Powerflex 700S High Performance AC Drive - Phase II Control Firmware Versions 1.Xxx…7.Xxx Important User Information
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Programming Manual Original Instructions PowerFlex 700S High Performance AC Drive - Phase II Control Firmware Versions 1.xxx…7.xxx Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Table of Contents Preface Summary of Changes . 7 General Precautions . 8 Qualified Personnel . 8 Personal Safety . 8 Product Safety . 9 Class 1 LED Product . 9 Additional Resources . 9 Chapter 1 Drive Start-Up Drive Start-Up Checklist . 11 Prepare for Initial Drive Start-Up . 12 Start Up the Drive . 13 Chapter 2 Programming and Parameters Firmware Compatibility . 17 About Parameters . 18 How Parameters are Organized. 20 Parameter Data in Linear List Format. 32 Parameter Cross Reference By Name . 130 Chapter 3 Troubleshooting Status Indicators . 137 Drive Status Indicators . 138 DriveLogix5730 Controller Status Indicators. 139 Precharge Board Status Indicators . 141 HIM Indication of a Fault . 142 Manually Clearing Faults . 142 Fault and Alarm Types . 142 Fault/Alarm Descriptions. 143 Appendix A Human Interface Module Overview External and Internal Connections . 151 LCD Display Elements . 152 HIM Key Functions. 152 Alternate (ALT) Functions . 153 Access the Start-Up Routine . 153 Menu Structure . 154 Diagnostics Menu . 155 Parameter Menu . 155 Device Select Menu. 155 Memory Storage Menu . 155 Start Up Menu. 155 Preferences Menu . 156 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019 3 Table of Contents View and Edit Parameters . 156 LCD HIM . 156 Numeric Keypad Shortcut. 156 Parameter Links. 157 Establishing A Link . 157 Remove/Install the HIM. 158 Appendix B Application Notes DPI Communication Configurations . 160 Typical Programmable Controller Configurations . 160 Logic Command Word . 160 Logic Status Word. 161 DPI Device Limitations . 161 Motor Control Mode. 162 Field Oriented Control . 162 Permanent Magnet Control . 163 Volts/Hertz Control - v2.003 and Later . 163 Motor Overload. 164 Setting Parameter 338 [Mtr I2T Spd Min]. 164 Motor Overload Memory Retention Per 2005 NEC . 165 Motors with Compatible Thermistor Ratings. 166 Setpt 1 Data . 167 Setpt 2 Data . 167 Stop Dwell Time . 168 Sleep-Wake Mode . 169 Definitions. 169 Appendix C Control Block Diagrams List of Control Block Diagrams. 171 Diagram Conventions and Definitions . 172 Appendix D PowerFlex 700S Permanent Magnet Compatible Permanent Magnet Motors. 199 Motor Specifications 4 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019 Table of Contents Appendix E ATEX Approved PowerFlex 700S, General Information . 203 Phase II Drives in Group II Category Motor Requirements . 204 (2) Applications with ATEX Approved Drive Wiring . 204 Safe-Off Terminal Descriptions . 205 Motors Wiring Example. 205 Drive Hardware Configuration . 206 Operation Verification . 206 Appendix F History of Changes 20D-PM001C-EN-P July 2013 . 207 20D-PM001B-EN-P, July 2011 . 207 20D-PM001A-EN-P, June 2010 . ..