COBALT & NICKEL Based Hardfacing Alloys

Cobalt & nickel Based Hardfacing Alloys

Stoody.com Cobalt & nickel-based RODS, ELECTRODES AND WIRE

Stoody has a long history of being a leading supplier of wear and corrosion resistant cobalt and nickel-based alloys for commercial and military use. For generations the Stoodite family of cobalt-based bare rods and coated electrodes, open and gas shielded wire, and submerged arc wire have been trusted by manufacturers and government agencies alike to protect against mechanical and chemical degradation due to corrosion, heat, and other wear factors. Many of these AWS and military-certifiable cobalt and nickel-based hardfacing alloys are commonly utilized today in power generation, chemical and petrochemical production, fluid handling and transportation, pulp and paper production, agricultural and food-related production, and steel manufacturing to name just a few of the many industrial applications. The Stoodite® line of cobalt-based alloys are individually designed to deliver specific characteristics and performance in harsh environments - typically those involving mechanical and chemical degradation with the potential for other contributing wear factors including heat. With SMAW, GMAW, and SAW process options available, Stoodite cobalt-based alloys typically offer anti-galling, high temperature hardness, and resistance to cavitation erosion while bonding well with weldable alloy steels and stainless steels. The Stoody line of nickel-based alloys are also designed for use on low and medium carbon steels, stainless steels, and cast irons. These superior nickel-based products offer abrasion and impact resistance and typically maintain a high level of hardness at temperature with resistance to galling, pitting, and corrosion. The Stoody alloys presented here are the most popular cobalt and nickel-based hardfacing and high alloy products currently being utilized in real world applications. For assistance in selecting the right hardfacing and high alloy products for your wear resistance needs, contact Stoody engineering or your territory sales manager. If your situation warrants a customized cobalt or nickel- based alloy hardfacing solution, Stoody will be there from conceptualization through field application and beyond. Stoody.com

Stoody.com 2 table of contents

Coated Electrodes and Bare Rods STOODITE 6...... 4 STOODITE 6H...... 4 STOODITE 12...... 5 STOODITE 1 ...... 5 STOODITE 21...... 6 STOODY 50 ...... 6 Stoody 60...... 7 Stoody C...... 7 Open Arc and Gas Shielded Wires STOODITE 6-M...... 8 STOODITE 12-M...... 8 STOODITE 1-M...... 9 STOODITE 21-M...... 9 Stoody 60-M...... 10 Stoody C-M ...... 10 Submerged Arc Wires STOODITE 6-S...... 11 STOODITE 12-S...... 11 STOODITE 21-S...... 12 Stoody C-S...... 12 Comparative Engineering Data Comparative Hot Hardness ...... 13 Galling Test Data ...... 13 Comparative Average Abrasive Wear Data...... 13 Comparative Corrosive Data...... 14 Comparative Average Adhesive Wear Data...... 14 application reference Base Metals ...... 15 Preheating ...... 16 Deposition Methods ...... 17 Applications ...... 18

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212 3 C oated E lectrodes coated electrodes and bare rods & B are R ods

STOODITE® 6 - Bare, Coated & MIL Bare STOODITE 6 is the most generally used cobalt Typical Chemical Compostition: alloy, having excellent resistance to many forms of Alloy Content: ...... C 1.1, Cr 28, W 4 mechanical and chemical degradation over a wide Cobalt Base temperature range. Particular attributes are its Average Hardness, Rockwell C: outstanding self-mated, anti-galling properties, Gas Tungsten Arc, Two Layer Deposit:...... 40 HRC high temperature hardness, and a high resistance Oxy Acetylene, One Layer Deposit:...... 42 HRC to cavitation erosion, which result in its wide use Shielded Metal Arc, Two Layer Deposit:...... 39 HRC as a valve seat material. The alloy is ideally suited Amperage to variety of hardfacing processes. Machinable Part Number Packaging Dimensions Length with carbide tools. Bonds well with weldable alloy DC+ steels, including stainless. STOODITE 6 - BARE n 11361100 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 Welding Procedures/Characteristics: Weld DC reverse polarity. Use minimum amperage; apply 11411800 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 36" (91.4 cm) 90 – 120 1 n weave bead 3/4" to 1 ⁄2" (20-38 mm) wide. For 11347200 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 check-free deposits, preheat and slow cool. n 11259600 5 lb Tube (2.26 kg) 3/16" (4.8 mm) 14" (35.6 cm) 160 – 180 In applying bare rod, use a larger torch tip than is 11259300 5 lb Tube (2.26 kg) 1/4" (6.4 mm) 14" (35.6 cm) 220 – 270 generally used for same diameter mild steel. Use Flame: 3X Certification to AWS A5.21 ERCoCr-A excess acetylene feather 3x length of inner cone. With the gas tungsten arc process, use 100% Argon. STOODITE 6 - coated Generally a 2 layer deposit. n 10242700 10 lb VacPak (4.5 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 n 10243100 10 lb VacPak (4.5 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 Applications: Sintering Machine Seat, Covers, Flapper Gates, Valves and Seats, Coke Pusher n 10243500 10 lb VacPak (4.5 kg) 3/16" (4.8 mm) 14" (35.6 cm) 160 – 180 Shoes, Cooling Bed Rolls, Hot Trimming Dies, Certification to AWS A5.13 ECoCr-A Forging Die Blocks, Chain Saw Guide Bars, Blow STOODITE 6 MIL - BARE Valves, Pulp Digester, Plastic Extrusion Screws 11449300 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 Can be certified to AWS and military specifications. 11491500 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 36" (91.4 cm) 90 – 120 Must be requested at time of order. 11449100 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 11449400 5 lb Tube (2.26 kg) 1/4" (6.4 mm) 14" (35.6 cm) 220 – 270 Flame: 3X Certification to MIL R-17131C Amd 1, Type MIL-RCoCr-A-1

STOODITE 6H - Bare & MIL Bare Stoodite 6H, like its base product Stoodite 6, Typical Chemical Compostition: provides resistance to many forms of chemical and Alloy Content: ...... C 1.3, Cr 30.6, W 4 mechanical degradation over a wide temperature Cobalt Base range. While the chemistry of Stoodite 6H bare rod will fall within the prescribed chemical analysis for Average Hardness, Rockwell C: Stoodite 6, the amounts of several elements in 6H Hardness:...... 40 - 48 HRC are more closely controlled within the range to provide Amperage better transfer across an arc, thus yielding a smoother Part Number Packaging Dimensions Length gas tungsten arc deposit. This premium version of DC+ Stoodite 6 has outstanding consistency, anti- STOODITE 6H - BARE galling properties, high temperature hardness and 11410100 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 high resistance to cavitation erosion. It bonds well 11450600 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 36" (91.4 cm) 90 – 120 with weldable grade steels, including stainless. 11448700 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 Welding Procedures/Characteristics: Weld DC 11858300 5 lb Tube (2.26 kg) 3/16" (4.8 mm) 14" (35.6 cm) 160 – 180 reverse polarity. Use minimum amperage; apply weave Flame: 3X Certification to AWS A5.21 ERCoCr-A 1 bead 3/4" to 1 ⁄2" (20-38 mm) wide. For crack-free deposits, preheat and slow cool. In applying bare rod, STOODITE 6H MIL - BARE use a larger torch tip than is generally used for same 812901107125 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 diameter mild steel. Use excess acetylene feather 3x 11480400 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 36" (91.4 cm) 90 – 120 length of inner cone. With the gas tungsten arc process, use 100% Argon. Generally a 2 layer deposit. 11481000 5 lb Tube (2.26 kg) 3/16" (4.8 mm) 14" (35.6 cm) 160 – 180 11965600 5 lb Tube (2.26 kg) 3/16" (4.8 mm) 36" (91.4 cm) 160 – 180 Applications: Valves and Valve Seats, Bearing and Bushing Areas, Dies Flame: 3X Certification to MIL R-17131C Amd 1, Type MIL-RCoCr-A-3 Can be certified to AWS and military specifications. Must be requested at time of order. Stoody.com 4 coated electrodes and bare rods

STOODITE® 12 - Bare & Coated STOODITE 12 is close to Stoodite 6 in composition Typical Chemical Compostition: with the most significant difference between the alloys Alloy Content: ...... C 1.4, Cr 29, W 8

being one of carbide volume, hence high hardness and Cobalt Base & B are R ods resistance to abrasion. Non-magnetic; not forgeable. Average Hardness, Rockwell C: Machined with difficulty using carbide tools. Bonds Tungsten Arc, Two Layer Deposit:...... 47 HRC E lectrodes C oated well with weldable alloy steels, including stainless. Oxy Acetylene, One Layer Deposit:...... 48 HRC Welding Procedures/Characteristics: Weld DC Shielded Metal Arc, Two Layer Deposit:...... 40 HRC reverse polarity. Use minimum amperage; apply Amperage 1 Part Number Packaging Dimensions Length weave bead 3/4" to 1 ⁄2" (20-38 mm) wide. For DC+ check free deposits, preheat and slow cool. In STOODITE 12 - BARE applying bare rod, use a larger torch tip than is n 11406700 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 generally used for same diameter mild steel. Use n 11449500 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 excess acetylene feather 3x length of inner cone. 11480100 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 36" (91.4 cm) 135 – 160 With the gas tungsten arc process, use 100% Argon. Generally a 2 layer deposit. Flame: 3X Certification to AWS A5.21 ERCoCr-B

Applications: Saw Teeth, Saw Bars, Valve Seat STOODITE 12 - COATED Can be certified to AWS specifications. Must be 811211205125 10 lb VacPak (4.5 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 requested at time of order. 811211205156 10 lb VacPak (4.5 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 Certification to AWS A5.13 ECoCr-B

STOODITE 1 - Bare & Coated STOODITE 1 has a relatively high volume of carbides Typical Chemical Compostition: within its structure because of its carbon content of Alloy Content: ...... C 2.5, Cr 30, W 12 2.5 percent. This gives the alloy excellent resistance Cobalt Base to abrasion and solid particle erosion, with some Average Hardness, Rockwell C: sacrifice in toughness. Non-magnetic; not forgeable. Tungsten Arc, Two Layer Deposit:...... 54 HRC Machined with difficulty using carbide tools; grind Oxy Acetylene, One Layer Deposit:...... 53 HRC finish. Bonds well with weldable alloy steels, Shielded Metal Arc, Two Layer Deposit:...... 49 HRC including stainless. Amperage Part Number Packaging Dimensions Length Welding Procedures/Characteristics: Weld DC DC+ reverse polarity. Use minimum amperage; apply STOODITE 1 - BARE 1 weave bead 3/4" to 1 ⁄2" (20-38 mm) wide. For n 10240500 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 check-free deposits, preheat and slow cool. In 11450100 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 applying bare rod, use a larger torch tip than is generally used for the same diameter mild steel. Flame: 3X Certification to AWS A5.21 ERCoCr-C Use excess acetylene feather 3x length of inner STOODITE 1 - COATED cone. With the gas tungsten arc process, use n 10240700 10 lb VacPak (4.5 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 100% Argon. n 10241100 10 lb VacPak (4.5 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 Applications: Mixer, Seals, Rotors, Hydropulper Certification to AWS A5.13 ECoCr-C Disc Segments, Carbon Scrapers Can be certified to AWS specifications. Must be requested at time of order.

Products marked by the “ n ” symbol are typically stocked items. All others manufactured upon customer request - may require a minimum quantity and/or may be subject to production lead time. Contact customer care or your sales representative with any questions.

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212 5 C oated E lectrodes coated electrodes and bare rods & B are R ods

STOODITE® 21 - Bare & Coated STOODITE 21 is a low carbon, molybdenum Typical Chemical Compostition: strengthened cobalt-chromium alloy. Its excellent high Alloy Content: ...... C 2.5, Cr 27, Mo 5, Ni 2.8 temperature strength and stability are responsible Cobalt Base for its use as a hot die material, while its inherent Average Hardness, Rockwell C:

resistance to galling (under self-mated conditions), Tungsten Arc, Two Layer Deposit:...... 24 HRC cavitation erosion, and corrosion have made it a (Work Hardened 45 HRC) popular fluid valve seat facing alloy. Shielded Metal Arc, Two Layer Deposit:...... 26 HRC (Work Hardened 45 HRC) Welding Procedures/Characteristics: Weld DC reverse polarity. Use minimum amperage; apply Amperage 1 Part Number Packaging Dimensions weave bead 3/4" to 1 ⁄2" (20-38 mm) wide. For DC+ check-free deposits, preheat and slow cool. In STOODITE 21 - BARE applying bare rod, use gas tungsten arc process n 812101105125 5 lb Tube (2.26 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 with 100% Argon as the shielding gas. Can be n 812101105156 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 machined. Bonds well with weldable alloy steels, n 812101105187 5 lb Tube (2.26 kg) 3/16" (4.8 mm) 14" (35.6 cm) 160 – 180 including stainless. n 812101105250 5 lb Tube (2.26 kg) 1/4" (6.4 mm) 14" (35.6 cm) 220 – 270 Applications: Hot Forming Dies, Valves and Seats, Flame: 3X Certification to AWS A5.21 ERCoCr-E Turbine Runners STOODITE 21 - Coated Can be certified to AWS specifications. Must be n 812101205125 10 lb VacPak (4.5 kg) 1/8" (3.2 mm) 14" (35.6 cm) 90 – 120 requested at time of order. n 812101205156 10 lb VacPak (4.5 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 n 812101205250 10 lb VacPak (4.5 kg) 1/4" (6.4 mm) 14" (35.6 cm) 220 – 270 Certification to AWS A5.13 ECoCr-E

Stoody 50 - Bare & COATED Stoody 50 is a nickel-based cast rod with a low Typical Chemical Compostition: melting point. It flows easily on to base metals and Alloy Content: ...... B 2.5, C 0.5, Cr 12, Fe 3.5, Si 3.5 yields smooth deposits. It can be formed and wiped Nickel Base to sharp edge. Deposits maintain a high level of Average Hardness, Rockwell C: hardness up to 1200°F (650°C). and resist galling, Tungsten Arc, Two Layer Deposit:...... 51 HRC pitting and corrosion in addition to abrasion. It can Oxy Acetylene, One Layer Deposit:...... 48 HRC be deposited on low and medium carbon steels, and cast iron (with flux). Deposits have exceptional hot Amperage Part Number Packaging Dimensions Length hardness properties. DC+ Welding Procedures/Characteristics: It was STOODY 50 - BARE developed primarily for oxyacetylene applications n 824107105156 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 because it wets and flows easily in thin deposits 824107105187 5 lb Tube (2.26 kg) 3/16" (4.8 mm) 14" (35.6 cm) 160 – 180 or when necessary, can be stacked. Thoroughly 824107105250 5 lb Tube (2.26 kg) 1/4" (6.4 mm) 14" (35.6 cm) 220 – 270 clean work piece prior to welding. Observe preheat Flame: 1X Certification to AWS A5.21 ERNiCr-B and postheat requirements where necessary. When deposited use a neutral oxyacetylene flame. Can STOODY 50 - COATED also be applied with gas tungsten arc (TIG) process. 11833400 10 lb VacPak (4.5 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 Generally limited to 1 or 2 layers. Deposits are best Certification to AWS A5.13 ENiCr-B finished by grinding; machining is not recommended. This alloy can be hot-formed while in the plastic stage. Applications: Glass Molds, Centrifuges, Oil Extraction Screws Can be certified to AWS and military specifications. Must be requested at time of order. Certification to MIL-R-17131C Amd 1, Type MIL-R-NiCr-B-1 requires business case justification for special order. No active part numbers.

Stoody.com 6 coated electrodes and bare rods

Stoody 60 - Bare Stoody 60 has the same basic properties as Stoody Typical Chemical Compostition: 50 but is somewhat harder and more wear resistant. Alloy Content: ...... B 3.0, C 0.75, Cr 15, Fe 4.0, Si 4.0 Nickel Base Welding Procedures/Characteristics: Weldability & B are R ods is the same as Stoody 50 but the deposits are much Average Hardness, Rockwell C: harder and are therefore much more prone to cracking. Tungsten Arc, Two Layer Deposit:...... 57 HRC E lectrodes C oated Generally grind finish; not machinable. Oxy Acetylene, One Layer Deposit:...... 56 HRC

Applications: Draw Blocks, Expeller Screws Amperage Part Number Packaging Dimensions Length Can be certified to AWS specifications. Must be DC+ requested at time or order. STOODY 60 - BARE 824007105156 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 14" (35.6 cm) 135 – 160 11868800 5 lb Tube (2.26 kg) 5/32" (4.0 mm) 36" (91.4 cm) 135 – 160 824007105187 5 lb Tube (2.26 kg) 3/16" (4.8 mm) 14" (35.6 cm) 160 – 180 824007105250 5 lb Tube (2.26 kg) 1/4" (6.4 mm) 14" (35.6 cm) 220 – 270 Flame: 1 - 1/2X Certification to AWS A5.21 ERNiCr-C

Stoody C - Coated Stoody C coated electrodes are nickel-based Typical Chemical Compostition: electrodes with an alloy coating for DC reverse Alloy Content: ...... C 0.1, Cr 17, Fe 6.0, Mo 17 electric arc applications. Resistant to high heat and Nickel Base corrosion accompanied by abrasion and/or impact. Average Hardness, Rockwell C: It retains hardness up to 1200°F (650°C) and has Shielded Metal Arc, Two Layer Deposit HBN 96 low frictional properties. (37 HRC Work Hardened) Welding Procedures/Characteristics: DC reverse polarity is recommended; AC and DC straight polarity Note: Deposit will work and age harden in service to 35-40 HRC with are not advisable. Use a reasonable low current, minimum deformation. consistent with good weldability, to minimize Amperage penetration and dilution. Hold a very short arc. Part Number Packaging Dimensions Length Two or three-layer deposits are recommended for DC+ maximum effectiveness. Normal preheating and STOODY C - coated post heating requirements should be observed, 11848400 5 lb VacPak (2.26 kg) 3/32" (2.4 mm) 9" (23 cm) 55 – 100 depending on type of base metal. Slag removal is 11412800 10 lb VacPak (4.5 kg) 1/8" (3.2 mm) 14" (35.6 cm) 80 – 120 easy. Deposits are dense, smooth and resistant to 10245700 10 lb VacPak (4.5 kg) 5/32" (4.0 mm) 14" (35.6 cm) 110 – 150 high temperature deformation and corrosive agents. 10245900 10 lb VacPak (4.5 kg) 3/16" (4.8 mm) 14" (35.6 cm) 130 – 170 Although extremely tough, deposits are readily machinable with high speed or cemented carbide tools. Not recommended for joining. Applications: Tong Bits, Bleeder Valves, Hot Shear Blades

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212 7 Open arc and gas shielded wires

STOODITE® 6-M, 6-O STOODITE 6-M is the most widely used cobalt Nominal Compostition: alloy having excellent resistance to many forms of Alloy Content (Chromium, Tungsten, Iron, Carbon, mechanical and chemical degradation over a wide Manganese, Silicon, Nickel, Molybdenum) temperature range. Particular attributes are its Cobalt Base outstanding self mated anti-galling properties, Typical Mechanical Properties: high temperature hardness and high resistance 1 Layer...... 27-33 HRC

GAS shielded W ires to cavitation erosion. 2 Layers...... 36-39 HRC Welding Procedures/Characteristics: A gas metal O pen A rc and Part Shielding Welding Parameters arc wire (DCEP) requiring proper preheat, controlled Packaging Wire interpass temperatures and cooling rates. Special Number Gas Wire Ext. Amps Volts power supplies (i.e. pulsed arc, etc.) can be used to STOODITE 6-M reduce penetration and base metal dilution. Crack n 810722182045 25 lb WB, LLW .045" Argon 1/2"-5/8" 180-200 25-27 free deposits up to 2 layers. 11.3 kg (1.2 mm) (13-16 mm) n 810722182062 25 lb WB, LLW 1/16" Argon 5/8"-3/4" 280-300 26-28 Applications: Flights of Extrusion Screws, Sinker Roll 11.3 kg (1.6 mm) (16-19 mm)

Bushings in Steel Mill, Soaking Pit Tong Bit, Shafts Certification to AWS A5.21 ERCCoCr-A Can be certified to AWS specifications. Must be requested at time of order. STOODITE 6-O 810642184094 50 lb Coil 3/32" Open-arc 3/4"-1" 340-360 26-28 22.6 kg (2.4 mm) (19-25 mm)

Certification to AWS A5.21 ERCCoCr-A

STOODITE 12-M STOODITE 12-M is an alloy cored wire for GMAW Nominal Compostition: applications. The composition differs from the bare Alloy Content (Chromium, Tungsten, Iron, Carbon, rod slightly in the silicon, manganese and iron levels Manganese, Silicon, Nickel, Molybdenum) in that they are higher. It is more wear resistant than Cobalt Base 6 (contains a higher volume of carbides) but with Typical Mechanical Properties: lower impact strengths. 1 Layer...... 39-41 HRC Welding Procedures/Characteristics: A gas 2 Layers...... 44-45 HRC metal arc wire (DCEP) requiring strict adherence Part Shielding Welding Parameters to correct preheat, interpass temperatures and Packaging Wire controlled cooling rates in mandatory to insure Number Gas Wire Ext. Amps Volts crack free deposits. It is more crack-sensitive STOODITE 12-M than Stoodite 6. 11927400 25 lb WB, LLW .045" Argon 1/2" - 5/8" 180-200 25-27 11.3 kg (1.2 mm) (13-16 mm) Applications: Valve Parts, Pump Parts, Tips of 811222182062 25 lb WB, LLW 1/16" Argon 5/8"-3/4" 280-300 23-27 Aircraft Turbine Blades, Chain Saw Bars, Saw teeth, 11.3 kg (1.6 mm) (16-19 mm)

Carpet Knives, Cutter Rolls, Bar Mill Twist Rolls Certification to AWS A5.21 ERCCoCr-B Can be certified to AWS specifications. Must be requested at time of order.

Stoody.com 8 Open arc and gas shielded wires

STOODITE® 1-M STOODITE 1-M wire has the greatest volume of Nominal Compostition: carbides because of the carbon content producing Alloy Content (Chromium, Tungsten, Carbon, Manganese, excellent resistance to abrasion with some sacrifice Silicon) in toughness. The manganese, silicon, and iron Cobalt Base levels are somewhat higher than the other wires. Typical Mechanical Properties: Welding Procedures/Characteristics: Should be 1 Layer...... 41-43 HRC welded with direct current reverse polarity. Two layer 2 Layers...... 46-48 HRC deposits are required to achieve hardness. Preheat is necessary to control or minimize cracking. Part Shielding Welding Parameters Packaging Wire Applications: Screw Components, Pump Sleeves, Number Gas Wire Ext. Amps Volts Cross Heads, Valves, Pumps, Mixer Rotors, Bodies STOODITE 1-M and Tip Sides, Hydropulper Disc Segments, Soaking 11455300 25 lb WB, LLW .045" Argon 1/2"-5/8" 180-200 25-27 Pit - Tong Bits 11.3 kg (1.2 mm) (13-16 mm) n 810222182062 25 lb WB, LLW 1/16" Argon 5/8"-3/4" 280-300 26-28 Can be certified to AWS specifications. Must be 11.3 kg (1.6 mm) (16-19 mm) requested at time of order. O pen A rc and Certification to AWS A5.21 ERCCoCr-C GAS shielded W ires

STOODITE 21-M STOODITE 21-M is a continuous alloy cored wire for Nominal Compostition: GMAW applications with excellent high temperature Alloy Content (Chromium, Molybdenum, Iron, Nickel, strength making it suitable for use on hot die parts. Manganese, Silicon, Carbon, Tungsten) The deposits are inherently resistant to galling, Cobalt Base cavitation erosion, and corrosion. Abrasion resistance Typical Mechanical Properties: is lower than the other wires but its impact strength 1 Layer...... 16-19 HRC at high temperatures, anti-galling properties and 2 Layers...... 22-26 HRC corrosion resistance are outstanding. Work Hardened...... 40-45 HRC Welding Procedures/Characteristics: A gas metal arc wire (DCEP) requiring proper preheat, interpass Part Shielding Welding Parameters Packaging Wire temperatures and controlled cooling to minimize or Number Gas Wire Ext. Amps Volts produce a crack free deposit. STOODITE 21-M Applications: Fluid Valve Seats, Tube Mill Piercing n 812122182045 25 lb WB, LLW .045" Argon 1/2"-5/8" 180-200 25-27 Plugs, Hot Shears, Erosion Shields, Forging Dies 11.3 kg (1.2 mm) (13-16 mm) n 812122182062 25 lb WB, LLW 1/16" Argon 5/8"-3/4" 280-300 26-28 Can be certified to AWS specifications. Must be 11.3 kg (1.6 mm) (16-19 mm) requested at time of order. Certification to AWS A5.21 ERCCoCr-E

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212 9 Open arc and gas shielded wires

Stoody 60-M Stoody 60-M semi-automatic wire is a tubular Nominal Compostition: nickel-based hardfacing wire with a nominal hardness Alloy Content (Carbon, Chromium, Iron, Silicon, Boron, of HRC 60. It flows easily onto base metals and Manganese) yields smooth deposits. Deposits maintain a high Nickel Base level of hardness up to 1200°F (650°C) and resist Typical Mechanical Properties: galling, pitting, and corrosion in addition to abrasion. Abrasion Resistance ...... Excellent It can be deposited on low and medium carbon

GAS shielded W ires Impact Resistance...... Fair steels, stainless steels, and cast irons. Corrosion Resistance...... Good O pen A rc and Welding Procedures/Characteristics: A gas shielded Hardness (2 Layers)...... 55-60 HRC tubular wire for welding with (DCEP). Requires proper preheat, controlled interpass temperatures Part Shielding Welding Parameters Packaging Wire and cooling rates to achieve crack free deposits. Number Gas Amps Volts It can be deposited in multiple layers on low and STOODY 60-M medium carbon steels and cast iron. 11931700 25 lb WB, LLW .045" 75-80% 175-195 21-23 11.3 kg (1.2 mm) AR, (short arc transfer)

Applications: Draw Blocks, Slurry Pipe Elbows, Bal. CO2 Impeller Screws 11931700 25 lb WB, LLW .045" 75-80% 160-200 27-29 Can be certified to AWS specifications. Must be 11.3 kg (1.2 mm) AR, (semi-spray transfer) Bal. CO requested at time of order. 2 11504500 25 lb WB, LLW 1/16" Argon 200-240 24-26 11.3 kg (1.6 mm)

Certification to AWS A5.21 ERCNiCr-C

Stoody C-M Stoody C-M is a fabricated alloy cored wire for Nominal Compostition: automatic/semi-automatic welding that produces Alloy Content (Molybdenum, Chromium, Iron, Silicon, a deposit resistant to high heat and corrosion Manganese, Carbon) accompanied by abrasion and/or impact. It has Nickel Base good hardness up to 1200°F (650°C). It is Typical Mechanical Properties: machinable but workhardens. Deposit hardness (2-Layer): Welding Procedures/Characteristics: An automatic/ As deposited...... 95 HRB semi-automatic wire (DCEP) that can be applied in Work Hardened...... 35 HRC multiple layers. Part Shielding Welding Parameters Applications: Hot Forge Dies, Hot Shear Blades, Packaging Wire Number Gas Forging Hammer Dies, Mill Guided, Shafts Wire Ext. Amps Volts STOODY C-M 827322282062 25 lb PP 1/16" Argon 3/4" 280-310 26-28 11.3 kg (1.6 mm) (19 mm)

Stoody.com 10 Submerged arc wires

STOODITE 6-S STOODITE 6-S is the most widely used cobalt Nominal Compostition: alloy having excellent resistance to many forms of Alloy Content (Chromium, Tungsten, Iron, Carbon, mechanical and chemical degradation over a wide Manganese, Silicon, Nickel, Molybdenum) temperature range. Particular attributes are its Cobalt Base outstanding self mated anti-galling properties, Typical Mechanical Properties: high temperature hardness and high resistance 1 Layer...... 27-33 HRC to cavitation erosion. 2 Layers...... 36-39 HRC Welding Procedures/Characteristics: A sub arc wire (DCEP) requiring proper preheat, controlled interpass Part Welding Parameters Packaging Wire Flux temperatures and cooling rates. Crack free deposits Number Wire Ext. Amps Volts up to 2 layers. STOODITE 6-S 1 Applications: Flights of Extrusion Screws, Sinker Roll 810602184094 50 lb Coil 3/32" R-20 1"-1 ⁄4" 250-450 25-33 22.6 kg (2.4 mm) (25-32 mm) Bushings in Steel Mill, Soaking Pit Tong Bit, Shafts Certification to AWS A5.21 ERCCoCr-A Can be certified to AWS specifications. Must be requested at time of order.

STOODITE® 12-S

STOODITE 1-M wire has the greatest volume of Nominal Compostition: carbides because of the carbon content producing Alloy Content (Chromium, Tungsten, Iron, Carbon, Silicon excellent resistance to abrasion with some sacrifice Manganese, Molybdenum, Nickel) in toughness. The manganese, silicon, and iron Cobalt Base levels are somewhat higher than the other wires. Typical Mechanical Properties: A rc W ires Welding Procedures/Characteristics: A SAW 1 Layer...... 39-41 HRC SUBMERGED (DCEP) requiring strict adherence to correct preheat, 2 Layers...... 44-45 HRC interpass temperatures and controlled cooling rates Part Welding Parameters to insure crack free deposits. It is more crack- Packaging Wire Flux sensitive than STOODITE 6. Number Wire Ext. Amps Volts STOODITE 12-S Applications: Valve Parts, Pump Parts, Tips of 1 811212184094 50 lb Coil 3/32" R-20 1"-1 ⁄4" 250-450 25-33 Aircraft Turbine Blades, Chain Saw Bars, Saw Teeth, 22.6 kg (2.4 mm) (25-32 mm)

Carpet Knives, Cutter Rolls, Bar Mill Twist Rolls Certification to AWS A5.21 ERCCoCr-B Can be certified to AWS specifications. Must be requested at time of order.

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STOODITE 21-S STOODITE 21-S is an alloy cored wire for SAW Nominal Compostition: with excellent high temperature strength making it Alloy Content (Chromium, Molybdenum, Iron, Nickel, suitable for use on hot die parts. The deposits are Manganese, Silicon, Carbon, Tungsten) inherently resistant to galling, cavitation erosion, Cobalt Base and corrosion. Abrasion resistance is lower than Typical Mechanical Properties: the other wires but its impact strength at high 1 Layer...... 16-19 HRC temperatures, anti-galling properties and corrosion 2 Layers...... 22-26 HRC resistance are outstanding. Work Hardened...... 40-45 HRC Welding Procedures/Characteristics: A SAW Part Welding Parameters (DCEP) requiring proper preheat, interpass Packaging Wire Flux Number temperatures and controlled cooling to minimize Wire Ext. Amps Volts or to produce a crack free deposit. STOODITE 21-S 1 812102184094 50 lb Coil 3/32" R-20 1"-1 ⁄4" 250-450 25-33 Applications: Fluid Valve Seats, Tube Mill Piercing 22.6 kg (2.4 mm) (25-32 mm)

Plugs, Hot Shears, Erosion Shields, Forging Dies Certification to AWS A5.21 ERCCoCr-E Can be certified to AWS specifications. Must be requested at time of order. SUBMERGED A rc W ires Stoody C-S Stoody C-S is an alloy cored wire for SAW that Nominal Compostition: produces a deposit resistant to high heat and Alloy Content (Molybdenum, Chromium, Iron, Silicon, corrosion accompanied by abrasion and/or impact. Manganese, Carbon) It has good hardness up to 1200°F (650°C). It is Nickel Base

machinable but workhardens. Typical Mechanical Properties: Welding Procedures/Characteristics: An SAW Deposit hardness (2-Layer): wire for DCEP welding that can be applied in As deposited...... 35 HRC multiple layers. Work Hardened...... 40 HRC Applications: Hot Forge Dies, Hot Shear Blades, Part Welding Parameters Packaging Wire Flux Forging Hammer Dies, Mill Guided, Shafts Number Wire Ext. Amps Volts Can be certified to AWS specifications. Must be STOODY C-S 1 requested at time of order. 827322284094 50 lb PP 3/32" R-20 1"-1 ⁄4" 250-300 24-30 22.6 kg (2.4 mm) (25-32 mm) 1 11930600 500 lb POP 3/32" R-20 1"-1 ⁄4" 250-300 24-30 226.8 kg (2.4 mm) (25-32 mm) 1 1 11877100 500 lb POP 1/8" R-20 1 ⁄4"-1 ⁄2" 350-400 28-30 226.8 kg (3.2 mm) (32-38 mm)

Certification to AWS A5.21 ERCNiCrMo-5A

Stoody.com 12 Comparative data

Comparative Hot Hardness, DPH (kg/mm2)*

Test Temperature, Degree F (Degree C) Alloy Deposition Method RT + 800 (427) 1000 (536) 1200 (649) 1400 (760) STOODITE 1 Oxy Acetylene 620 475 440 380 260 Gas Tungsten Arc 620 510 465 390 230 STOODITE 6 Oxy Acetylene 450 350 295 265 180 Gas Tungsten Arc 390 300 275 260 185 STOODITE 12 Gas Tungsten Arc 435 345 325 285 245 STOODITE 21 Gas Tungsten Arc 285 130 135 140 110 Stoody 50 Gas Tungsten Arc 530 440 375 230 95 Stoody 60 Oxy Acetylene 680* 510 440 245 110 Stoody C Gas Tungsten Arc 195 190 185 170 145

+ Tested in vacuum furnace hot-hardness unit, 1590 G load with 136 deg. sapphire indentor. * Measured with Kentron unit 1590 g load with 136 deg. diamond indentor.

galling test data Load Threshold Galling Stress* Ksi (Mpa) Block Material Type 316 1020 Steel STOODITE 6 Stoody C Pin Material** Stainless Pin Twist STOODITE 1 18 (124) 18 (124) >72 (496) – STOODITE 6 36 (248) 18 (124) >72 (496) 9 (62) STOODITE 12 36 (248) 18 (124) >72 (496) – STOODITE 21 18 (124) 18 (124) >72 (496) – Stoody 50 18 (124) 9 (62) 36 (248) 18 (124) Stoody 60 18 (124) 18 (124) 18 (124) 9 (62) Stoody C 18 (124) 18 (124) 18 (124) 9 (62) Block***

* Stress at which pin and block show visual signs of material transfer (galling) after one revolution of the pin. ***Blanchard ground surface. ** Pins machined from undiluted GTA weld metal.

COMPARATIVE AVERAGE ABRASIVE WEAR DATA*

A combination of low OXY ACETYLENE GAS TUNGSTEN ARC wear coefficient and a high Rubber SAND hardness is desirable for Vol. Loss, Wear Vol. Loss, Wear good wear resistance. mm3 Coefficient** mm3 Coefficient** Wheel

Pin Material** data C omparative

STOODITE 1 8 2.5 x 10-4 52 16.2 x 10-4 STOODITE 6 29 6.2 x 10-4 64 13.0 x 10-4 STOODITE 12 12 2.7 x 10-4 57 14.1 x 10-4 STOODITE 21 – – 86 12.2 x 10-4 Stoody 50 18 5 x 10-4 12 3.0 x 10-4 Load Stoody 60 12 5 x 10-4 11 3.0 x 10-4 Stoody C – – 105 11.0 x 10-4

* Tested for 2000 revolutions at a load of 30 lb (13.6 kg) using a 9 inch (229 mm) diameter rubber wheel and dry sand. ** The wear coefficient (K) was KPL Wheel Test Specimen calculated using the equation: V = h where V = Wear volume (mm3); (Forced against rotating wheel) P = Load (kg); L = Sliding distance (mm); h = Diamond pyramid hardness

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COMPARATIVE CORROSION Resistance DATA* Corrosion resistance is an important parameter in some applications. Comparative data for corrosion resistance for both weak and strong acids is provided.

GAS TUNGSTEN ARC DEPOSITS ALLOY Acetic Formic Nitric Phosphoric Sulfuric Media Acid Acid Acid Acid Acid Concentration 30% 80% 65% 50% 5% & Temperature Boiling Boiling 150°F (66°C) 150°F (66°C) 150°F (66°C)

STOODITE 1 G – S E E STOODITE 6 E E U E E STOODITE 12 G E E E E STOODITE 21 E E E E E Stoody 50 U S U – U Stoody 60 U G U – U Stoody C E E S – E * Five-24 hour test periods. Determined in laboratory tests. It is recommended that samples be tested under actual plant conditions.

CODE: E - Less than 5 mpy (<0.13 mm/y) G - 5 -20 mpy (0.13 - 0.51 mm/y) S - 20 - 50 mpy (0.51 - 1.27 mm/y) U - More than 50 mpy (>1.27 mm/y)

COMPARATIVE AVERAGE ADHESIVE WEAR DATA* C omparative data

VOLUME LOSS, mm3 Load 90 lb 150 lb 210 lb 300 lb DEPOSITION (40.9 kg) (68.2 kg) (95.5 kg) (136.3 kg) Alloy METHOD Load Load Load Load Alloy Wear Test STOODITE 1 Oxyacetylene 0.61 0.61 0.66 0.82 Specimen (Block) STOODITE 6 Oxyacetylene 1.03 2.57 9.54 18.8 Alloy Wear Test Gas Tungsten Arc 1.19 – 11.38 – Specimen or STOODITE 12 Oxyacetylene 0.9 2.39 – 18.4 comparison standard (ring). STOODITE 21 Gas Tungsten Arc 2.5 5.2 10.3 14.5 (May be identical STOODY 50 Gas Tungsten Arc 0.2 0.3 0.3 0.4 or dissimilar alloy Stoody 60 Gas Tungsten Arc 0.11 0.15 0.18 0.27 to block specimen) Stoody C Gas Tungsten Arc 0.3 0.4 2.3 – Lubricant Vessel * Average of two or more tests in air against a case-hardened SAE 4620 steel ring (optional) (Rockwell C-63). Ring rotated at 80 rpm. Total sliding distance - 2.2 x 105 mm

Stoody.com 14 application reference - base metals

Metals that can be Hardfaced

ALLOY easily

Low & Medium Carbon Steels Can be hardfaced by all welding processes with excellent results. Preheating and post-heating (up to 0.40 % C) not generally required except with large masses of metal and where cracking must be avoided.

Higher Carbon Steels Can be hardfaced by all welding processes. Preheating and post-heating advisable in many (0.40 % C and above) cases. Stress relief is highly beneficial. Parts heat-treated to high hardness should be annealed before hardfacing.

Low Alloy Steels Can be hardfaced by all welding processes. Use same procedure as for straight carbon steels of similar carbon content. These steels have good strength and provide excellent support for hardfacing deposits.

Nickel Oxyacetylene and tungsten inert gas arc processes preferred. Avoid overheating of base metal to prevent porosity and dilution of the weld deposit. The non-ferrous, hardfacing alloys are preferred in applications involving corrosion.

Monel® Should be preheated before hardfacing (approximately 1200°F) and stress relieved afterward. Close control of heat input essential to prevent cracking.

Chrome Nickel Stainless Steels Can be hardfaced by all welding processes. Oxyacetylene produces undiluted deposits. (Excluding free machining or Reduce excess acetylene flame when corrosion resistance of base metal is an important factor. titanium bearing grades)

Type 347 Stainless Steel Can be hardfaced by all welding processes. Oxyacetylene produces undiluted deposits. Reduce excess acetylene flame when corrosion resistance of base metal is an important factor. Better suited for corrosion resistance than unstabilized types.

11-14 % Manganese Steel Use arc welding only. Keep base metal cool by skip welding. Deposit short beads. Peening is highly beneficial with manganese steel electrodes.

ALLOY with some difficulty

Cast Iron Oxyacetylene - Preferred on small parts. Preheat, post heat and slow cool will minimize cracking tendencies. Lower melting hardfacing alloys like Stoody 50 and Stoody 60 will tend to show lower dilution.

Type 321 Stainless Steel Inert gas arc process preferred. Oxyacetylene deposits tend to be porous. Avoid overheating base metals. Substitute type 347 is possible.

Straight Chrome Stainless Steel Can be hardfaced by all welding processes. Careful attention to preheat and interpass Type 400 temperature required. Special cooling procedure essential to obtain crack free deposits. Heat treated parts should be annealed before hardfacing.

Tool & Die Steels - Can be hardfaced by all welding processes. Heat treated parts should in most cases be Water Hardening Types W1, W2, W4; annealed before hardfacing. Careful attention to preheat, interpass, and post heating Oil Hardening Types O1, L2, L7; temperatures are essential. Controlled cooling required. Stress relief is highly beneficial.

Air Hardening Types A2; Heat treatment of base metal after hardfacing is sometimes desirable. Hot Work Types H11, H12, H13 R eference A pplication

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Preheating the part being fabricated may be necessary to prevent cracks in the base metal. The amount of preheat depends upon the carbon content and the alloy of the base metal. Higher carbon metals require higher preheat. The temperatures recommended in the chart are minimum for each base metal. Preheating the part being hardfaced may also be necessary to prevent cracks in the deposit.

metal group carbon content % recommended preheat ºf

.10 - .30 200 - 300

Standard Carbon Steels .30 - .45 300 - 500 .45 - .80 500 - 800

.10 - .30 300 - 500 Carbon Molybdenum Steels .30 - .35 500 - 800

Up to .35 300 - 600

Manganese Steels (13xx) 12% .35 - .50 500 - 900 Manganese 1.25 Usually Not Required*

Up to .20 200 - 500 High Tensile Steels .20 - .40 500 - 700

.10 - .20 200 - 500 Nickel Steels (2xxx Type) .20 - .40 400 - 700

Up to .30 400 - 700 Medium Nickel - Chromium (3xxx Type) .30 - .50 700 - 1100

Up to .20 400 - 600 Molybdenum Bearing Chromium and Chromium Steels (4xxx Type) .20 - .40 600 - 900

Up to .15 400 - 700 Low Chromium (2%) Molybdenum Steels .15 - .25 500 - 800

Up to .15 500 - 900 Medium Chromium (5-8%) Molybdenum Steels .15 - .25 600 - 900

High Chromium Steels (4xx Type) Up to .10 300 - 500

Usually Not Required. But May be High Chromium Nickel Stainless Steels Up to .10 (3xx Type) Desirable to Remove Chill application reference * When welding outdoors in extremely cold weather, 11% - 13% manganese steel parts should be warmed to 100 - 200°F (38 - 93°C). Under normal conditions 11% - 13% manganese steel should not be preheated and welding temperatures over 500°F (260°C) should be avoided for prolonged periods.

Stoody.com 16 application reference - Deposition methods

Gas Tungsten Arc Welding (GTAW) Manual Oxyacetylene Welding (OAW) Gas tungsten arc deposition is particularly suitable for reactive Manual oxyacetylene deposition is a commonly used process. substrate and produces clean deposits not excessively diluted Anyone familiar with general welding practice should have with the substrate. The heat of the process is more localized no difficulty in learning to hardface. The technique is simple, than the oxyacetylene flame. It is a useful alternative to oxy- although it is different from fusion welding. Only the surface acetylene depositing when large components or difficult of the base metal in the immediate being hardfaced is brought base metals are involved. Some iron pick-up from the base to the melting temperature. Then the hardfacing rod is melted metals occurs in the first layer but when the proper technique and spread over the surface of the base metal. The melted rod is adhered to there should be little softening or other should not mix with the base material but should bond with reduction in properties. the surface to become a layer of new metal. This concept is critical since excessive penetration and dilution degrade the DC electrode negative (straight polarity) is always used with properties of both the deposit and the base metal. the largest tungsten electrode possible to minimize tungsten contamination of the weld pool. The oxyacetylene process is preferred for small parts. Cracking can be minimized by using adequate preheat, post heat and slow cooling. Shielded Metal Arc Welding (SMAW) Flame adjustment is important in the oxyacetylene process. 1 Shielded metal arc deposition is another way to apply hardfacing The pale core of the oxyacetylene flame is called1 /the2 X inner weld deposits and uses coated electrodes. These electrodes cone; the bluish burning area is the outer envelope of the flame. make application quick and produce smooth, sound deposits. When the oxygen-to-acetylene mixture has a one-to-one ratio, Weldability is excellent and electrodes can be applied either X the flame adjustment is known as "neutral." When there is an AC or DC; however, reverse polarity DC is preferred. The excess of acetylene, there is a third zone between the inner coating on the electrode transfers to the weld bead in the cone and the outer envelope that has an intermediate whitish form of a tight slag sheath protecting the bead against color. This zone is called the "excess acetylene" feather. atmospheric oxygen. Upon cooling, the slag coating will loosen and fall away from the bead. The amount of excess acetylene is expressed in terms of the length of the inner cone. If the total feather is twice as long as Recommended Current Settings (SMAW) the cone, it is called a 2X flame. If the feather is three times as long as the inner cone, it is a 3X flame. A 3X flame is normally Amperage used for oxyacetylene surfacing when using cobalt-base rods. Diameter - in (mm) *DC Mode AC Mode 1/8 (3.2) 85 - 110 90 - 120 Recommended Flame (OAW) 3X 5/32 (4.0) 120 - 150 135 - 160 X 3/16 (4.8) 150 - 175 160 - 180 Alloy Flame 1/4 (6.4) 200 - 250 220 - 270 Stoodite 1 3X * Reverse polarity, medium arc length Stoodite 6 3X Stoodite 12 3X Stoody 50 1X

Gas Metal Arc Welding (GMAW) 1 Stoody 60 1 ⁄2 X Gas metal arc welding provides the fastest welding process 1 1 /2 X of the methods referenced herein. By the use of welding parameters, the dilution of the deposit can be kept at relatively low amounts. The deposits are similar to shielded metal arc X deposits with higher deposition rates and much higher

deposition efficiency. reference application

3X X

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Because of their unique properties, cobalt and nickel-based alloys are applicable in a number of industries. Some of the more important or more frequent applications for these alloys are provided below.

Application Service alloy(s) Application Service alloy(s)

Aircraft rubber Mixer rotors, bodies, Heat, abrasion, Turbine blade tipping Heat, erosion Stoodite 12 Stoodite 1, Stoodite 6 Moderate impact, tip sides corrosion, erosion Arresting hooks Stoody 60 metal to metal wear Fly and dead knives Abrasion Stoodite 12 Agriculture shipbuilding Moderate to severe Cultivator sweeps Stoody 60 Bearings, bushes for abrasion rudder stocks, rudders, Adhesive wear, Moderate to severe stabilizers, hydro- Stoodite 6 Discs, plows Stoody 50, Stoody 60 abrasion, corrosion abrasion planes, associated Moderate to severe steering gear Ensilage cutter bars Stoody 50, Stoody 60 abrasion steel Corn planter runners Moderate abrasion, impact Stoody 50 High temperature, Charging rams, impact, metal to Stoody C Lister shares Severe abrasion Stoody 60 open hearth metal wear Chemical & Petrochemical Couplers, box, Impact, metal to Valves - seats, discs, Erosion, abrasion, Stoodite 1, Stoodite 6, Stoody C gates adhesive wear Stoodite 12 bar mill metal wear Draw blocks, Severe metal to Pumps - impeller & casing, Erosion, cavitation, Stoodite 1, Stoodite 6, Stoody 50, Stoody 60 rings, drums, shafts, abrasion, corrosion, heat, Stoodite 12, Stoodite 21, wire drawing metal wear Guide rolls, vertical High temperature, rotors, seals, sleeves adhesive wear Stoody 60 Stoody C Agitators - bearings, Abrasion, corrosion, heat, bar roll metal to metal wear Stoodite 6 Heat, abrasion, thermal & paddles adhesive wear Blast furnace bells, Screws - conveyors Abrasion, corrosion, heat, shock, adhesive wear, Stoody C, Stoodite 12 Stoody 60 scale breaker rolls & extruders adhesive wear, erosion corrosion Corrosion, moderate Tube mill - piercing Heat, erosion, adhesive Rotary plastic cutters Stoody 60 Stoodite 6, Stoodite 21 impact, abrasion plugs wear, thermal shock Heat, abrasion, thermal Stoodite 1, Stoodite 6, Pipe elbows Erosion, corrosion Stoody 60 Soaking pit - tong bits shock Stoodite 12, Stoody C cutting Bar mill - twist and Impact, heat, adhesive Ahesive wear, heat, Stoodite 12 Chain saw bars Stoodite 6, Stoodite 12 guide rolls wear, thermal shock thermal shock Heat, adhesive wear, Stoodite 6, Stoodite 21, Hot shears Scraper knives Abrasion, corrosion Stoodite 6, Stoodite 12 thermal shock Stoody C Adhesive wear, heat, Corrosion, adhesive Saw tipping Stoodite 12 Galvanizing rolls Stoodite 6 thermal shock, abrasion wear, heat Heat, corrosion, adhesive TIMBER, PAPER, PULP Knives - carpet, rubber Stoodite 6, Stoodite 12 wear, abrasion Abrasion, corrosion, Tipping saw blades Stoodite 12 Cutter rolls Abrasion, corrosion Stoodite 12 severe abrasion Abrasion, corrosion, Chain saw bars Stoodite 6, Stoodite 12 FABRICATED METALS adhesive wear Severe abrasion, Capstan rings Stoody 60 Chipping knives Abrasion, corrosion Stoodite 12 metal to metal wear Heat, severe abrasion, Hydropulper disc Abrasion, corrosion, Die pot liners Stoody C Stoodite 1 metal to metal wear segments heat Heat, severe abrasion, Rotary feeder (digester) Abrasion, corrosion Stoodite 6, Stoodite 12 Forging dies Stoody C impact Paper slitters/knives Abrasion Stoodite 12 Heat, severe abrasion, Moderate to severe Sizing rings and punches Stoody C Log hooks Stoody 60 impact abrasion FORGING & PRESSING Moderate to severe Forging dies and Impact, heat, erosion, Pulp knives Stoody 50 Stoodite 6, Stoodite 21 abrasion hot working tools thermal shock, fatigue Corrosion, Pulp mill digester Stoody C Cold working tools - light abrasion Adhesive wear, cutting Stoodite 1, Stoodite 12 sheet metal pressing other applications glass Screws - sewage, application

reference Abrasion, corrosion, Stoodite 1, Stoodite 6, Necks, mold face, Abrasion, high temperature, rendering, oil Stoody 60 adhesive wear, heat Stoodite 12, Stoody 50 glass blowing corrosion extraction Abrasion, high temperature, Adhesive wear, Blow pipes Stoody 60 Mechanical seats Stoodite 6, Stoodite 12 corrosion corrosion INTERNAL COMBUSTION ENGINES/DIESEL ENGINES Brick trimming dies Moderate abrasion Stoodite 6 Heat, abrasion, corrosion, Valve seats, cages, Galling, metal to metal erosion, adhesive wear, Stoodite 6, Stoodite 12 Ball joints Stoody 50, Stoody 60

rocker pads, stern tips wear

thermal shock Heat, thermal shock, Centrifuge filters Corrosion, abrasion Stoody 50, Stoody 60 Cross heads Stoodite 1 adhesive wear Steam valves Erosion, cavitation, heat Stoodite 6, Stoodite 21 Erosion shields Erosion, cavitation, heat Stoodite 6, Stoodite 21 Erosion, abrasion, adhesive Stoodite 1, Stoodite 6, Valves, pumps, etc. wear, corrosion, heat Stoodite 12, Stoodite 21

Stoody.com 18 General information – Packaging details & Warning

COATED UNITS IN STANDARD SHIPPING UNIT COATED ELECTRODE SIZE ELECTRODE STANDARD CONTAINER WEIGHT CONTAINER LENGTH PACKAGING 3/32" (2.4 mm) 9" (231 mm) 30 lb (13.6 kg) 6 5 lb (2.27 kg) 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 14" (356 mm) 60 lb (27.2 kg) 6 10 lb (4.54 kg) 1/4" (6.4 mm), 5/16" (7.9 mm)

PALLET WEIGHTS FOR STOODY® PRODUCTS PACKAGING ITEM PALLET WEIGHT 5 lb and 10 lb plastic spools measure 2" I.D. x 8" O.D. Manual Rods & Electrodes 25 lb and 33 lb wire baskets measure 2" I.D. x 12" O.D. 50 lb Polypaks and 60 lb coils have 12" I.D. 10 lb (4.5 kg) Vacuum Packages 1440 lb (653 kg) Packaging Abbreviations 10 lb (4.5 kg) Boxes 1440 lb (653 kg) HP = Half Pak (200 lb) PP = Polypak 60 lb (27.2 kg) Bulk Packages 1800 lb (816 kg) LLW = Level Layer Wound PS = Plastic Spool Note: Bare cast rods come in 5 lb (2.27 kg) tubes NTP = No Twist Pak QP = Quarter Pak (110 lb) Stainless Steel, Cobalt and Nickel Wires POP = Payoff Pak (500 lb) WB = Wire Basket 25 lb (11.3 kg) Spools 600 lb (272 kg) Metric Conversion Chart 33 lb (15 kg) Wire Baskets 792 lb (359 kg) 0.035" = 0.9 mm 7/64" = 2.8 mm 50 lb (22.7 kg) PP 1200 lb (544 kg) 0.045" = 1.2 mm 1/8" = 3.2 mm 60 lb (27.2 kg) Coils 1440 lb (653 kg) 0.052" = 1.3 mm 5/32" = 4.0 mm Submerged Arc Wires 1/16" = 1.6 mm 3/16" = 4.8 mm 33 lb (15 kg) Wire Baskets 792 lb (359 kg) 5/64" = 2.0 mm 1/4" = 6.4 mm 50 lb (22.7 kg) PP 1200 lb (544 kg) 3/32" = 2.4 mm 5/16" = 8.0 mm 60 lb (27.2 kg) Coils 1440 lb (653 kg) 1 lb = 0.4536 kg 500 lb (226.8 kg) POP 500 lb (227 kg) 110 lb (50 kg) QP 220 lb (100 kg) 200 lb (90.7 kg) HP 400 lb (181 kg)

WARNING Protect yourself and others. Before you use respiratory conditions. Long term over-exposure to welding n Do not permit electrically live parts to touch skin, clothing this product, read and understand this label, the appropiate fumes may harm your respiratory function and pulmonary or gloves. Insulate yourself from work and ground. Material Safety Data Sheet (MSDS), the manufacturer’s function and may lead to siderois (iron deposits in the lungs). n IN CASE OF EMERGENCY: Imediately call for medical aid. instructions and your employer’s safety practices. The MSDS Manganese over-exposer may affect the central nervous Employ first aid techniques recommended by the Red Cross. is available upon request from your distributor, your employer. system, resulting in impaired speech and movement. OSHA considers chromium and nickel compounds carcinogens. n See American National Standard Z49.1 Safety In Welding, HEAT RAYS (INFRARED RADIATION from flame or Cutting and Allied Processes, published by the American n Use enough ventilation and exhaust at the arc (flame) to keep hot metal), from oxyfuel process can injure eyes. Welding Society, PO Box 351040, Miami, FL 33135: OSHA fumes and gases from your breathing zone and general area. ELECTRIC SHOCK can kill. ARC RAYS can injure Safety and Health Standards. 29 CFR 1910, available from If you are concerned about the ventilation of your work area, eyes and burn skin. FUMES AND GASES can be the US Goverment Printing Office, Washington, DC 20402. hazardous to your health. request that your employer conduct appropriate testing. n This product contains or produces a chemical known to n Keep your head out of fumes. The primary entry route for THIS INFORMATION IS INTENDED the state of California to cause cancer and birth defects (or FOR THE END USER OF THIS PRODUCT welding fumes and gases is by inhalation. Short-term over- other reproductive harm). (California Health and Safety Code exposure to welding fumes may result In fever, dizzness, 25249.5 et seg.) DO NOT REMOVE OR OBSTRUCT nausea, or dryness or irritation of nose, throat or eyes and THIS INFORMATION may aggravate pre-existing n Wear correct eye, ear, and body protection.

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212 19 THE AMERICAS Denton, TX USA U.S. Customer Care ISO 9001 Ph: 1-800-426-1888 (tollfree) REGISTERED FIRM Fax: 1-800-535-0557 (tollfree) International Customer Care Ph: 1-940-381-1212 Fax: 1-940-483-8178 The Quality System of Stoody Miami, FL USA at our Bowling Green, Kentucky Sales Office, Latin America Ph: 1-954-727-8371 location is registered to meet Fax: 1-954-727-8376 the requirements of ISO 9001 Oakville, Ontario, Canada Canada Customer Care Ph: 1-905-827-4515 Fax: 1-800-588-1714 (tollfree)

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