BEUMER LOADING TECHNOLOGY EFFICIENT BULK MATERIAL TRANSPORT

LOADING TECHNOLOGY

1500975_Segmentbroschuere_Verladetechnik.indd 2 19.07.17 15:17 SAFE AND RELIABLE FROM A TO Z

The right loading technology is crucial for efficient and safe delivery of your products to your customers. No one knows these key factors for success better than BEUMER Group, looking back on years of experience in this field. We can offer up-to-date, high-quality products and efficient operation due to our comprehensive know-how and continuous commitment to innovation. If you want the best loading technology – you want BEUMER.

2-3

1500975_Segmentbroschuere_Verladetechnik.indd 3 19.07.17 15:17 CUSTOMER SUPPORT Customer Care, Parts Logistics, Hotline Support, Training and Qualification, Modernisation, Residential Service

CONVEYING AND LOADING PALLETISING AND PACKAGING AIRPORTS LOGISTICS

PRIMARY PALLETISING END-OF-LINE BAGGAGE PRODUCTS SYSTEMS SYSTEMS PACKAGING SYSTEMS PACKAGING HANDLING

Bucket Elevator Overland Conveyor BEUMER BEUMER BEUMER Tilt Tray Sorter Cross Belt Sorter Troughed Belt Conveyor fillpac I robotpac® stretch hood® Apron Conveyor Pipe Conveyor CrisBelt Tilt Tray Sorter BEUMER BEUMER BEUMER Belt Conveyor Stacker fillpac R paletpac® paketpac® CrisBag® Line Sorter

Reclaimer BEUMER BEUMER Conveying System combipac® autover® Material Handling BEUMER Container Handling Ship Loading System stretchpac® Check-in Systems

Roller Conveyor Baggage Reclaim System

ALWAYS IN THE CORRECT POSITION PRODUCT OVERVIEW Whether trucks, railway cars or ships, Bulk material loading BEUMER Group can offer the ideal solu- Bulk loading heads tion for any loading or unloading task. ›› · for bulk transporter vehicles The actual loading machine forms the · with an integrated filter centre. The entire loading system is · with fill level indicators planned, manufactured and installed around it, depending on the customer’s ››Loading systems requirements and on the products to · for bulk transporter vehicles be conveyed. BEUMER Group loading · for open vehicles systems offer economic efficiency, easy · for trains operation and high performance. · for ships · Dispatch automation Loading of bagged products ››Bag loading machine with loading head for trucks and trains ››BEUMER autopac® loading and palletising system

1500975_Segmentbroschuere_Verladetechnik.indd 4 19.07.17 15:17 BULK MATERIAL LOADING WITH AN EXPERIENCED PARTNER ON YOUR SIDE

BEUMER Group is one of the BEUMER – ALWAYS THE APPRO- leading providers of systems for PRIATE MEANS OF TRANSPORT bulk material loading. We offer Bulk material has to be conveyed in large BEUMER Group offers in-depth our customers a high degree quantities via motorways and railways. knowledge in this field and is your of availability and economical Building materials, coal, cereals, fodder, perfect partner for finding the best operation through our many years mineral compounds or products of the loading system for you. of experience, high-quality chemical industry are often loaded at the products, extensive know-how production location in suitable vehicles and the continuous development and transported as bulk cargo to other of our product line. locations. HIGHLIGHTS It is particularly important to provide Wide range of products for a technical loading and handling systems ›› different range of applications designed specifically for the product and adapted to the installation conditions. ››Efficient and ecological loading When dimensioning these systems, Individually adjustable loading characteristics of the goods like bulk ›› systems density, product temperature as well as flow properties are to be taken into ››Comprehensive support account. Other important criteria are Continuous updates for your the loading capacity, weight and volume ›› system monitoring and dust-free, environmentally friendly operation.

4-5

1500975_Segmentbroschuere_Verladetechnik.indd 5 19.07.17 15:17 BULK LOADING HEADS FAST AND DUST-FREE

Bulk material loading at Dyckerhoff

... FOR BULK TRANSPORTER VEHICLES Bulk transporter vehicles can be loaded When placing the bulk loading head on a quickly and free of dust with the BEUMER silo inlet, the sealing cone is lowered and bulk loading head. It is designed ac- opens the outlet spout. The fill level in the cording to the double-wall system, i.e. vehicle is adjustable due to the variable the material inlet and the dedusting unit lowering level of the sealing cone. In order are separated from each other. The bulk to balance out any minor positional devia- loading head has to be connected to a tions of the vehicle, the bulk loading head dedusting air system. The hoist equip- can be moved laterally during placement. ment is either a motor cable winch or a When the loading process has been ter- hand-operated winch. Material feed must minated, a vibrating motor shakes off any be metered. An operator panel is used material still adhering to the unit in order for operation. to avoid soiling of the vehicles.

... WITH AN INTEGRATED FILTER The BEUMER bulk loading head is equipped The compressed-air filter consists of filter with an integrated compressed-air filter and hoses which are positioned between the can operate independently from central­ telescopic tube and the bellows. The suc- ised dedusting systems and dust trans- tion is carried out by a fan fastened at the porting devices. The dust removed from outside. The cleaning is carried out by the bulk transporter vehicle is fed again to timed compressed-air shock (4-6 bar) the material flow during loading. which has to be provided by the customer.

... WITH FILL LEVEL INDICATORS The fill level indicators accurately shut off well as product temperature. All systems the material feed to the bulk loading head are interchangeable. This ensures quick when the vehicle is full. Different types of and trouble-free modification if required. fill level indicators are required depend- ing on the properties of the material. The primary criteria used to select the correct switch are bulk density, flow behaviour as

1500975_Segmentbroschuere_Verladetechnik.indd 6 19.07.17 15:17 LOADING SYSTEMS THE BEST SOLUTION FOR EVERY TYPE OF TRANSPORT

... FOR BULK TRANSPORTER VEHICLES Stationary bulk loading heads are often Depending on the properties of the ma- not sufficient in case of high loading terials to be loaded and the length of the capacities as, for example, in the cement vehicle, a choice of different sliding or industry, especially if the bulk transporter swivelling loading systems is available. vehicle is standing on a weighbridge and These mobile loading systems can be may not be moved during the loading fitted with either one or two loading process. It should be possible to move heads, depending on the space available. the bulk loading head to each filler neck of the vehicle.

Mobile hopper

Mobile screw conveyor

Mobile airslide

... FOR OPEN VEHICLES Various types of telescopic loading sys- The edge of the dedusting hood always tems are available for dust-free loading of rests on the material cone while it rises, open vehicles. When the loading process so that no dust can escape. The bellows starts, the bulk loading head is lowered or the telescopic tubes for the dust ex- to the floor of the vehicle and the mate- traction have to be connected to a central rial feed is switched on. The bulk load- dedusting air system. The material is fed ing head is raised automatically by a fill with the appropriate conveying or dosing level switch in the lower dedusting hood, systems as, for example, flow control which is activated by the rising material. gates.

6-7

1500975_Segmentbroschuere_Verladetechnik.indd 7 19.07.17 15:17 ... FOR TRAIN LOADING Another important element in the overland Sophisticated BEUMER technology conveying of bulk material, besides the allows the loading of coarse bulk materi- transportation with trucks, are rail vehi- als such as clinker or lumpy ores into cles. BEUMER offers different solutions open railway waggons, efficiently and with telescopic loading systems for load- without dust. ing the waggons.

... FOR SHIPS We offer two different systems for ship The loading of powdered goods is loading. Coarse bulk materials, such as handled by fully enclosed loading clinker or lumpy ores, are loaded into bulk machines – a remarkably eco-friendly carriers via belt conveying systems and solution. a vertical telescopic tube, efficiently and without dust.

DISPATCH AUTOMATION Today, bulk material loading systems are ››material flow control via PLC automatically checked and controlled. ››computers for processing weighing Integration as well as shipping logistics information and customer data, often require tailor-made concepts. implemented as Windows NT BEUMER Group offers solutions for spe- workstation cific requirements of each customer, from single loading controls to full material flow ››connection between material flow control. control and computer-controlled weighing process via a fieldbus system These are implemented using the follow- or alternatively via a data medium with ing system components which have been corresponding writing and scanner tested and tried many times: stations ››online connection to commercial computers

1500975_Segmentbroschuere_Verladetechnik.indd 8 19.07.17 15:17 BAG LOADING A SMART SOLUTION

BEUMER Group products for bag loading allow for even and safe distribution on the transport carriages. Tailor-made bag delivery to the truck

BEUMER Group holds a patent BEUMER BAG LOADING for a bag loading machine with The concept of the bag loading machine Mechanized and semi- or fully automatic a bulk loading head, making with three-dimensional adjustment and bag loading machines have become BEUMER a specialist in loading with a loading head for loading trucks a BEUMER Group speciality. Bag trans- technology. Whether on trucks and railway waggons can be traced back port systems, devices for cleaning bags or railway waaggons, BEUMER to a German patent issued to BEUMER and for rejecting broken bags, and Group products make loading Group several decades ago. In the mean- system controls expand the bag loading and unloading your transport time, BEUMER Group has supplied many machine into complete installations. vehicles easy and efficient. loading machines, both standard and special models, for road and rail vehicles and, in addition to supplying individual machines, has equipped various packing plants worldwide with such equipment.

8-9

1500975_Segmentbroschuere_Verladetechnik.indd 9 19.07.17 15:17 AUTOMATED LOADING AND PALLETISING FOR PRECISE STACKING

BEUMER autopac® allows you to determine individually the number of rows and layers for the material to be transported.

The fully automated BEUMER TWO IN ONE: AUTOMATED autopac® efficiently handles LOADING AND PALLETISING HIGHLIGHTS two tasks at once: loading and Efficient and powerful: The BEUMER Available as BEUMER autopac® palletising of bagged material. autopac® offers simulta neous loading ›› 2400 or 3000 BEUMER has pioneered in this and palletising of bagged material like field for decades. Due to its cement, fertilisers, and other products. ››Automated loading and palletising particularly gentle loading There are two types available: BEUMER of bagged goods process, BEUMER autopac® autopac® 2400 and 3000. Depending Careful bag handling leaves the bags in shape and on the version, the machine can process ›› undamaged when loading them either 2400 or 3000 bags per hour with ››Built for rough environments onto trucks as well as on railway or without pallets. This means that the Unmatched availability and waggons. Relying on BEUMER BEUMER autopac® can be perfectly ›› reliability means relying on experience, integrated into the configuration of your innovation and the confidence system. ››Easy to operate and maintain of a strong partnership. Flexible packing patterns The BEUMER autopac® has a heavy- ›› duty construction built to resist extreme ››Extremely low power consumption ambient conditions. It is dimensioned Individual bag feed for low space requirements. It provides ›› a simple design, easy maintainability, ››A variety of bag materials are maximum reliability, and operational supported, including paper valve safety. Constructed solely from electro- bags, HDPE bags, and PP valve mechanical components, eliminating the bags; other materials on request need for hydraulic or pneumatic power stations or water-cooling, it excels with outstanding availability and efficiency.

1500975_Segmentbroschuere_Verladetechnik.indd 10 19.07.17 15:17 SIMPLY WORLD-CLASS CUSTOMER SUPPORT

BEUMER Group is known worldwide for its individually tailored customer BEUMER GROUP – support. This is based on a global EVERYTHING FROM ONE network of regional service centres. SINGLE SOURCE Our support solutions will keep your systems operating 24 hours We also act as the main contractor a day, 365 days a year. on behalf of our customers providing comprehensive, highly customised concepts from product filling to palletising and packaging. Competent engineering, fast and reliable on-site service as well as optimal spare parts supply complete the picture and ensure high reliability of the systems.

10-11

1500975_Segmentbroschuere_Verladetechnik.indd 11 19.07.17 15:17 At BEUMER Group, the focus is always on people. We build strong partnerships through personal relationships and individual attention.

CUSTOMER CARE TRAINING AND QUALIFICATION HOTLINE SUPPORT Our customer care programme We offer standard and tailored Our hotline support is manned entitles you to multiple service customer training programmes to 24/7 by highly trained, multi- options, such as maintenance and repair make sure your teams are fully qualified skilled engineers who all have at least on site through our field service engineers to operate your systems. With hands-on four years of direct field experience. Most or regular safety checks according to guidance, conducted either on-site or at cases are solved remotely, however, statutory rights. If hardware replacements BEUMER Group locations, your teams can should the problem require more special- are needed, our comprehensive warranty maintain optimal operational performance. ised attention, a BEUMER Group engineer service ensures you are always covered. will be quickly sent out.

MODERNISATION PARTS LOGISTICS RESIDENTIAL SERVICE We are constantly developing We guarantee spare part re- With our residential service, new ways to upgrade our soft- placements around the world we are on-site every day to take ware and hardware to extend a through our local companies. complete responsibility for your system’s lifetime, lower energy As a system uptime, performance and costs and increase efficiency. BEUMER Group customer, you operational We will keep you informed of all will have your own individual contact to efficiency. We can take care of all main- relevant upgrade opportunities, based assist you with technical inquiries, war- tenance and management, including on an understanding of your business ranty issues system improvements, contingency and system needs. or repair orders and to secure that your plans, specialist advice and repairs. order is delivered on time.

1500975_Segmentbroschuere_Verladetechnik.indd 12 19.07.17 15:17 BEUMER Group GmbH & Co. KG P.O. Box 1254 · 59267 Beckum, Germany Phone +49 (0) 25 21 - 24 0 Fax +49 (0) 25 21 - 24 280 E-mail [email protected] Products and technologies carrying BEUMER’s “made different” seal are characterised by their www.beumergroup.com sustainability based on their economic, environ- mental and social performance as measured by BEUMER Group reserves the right to make the BEUMER Sustainability Index (BSI). modifications that serve technical progress. Ident. no.: 83958-BE-300-V1-1.5-EN0717-LDT1706333

1500975_Segmentbroschuere_Verladetechnik.indd 1 19.07.17 15:17