Powerflex 700S AC Drive Phase I Control User Manual
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User Manual PowerFlex 700S High Performance AC Drive Phase I Control Firmware Versions1.xx-2.07 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, DriveLogix, DriveTools SP, PowerFlex, Rockwell Software, Rockwell Automation, and SynchLink are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Summary of Changes This manual contains new and updated information. New and Updated This table contains the changes made to this revision. Information Topic Page Updated the front and inside front covers. – Updated the Electronic Motor Overload Protection statement. A-3 Updated the Drive Fusing and Circuit Breaker information and Protection Device A-6…A-16 tables. Updated the back cover. – soc-2 Notes: Table of Contents Important User Information . 1-2 Summary of Manual Updates . i-1 Changes Preface Overview Who Should Use This Manual . P-1 What Is Not In This Manual . P-1 Recommended Documentation . P-2 Manual Conventions . P-3 Drive Frame Sizes . P-3 General Precautions . P-4 Class 1 LED Product. P-4 Catalog Number Explanation . P-5 ii Table of Contents Chapter 1 Installation/Wiring Chapter Objectives. 1-1 Opening the Cover . 1-2 Mounting Clearances. 1-2 Operating Temperatures. 1-3 AC Supply Source Considerations. 1-3 Unbalanced or Ungrounded Distribution Systems . 1-3 Input Power Conditioning . 1-4 Grounding Requirements. 1-4 Recommended Grounding Scheme . 1-4 Shield Termination - SHLD. 1-5 RFI Filter Grounding . 1-5 Fuses and Circuit Breakers . 1-5 Power Wiring . 1-6 Power Cable Types Acceptable for 200-600 Volt Installations . 1-6 Motor Cable Lengths . 1-8 Power Terminal Block . 1-8 Cable Entry Plate Removal . 1-8 Power Wiring Access Panel Removal . 1-8 Access Panel Removal. 1-8 Replace the cover when wiring is complete. AC Input Phase Selection (Frames 5 & 6 Only) . 1-9 Cooling Fan Voltage . 1-9 Selecting/Verifying Fan Voltage (Frames 5 & 6 Only) . 1-9 Dynamic Brake Resistor Considerations . 1-14 Using Input/Output Contactors . 1-15 Using PowerFlex 700S Drives with Regenerative Power Units . 1-15 Regenerative Unit to Drive Connections. 1-16 Disconnecting MOVs and Common Mode Capacitors . 1-16 I/O Wiring . 1-19 Wiring the Main Control Board I/O Terminals . 1-20 Auxiliary Power Supply. 1-20 Hard Enable Circuitry . 1-21 Main Control Board I/O Configuration Settings . 1-32 Connecting SynchLink . 1-33 Class 1 LED Product . 1-33 CE Conformity. 1-35 Low Voltage Directive (73/23/EEC) . 1-35 EMC Directive (89/336/EEC) . 1-35 General Notes . 1-35 Essential Requirements for CE Compliance . 1-36 Chapter 2 Start-Up Prepare for Drive Start-Up. 2-1 Before Applying Power to the Drive . 2-1 Applying Power to the Drive. 2-2 Assisted Start-Up. 2-3 Table of Contents iii Chapter 3 Programming and Parameters About Parameters . 3-1 How Parameters are Organized. 3-3 Parameter Data in Linear List Format. 3-16 Parameter Cross Reference By Name . 3-96 Chapter 4 Troubleshooting Chapter Objectives . 4-1 Faults and Alarms . 4-1 Drive Status . 4-1 LED Indications . ..