Discovering the Business Value Patterns of C&P
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Lean Manufacturing in a High Containment Environment
IPT 32 2009 11/3/10 15:48 Page 74 Manufacturing Lean Manufacturing in a High Containment Environment By Georg Bernhard A case study of how Pfizer’s Right First Time strategy helped overcome at Pfizer Global daunting capacity challenges at its new large-scale containment facility Manufacturing at Illertissen, Germany, while Six Sigma and Lean strategies enabled the site to achieve previously unknown levels of efficiency. In late 2006, Pfizer launched its smoking cessation film-coated tablets. All of the process stages (granulation, product varenicline, known as Chantix® in the US tableting and coating) are controlled and monitored from and Champix® across Europe. According to IMS a separate control room so that employees do not come benchmarks, Champix® was the fastest product launch in into contact with dust that might be generated during the the European pharmaceutical industry, with marketing tablet production run. Transport is handled by automated, in 16 European countries in a five-month period. As well and entirely robotic, laser-guided vehicles. Operators as creating rapid and unprecedented consumer demand, monitor and control all containment room activities from the product launch also brought capacity challenges for a separate control room. Pfizer Inc’s small-scale IllertissenCONtainment (ICON) facility in Illertissen, Germany. The facility’s innovative IT systems integration enabled an extraordinary 85 per cent level of automation (LoA), A strategic site in Pfizer’s global manufacturing network, outstripping even the ICON facility’s extremely high 76 per Illertissen is focused on oral solid dosage forms and is a cent LoA. Thus, in NEWCON, all process sequences centre of excellence in containment production. -
Automationml 2.0 (CAEX 2.15)
Application Recommendation Provisioning for MES and ERP – Support for IEC 62264 and B2MML Release Date: November 7, 2018 ID: AR-MES-ERP Version: 1.1.0 Compatibility: AutomationML 2.0 (CAEX 2.15) Provisioning for MES and ERP Author: Bernhard Wally [email protected] Business Informatics Group, CDL-MINT, TU Wien AR-MES-ERP 1.1.0 2 Provisioning for MES and ERP Table of Content Table of Content .............................................................................................................................................. 3 List of Figures .................................................................................................................................................. 6 List of Tables .................................................................................................................................................... 7 List of Code Listings ..................................................................................................................................... 11 Provided Libraries .................................................................................................................. 12 I.1 Role Class Libraries ............................................................................................................................ 12 I.2 Interface Class Libraries ..................................................................................................................... 12 Referenced Libraries ............................................................................................................. -
Implementation of Lean Six Sigma Methodology on a Wine Bottling Line
MASTER THESIS The implementation of Lean Six Sigma methodology in the wine sector: an analysis of a wine bottling line in Trentino Master Thesis in Industrial Engineering by Sergio De Gracia Directed by Prof. Roberta Raffaelli Academic Year 2013-2014 Table of Contents Abstract ......................................................................................................................................... 9 Acknowledgements ..................................................................................................................... 10 Introduction ................................................................................................................................ 11 Lean Manufacturing .................................................................................................................... 14 1. Lean Manufacturing ................................................................................................................ 14 1.1. TPS in Lean Manufacturing.......................................................................................... 15 1.2. Types of waste and value added ................................................................................. 16 1.2.1. Value Stream Mapping (VSM) ................................................................................... 18 1.3. Continual Improvement process and KAIZEN ............................................................. 19 1.4. Lean Thinking ............................................................................................................. -
Manufacturing Execution Systems (MES)
Manufacturing Execution Systems (MES) Industry specific Requirements and Solutions ZVEI - German Electrical and Electronic Manufactures‘ Association Automation Division Lyoner Strasse 9 60528 Frankfurt am Main Germany Phone: + 49 (0)69 6302-292 Fax: + 49 (0)69 6302-319 E-mail: [email protected] www.zvei.org ISBN: 978-3-939265-23-8 CONTENTS Introduction and objectives IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII5 1. Market requirements and reasons for using MES IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 2. MES and normative standards (VDI 5600 / IEC 62264) IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII8 3. Classification of the process model according to IEC 62264 IIIIIIIIIIIIIIIIIIIIIIIIII 12 3.1 Resource Management IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII13 3.2 Definition Management IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII14 3.3 Detailed Scheduling IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII14 3.4 Dispatching IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII15 3.5 Execution Management IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII15 3.6 Data Collection IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII16 IMPRINT 3.7 Tracking IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII16 3.8 Analysis IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII17 Manufacturing Execution Systems (MES) 4. Typical MES modules and related terms IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII18 -
JANNE HARJU PLANT INFORMATION MODELS for OPC UA: CASE COPPER REFINERY Master of Science Thesis
JANNE HARJU PLANT INFORMATION MODELS FOR OPC UA: CASE COPPER REFINERY Master of Science Thesis Examiner: Hannu Koivisto Examiner and topic approved in the Council meeting of Depart of Auto- mation Science and Engineering on 5.11.2014 i i TIIVISTELMÄ TAMPEREEN TEKNILLINEN YLIOPISTO Automaatiotekniikan koulutusohjelma HARJU, JANNE: PLANT INFORMATION MODELS FOR OPC UA: CASE COPPER REFINERY Diplomityö, 59 sivua Tammikuu 2015 Pääaine: Automaatio- ja informaatioverkot Tarkastaja: Professori Hannu Koivisto Avainsanat: OPC, UA, ISA-95, CAEX, mallinnus, ADI Isojen laitosten informaation rakenne on usein hankala ihmisen hahmottaa silloin, kun kaikki tieto on yhdessä listassa. Jotta laitoksen informaatiosta saadaan parempi koko- naiskuva, tarvitsee se mallintaa jollakin tekniikalla. Kun laitoksen mallintaa hierarkki- sesti, pystyy sen rakenteen hahmottamaan helpommin. Lisäksi, kun malliin saadaan tuotua mittaussignaaleja ja muuta mittauksiin ja muihin arvoihin liittyvää dataa, saadaan se tehokkaaseen käyttöön. Nykyään paljon käytetty klassinen OPC tuo datan käytettäväksi ylemmille lai- toksen tasoille. OPC tuo mittaukset pelkkänä listana, eikä se tuo mittausten välille mi- tään metatietoa. Tässä työssä on tarkoitus tutkia, miten mallintaa esimerkki laitokset käyttäen klassisen OPC:n seuraajaa OPC UA:ta. Työn tavoitteena on tutkia eri OPC UA:n mallinnustyökaluja, menetelmiä ja itse mallinnusta. Työssä tutustutaan OPC UA:n lisäksi ISA-95:n ja sen OPC UA- malliin ja miten tätä mallia pystyy käyttämään oikean laitoksen mallinnuksessa hyödyksi. ISA-95 lisäksi tutustutaan toiseen malliin nimeltä CAEX. CAEX on alun perin suunniteltu suunnitteludatan tallentamiseen stan- dardoidulla tavalla. CAEX:sta on olemassa myös tutkimuksia OPC UA:n kanssa käytet- täväksi ja tässä työssä tutustutaan, onko mallinnettavien tehtaiden kanssa mahdollista käyttää CAEX:ia hyödyksi. Virallista OPC UA CAEX- mallia ei ole vielä tosin julkais- tu. -
Safecop D2.1 State-Of-The-Art on Safety Assurance Rev. 1
Ref. Ares(2016)5712035 - 02/10/2016 Safe Cooperating Cyber-Physical Systems using Wireless Communication D2.1 JU GA# 692529 Report type Deliverable D2.1 Report name State-of-the-art on safety assurance Dissemination level PU Report status: Final Version number: 1.0 Date of preparation: 2016-09-30 Contributors Maelardalens Hoegskolan, Sweden DNV GL, Norway Intecs SPA, Italy Safety Integrity AB, Sweden Aitek Societa' per Azioni, Italy Consiglio Nazionale Delle Ricerche, Italy Danmarks tekniske universitet, Denmark Universita Degli Studi Dell'Aquila, Italy Qamcom Research and Technology AB, Sweden Kungliga Tekniska Hoegskolan, Sweden © The SafeCOP Consortium 2 D2.1 JU GA# 692529 Revision history 0.1 2016-09-09 First draft 0.2 2016-09-20 First review 0.3 2016-09-27 Updated draft 0.4 2016-09-28 Final review among the partners 1.0 2016-09-30 Final release © The SafeCOP Consortium 3 D2.1 JU GA# 692529 Table of contents 1 Introduction ................................................................................. 7 1.1 Background ................................................................................... 7 1.2 Content, Aims and Relevance of this Report for the SafeCOP project 8 1.3 Overview of the Report ................................................................. 8 2 Safety management philosophies ................................................ 10 2.1 ISO 31000 – Risk management ................................................ 10 2.2 Barrier management ............................................................... 12 2.3 Technology -
Jahresbericht 2010 Der Informatik
Arbeitsberichte des Department Informatik Friedrich-Alexander-Universitat¨ Erlangen-N ¨urnberg Band 43 • Nummer 2 • April 2011 Jahresbericht 2010 der Informatik Herausgeber: T. Brinda, M. Dal Cin, D. Fey, F. Freiling, R. German, G. Gorz,¨ G. Greiner, U. Herzog, F. Hofmann, J. Hornegger, K. Leeb, R. Lenz, P. Mertens, K. Meyer-Wegener, H. Muller,¨ H. Niemann, E. Noth,¨ Ch. Pflaum, M. Philippsen, D. Riehle, U. Rude,¨ F. Saglietti, H. J. Schneider, W. Schroder-Preikschat,¨ M. Stamminger, H. Stoyan, J. Teich, R. Wanka, H. Wedekind, G. Wellein Die Reihe der Arbeitsberichte des Department Informatik (ehem. Institut fur¨ Mathematische Maschinen und Datenverarbeitung) der Universitat¨ Erlangen-Nurnberg¨ erscheint seit 1967. Begrundet¨ von Prof. Dr. rer. nat. Dr. h.c. mult. Wolfgang Handler.¨ Universitat¨ Erlangen-Nurnberg¨ Department Informatik Martensstr. 3 91058 Erlangen Tel.: +49 9131 85-28807 Fax.: +49 9131 85-28781 E-Mail: [email protected] WWW: http://www.informatik.uni-erlangen.de © Universitat¨ Erlangen-Nurnberg,¨ Department Informatik 2011 Alle Rechte bleiben vorbehalten. Nachdruck, auch auszugsweise, nur mit Genehmigung der Herausgeber. ISSN 1611-4205 Inhaltsverzeichnis 1 Einleitung2 1.1 Emeritierte Professoren..........................3 1.2 Professoren im Ruhestand........................3 1.3 Honorarprofessoren............................4 1.4 Außerplanmaßige¨ Professoren......................4 1.5 Externe Lehrbeauftragte 2010......................5 1.6 Sprecher der Kollegialen Leitung.....................6 1.7 Sprecher der Studienkommission.....................6 1.8 Geschaftsf¨ uhrer¨ ..............................6 1.9 Forschungsschwerpunkte.........................6 1.10 Veroffentlichungsreihen¨ .......................... 11 1.11 Lehre................................... 11 1.11.1 Statistik zum WS 2010/2011................... 13 1.11.2 Exportleistung des Instituts fur¨ Informatik............ 14 1.11.3 CIP-Pools der Informatik..................... 15 1.11.4 Studienbeitrage¨ ......................... -
Total Quality Management Course Code: POM-324 Author: Dr
Subject: Total Quality Management Course Code: POM-324 Author: Dr. Vijender Pal Saini Lesson No.: 1 Vetter: Dr. Sanjay Tiwari Concepts of Quality, Total Quality and Total Quality Management Structure 1.0 Objectives 1.1 Introduction 1.2 Concept of Quality 1.3 Dimensions of Quality 1.4 Application / Usage of Quality for General Public / Consumers 1.5 Application of Quality for Producers or Manufacturers 1.6 Factors affecting Quality 1.7 Quality Management 1.8 Total Quality Management 1.9 Characteristics / Nature of TQM 1.10 The TQM Practices Followed by Multinational Companies 1.11 Summary 1.12 Keywords 1.13 Self Assessment Questions 1.14 References / Suggested Readings 1 1.0 Objectives After going through this lesson, you will be able to: Understand the concept of Quality in day-to-day life and business. Differentiate between Quality and Quality Management Elaborate the concept of Total Quality Management 1.1 Introduction Quality is a buzz word in our lives. When the customer is in market, he or she is knowingly or unknowingly very cautious about the quality of product or service. Imagine the last buying of any product or service, e.g., mobile purchased last time. You must have enquired about various features like RAM, Operating System, Processor, Size, Body Colour, Cover, etc. If any of the features is not available, you might have suddenly changed the brand or have decided not to purchase it. Remember, how our mothers buy fruits, vegetables or grocery items. They are buying fresh and look-wise firm fruits, vegetable and groceries. Simultaneously, they are very conscious about the price of the fruits, vegetable and groceries. -
Kpis As the Interface Between Scheduling and Control
Preprint, 11th IFAC Symposium on Dynamics and Control of Process Systems, including Biosystems June 6-8, 2016. NTNU, Trondheim, Norway KPIs as the interface between scheduling and control Margret Bauer1, Matthieu Lucke2,3, Charlotta Johnsson3, Iiro Harjunkoski2, Jan C. Schlake2 1University of the Witwatersrand, Johannesburg 2050, South Africa (email: [email protected]) 2ABB Corporate Research, Wallstadter Str. 59, 68526 Ladenburg, Germany (email:[email protected]) 3Department of Automatic Control, Lund University, 22100 Lund, Sweden (email [email protected]) Abstract: The integration of scheduling and control has been discussed in the past. While constructing an integrated plant model that may still seem out of reach, scheduling and control systems are increasingly more intertwined. We argue that they are in fact already integrated and give the example of two key performance indicators (KPIs) that are defined in the recent international standard ISO 22400. The focus of this study is on KPIs that consider both planned times and actual times. An amino acid production plant is used in the study, and the production is described from both the scheduling and the control perspective. To illustrate the integration, a schedule is computed containing the planned production times. Resulting measurements from the control system are analyzed for their actual production times using a proposed procedure that detects the start and end time of batches. Using KPIs as the interface between scheduling and control can be used as a strategy for maximizing the plant performance. The study focuses on the process industry. Keywords: Integration between scheduling and control, key performance indicator, distributed control system, planning and scheduling, batch process. -
Building a Foundation for Proactive Quality Management
Building a foundation for proactive quality management Analysis and improvement of a manufacturing process using Lean Six Sigma Master’s thesis in Engineering Mathematics and Computational Science, and Quality and Operations Management HENRIK EDMAN JOAR HUSMARK DEPARTMENT OF INDUSTRIAL AND MATERIAL SCIENCE CHALMERS UNIVERSITY OF TECHNOLOGY Gothenburg, Sweden 2020 www.chalmers.se i Building a foundation for proactive quality management Analysis and improvements of a manufacturing processes using Lean Six Sigma © HENRIK EDMAN, 2020. © JOAR HUSMARK, 2020. Department of Industrial and Material Science Chalmers University of Technology SE-412-96 Gothenburg Sweden Telephone + 46 (0)31-772 1000 Gotheburg, Sweden 2020 ii Acknowledgements We would like to thank our supervisor Peter Hammersberg for his support and guidance throughout the project. Since the project utilized the Six Sigma methodology, his expertise and experience helped us greatly. We would also like to direct a special thanks to our supervisor and company contact at the case company for his continuous help and support. Although busy, he always made time to help us when needed. Furthermore, we would like to thank all who participated, in one way or another, making this project possible. Especially the employees from Company A, who willingly shared and discussed their experience with us. Finally, we want to thank our friends and family for their moral support throughout the entire project. This was especially important considering the abnormal circumstances caused by the Covid-19 pandemic. iii iv Building a foundation for proactive quality management Analysis and improvements of a manufacturing processes using Lean Six Sigma HENRIK EDMAN JOAR HUSMARK Department of Industrial and Material Science Chalmers University of Technology Abstract Imagine a manufacturing process where there will always be material available with flawless quality at the right time in the process sequence. -
BIM Handbook: a Guide to Building Information Modeling for Owners, Managers, Designers, Engineers, and Contractors
www.EngineeringBooksPdf.com www.EngineeringBooksPdf.com BIM Handbook A Guide to Building Information Modeling for Owners, Managers, Designers, Engineers, and Contractors Second Edition Chuck Eastman Paul Teicholz Rafael Sacks Kathleen Liston John Wiley & Sons, Inc. ffirs.indd i 3/8/11 10:53:45 PM www.EngineeringBooksPdf.com This book is printed on acid-free paper. ϱ Copyright © 2011 by John Wiley & Sons, Inc.. All rights reserved Published by John Wiley & Sons, Inc., Hoboken, New Jersey Published simultaneously in Canada No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without either the prior written permission of the Publisher, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 646-8600, or on the web at www.copyright.com. Requests to the Publisher for permission should be addressed to the Permissions Department, John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, (201) 748-6011, fax (201) 748-6008, or online at www.wiley.com/go/permissions. Limit of Liability/Disclaimer of Warranty: While the publisher and the author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifi cally disclaim any implied warranties of merchantability or fi tness for a particular purpose. -
Parastoo Ebrahimzadeh Pirshahid
Evaluating interoperability of ISO 15926 implementation: A case study of IFSWorld Company in the use of data interoperability between computer systems Master of Science Thesis in Software Engineering and Technology PARASTOO EBRAHIMZADEH PIRSHAHID Chalmers University of Technology University of Gothenburg Department of Computer Science and Engineering Göteborg, Sweden, June 2013 The Author grants to Chalmers University of Technology and University of Gothenburg the non-exclusive right to publish the Work electronically and in a non-commercial purpose make it accessible on the Internet. The Author warrants that he/she is the author to the Work, and warrants that the Work does not contain text, pictures or other material that violates copyright law. The Author shall, when transferring the rights of the Work to a third party (for example a publisher or a company), acknowledge the third party about this agreement. If the Author has signed a copyright agreement with a third party regarding the Work, the Author warrants hereby that he/she has obtained any necessary permission from this third party to let Chalmers University of Technology and University of Gothenburg store the Work electronically and make it accessible on the Internet. Evaluating interoperability of ISO 15926 implementation: A case study of IFSWorld Company in the use of data interoperability between computer systems PARASTOO EBRAHIMZADEH PIRSHAHID © PARASTOO EBRAHIMZADEH PIRSHAHID, June 2013. Examiner: Sven-Arne Andréasson Chalmers University of Technology University of Gothenburg Department of Computer Science and Engineering SE-412 96 Göteborg Sweden Telephone + 46 (0)31-772 1000 Cover: Different parts of ISO 15926 standard. The standard is like a natural language which allows everyone to have conversation and exchange information, Department of Computer Science and Engineering Göteborg, Sweden June 2013.