The Design of Orion's Crew Module
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Recommended Practices for Human Space Flight Occupant Safety
Recommended Practices for Human Space Flight Occupant Safety Version 1.0 August 27, 2014 Federal Aviation Administration Office of Commercial Space Transportation 800 Independence Avenue, Room 331 7 3 Washington, DC 20591 0 0 - 4 1 C T Recommended Practices for Human Space Flight Page ii Occupant Safety – Version 1.0 Record of Revisions Version Description Date 1.0 Baseline version of document August 27, 2014 Recommended Practices for Human Space Flight Page iii Occupant Safety – Version 1.0 Recommended Practices for Human Space Flight Page iv Occupant Safety – Version 1.0 TABLE OF CONTENTS A. INTRODUCTION ............................................................................................................... 1 1.0 Purpose ............................................................................................................................. 1 2.0 Scope ................................................................................................................................ 1 3.0 Development Process ....................................................................................................... 2 4.0 Level of Risk and Level of Care ...................................................................................... 2 4.1 Level of Risk ................................................................................................................ 2 4.2 Level of Care ................................................................................................................ 3 5.0 Structure and Nature of the -
APOLLO EXPERIENCE REPORT - THERMAL PROTECTION SUBSYSTEM by Jumes E
NASA TECHNICAL NOTE NASA TN D-7564 w= ro VI h d z c Q rn 4 z t APOLLO EXPERIENCE REPORT - THERMAL PROTECTION SUBSYSTEM by Jumes E. Puulosky und Leslie G, St. Leger Ly12d012 B. Johlzson Space Center Honst0~2, Texus 77058 NATIONAL AERONAUTICS AND SPACE ADMINISTRATION WASHINGTON, 0. C. JANUARY 1974 ~--_. - .. 1. Report No. 2. Government Accession No. 3. Recipient's Catalog No. D-7564 4. Title and Subtitle 5. Report Date January 1974 APOLLOEXPERIENCEREPORT THERMAL PROTECTION SUBSYSTEM 6. Performing Organization Code I 7. Author(s) I 8. Performing Organization Report No. JSC S-383 James E. Pavlosky and Leslie G. St. Leger, JSC 10. Work Unit No. I 9. Performing Organization Name and Address 11. Contract or Grant No. Lyndon B. Johnson Space Center Houston, Texas 77058 13. Type of Report and Period Covered 12. Sponsoring Agency Name and Address 14. Sponsoring Agency Code National Aeronautics and SDace Administration Washington, D. C. 20546 1 15. Supplementary Notes The JSC Director waived the use of the International System of Units (SI) for this Apollo Experienc Report because, in his judgment, the use of SI units would impair the usefulness of th'e report or result in excessive cost. 16. Abstract The Apollo command module was the first manned spacecraft to be designed to enter the atmos- phere of the earth at lunar-return velocity, and the design of the thermal protection subsystem for the resulting entry environment presented a major technological challenge. Brief descrip- tions of the Apollo command module thermal design requirements and thermal protection con- figuration, and some highlights of the ground and flight testing used for design verification of the system are presented. -
Preparation of Papers for AIAA Technical Conferences
Thermal Protection Systems Technology Transfer from Apollo and Space Shuttle to the Orion Program Michael Stewart 1 Lockheed Martin, Kennedy Space Center, Florida, 32899 and William J. Koenig2 NASA Kennedy Space Center, Florida, 32899 and Richard F. Harris 3 NASA Kennedy Space Center, Florida, 32899 This paper describes how the Orion program is utilizing the Thermal Protection System (TPS) experience from the Apollo and Space Shuttle programs to reduce program risk and improve affordability to meet NASA’s future manned exploration missions. The Orion program successfully completed the Exploration Flight Test (EFT-1) mission in 2014 and is currently assembling, integrating, and testing the next spacecraft for the Exploration Mission (EM-1) to meet the flight test objectives of an unmanned orbital mission to the moon and return to earth in 2019. The Orion spacecraft production operations are located in the Neil Armstrong Operations and Checkout (O&C) facility at the Kennedy Space Center (KSC) providing an affordable and seamless delivery approach of vehicles directly to the launch site eliminating spacecraft transportation and additional checkout testing. Innovative vehicle design, manufacturing and test operations approaches are maturing and evolving with each Orion vehicle build to support the challenging NASA exploration mission requirements beyond Low Earth Orbit (LEO) while reducing program cost and schedule impacts. An example of Orion’s evolution is the incorporation of an improved heat shield design, assembly and testing approach to meet the higher re-entry velocities for a lunar return for the EM-1 mission. The EFT- 1 heat shield was based on the Apollo heat shield manufacturing processes and was assembled at a supplier location and then transported to KSC for final integration. -
Heat Flux at a Point on the Vehicle (W/Cm2)
Entry Aerothermodynamics • Review of basic fuid parameters • Heating rate parameters • Stagnation point heating • Heating on vehicle surfaces • Slides from 2012 NASA Termal and Fluids Analysis Workshop: https://tfaws.nasa.gov/TFAWS12/Proceedings/ Aerothermodynamics%20Course.pdf © 2016 David L. Akin - All rights reserved http://spacecraft.ssl.umd.edu U N I V E R S I T Y O F Entry Aerothermodynamics MARYLAND ENAE 791 - Launch and Entry Vehicle Design1 Background 2 • The kinetic energy of an entry vehicle is dissipated by transformation into thermal energy (heat) as the entry system decelerates • The magnitude of this thermal energy is so large that if all of this energy were transferred to the entry system it would be severely damaged and likely vaporize – Harvey Allen - the blunt body concept • Only a small fraction of this thermal energy is transferred to the entry system – The thermal transfer fraction is dependant on vehicle shape, size, aerodynamic regime and velocity – Near peak heating, 1% to 5% of the total thermal energy is transferred to the entry system – Example: at the peak heating point the freestream energy transfer for 1 3 2 2 Pathfinder was q Ý Ñ = 2 r V ~ 4 , 000 W/cm but only about 110 W/cm (2.7%) was actually transferred to the surface Example 3 E V2 Energy density: = + g h m 2 o V E/m Entry (km/s) (MJ/kg) MER 5.6 16 Note that: Apollo 11.4 66 Water boils @ 2.3 MJ/kg Carbon vaporizes @ 60.5 MJ/kg Mars 14.0 98 Return Galileo 47.4 1130 In each case goh is about 1% of total Side Note: What Can We Test? 4 Missions of Interest Live here Blunt Body Rationale 5 • Why is a blunt body used for planetary entry? – Slender body: low drag, highly maneuverable – Blunt body: high drag, not very maneuverable • Blunt bodies generate strong shock waves – Efficient energy dissipation. -
Space Rescue Ensuring the Safety of Manned Space¯Ight David J
Space Rescue Ensuring the Safety of Manned Space¯ight David J. Shayler Space Rescue Ensuring the Safety of Manned Spaceflight Published in association with Praxis Publishing Chichester, UK David J. Shayler Astronautical Historian Astro Info Service Halesowen West Midlands UK Front cover illustrations: (Main image) Early artist's impression of the land recovery of the Crew Exploration Vehicle. (Inset) Artist's impression of a launch abort test for the CEV under the Constellation Program. Back cover illustrations: (Left) Airborne drop test of a Crew Rescue Vehicle proposed for ISS. (Center) Water egress training for Shuttle astronauts. (Right) Beach abort test of a Launch Escape System. SPRINGER±PRAXIS BOOKS IN SPACE EXPLORATION SUBJECT ADVISORY EDITOR: John Mason, B.Sc., M.Sc., Ph.D. ISBN 978-0-387-69905-9 Springer Berlin Heidelberg New York Springer is part of Springer-Science + Business Media (springer.com) Library of Congress Control Number: 2008934752 Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers, or in the case of reprographic reproduction in accordance with the terms of licences issued by the Copyright Licensing Agency. Enquiries concerning reproduction outside those terms should be sent to the publishers. # Praxis Publishing Ltd, Chichester, UK, 2009 Printed in Germany The use of general descriptive names, registered names, trademarks, etc. in this publication does not imply, even in the absence of a speci®c statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. -
THE MAX LAUNCH ABORT SYSTEM – CONCEPT, FLIGHT TEST, and EVOLUTION Michael G
THE MAX LAUNCH ABORT SYSTEM – CONCEPT, FLIGHT TEST, AND EVOLUTION Michael G. Gilbert(1), PhD (1) Principal Engineer, NASA Engineering and Safety Center 11 Langley Blvd., MS 116,Hampton VA 23681 USA Email:[email protected] Abstract escape system Maxime Faget [1]. The effort was intended to provide The NASA Engineering and Safety Center programmatic risk-reduction for the (NESC) is an independent engineering Constellation Program (CxP) Orion Crew analysis and test organization providing Exploration Vehicle (CEV) project. support across the range of NASA programs. In 2007 NASA was developing The CEV project baseline Launch Abort the launch escape system for the Orion System (LAS) development is an evolution spacecraft that was evolved from the of the Apollo towered-rocket design, Fig. traditional tower-configuration escape 2. Unlike the Apollo LAS, the CEV LAS systems used for the historic Mercury and incorporated an attitude control motor to Apollo spacecraft. The NESC was tasked, ensure stable flight following the escape as a programmatic risk-reduction effort to motor burn. At the time the MLAS project develop and flight test an alternative to the was initiated, the CEV LAS was Orion baseline escape system concept. experiencing development delays related This project became known as the Max to the LAS attitude control motor. Launch Abort System (MLAS), named in Therefore, the MLAS project was to honor of Maxime Faget, the developer of consider escape system concepts that the original Mercury escape system. Over would not require active attitude control or the course of approximately two years the stabilization following escape motor NESC performed conceptual and tradeoff burnout. -
Post-Flight Assessment of Avcoat Thermal Protection System for The
Post-Flight Assessment of Avcoat Thermal Protection System for the Exploration Flight Test-1 Deepak Bose, Jose Santos, Erika Rodriguez, Milad Mahzari, Brian Remark, and Suman Muppidi NASA Ames Research Center, Moffett Field, CA NASA Johnson Space Center, Houston, TX On December 5, 2014 NASA conducted the first flight test of its next generation human-class Orion spacecraft. The flight was called the Exploration Flight Test -1 (EFT-1) which lasted for 4 hours and culminated into a re-entry trajectory at 9 km/s. This flight test of the 5-meter Orion Crew Module demonstrated various sub-systems including the Avcoat ablative thermal protection system (TPS) on the heat shield. The Avcoat TPS had been developed from the Apollo-era recipe with a few key modifications. The engineering for thermal sizing was supported by modeling, analysis, and ground tests in arc jet facilities. This paper will describe a postlfight analysis plan and present results from post-recovery inspections, data analysis from embedded sensors, TPS sample extraction and characterization in the laboratory. After the recovery of the vehicle, a full photographic survey and surface scans of the TPS were performed. The recovered vehicle showed physical evidence of flow disturbances, varying degrees of surface roughness, and excessive recession downstream of compression pads. The TPS recession was measured at more than 200 locations of interest on the Avcoat surface. The heat shield was then processed for sample extraction prior to TPS removal using the 7-Axis Milling machine at Marshall Space Flight Center. Around 182 rectangular TPS samples were extracted for subsequent analysis and investigation. -
A Launch Pad Escape System for Human Spaceflight Is One of Those Things That Everyone Hopes They Will Never Need but Is Critical for Every Manned Space Program
https://ntrs.nasa.gov/search.jsp?R=20110012275 2019-08-30T15:55:02+00:00Z Launch Pad Escape System Design (Human Spaceflight): -Kelli Maloney A launch pad escape system for human spaceflight is one of those things that everyone hopes they will never need but is critical for every manned space program. Since men were first put into space in the early 1960s, the need for such an Emergency Escape System (EES) has become apparent. The National Aeronautics and Space Administration (NASA) has made use of various types ofthese EESs over the past 50 years. Early programs, like Mercury and Gemini, did not have an official launch pad escape system. Rather, they relied on a Launch Escape System (LES) of a separate solid rocket motor attached to the manned capsule that could pull the astronauts to safety in the event of an emergency. This could only occur after hatch closure at the launch pad or during the first stage of flight. A version of a LES, now called a Launch Abort System (LAS) is still used today for all manned capsule type launch vehicles. However, this system is very limited in that it can only be used after hatch closure and it is for flight crew only. In addition, the forces necessary for the LES/LAS to get the capsule away from a rocket during the first stage of flight are quite high and can cause injury to the crew. These shortcomings led to the development of a ground based EES for the flight crew and ground support personnel as well. -
Preliminary Study for Manned Spacecraft with Escape System and H-IIB Rocket
Trans. JSASS Space Tech. Japan Vol. 7, No. ists26, pp. Tg_35-Tg_44, 2009 Preliminary Study for Manned Spacecraft with Escape System and H-IIB Rocket By Takane IMADA, Michio ITO, Shinichi TAKATA Japan Aerospace Exploration Agency ,Tsukuba, Japan (Received April 30th, 2008) HTV (H-II Transfer Vehicle) is the first Japanese un-manned service vehicle that will transport several pieces of equipments to ISS (International Space Station) and support human activities on orbit. HTV will be launched by the first H-IIB rocket in September 2009 and JAXA will have the capability to access LEO (Low Earth Orbit) bases with enough volume/weight as the human transport system. This paper is the preliminary study for developing a manned spacecraft from the HTV design and includes clarification of necessary development items. In addition, missing parts in the current HTV design are identified with some analysis, such as LES (Launch Escape System), which is mandatory for all human transport systems. Keyword: Manned Transportation, H-II, HTV, Escape System 1. Introduction JAXA announced its long-term vision for the next 20 years This paper uses several data from HTV as an un-manned as "JAXA Vision toward 2025" in April 2005 1) . JAXA but smart transportation vehicle, and launch capability data declared to keep establishing space transportation systems from the H-IIB rocket to estimate as reasonably and with the greatest reliability and competitiveness in the world. realistically as possible. Figure 1 shows an artistic image of Japanese manned spacecraft will be one of the goals of these the launch. This image used a 3-D model that was built reliable transportation systems. -
C 2017 Przemyslaw Rostkowski UNCERTAINTY QUANTIFICATION of VISTA CHARRING ABLATOR MATERIAL DATABASE USING BAYESIAN INFERENCE
c 2017 Przemyslaw Rostkowski UNCERTAINTY QUANTIFICATION OF VISTA CHARRING ABLATOR MATERIAL DATABASE USING BAYESIAN INFERENCE BY PRZEMYSLAW ROSTKOWSKI THESIS Submitted in partial fulfillment of the requirements for the degree of Master of Science in Aerospace Engineering in the Graduate College of the University of Illinois at Urbana-Champaign, 2017 Urbana, Illinois Adviser: Assistant Professor Marco Panesi Abstract During hypersonic trajectory through a planetary atmosphere a high heat flux environment is generated due to the friction between gas particles and the vehi- cle. To protect it from the excessive heat energy that is transferred to it, Thermal Protection Systems are implemented in the spacecraft's design. Current modeling tools used for the design of heat shields, however, have been shown to be unable to fully replicate material response data recorded during flight. Collaborative efforts aimed at improving current models are also difficult to establish due to restrictions placed on the access to material response data. In response, a material model free of access restrictions dubbed VISTA was devised by a research group at Univer- sity of Kentucky upon which synergistic projects aimed at studying performance of charring ablators can be readily organized. In the present thesis a sensitivity study of the VISTA material model is performed with both Pearson correlation coefficients and the method of Sobol; Sobol indices are shown to be a much more robust sensitivity metric in the context of charring ablators. Uncertain param- eters of the material database are then calibrated through the use of Bayesian inference rather than basic deterministic methods often used throughout scien- tific works. -
Spacex Mile-High Escape Test Will Feature 'Buster' the Dummy 1 May 2015, Bymarcia Dunn
SpaceX mile-high escape test will feature 'Buster' the dummy 1 May 2015, byMarcia Dunn out over the Atlantic, then parachutes down. SpaceX is working to get astronauts launched from Cape Canaveral again, as is Boeing. NASA hired the two companies to ferry astronauts to the International Space Station to reduce its reliance on Russian rockets. "It's our first big test on the crew Dragon," SpaceX's Hans Koenigsmann, vice president for mission assurance, told reporters Friday. The California-based SpaceX is aiming for a manned flight as early as 2017. It's already hauling groceries and other supplies to the space station via Dragon capsules; souped-up crew Dragons will be big enough to carry four or five—and possibly as many as seven—astronauts. NASA is insisting on a reliable launch abort system for crews—something its space shuttles lacked—in case of an emergency. That's one of the hard lessons learned from the now retired, 30-year shuttle program, said Jon Cowart, a manager in In this May 29, 2014 file photo, The SpaceX Dragon V2 NASA's commercial crew program. spaceship is unveiled at its headquarters in Hawthorne, Calif. SpaceX is just days away from shooting up a crew The 1986 Challenger accident occurred during capsule to test a launch escape system designed to save astronauts' lives. Buster, the dummy, is already liftoff, the 2003 Columbia disaster during re-entry. strapped in for Wednesday, May 6, 2015, nearly mile- There was no way to escape, and each time, seven high ride from Cape Canaveral, Florida. -
American Rockets American Spacecraft American Soil
, American Rockets American Spacecraft American Soil Table of Contents What is Commercial Crew? 3 National Investment 4 Commercial Crew Program Timeline 4 NASA Biographies 7 Astronaut Training 14 Current Missions 15 Crew-2 15 OFT-2 16 Upcoming Missions 17 SpaceX Operations 18 Crew Dragon 18 Falcon 9 23 SpaceX Spacesuit 26 Launch Complex 39A 28 Ascent 29 Retrieving Crew Dragon 31 SpaceX Biographies 33 Boeing Operations 35 CST-100 Starliner 35 Atlas V 39 Boeing Spacesuit 41 Space Launch Complex 41 43 Ascent 45 Retrieving Starliner 48 Boeing Biographies 50 Safety and Innovation 52 Media Contacts 56 Multimedia 57 STEM Engagement 57 Working side-by-side with our two partners: What is Commercial Crew? NASA’s Commercial Crew Program is delivering on its goal of safe, reliable, and cost-effective human transportation to and from the International Space Station from the United States through a partnership with American private industry. A new generation of spacecraft and launch systems capable of carrying astronauts to low-Earth orbit and the International Space Station provides expanded utility, additional research time, and broader opportunities for discovery on the orbiting laboratory. The station is a critical testbed for NASA to understand and overcome the challenges of long- duration spaceflight. As commercial companies focus on providing human transportation services to and from low-Earth orbit, NASA is freed up to focus on building spacecraft and rockets for deep space missions. With the ability to purchase astronaut transportation from Boeing and SpaceX as a service on a fixed-price contract, NASA can use resources to put the first woman and the first person of color on the Moon as a part of our Artemis missions in preparation for human missions to Mars.