excluding from direct result of a product defect shall be PCB1000-□T□ M40×1.5 800 Check torque and re-tighten as required. PCB1250-□T□ M50×1.5 1400 operator’ s judgment, resulting in defect. excluded from the warranty. 25 26 Action Description Model PCA Model PCA Model PCB Model PCB Tap Hole Position Limit Switch Cautions High-Power / High-Speed Core Pull Cylinder Cautions model PCA/PCB Features Model No.・Specifications External Dimensions Model No.・Specifications External Dimensions for Hanger Bolt

High-Power Cautions ● Notes on Hydraulic Cylinder Speed Control Circuit ● Hydraulic Fluid List Core Pull Cylinder Please pay attention to the cautions below. Design the hydraulic circuit ● Please use appropriate fluid referring to the fluid lists below. PCA ● Notes for Design for controlling the action speed of hydraulic cylinder. ● Appropriate fluid differs depending on materials of cylinder packing. Improper circuit design may lead to malfunctions and damages. Check the appropriate fluid on specifications. High-Speed 1）Check specifications. 3） Make sure no external force is applied to the rod except Core Pull Cylinder ● Please use each product according to the specifications. the axial direction. Please review the circuit design in advance. ● General Hydraulic Oil ISO Viscosity Grade ISO-VG-32 Maker Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil PCB Applying excessive load on the cylinder leads to deformation, galling ● Applying offset load on the rod leads to deformation, galling 1）Speed Control Circuit ● For speed control it should have meter-in circuits for both the push Showa Shell Sekiyu Tellus S2 M 32 Morlina S2 B 32 and oil leak. and oil leak. Idemitsu Kosan Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32 and pull sides. In the case of meter-out circuit, the inner circuit pressure ● Since this product is used under various conditions, the suitability to the 4）Please use with extra stroke taken into consideration. JX Nippon Oil & Energy Super Hyrando 32 Super Mulpus DX 32 may increase during the cylinder action depending on fluid volume. system should be decided by a hydraulic/pneumatic system designer or ● The ability of hydraulic cylinder is not fully exerted at full stroke Cosmo Oil Cosmo Hydro AW32 Cosmo New Mighty Super 32 the person who decides specifications after an analysis and test as needed. position (push end). (Pulling force is decreased to 80% ~ 85%.) 【Meter-in Circuit】 ExxonMobil Mobil DTE 24 Mobil DTE 24 Light 2）Notes for Circuit Design Use with extra stroke taken into consideration. Matsumura Oil Hydol AW-32 - Castrol Hyspin AWS 32 - ● Please read "Notes on Hydraulic Cylinder Speed Control Unit" to assist 5）Vent port must be open to the atmosphere. (PCA Only) with proper hydraulic circuit designing. Improper circuit design may ● Vent port must be open to the atmosphere for smooth cylinder ● Water・Glycol ISO Viscosity Grade ISO-VG-32 Maker Water・Glycol lead to malfunctions and damages. (Refer to page 26.) operation. Make sure not to block the vent port when designing JX Nippon Oil & Energy Hyrando FRZ32 ● Ensure there is no possibility of supplying hydraulic pressure to and mounting molds. Prevent invasion of liquid from the vent port. Cosmo Oil Cosmo Fluid HQ46 the push and pull ports simultaneously. Matsumura Oil Hydol HAW32 ● Silicon Oil ISO Viscosity Grade ISO-VG-68 ● Installation Notes Maker Silicon Oil Shin-Etsu Chemical KF-50-100cs 1）Check fluid. 6）Trial Operation Method ● Fatty Acid Ester ● Please use the appropriate fluid by referring to the Hydraulic Fluid List. ● There is a lot of air in the circuit just after installation. Maker Fatty Acid Ester ISO Viscosity Grade 2）Procedure before Piping If high pressure with large flow rate is supplied under such condition, Showa Shell Sekiyu Shell Irus Fluid DU56 (ISO-VG-56) ● The pipeline, piping connector and fixture circuits should be action time will be extremely fast leading to severe damage on Idemitsu Kosan Firgist ES ISO-VG-68 cleaned by thorough flushing. a cylinder. Make sure to perform running-in operation with low JX Nippon Oil & Energy Hyrando SS56 (ISO-VG-56) ● The dust and cutting chips in the circuit may lead to oil leak and malfunction. pressure with small flow rate and bleed the air in the circuit. Cosmo Oil Cosmo Fluid E46 ISO-VG-46 Nippon Quaker Chemical QUINTOLUBRIC® 822-200 ISO-VG-46 ● Our products, except some valves, are not equipped with protective function to Note: As it may be difficult to purchase the products as shown in the table from prevent dust and cutting chips going into the hydraulic system and pipeline. 7）Operating Speed Adjustment overseas, please contact the respective manufacturer. 3）Applying Sealing Tape ● Excessively fast operating speed of the cylinder may lead to ● Wrap with tape 1 to 2 times following the screwing direction. wear-out or damage internal components. ● Notes on Handling ● Pieces of the sealing tape can lead to oil leak and malfunction. ● Install a speed control valve and gradually control the flow rate 1）It should be handled by qualified personnel. 3）Do not touch cylinders while they are working. ● In order to prevent a foreign substance from going into the from the low-speed side (small flow) to the designated speed. ● The diecast machine and this product should be handled Otherwise, your hands may be injured. product during piping, it should be carefully cleaned. Controlling from the high-speed side (large flow) causes excessive and maintained by qualified personnel. 4）Cylinder Installation surge pressure or overload to the cylinder leading to damage of a 2）Do not handle or remove the product unless the safety protocols ● Use four hexagon socket bolts and tighten them with the torque shown machine or device. are ensured. in the list below. Installation failure leads to oil leak, deformation and ● When controlling the speed with a flow control valve, make ① The machine and equipment can only be inspected or prepared damage of the cylinder. sure there is no excessively high pressure in the hydraulic circuit. when it is confirmed that the preventative devices are in place. Mounting Shape Model No. Thread Size Strength Grade Tightening Torque (N･m) ● Speed control may not be conducted if there is excessive air ② Before the product is removed, make sure that the above-mentioned PCA0631-A□□ M14×2 12.9 125 A in the hydraulic circuit. PCA0801-A□□ M16×2 12.9 200 safety measures are in place. Shut off the pressure and power supply Compact ● The viscosity of fluid will decrease when its temperature increases. PCA1001-A□□ M20×2.5 12.9 400 and make sure no pressure exists in the hydraulic・air circuit. 4）Do not disassemble or modify it. Model This will slow the operating speed of the cylinder. PCA1251-A□□ M24×3 10.9 630 ③ After stopping the machine, do not remove until the product cools ● If the equipment is taken apart or modified, the warranty PCA0631-B□□ Adjust the speed under the proper temperature condition. M16×2 12.9 200 down. will be voided even within the warranty period. PCB0630-B□□ PCA0801-B□□ ④ Make sure there is no abnormality in the bolts and respective parts 5）Please do not pour water / oil over the product. B M16×2 12.9 200 8）Air Bleeding in the Hydraulic Circuit PCB0800-B□□ before restarting the machine or equipment. ● It may lead to malfunction or deterioration of the product Flange ● If the hydraulic circuit has excessive air, the action time may become PCA1001-B□□ Model M20×2.5 12.9 400 and cause an accident. PCB1000-B□□ very long. PCA1251-B□□ ● Maintenance/Inspection M24×3 10.9 630 If air enters the circuit after connecting the hydraulic port or under the PCB1250-B□□ condition of no air in the oil tank, please perform the following steps. 1）Removal of the Machine and Shut-off of Pressure Source 3）If disconnecting by couplers on a regular basis, air bleeding ● The top and bottom covers of Mounting Shape A are temporarily tightened. ① Reduce hydraulic pressure to less than 2MPa. ● Before the product is removed, make sure that the above-mentioned should be carried out daily to avoid air mixed in the circuit. Pressure supply to the product without mounted on the mold is extremely ② Loosen the cap nut of pipe fitting closest to the cylinder by one full turn. safety measures are in place. 4）Regularly tighten bolts and pipe line and mounting bolts to dangerous and leads to damages. It must be mounted on the mold and ③ Wiggle the pipeline to loosen the outlet of pipe fitting. Shut off the pressure source and power source and make sure no ensure proper use. tightened with four bolts (prepared by customer) before pressure supply. Hydraulic fluid mixed with air comes out. pressure exists in the hydraulic・air circuit. 5）Make sure the hydraulic fluid has not deteriorated. 5）Attachment Installation ● Make sure there is no abnormality in the bolts and respective 6）Make sure there is smooth action and no abnormal noise. ● For using rod shape T：Male Thread, when mounting and removing parts before restarting. ● Especially when it is restarted after being left unused for a the attachment, stop the piston with a spanner or adjustable wrench 2）Regularly clean the area around the cylinder. long period, make sure it can be operated properly. at edge. In order to stabilize tightening axial force, apply molybdenum ● If it is used when the surface is contaminated with dirt, 7）The products should be stored in the cool and dark place grease on the thread part and seating surface. (Grease is applied at it may lead to packing seal damage, malfunction and oil leak. without direct sunshine or moisture. shipment.) 8）Please contact us for overhaul and repair. Installation failure leads to deformation and damage of the clamp. Make sure to conduct routine inspection to maintain secure tightening. ④ Tighten the cap nut after bleeding. Molybdenum Grease ⑤ It is more effective to bleed air at the highest point inside the circuit or at the end of the circuit. (Set an air bleeding valve at Attachment, etc. the highest point inside the circuit.) ● Warranty 1）Warranty Period ③ If it is used or handled in inappropriately by the operator. ● The product warranty period is 18 months from shipment from (Including damage caused by the misconduct of the third party.) our factory or 12 months from initial use, whichever is earlier. ④ If the defect is caused by reasons other than our responsibility. 2）Warranty Scope ⑤ If repair or modifications are carried out by anyone other than Kosmek, ● If the product is damaged or malfunctions during the warranty or without our approval and confirmation, it will void warranty. Rod Shape Model No. Head Thread Size Tightening Torque (N･m) period due to faulty design, materials or workmanship, we will ⑥ Other damages caused by natural disasters or calamities not PCA0631-□T□ M24×1.5 350 PCA PCA0801-□T□ M30×1.5 730 replace or repair the defective part at our expense. attributable to our company. PCA1001-□T□ M40×1.5 1390 Defects or failures caused by the following are not covered. ⑦ Parts or replacement expenses due to parts consumption and deterioration. Ｔ 9）Checking Looseness and Retightening Male Thread PCB0630-□T□ M24×1.5 200 ① If the stipulated maintenance and inspection are not carried out. (Such as rubber, plastic, seal material and some electric components.) PCB0800-□T□ M30×1.5 400 ● At the beginning of installation, bolts may be tightened lightly. PCB ② If the product is used while it is not suitable for use based on the Damages excluding from direct result of a product defect shall be PCB1000-□T□ M40×1.5 800 Check torque and re-tighten as required. PCB1250-□T□ M50×1.5 1400 operator’ s judgment, resulting in defect. excluded from the warranty. 25 26 Kosmek Products for Diecast Systems New For Diecast Systems KOSMEK Diecast Clamping Systems Core Pull Cylinder Secure and Safe Mold Clamping with Auto Clamps

Allows for secure and safe mold clamping with a button operation outside the machine. Hydraulic Cylinder with Boosting Mechanism

Model GK□

High-Power Core Pull Cylinder

Ejector Coupler Pulls out the core with 1.8 times thrust force compared to the same size general cylinder. For Diecast Systems

No Connecting Work Required

One touch to connect ejector rods with button operation from outside the machine.

Model PMC

Model PCA

High-Speed Core Pull Cylinder

● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. ● SPECIFICATIONS IN THIS LEAFLET ARE SUBJECT TO CHANGE WITHOUT NOTICE.

JQA-QMA10823 KOSMEK HEAD OFFICE 2017. 8 First 1Ry CAT.NO.PCA001-01-GB Printed in Japan