Power Jacks Capability & Product Overview
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Capability OUR EXPERTISE HAS BEEN BUILT ON A HISTORY OF MORE THAN 100 YEARS OF ENGINEERING, CRAFTSMANSHIP, VISIONARY DESIGN, QUALITY MANUFACTURE AND CUSTOMER CARE. Power Jacks is a manufacturing/engineering company specialising in the design and manufacture of lifting & positioning solutions for applications in Industrial Automation, Energy, Defence, Transport and the Civil Engineering sectors. Headquartered near Aberdeen in the UK, the company is the UK’s largest screw jack manufacturing facility, that uses the latest engineering technologies to deliver quality products (BS EN ISO 9001:2008) that offer reliability, performance and economy. Power Jacks deliver this high quality service in a safe (OHSAS 18001:2007) and environmentally friendly (ISO 14001:2004) working environment thanks to the highly trained, flexible and motivated teams that work throughout the business driving the company to higher levels of performance. Applications 747 Test Facility - Metal Section Maintenance Lid Lift Straighteners Platform Global Reach POWER JACKS HAS LOCAL REPRESENTATION IN 27 COUNTRIES AND SUPPLIES ITS PRODUCTS TO MORE THAN 80 COUNTRIES WORLDWIDE. A global reach with a local service as we work closely with our customers to ensure the best solution for all their lifting and positioning applications. Headquarters & Factory Local Power Jacks Sales Offices Local Representative www.powerjacks.com Screw Jacks As a leader in the manufacture of mechanical screw jacks, and with over two million products in the field, we guarantee quality, reliability, performance and value. Our screw jacks come in a variety of series designed to meet the challenges of any application. They range from the classic single face screw jack, one of the most widely used and popular screw jacks worldwide and proven in the most demanding linear motion applications, to our high performance screw jack that meet the ever-growing industrial demands placed upon our products. E-SERIES Machine Screw E-SERIES Ball Screw E-SERIES Stainless Steel – Single Face Design – Single Face Design – Single Face Design – Capacities 5kN to 3500kN – Capacities 10kN to 500kN – Capacities 10kN to 1000kN – Translating & Rotating Screw – Translating & Rotating Screw – Translating & Rotating Screw – Upright & Inverted types – Upright & Inverted types – Upright & Inverted types – Anti-backlash version – Zero-backlash version – Anti-backlash version – Anti-Rotation (Keyed) version – Anti-Rotation version – Anti-Rotation (Keyed) version – Safety Nut version – Integral Safety Device in Ball Nut – Safety Nut version – 6 mounting options including trunnion & – 6 mounting options including trunnion & – 6 mounting options including trunnion & double clevis double clevis double clevis – Limit switches & other feedback devices – Limit switches & other feedback devices – Limit switches & other feedback devices – Special designs available – Special designs available – Special designs available C-SERIES U-SERIES ROLLER SCREW JACKS – Cubic Design – Subsea Screw Jack – High Performance Screw Jack – Machine Screw Jack – Metric, Single Face Design – Capacities 25kN to 1200kN – Capacities 10kN to 100kN – Capacities 25kN to 1000kN – Translating & Rotating Screw – Translating & Rotating Screw – Pressure Compensated or – Cubic, Single Face or Custom gearbox Configurations Flooded Designs design. – Anti-backlash version – 3000m Depth Rating – High precision & repeatability – Anti-Rotation (Keyed) version – Translating & Rotating Screw – High speed – Safety Nut version in Upright & Inverted types – High dynamic load capacity – 6 mounting options including trunnion & – Full Stainless Steel as standard – High duty double clevis – Anti-backlash & anti-rotation – High efficiency – Limit switches & other feedback devices (keyed) options – Long life & low maintenance – Special designs available – Extensive options including ROV adapters – Special designs available – Special designs available www.powerjacks.com MODULAR BUILDING SYSTEM SPECIAL DESIGNS Easily build the custom design you want for E or C-Series screw jacks with our modular building system 5 4 3 6 – Made To Measure 2 5 1 4 3 – Capacities 5kN to 35000kN 2 1 – Machine Screw, Ball Screw or Planetary Roller Screw – Translating & Rotating Screw – Cubic, Single Face or Custom gearbox design with worm gears or bevel gears. – Standard material or stainless steel construction. – With free drive shaft or motorised. – To suit any environment in any industry sector. Jacking Systems Screw jacks can be connected together in systems so that multiple units can be operated and controlled together. These jacking system arrangements or configurations can be built in many formats with the use of bevel gearboxes, motors, reduction gearboxes, drive shafts, couplings, plummer blocks and motion control devices. Four of the most popular system configurations are the ‘H’, ‘U’, “T” and “I” configured jacking systems. Note that multiple screw jacks can be linked together mechanically or electrically. The latter is useful if there is no space for linking drive shafts. H-CONFIGURATION U-CONFIGURATION T-CONFIGURATION I-CONFIGURATION Jacking systems are not limited to the number of screw jacks shown here. They are regularly supplied to clients with 2, 4, 6, 8 jack systems. Larger systems can extend up to 16 or higher. With the use of electronic synchronisation/control multiple systems or screw jacks can be used in unison. Extending the possible number of screw jacks used in unison in excess of 100. www.powerjacks.com Bevel Gearboxes RANGE-N The Range-N bevel gearbox is an ultra compact design built for performance and efficiency in transmitting and distributing mechanical power. It is available in 6 sizes with 5 gear ratios. The standard design is suitable for most applications but we also design & manufacture customised units to meet arduous conditions for all industry sectors. – Ultra Compact Bevel Gearbox Design – 2-way, 3-way & 4-way Configurations – Solid Shaft & Hollow Shaft – Gear Ratios: 1:1, 1.5:1, 2:1, 3:1 & 4:1 – Precision Spiral Bevel Gears. – Torque Ratings up to 7000 Nm as Standard. – 6 Gearbox sizes & 14 Configurations per size as Standard. – Robust SG Iron Housing as Standard. – Plug-In Motor Adapter Available – Stainless Steel Design Available – Special Custom Designs Available – Special Gear Ratios Available – Popular models ex-stock RANGE-U The Range-U subsea bevel gearboxes are proven and reliable technology for mechanical power transmission in subsea operations to a depth of 3000m as standard. – Subsea Bevel Gearbox – 3000m Depth Rating as Standard. – Pressure Compensated & Flooded Designs Available. – 2-way, 3-way & 4-way Configurations – Solid Shaft & Hollow Shaft – Gear Ratios: 1:1, 1.5:1, 2:1, 3:1 & 4:1 – Precision Spiral Bevel Gears. – 6 Gearbox sizes & 9 Configurations per Size as Standard. – Torque Ratings up to 20000 Nm – ROV Drive Interfaces – Full Stainless Steel Design Available. – Special Custom Designs Available PJ-PCO-EN-01a Balmacassie Commercial Park Ellon, Aberdeenshire AB41 8BX FPAL Scotland (UK) Tel: +44 (0)1358 285100 Registered www.powerjacks.com All information in this document is subject to change without notice. [email protected] All rights reserved by Power Jacks Limited. May not be copied in whole or in part. ©Power Jacks Limited 2016, Aberdeenshire, Scotland, United Kingdom..