“The“The LeaderLeader inin ”” HarHardfacingdfacing TMTM && SpecialtySpecialty AlloyAlloy WWiresires WIRES, ELECTRODES

QUICK REFERENCE PRODUCT GUIDE

July 2005 Hardfacing & Specialty Alloy Welding Wires

Contents

Introduction ...... 3 “The Leader in Hardfacing” “We’ve made it simple”

Signature Products Build-Up and Joining ...... 4 - 8

Metal to Metal ...... 9-10 Metal to Earth “Moderate Abrasion” ...... 1 1 - 1 3

Metal to Earth “Extreme Abrasion” ...... 14-15 Temperature and Corrosion ...... 1 6 - 2 7

Specialty Alloy Welding Wires Cobalt/Nickel Alloy Electrode Stoody Alloy C...... 19

Cobalt/Nickel Alloy Flux Cored Wires

Stoody A-T1 ...... 20 Stoody 82-T1 ...... 20

Stoody 182-T1 ...... 21 Stoody 625-T1 ...... 21

Stainless Steel Flux Cored Wires Brilliant 308L T-1 AP ...... 2 2 Brilliant 308L T-1 FH ...... 23

Brilliant 309L T-1 AP ...... 2 4 Brilliant 309L T-1 FH ...... 2 5 Brilliant 316L T-1 AP ...... 2 6 Brilliant 316L T-1 FH ...... 2 7

Thermal Arc Wires Mild Steel Thermal Arc TR S-6 ...... 28 Thermal Arc SF-1 ...... 28

POP Display Products ...... 38

2 STOODY www.stoody.com “The Leader in

HARDFACING”TM & SPECIALTY Alloy Welding Wires Stoody is the leading producer of alloys for Hardfacing and Welding, Electrodes and Wires for Hardfacing, Build- Up and Joining, Metal to Metal Wear, Moderate and Extreme Metal to Earth Impact Abrasion plus High Temperature Abrasion, Corrosion Resistance Alloys.

“ We’ve made it simple” No matter what your level of experience, Stoody Company has developed thousands of unique alloys for demanding applications, However, there are a select few that contin- ue to be the company’s premier products, these products have been designated as Stoody Signature Products.

“Five Simple Steps for selecting Stoody products” 1. Identify the mode of repair or wear. 2. Identify the base material. 3. Select the Signature wires or electrodes. 4. Check and select the process. 5. Choose the size/diameter and package required.

Don’t forget ... Our Product Specialist can be contacted on line through the web site (www.stoody.com) or call the Customer Service Department at 1-800-426-1888.

What could be easier?

call 1-800-426-1888 for more information 3 4 Signature Products STOODY Hardfacing &SpecialtyAlloy Welding Wires Diameter, In.,(mm) Length Position Shafts, Rolls,PumpParts Tractor Idlers,Sprockets,Shafts. otg 62 26-28 None 3/4”-1-1/4” Build-Up LH 26-28 None 350-450 24-26 3/4”-1-1/4” Flat Position Shielding Gas Flat&Horizontal 1/2”-1” Wire Extension Voltage 300-400 Current, Amp,DCEP 18-24 98%Ar/2%O 200-300 Diameter, In.,(mm) 1/2”-3/4” Position Shielding Gas Wire Extension Voltage 175-225 Current, Amp,DCEP Diameter, in.,(mm) Welding Parameters Applications: General usebuild-up. Open Arc/GasShieldedWelding Wire. Build-Up Mode ofRepairorWear: Build-Up &JoiningAlloys egh1”18” Flat 14” Flat 200-360 Length Position 180-310 Current, Amp,DCEP Cur Diameter Welding Parameters Applications: General useBuild-Up. Shielded MetalArcWelding Electrode. r ent, Amp,DCEP , in.,(mm) www.stoody.com (Wire) Hammers, CarbonSteel,Shovels, Tractor Rollers,SteelShovelPads, (Electrode) 14” All 100-185 Flat 7/64(2.8) 3/32 (2.4) 1/16(1.6) .045 (1.2) /6(.)1/4(6.4) 3/16 (4.8) 1/8 (3.2) . Group 1-Repair 2 14” All 140-250 Flat None orCO 5/32 (4.0) 2 Signature Products oiinFlat 23-27 None 1/2”-1” Position Shielding Gas Wire Extension Flat Voltage 200-250 Current, Amp,DCEP Diameter, in.,(mm) 23-27 None Welding Process 1/2”-1” Position Shielding Gas Wire Extension Voltage 200-250 Current, Amp,DCEP Diameter, in.,(mm) Welding Process Welding Parameters Applications: General useBuild-UpandJoining. Open Arc/GasShieldedWelding Wire. Dynamang Mode ofRepairorWear: Build-Up &JoiningAlloys egh1”18” Flat 14” 18” Length Flat 230-330 Position Cur Diameter 14” Length Flat/Horizontal Flat/Horizontal 140-200 Position 170-225 Current, Amp,DCEP Diameter Length Position 100-160 Current, Amp,DCEP Diameter, in.,(mm) Welding Parameters Applications: General useBuild-Up. Shielded MetalArcWelding Electrode. Nicromang Wobbler Spindles, CouplingBoxes. Equipment Parts, ManganeseSteelCastings, HeelExtensions Crusher RollsandJaws,CraneWheels,Frog Manganese SteelCrossings,ImpactBreakerBars,Trunnions, call r ent, Amp,DCEP , In.,(mm) , In.,(mm) 1-800-426-1888 ® ® Railroad Frogs andCrossings, Crusher Manganese Wear PlatestoDipperLips, (Wire) (Electrode) 1/16 (1.6) Open Arc 1/16 (1.6) Open Arc 14” Flat 270-390 5/16 (8.0) 5/32(4.0) 3/16 (4.8) 1/8 (3.2) for more information Group 1-Repair Flat None 3/4”-1 24-27 200-300 3/32 (2.4) Open Arc Flat Argon 98/202 1/2”-3/4” 25-27 150-200 .045 (1.2) GMAW 1 1/4 (6.4) /4” Flat None 3/4”-1 25-28 275-375 7/64 (2.8) Open Arc 1 /4” . 5 6 Signature Products Hardfacing &SpecialtyAlloy Welding Wires Components. Fr layer forhardfacing stainless steelstootheralloys;alsoagoodcushioning oiinAl All Flat/Horizontal 75-125 All Position 90-150 Current, Amp,DCEP Diameter, In.,(mm) Position 50-90 Current, Amp,DCEP Diameter, in.,(mm) Welding Parameters Applications: (Joining CarbonSteeltoStainlessSteel) General usebuild-up,repair&joining. Shielded MetalArcWelding Electrode. Versalloy Mode ofRepairorWear: Build-Up &JoiningAlloys oiinFa Flat 23-27 None 1”-1-1/2” Flat Flat 23-27 None 225-375 22-26 1”-1-1/2” Position Shielding Gas Wire Extension Flat 1/2”-1” Voltage 225-300 Current, Amp,DCEP Diameter, In.,(mm) 18-24 98%Ar/2%O 1/2”-1-1/2” Position Shielding Gas Wire Extension Voltage Cur Diameter Welding Parameters Applications: General usebuild-up&repair. Open Arc/GasShieldedWelding Wire. Stoody 110 oiinAll 18-26 98%Ar/2%O 1/2”-3/4” Position Shielding Gas Wire Extension Voltage 120-220 Current, Amp,DCEP Diameter, in.,(mm) Welding Process Welding Parameters Open Arc/GasShieldedWelding Wire. Versalloy og, ShovelPads,Wobbler Rolls, Fluid Feeders,Crusher et m,DE 3-8 150-210 135-185 rent, Amp,DCEP , in.,(mm) TM TM Drive T Plus General purposeelectrodeusedforjoining (Wire) (Wire) umblers, Turbine Cones,Manganese (Electrode) /2(.)1/8(3.2) 5/32 (4.0) 3/32 (2.4) 1 110,110-MC 7/64(2.8) 3/32 (2.4) 110 .045 (1.2) 110-G .045 (1.2) GMAW Group 1-Repair 2 2 None orCO 1/16 (1.6) 110-O All None orCO 5/8”-1-1/4” 23-26 150-285 1/16 (1.6) Open Ar c 2 2 s t Build-Up & Joining Alloys c Mode of Repair or Wear: Group 1-Repair u d (Electrode)

o Stoody 2110 r Shielded Metal Electrode. P

General use build-up & repair. e

r Applications: Shovel Pads, Hammers, Grate Bars, Switch u Points, Roll Crushers, Shovel Teeth, Carbon or Manganese t

a Steel Frogs, Manganese Steel Components. n

g Welding Parameters i

S Diameter, In., (mm) 1/8 (3.2) 5/32 (4.0) Current, Amp, DCEP 100-130 125-190 Position Flat Flat Length 14” 14” Diameter, In., (mm) 3/16 (2.4) 1/4 (6.4) Current, Amp, DCEP 150-260 240-325 Position Flat Flat Length 14” 14”

Castweld Ni 55-O (Wire) AWS A5, 15-90 ENIFET3-C1 Open Arc/ Wire. General use build-up, repair & joining. Applications: Joining, Build-Up & Repair of Cast Iron Parts. Engine Blocks and Heads , Welding CastIiron Universal Joints to Steel Drive Shafts, Pump Housings, Assorted Castings. Welding Parameters Welding Process Open Arc Open Arc Open Arc Diameter, In., (mm) .045 (1.2) 1/16 (1.6) 3/32 (2.4) Current, Amp. DCEP 140-175 200-250 250-350 Voltage 23-26 24-27 25-28 Wire Extension 1/2”-5/8” 5/8”-3/4” 3/4”-1” Shielding Gas/Flux None Bead Profile Desired Convex Stringer Beads Base Metal Prep. Grind Surface Clean Position Flat

Welding Process Submerged Arc Submerged Arc Diameter, In., (mm) 1/16 (1.6) 3/32 (2.4) Current, Amp. DCEP 250-300 325-400 Voltage 18-30 31-33 Wire Extension 1”-11/4” 1”-11/2” Shielding Gas/Flux Stoody R-20 Flux Bead Profile Desired Convex Stringer Beads Base Metal Prep. Grind Surface Clean Position Flat

call 1-800-426-1888 for more information 7 8 Signature Products STOODY Hardfacing &SpecialtyAlloy Welding Wires egh9 14” Applications: Flat General usebuild-up,repair&joining. Flat Shielded MetalAr Castweld 99 9” 70-110 Length Flat Position 100-140 Current, Amp,DCEP Diameter, In.,(mm) Length Position 40-80 Current, Amp,DCEP Diameter, In.,(mm) Welding Parameters Applications: General usebuild-up,repair&joining. Shielded MetalArcWelding Electrode. Castweld 55 Mode ofRepairorWear: Build-Up &JoiningAlloys egh9 14” Flat 14” Flat 9” 70-110 Length Flat Position 100-140 Current, Amp,DCEP Diameter, In.,(mm) Length Position 40-80 Current, Amp,DCEP Diameter, In.,(mm) Welding Parameters par Engine Blocks,PumpHousings,AssortedCastings. ticularly usedforhairlinecracksandcastingdefects. www.stoody.com Repairing ofCastIr Joining or build-up of Cast Iron Parts. Joining orbuild-upofCastIronParts. (Electrode) (Electr c W 14” 3/16 (2.4) 1/83.2) 3/32 (2.4) 5/32 (4.0) 1/83.2) 3/32 (2.4) elding Electr ode) Group 1-Repair on, build-upandjoining, ode. Signature Products oiinFlat 24-28 None 23-26 Flat/Horizontal 3/4”-1-1/4” Flat/Horizontal 1/2”-1” Position Shielding Gas 200-350 Wire Extension 8-24 Voltage Current, Amp,DCEP 1/2”-3/4” Diameter, In.,(mm) 140-260 Position Shielding Gas Wire Extension Voltage Current, Amp,DCEP,AC 20-220 Diameter, In.,(mm) Welding Parameters Applications: General useforMetaltoWear. Open Arc/GasShieldedWelding Wire. Stoody SuperBuildUp Mode ofRepairorWear: Metal to egh14” 14” Flat 14” Flat Length Position Cur Diameter 140-210 Length Position Current, Amp,DCEP,AC 80-150 Diameter, In.,(mm) W Applications: General useforMetaltoW Shielded MetalAr Stoody 1105 Chum Drills,Wobblers. Drive Tumblers, Wheels,Sprockets, ChargingCarWheels,Arch Wobblers &SlipJoints,Carbon Rolls, BatteredRail. Repairing in 1/8”and5/32”diameters. Also availableasStoody105(Wire) elding Parameters et m,DE 165-250 rent, Amp,DCEP call , In.,(mm) 1-800-426-1888 Tractor RollersandIdlers,ShovelRoller Hammers, Shafting,PumpParts,SteelMill (Electrode) c Welding Electrode. 3/32 (2.4) 1/16(1.6) .045 (1.2) 3/16 (4.8) 5/32(4.0) 1/8 (3.2) 98%Ar/2%O Flat for more information Group 2-Wear (Wire) ear Steel Shovel Pads, Wheel Burns, . 2 None orCO 2 9 Hardfacing & Specialty Alloy Welding Wires s

t Metal to Metal

c Mode of Repair or Wear: Group 2-Wear u

d (Electrode) o Stoody 1102 r Shielded Metal Arc Welding Electrode P General use for Metal to Metal Wear. e

r Applications: Cable Sheaves, Forging Dies, Crane Wheels, Hat and u

t Cold Shear Blades, Drillpipe Hard Banding, Hot work Extrusion Rolls. a

n Welding Parameters g

i Diameter, In., (mm) 1/8 (3.2) 5/32 (4.0)

S Current DC+/AC DC+/AC Amperage 125-150 140-200 Position All All Length 14” 14”

Thermaclad 102 (Stoody 102) (Wire) Submerged Arc Welding Wire Welding Parameters Welding Process: Submerged Arc Diameter, In., (mm) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) Current, Amp. DCEP 300-400 400-500 450-600 Voltage 25-29 26-30 28-32 1 1 1 Wire Extension 1”-1 /4” 11/4”-11/2” 1 /4”-1 /2” Shielding Gas/Flux Stoody R-20 Flux (STOODY102 uses S Flux) Position: Flat (Thermaclad parameters)

Open Arc/Gas Shielded Welding Wire Welding Parameters Welding Process: Open Arc/Gas Shielded Diameter, In., (mm) .045 (1.2) 1/16 (1.6) Current, Amp, DCEP, AC 135-185 225-275 Voltage 18-24 25-27 Wire Extension 1/2”-3/4” 1/2”-1” Shielding Gas 98%Ar/2%O2 None or 98%Ar/2%O2 Position Flat/Horizontal Flat/Horizontal

10 STOODY www.stoody.com Signature Products Knives, ConveyorScr P Welding Parameters Applications: General useModerateAbrasion,HighImpact. Open Arc/GasMetalArcWelding Wire. Flat Stoody 965 Flat/Horizontal Position Cur Diameter Position Current, Amp,DCEP,AC 90-130120-160 Diameter, In.,(mm) Welding Parameters Applications: General useSevereAbrasion,LowImpact. Shielded MetalAr Stoody 19 Mode ofRepairorWear: Metal toEarth“ModerateAbrasion” otg 73 27-31 Flat/Horizontal Flat/Horizontal -1-1/4” 3/4” NoneorCO 27-31 98/2or 75/25 3/4”-1” Position 200-250 Shielding Gas Wire extension Voltage Current, Amp, DCEP,AC 200-250 Diameter, In.,(mm) Shielding Gas Wire e V Current, Amp Diameter Dredge PumpShellsandImpellers,Scrappers. oltage osition et m,DE 4-2 175-300 140-220 rent, Amp,DCEP call xtension , In.,(mm) , In.,(mm) 1-800-426-1888 , DCEP (Electrode) T Crusher Rolls,ImpactBreakerBars, (Wire) illage T c Welding Electrode. ,A ews. ools, Tire Shredders, C 80-130 /6 16 1/16”(1.6) 1/16” (1.6) 75/25, CO 1/2”-5/8” 15-20 3/16 (4.8) 5/32(4.0) 1/8 (3.2) ltFlat Flat .035 (0.9) 965-G 6- 965-O 965-G All for more information Group 3-Wear 150-200 2 965-G 1/4 (6.4) Flat/Hor 98/2 or75/25 .045 (1.2) 1/2”-3/4” 25-29 iz ontal 2 11 12 Signature Products STOODY hedn a 75/25,CO Shielding Gas urn,Ap CP 0-6 225-375 22-26 Flat/Horizontal W V 200-260 Flat/Horizontal Current, Amp.DCEP. Diameter, In.,(mm) 150-200 15-20 Position Wire Extension Voltage 80-140 Current, Amp.DCEP Diameter, In.,(mm) Flat Welding Parameters Bucket SidesandLips,ConveyorScrews,FanBlades Crushing andGrindingEquipment,RipperShanksTeeth, Bucket Tooth Adapters,Tillage Tools, Augers,andAugerFlights, Flat Applications: 250-325 Flat General useSevereAbrasion,LowImpact. Open Arc/GasShieldedWelding Wire. Flat/Horizontal Stoody 101HC 120-180 170-240 Note: Position 100-120 Current, Amp, DCEP Diameter, In.,(mm) Position Current, Amp, DCEP Diameter, In.,(mm) Welding Parameters Applications: General useModerateAbrasion,Impact. Shielded MetalArcWelding Electrode. Mode ofRepairorWear: Metal toEarth“ModerateAbrasion” oiinFa/oiotlFlat Flat/Horizontal Position Shielding Gas Rolling MillGuides,Pulleys,Blades,Hammers,CrusherParts. Hardfacing &SpecialtyAlloy Welding Wires Stoody 31 lae2-824-28 24-28 oltage ire Extension also availableas www.stoody.com (Electrode) Bucket Arms.ChainLinks,Buckets,Scrapers, Scraper Sides,Cutters,andBlades,Shovel (W ir /6 16 5/64”(2.0) 101HC-0 1 1/16” (1.6) 101HC-0 .045(1.2) 101HC-G 1 .035 (0.9) 101HC-G oeNone None / / e) 2 2 Stoody 131Wire ”-1” ”- 5 / 8 ” Group 3-Wear 2 /6(.)1/4(6.4) 5/32(4.0) 3/16 (4.8) 1/8 (3.2) r9/ 98%Ar/2%O or 98/2 3 1 / / 4 2 ”-1 ”- 3 / 1 4 / ” 4 . ” 2 or 75/25,AR/CO 2 2

Signature Products oiinFa Flat None Flat None Position Shielding Gas Vibratory DitcherShanks,Augers,Tamper Tools. Also availableasStoody121(CoatedElectrode) otg 42 24-28 24-28 300-400 24-28 Wire Extension None Voltage 250-350 Current, Amp.DCEP Diameter, In.,(mm) 22-26 98/2or75/25 205-255 Position Shielding Gas Wire Extension Voltage 175-200 Current, Amp.DCEP Diameter, In.,(mm) Welding Parameters Applications: General useModeratetoSevereAbrasionandImpact. Open Arc/GasShieldedWelding Wire. Stoody 121 Mode ofRepairorWear: Metal toEarth“ModerateAbrasion” call 1-800-426-1888 Scraper Sides,Cutters,PugMillPaddles, (Wire) 2 121 7/64(2.8) 3 3/32 (2.4) 121 Flat 121-O 1/16(1.6) 1 .045 (1.2) 121-G / / 4 2 ”- ”- 1 3 / 1 4 for more information / ” 4 Group 3-Wear ” 3 Flat 1 / / 4 2 ”- ”- 1 1 1 ” / 4 ” 13 14 Signature Products STOODY W V Shielding Gas Applications: General useforExtremeAbrasion,LowImpact. Open ArcWelding Wire. Van Car 18-24 None Position Shielding Gas Wire Extension Voltage 90-120 Current, Amp.DCEP Diameter, In.,(mm) Welding Parameters Flights, EnsilageKnives. Plows, AmmoniaInjectors, SwingHammers, Augers andAuger Chisels, Raymond Mill Plows, Tillage Tools ofall Types, Muller Applications: General useforExtremeAbrasion,LowImpact. Open ArcWelding Wire. Stoody 130 Mode ofRepairorWear: Metal toEarth“ExtremeAbrasion” W V 500-600 Current, Amp.DCEP Diameter, In.,(mm) Welding Process Position Cur Diameter W Welding Parameters Pug MillKnives. Bits, T Ammonia injectors,DebarkingHammers,Stabilizers,DozerEnd Scr oiinFlat None Position Shielding Gas Hardfacing &SpecialtyAlloy Welding Wires oltage lae28-30 oltage elding Pr ir r xeso 1 ire Extension ews, Shr r e Extension n,Ap CP1020200-300 150-200 ent, Amp.DCEP iller Tines, AugerBits,Cultivator Chisels,MillHammers, , In.,(mm) ® ocess -O edding Hammers,ShovelBucketsandTeeth, www.stoody.com Scoop Lipsand Teeth, pugMillKnives, Cultivator (Wire) Ripper ShanksandTeeth, DryCementPump (Wire) 22 25-27 22-26 None/CO 1/8 (3.2) GMAW 1 1/16 (1.6) GMA Flat 1 1/16 (1.6) 130-O ltFlat Flat / / 1 2 2 / ” ”- 4 ”-1 3 / W 4 1 ” / Group 4-Wear 2 2 ” Flat None 1 18-24 300-350 7/64 (2.8) 130-O / 2 ” 3//32 (2.4) GMA None 1”-1 1 / W 4 ” Signature Products oiinFa Flat General useforExtremeAbrasion,LowImpact. Flat Oxy-Acetylene/Gas Tungsten ArcWelding Rod. Bare Oxy-AcetyleneTube Borium 130-165 Flat Position 175-250 1/4(6.4) Current, Amp.DCEP 3//16(4.8) Diameter, In.,(mm) Welding Process Position 80-130 5/32(4.0) Current, Amp.DCEP Diameter, In.,(mm) Welding Process Welding Parameters Applications: General useforExtremeAbrasion,LowImpact. Shielded MetalArcWelding Electrode. Van Car Mode ofRepairorWear: Metal toEarth“ExtremeAbrasion” lm X3X 20-30 3X Flat 4 3X 20-30 Length, In.(mm0 20-30 Position 14(355) T Flame Flat 4 3X Mesh 30-40 28(710) Diameter, In.,(mm) Length, In.(mm0 Position Tip Size Flame Mesh Diameter, In.,(mm) Welding Parameters Cane Knives.Tool DrillBits Applications: Wings, Chisels. Ammonia InjectorWings,PugMillKnives,DrillPipeStabilizer pSz 4 4 ip Size call ® 1-800-426-1888 -E Plow Share,Teeth, HelicopterPads, Farm DrillPoints,DryCementPumpScrews, (Electrode) /428 1/8(3.2) 7/64 2.8) SMAW SMAW SMAW ltFlat 14(355) 28 (710) 30-40 30Down 14 (355) Flat 3/16(4.8) 30 Down 30-40 5/32 (4.0) for more information Group 4-Wear 28 (710) 15 Hardfacing & Specialty Alloy Welding Wires s

t Temperature Abrasion Corrosion c Mode of Repair or Wear: Group 5-Wear u d

o (Bare Rod)

r Stoodite 6

P Bare Rod For OAW & GTAW.

e General use High Temperature Abrasion & Corrosion Resistant. r Applications: Zinc Tanks, Forging Dies, Diesel Engine u

t Valves, Trunnions,Chemical and Steam Valve Trim,

a Bearing and Bushing Areas, Plastic Extrusion Screws n Trimmer Dies, Guide Rolls. g i

S Welding Parameters

Welding Process GTAW GTAW GTAW Diameter, In., (mm) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) Current, Amp. DCEN 90-120 120-140 140-160 Voltage 20-40 20-40 20-40 Shielding Gas 100% Argon 100% Argon 100% Argon Welding Process OAW OAW OAW Diameter, In., (mm) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) Tip Size 4 4 5 Flame 3X-4X 3X-4X 3X-4X Position Flat Flat Flat

Welding Process GTAW GTAW Diameter, In., (mm) 1/4 (6.4) 5/16 (8.0) Current, Amp. DCEN 160-180 NA Voltage 20-40 Shielding Gas 100% Argon

Welding Process OAW OAW Diameter, In., (mm) 1/4 (6.4) 5/16 (8.0) Tip Size 6 6 Flame 3X-4X 3X-4X Position Flat Flat

16 STOODY www.stoody.com Signature Products Extr Steam V oiinFa Flat 26-28 Argon 5/8”/3/4” General useHighT Flat Coated Electrode. Stoodite 6 25-27 200-300 1/2”-5/8” Argon Position Wire Extension Shielding Gas Voltage 180-200 Current, Amp.DCEP Diameter, In.,(mm) Welding Parameters Applications: General useHighTemperature Abrasion&CorrosionResistant. Gas MetalArcWelding Wire. Stoodite 6-M Mode ofRepairorWear: Temperature AbrasionCorrosion oiinFa Flat Flat 220-270 135-160 Flat Position 160-180 Current, Amp.DCEP Diameter, In.,(mm) Position 90-120 Current, Amp.DCEP Diameter, In.,(mm) Welding Parameters in SteelMills,SoakingPitBits,Shafts, Applications: V alves, T call usion Scr alve T rimmer Dies,GuideRolls,Trunnions, Chemicaland 1-800-426-1888 Zinc T ews. (Coated Electrode) rim, BearingandBushingAreas,Plastic Flights ofExtrusionScrews,SinkerRollBushings emperatur (Wire) anks, For / 32 5/32(4.0) 1/8 (3.2) 1/16(1.6) .045 (1.2) /6(.)1/4(6.4) 3/16 (4.8) e Abrasion&CorrosionResistant. ging Dies,DieselEngine for more information Group 5-Wear Flat 17 18 Signature Products STOODY Hot Shears,Pier 26-28 Argon 1/2”-3/4” 25-27 280-300 1/2”-5/8” Argon Position Wire Extension Shielding Gas Voltage 189-200 Current, Amp.DCEP Diameter, In.,(mm) W Dies, PiercingPlugs. Petrochemical Valves, Hydro-turbineCavitationRepair, Forging Applications: General useHighTemperature Abrasion&CorrosionResistant. Gas MetalArcWelding Wire Stoodite 21-M Mode ofRepairorWear: Temperature AbrasionCorrosion oiinFa Flat Flat Flat 220-270 135-160 Flat Position 160-180 Current, Amp.DCEP Diameter, In.,(mm) Position 90-120 Current, Amp.DCEP Diameter, In.,(mm) Welding Parameters Petr Applications: Steam Valves, Dies,Chemicaland Forging General useHighTemperature Abrasion&CorrosionResistant. Coated Electrode. Stoodite 21 Hardfacing &SpecialtyAlloy Welding Wires elding Parameters ochemical V www.stoody.com Steam Valves, HotShears,Chemicaland (Electrode, alsoavailableinBareRod) alves, Hydr cing Plugs. (Wire) ltFlat Flat 1/16(1.6) .045 (1.2) /6(.)1/4(6.4) 5/32(4.0) 3/16 (4.8) 1/8 (3.2) o-T Group 5-Wear urbine CavitationRepair , Specialty Alloy Also availableasStoodyC(Wire) Diameter, In.,(mm) Position Cur Diameter Welding Parameters Applications: Shielded MetalAr Stoody AlloyC Cobalt NickelElectrode Temperature AbrasionCorrosion oiinFa Flat Flat 130-170 Position 110-150 Current, Amp.DCEP Dies, BleederValves, Dies. HotForging NOTES: et m.DE 51080-120 55-100 rent, Amp.DCEP call , In.,(mm) 1-800-426-1888 Tong Bits,HotShearBlades,Trimming c Welding Electrode (Electrode) ltFlat 3/16(4.8) 5/32 (4.0) Flat 3/32 (2.4) for more information 1/8 (3.2) 19 20 Specialty Alloy STOODY Shielding Gas All All Position otg 52 26-27 25-26 75%AR-25%CO Gas ShieldedFluxCoredWire 200-250 Stoody 82T1 150-200 W Shielding Gas Voltage W Amperage (DCEP) Diameter, In.,(mm) Welding Parameters Applications: Gas ShieldedFluxCoredWire Stoody AT1 Cobalt NickelWires Temperature AbrasionCorrosion ieEtnin n m)12 1)1/2”(12) 200-250 1/2”(12) 150-200 Position Wire Extension,In.(mm) V wir Amperage (DCEP) Diameter, In.,(mm) Welding Parameters Hardfacing &SpecialtyAlloy Welding Wires oltage • JoiningInconel600,601andIncoloy800to weldmetal. • Surfacingsteelwithnickel-chromium-iron • Cladsideofjointsinsteelssteelcladwith • JoiningAlloy600,601and800tothemselves • Joinnickelsteels • Joiningnickel-chromium-ironalloys. • Joiningnickel-chromium-ironalloys. Applications: r edSed(p)2040190-275 290-400 ir ire FeedSpeed(ipm) edSed(p)2040190-275 290-400 e FeedSpeed(ipm) themselves ortostainlessandcarbo nickel-chromium-iron weldmetal. or tostainlessandcarbonsteels e Extension,In.(mm) www.stoody.com ® (Wire) (Wire) 75% AR-25%CO 25-26 1/2” (12) All .045 (1.2)1/16(1.6) .045 (1.2)1/16(1.6) n steels 2 2 26-27 1/2” (12) All or 100%-CO or 100%-CO 2 2 Specialty Alloy hedn a 75%AR-25% CO Shielding Gas ieFe pe im 9-0 190-275 290-400 V Wire FeedSpeed(ipm) Amperage (DCEP) Diameter All Welding Parameters 26-27 All 25-26 Applications: 75%AR-25%CO Gas ShieldedFluxCoredWire 200-250 Stoody 625T1 190-275 150-200 290-400 Position W Shielding Gas Voltage Wire FeedSpeed(ipm) Amperage (DCEP) Diameter, In.,(mm) Welding Parameters Applications: Gas ShieldedFluxCor Stoody 182T1 Cobalt NickelWires Temperature AbrasionCorrosion Position W oltage • Joiningsteelstonickelbasedalloy • Sur • Cladsideofjointsinsteelscladwith • Joiningnickel-chromium-molybdenumalloys. • Joiningsteelstonickelbasedalloys. • Surfacingsteelwithnickel-chromium-molybdenum • Cladsideofjointsinsteelscladwith • Joiningnickel-chromium-molybdenumalloys. r xeso,I.(m /”(2 1/2”(12) 1/2”(12) ire Extension,In.(mm) ir weld metal. nickel-chr weld metal. nickel-chromium-molybdenum weldmetal. e Extension,In.(mm) call facing steelwithnickel-chr , In.,(mm) 1-800-426-1888 omium-molybdenum weldmetal. (Wire) (Wire) ed Wire for more information omium-molybdenum 25-26 .045 (1.2)1/16(1.6) .045 (1.2)1/16(1.6) 150-200 All 1/2” (12) s . 2 2 26-27 200-250 All 1/2” (12) or 100%-CO or 100%-CO 2 2 21 22 Specialty Alloy STOODY Temperature AbrasionCorrosion ot 42 727 27 565 445 28 26 Notes: •3/8”-1/2”(1012mm)electricalstickout. 315 WFS in/min 28 24 V 130 Amps 227 1/16” (1.6mm) 26 WFS in/min 25 Volts Amps .045” (1.2mm) WFS in/min Volts Amps .035” (0.9mm) Welding Parameters(DCEP) Brilliant Application: Stoody Brilliant 308LT1AP Stainless SteelWires 302, 304commonlyusedinthechemicalindustryandfood removal andcanbeweldedwithinawiderangeofparameters. transfer,mixtures. Thesewiresexhibitaspraylikearc easyslag positions witheither100%CO2(X=1)orArgon/CO2(X=4)gas Hardfacing &SpecialtyAlloy Welding Wires processing applications. Gas ShieldedFluxCoredWire olts mmn 58 87 1.)(14.4) (11.3) (m/min) (8.7) (5.8) (m/min) (m/min) ® • 2=Flatweldingonly • 1=Flatandverticalwelding

® AP stainlesssteelwiresaredesignedforweldinginall 308L T-1 APwirescanbeusedtojoinAISI301, www.stoody.com (3.9) (15.3) (12.2) (9.5) (6.9) 155 170 600 480 374 275 100 52 728 27 26 25 (Wire -AllPosition) (Wire 1 1 1 49 62 (8.2) (6.2) (4.9) 210 165 120 9 4 320 245 195 1 1 1 250 190 150 2 1 1 300 220 170 2 2 1 Specialty Alloy ms2020300 325 28/30 250 26/28 250 24/26 210 380 175 200 26/27 High Notes: •3/8”-1/2”(10-12mm)electricalstickout. Optimum 170 25/26 285 WFS in/min Low 28 Volts 22/23 180 550 200 130 Amps High 1/16” (1.6mm) 25/26 Optimum 150 460 WFS in/min Low 24 Volts 375 120 Amps High .045” (1.2mm) Optimum WFS in/min Low Volts Amps .035” (0.9mm) Welding Parameters(DCEP) Stoody Application: Stoody Brilliant 308LT1FH Stainless SteelWires Temperature AbrasionCorrosion applications. commonly usedinthechemicalindustryandfoodprocessing heat inputthancompetitiveproducts. ance, anddepositionrateswhichareobtainedatlowerlevelsof essentially self-releasing,asmoothevenlyrippledbeadappear- lowlevelsofspatter,arc transferwithvery aslagsystemthatis exhibitor Argon/CO2(X=2)gasmixturesThesewires aspraylike and horizontalweldingapplications,usingeither100%CO2(X=10) Gas ShieldedFluxCoredWire mmn 45 64 (8.3) (6.4) (4.5) (9.7) (7.9) (m/min) (5.0) (14.0) (m/min) (11.7) (9.5) (m/min) call ® ® • WhenusingArgon/CarbonDioxidemixtures,voltage FH stainless steel, flux cored wires are designedforflat stainless steel,fluxcoredwiresare FH weldability andbeadappearance. may bereducedbyuptotwovoltsimprove 308L T-1 canbeusedtojoin AISI301,302,304 FP wires 308L 1-800-426-1888 (Wire -FlatHorizontal) (Wire for more information 23 24 Specialty Alloy STOODY Temperature AbrasionCorrosion ot 52 828 Notes: WFS in/min 28 600 V Amps 1/16” (1.6mm) 480 26 374 WFS in/min 25 V 100 Amps 275 .045” (1.2mm) WFS in/min Volts Amps .035” (0.9mm) Welding Parameters(DCEP) low alloysteels. steels. ItisalsousedtojoinAISI304carbonand Stoody Application: Stoody “Brilliant” 309LT1AP Stainless SteelWires within awiderangeofparameters. like arctransfer, easyslagremovalandcanbewelded Thesewiresexhibitaspray Argon/CO2 (X=2)gasmixtures. for weldinginallpositionswitheither100%CO2(X=10or Hardfacing &SpecialtyAlloy Welding Wires Gas ShieldedFluxCoredWire ls2 62 27 26 26 24 olts olts (m/min) (15.3) (12.2) (m/min) (9.5) (6.9) (m/min) ® ® • • • 3/8” AP stainless steel, flux cored wires are designed AP stainlesssteel,fluxcoredwiresare 2 =Flatwelding only welding 1 =Flatandvertical 309L T-1 APwirescanbeusedtojoinAISI309 www.stoody.com - 1/2” (10 -12mm)electr 39 49 62 (8.2) (6.2) (4.9) (14.4) (3.9) (11.3) (8.7) (5.8) 5 9 4 320 245 195 565 155 445 170 315 227 130 52 728 27 26 25 1 1 1 (Wire -AllPosition) (Wire 210 165 120 ical stic 1 1 1 k out. 250 190 150 2 1 1 300 220 170 2 2 1 Specialty Alloy Temperature AbrasionCorrosion ms2020300 325 28/30 250 26/28 250 24/26 210 380 175 200 26/27 High Notes: •3/8”-1/2”(1012mm)electricalstickout. Optimum 170 25/26 285 WFS in/min Low 28 Volts 22/23 180 550 200 130 Amps High 1/16” (1.6mm) 25/26 Optimum 150 460 WFS in/min Low 24 Volts 375 120 Amps High .045” (1.2mm) Optimum WFS in/min Low Volts Amps .035” (0.9mm) Welding Parameters(DCEP) Stoody Application: Stoody “Brilliant” 309LT1FH Stainless SteelWires heat inputthancompetitiveproducts. ance, anddepositionrateswhichareobtainedatlowerlevelsof essentially self-releasing,asmoothevenlyrippledbeadappear- lowlevelsofspatter,arc transferwithvery aslagsystemthatis exhibitor Argon/CO2(X=2)gasmixturesThesewires aspraylike and horizontalweldingapplications,usingeither100%CO2(X=10 It isalsousedtojoinAISI304carbonandlo Gas ShieldedFluxCoredWire call mmn 45 64 (8.3) (6.4) (4.5) (9.7) (7.9) (m/min) (5.0) (14.0) (m/min) (11.7) (9.5) (m/min) ® • WhenusingArgon/CarbonDioxidemixtures,voltage ® may bereducedbyuptotwovoltsimproveweldability FH stainless steel, flux cored wires are designedforflat stainless steel,fluxcoredwiresare FH 309L and beadappearance. 1-800-426-1888 T-1 FHwirescanbeusedtojoinAISI309steels. (Wire -FlatHorizontal) (Wire for more information w alloy steels. 25 26 Specialty Alloy STOODY ot 42 627 26 26 24 130 Volts Amps .045” (1.2mm) WFC in/min V Amps .035” (0.9mm) Welding Parameters(DCEP) Stoody Application: Stoody “Brilliant” 316LT1AP Stainless SteelWires Temperature AbrasionCorrosion F nmn273545565 445 Notes: •3/8”-1/2”(1012mm)electricalstickout. 315 WFC in/min V Amps 227 1/16” (1.6mm) WFC in/min and dyeindustries. 316L ,commonlyusedintherubber,chemical,petrochemical range ofparameters. easy slagremovalandcanbeweldedwithinawide transfer,gas mixtures.Thesewiresexhibitaspraylikearc in allpositionswitheither100%CO2(X=10orArgon/CO2(X=2) Hardfacing &SpecialtyAlloy Welding Wires Gas ShieldedFluxCor olts olts (m/min) mmn 58 87 1.)(14.4) (11.3) (m/min) (8.7) (5.8) (m/min) ® ® • 2=Flatweldingonly • 1=Flatandver AP stainlesssteel,wiresaredesignedforwelding 316L T-1 APwirescanbeusedtojoinAISI316and www.stoody.com (6.9) (3.9) tical welding 275 100 155 170 ed Wire 25 25 1 1 1 (Wire -AllPosition) (Wire (9.5) (4.9) 210 165 120 374 195 26 26 1 1 1 (12.2) (6.2) 250 190 150 480 245 27 28 2 1 1 (15.3) (8.2) 300 220 170 600 320 28 28 2 2 1 Specialty Alloy ot 42/628 180 550 High 25/26 Optimum 150 460 Low 24 375 120 High .045” (1.2mm) Optimum WFC in/min Low Volts Amps .035” (0.9mm) W Stoody Application: Stoody “Brilliant” 316LT1FH Stainless SteelWires Temperature AbrasionCorrosion ms2020300 325 28/30 250 26/28 250 24/26 210 175 200 26/27 High Notes: •3/8”-1/2”(1012mm)electricalstickout. Optimum 170 25/26 WFC in/min Low Volts 22/23 130 Amps 1/16” (1.6mm) WFC in/min Volts Amps dye industries. 316L commonlyusedintherubber, chemical,petrochemical,and heat inputthancompetitiveproducts. ance, anddepositionrateswhichareobtainedatlowerlevelsof essentially self-releasing,asmoothevenlyrippledbeadappear- lowlevelsofspatter,arc transferwithvery aslagsystemthatis or Argon/CO2(X=2)gasmixtures.Thesewires exhibitaspraylike and horizontalweldingapplications,usingeither100%CO2(X=10 Gas ShieldedFluxCor elding Parameters(DCEP) call mmn 45 64 (8.3) (6.4) (4.5) (9.7) (7.9) (m/min) (5.0) (14.0) (m/min) (11.7) (9.5) (m/min) ® ® • WhenusingAr FH stainless steel, flux cored wires are designedforflat stainless steel,fluxcoredwiresare FH weldability andbeadappearance. may bereducedbyuptotwovoltsimprove 316L T-1 FHwirescanbeusedtojoinAISI316and 1-800-426-1888 gon/Carbon Dioxidemixtur ed Wire 0 8 380 285 200 (Wire -FlatHorizontal) (Wire for more information es, voltage 27 28 Specialty Alloy STOODY ot 62 17-28 120-570 3/8-5/8 16-26 Gas ShieldedWelding -GMAW Wire 100-575 Thermal ArcSF-1A 1/4-3/8 Wire Extension(in.) WFS (ipm) Volts Amperage Diameter, In.,(mm) Welding Parameters(DCEP) work, tanks,pipeandgeneralr agricultural equipmentfabricationandr T Applications: choice forweldingthroughmillscale,rustordirt. it’s levelsofmanganeseandsilicon,TRS-6isanexcellent wire forGMAW weldingunderCO Thermal ArcTRS-6isanexceptionalmildsteel,coppercoated Gas ShieldedWelding -GMAW Wire Thermal ArcTRS-6 Mild SteelWires Thermal ArcWires W V Amperage Diameter Welding Parameters(DCEP) • Enhancedelectricalconductivity • Rustresistantwiresurface • Coppercoatingreducesdragduringwelding • SeamlessDesignstopsmoistureabsorption Features: formed withthesameparameters. fillet, verticalupanddownpositions.Allcanbeper- in allpositionsandhighefficiencyweldingtheflat,horizontal Weldabilityhydrogen isaslowthatofsolidwires. isexcellent bead appearanceandaneasilyremovedslagcover. diffusible Co2 shieldinggas.thearcisstablewithlowspatter, excellent AR-1 isaseamlessfluxcoredwireforusewith steel. Hardfacing &SpecialtyAlloy Welding Wires ypical applicationsincludesheetmetalwork,constructionfabrication, ls1-822-27 19-28 olts r xeso i. / 583/8-5/8 3/8-5/8 ire Extension(in.) , In.,(mm) www.stoody.com .045” 1.2mm) 70-240 .035”(0.9mm) 50-200 .025” (0.65mm) 180-300 (Seamless Flux Cored Wire 71T1) (Seamless FluxCoredWire (Solid Wire 70S6) (Solid Wire epair andfabricationusingcarbon 2 epair, body automobileandtruck Ar/CO 2 shielding gases.With .052” (1.4mm) 200-400 Notes NOTES: call 1-800-426-1888 for more information 29 30 POP Display Products STOODY Hardfacing &SpecialtyAlloy Welding Wires eslo - P.3”5Pound .035” 5Pound 5Pound 5Pound Versalloy T-1 AP .035” 5Pound Brilliant 316LT-1 AP 5Pound .035” .035” Brilliant 309LT-1 AP .035” Brilliant 308LT-1 AP .035” Stoody 965-G Stoody 101HC-G Build-Up-O 1Pound Size Description: Diameter 1Pound 1/8” Wire 1/8” 1Pound 1Pound 1Pound 3/32” Stoody 35 1/8” Build-Up LH 1/8” Veraslloy Plus Castweld 99 Castweld 55 Size Description: Diameter Electrodes will becomeavailablein2005. One pounddisplayproducts POP DispayProducts JS-100 JetSprayPowderTorch Kit nlds t Description Includes: Oty www.stoody.com 1 Heating Tips1 3 1 Torch Handle 1 1 “Howto” Video 1 1 lb.BottleofStoody83T. G. 1 lb.BottleofStoody63T. G. Elbow Assembly Powder HopperAssembly 05 10Pound .045” (W (Build-Up Powder) (#3 TE,#4#6TEMF) ear PreventionPowder) Package Package rmN. 220 ©StoodyCompany, 2005 From No. 62-2506 About Us International CustomerCare:(905)827-9777 Fax: 1-800-535-0557 Website: www.stoody.com Customer Care:1-800-426-1888 How toContactUs trained toassistyouwithtechnicalsuppor in youarea.TheProductSpecialistarehighlyexperiencedpeople Specialist Product Datasheets,MSDSfilesarelocatea Customer CareCenterat1-800-426-1888.Visit ourweb-sitefor For technicalsupportandproductassistancecontacttheStoody Technical Service is availableonourwebsite,intheLiteratureLibrary. Center at1-800-426-1888.ProductDataSheetsandMSDSinformation You throughourCustomerService canorderliteraturedirectly Literature Request Department at1-800-426-1888orvisitourwebsite. For alistofdistributorsinyourarea,callourCustomerService AuthorizedDistributor.order ourproducts,contactyourStoody you.Whenyouneedproductinformationorwantto forward toserving thousands ofuniquealloysfordemandingapplications.We look developed has company tungsten andvanadiumbasedalloys.Stoody Our extensivefamilyofproductsincludesiron,nickel,cobalt, and electrodesusedtocombatvarioustypesofwearcorrosion. Stoody istheworld'sleaderinproductionofweldingwires Sales oln re,K 42101 KY Bowling Green, 5557 NashvilleRoad The StoodyCompany We lookforwardtoservingyou. t andsales. 31 Stoody Company 5557 Nashville Road Bowling Green, KY 42101