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HARDFACING & HIGH ALLOY Product Selection Guide

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HARDFACING & HIGH ALLOY Product Selection Guide HARDFACING & HIGH ALLOY Product Selection Guide Stoody.comStoody.com STOODY HARDFACING AND HIGH-ALLOY JOINING Stoody is a world leading innovator and producer of welding wires, electrodes, and powders used to combat various types of wear and corrosion. These alloys are engineered to withstand the demands of high impact and/or high abrasion conditions found in metal to metal or metal to earth applications that may also be accompanied by high temperatures or corrosion. Stoody has developed a full product offering to meet your unique requirements. Our extensive family of welding products includes iron, nickel, cobalt, titanium, tungsten, chromium, niobium and vanadium bearing alloys. In addition to hardfacing products, Stoody also offers a full line of high alloy (stainless and nickel based) joining and cladding wires and electrodes. Some of the major industries we serve are power generation, mining, construction, railroad, steel mills, steel foundries, oil and gas production and exploration as well as the pulp and paper industry. Founded in 1921, Stoody created the hardfacing category of welding products. Today Stoody continues to lead innovation in hardfacing alloys and has grown to be a world class supplier to industries and companies around the world. Located in Bowling Green, KY, Stoody offers complete engineering and laboratory services to ensure high standards of quality control as well as custom metallurgy and product development. Sections of this entire catalog are also available for downloading on our website at Stoody.com Stoody products are manufactured in Bowling Green, Kentucky. Stoody.com 2 TABLE OF CONTENTS RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION BUILD-UP AND HARDFACING ELECTRODES AND WIRES .............................................4-8 SELECTION GUIDE BUILD-UP AND HARDFACING ELECTRODES AND WIRES ............................................9-11 Coated Electrodes & Bare Rods COATED ELECTRODES AND BARE RODS GROUP 1: BUILD-UP AND JOINING ALLOYS .....................................................12-15 GROUP 2: METAL TO METAL WEAR ............................................................16-17 GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE IMPACT AND MODERATE TO SEVERE ABRASION. 18-22 GROUP 4: METAL TO EARTH FOR EXTREME ABRASION AND LOW IMPACT ............................23-25 GROUP 5: ABRASION ACCOMPANIED BY CORROSION AND/OR HIGH TEMPERATURES .................26-29 OPEN-ARC AND GAS-SHIELDED WIRES GROUP 1: BUILD-UP AND JOINING ALLOYS .....................................................30-35 Open-Arc and Gas-Shielded Wires GROUP 2: METAL TO METAL WEAR ............................................................36-38 GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE IMPACT AND MODERATE TO SEVERE ABRASION. 39-51 GROUP 4: METAL TO EARTH FOR EXTREME ABRASION AND LOW IMPACT ............................52-54 GROUP 5: ABRASION ACCOMPANIED BY CORROSION AND/OR HIGH TEMPERATURES .................55-57 SUBMERGED ARC WIRES INTRODUCTION ................................................................................58 Submerged Arc Wires GROUP 1: BUILD-UP AND JOINING ALLOYS .....................................................59-61 GROUP 2: METAL TO METAL WEAR ............................................................62-69 GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE IMPACT AND MODERATE TO SEVERE ABRASION. 70 GROUP 5: ABRASION ACCOMPANIED BY CORROSION AND/OR HIGH TEMPERATURES .................71-72 HIGH ALLOY JOINING AND CLADDING STAINLESS STEEL FLUX CORE WIRES ..........................................................73-74 SPECIALITY WIRES AND COATED ELECTRODES ..................................................75-76 NICKEL FLUX CORE WIRES ...................................................................76-77 High Alloy Joining & Cladding POWDERS AND DROPPED CARBIDES OXYFUEL TORCH: MANUAL SPRAY TORCH POWDERS ...............................................78 BULK DROPPED CARBIDE SYSTEM: BULK DROPPED CARBIDES AND ACCESSORIES ......................79 PTA & LASER CLADDING: COBALT AND TUNGSTEN CARBIDE POWDERS .............................80-82 PRODUCT REFERENCE & INDEX STANDARDS AND EQUIVALANCE ...............................................................83-89 NICKEL FLUX CORE WIRES - TYPICAL COMPOSITIONS & MECHANICAL PROPERTIES ......................90 STOODITE® (COBALT-BASED) - COMPARATIVE DATA & APPLICATION REFERENCE .......................91-95 PRODUCT INDEX ...............................................................................96 and Dropped Carbides Powders PACKAGING AND WARNINGS ..................................................................97-99 U.S. Customer Care: 800-426-1888 • Canada Customer Care: 877-935-3226 International Customer Care: 940-381-1212 3 General Information RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION AGRICULTURE APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS Stoody BTS OFW Borium (ATB) OFW Stoody 31 SMAW Moderate Impact & Abrasion Stoody 2134 SMAW Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW Sweeps Stoody 966-G GMAW Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW Low Impact & Abrasion Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW Stoody 966-G GMAW Borium (ATB) OFW Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW Chisel Points Moderate Impact & Abrasion Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW Stoody 966-G GMAW Borium (ATB) OFW Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc Ammonia Injector Feet Low Impact & Abrasion Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW Stoody 966-G GMAW Borium (ATB) OFW TB-2954 OFW Grain Mill Hammers Moderate Impact & Abrasion Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW Stoody 966-G GMAW EARTH MOVING - CONSTRUCTION APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS Idler Rolls Metal to Metal ThermaClad 42 SAW Stoody 105B SAW ThermaClad 42 SAW Track Rollers, Rails, Sprockets Metal to Metal Super Build Up-G GMAW Super Build Up-O Open-Arc Stoody 1105 SMAW Sprockets, Gear Teeth Metal to Metal Stoody 105-G, 105-O GMAW, Open-Arc Stoody XHC SMAW Ripper Shanks Moderate Impact & Abrasion Stoody 101HC-G, 101HC-O GMAW, Open-Arc Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW Stoody 31 SMAW Stoody 35 SMAW Stoody 2134 SMAW Moderate Impact & Abrasion Stoody XHC SMAW Stoody 600 Open-Arc Dozer Teeth, Bucket Lips Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW & Teeth Stoody 35, Stoody XHC, SMAW, SMAW Low Impact & High Abrasion Stoody 101HC-G, 101-O, GMAW, Open-Arc, Stoody CP2001, Stoody 101AP FCAW Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc Low Impact & Severe Abrasion Stoody 130 Open-Arc Stoody 160FC GMAW Stoody.com 4 General Information RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION OIL & GAS UPSTREAM APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS Stoody XHC SMAW Super 20 SMAW, Open-Arc Stoody 101HC GMAW, Open-Arc Earth Moving / Abrasion & Impact Stoody CP2000 Open-Arc Ground Engaging Stoody 101AP FCAW Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc Stoody 101HWP Open-Arc Stoody 160-E SMAW Stoody 160FC GMAW Pipe I.D. Cladding, Stoody PC2009 Open-Arc Slurry Abrasion, Corrosion Elbow I.D. Cladding Stoody PR2009 Open-Arc Stoodcor 136 Open-Arc Stoody CP2000 Open-Arc Down Hole Tolling, Stoody 155FC GMAW Build Up, Tool Joint Repair Tool Joint Repair Stoody ThermaClad 104TJ SAW Stoody 160-E SMAW Stoody 160FC GMAW Stoody 160FS GMAW Down Hole Tolling, Abrasion Stoody HB-56 GMAW Hardfacing / Hardbanding Stoody HB-64 GMAW Stoody HB-Ti Open-Arc Stoody HB-NoMag GMAW OIL & GAS MIDSTREAM APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS Stoody PC2009 Open-Arc Stoody PR2009 Open-Arc Pipe I.D. Cladding, Slurry Abrasion, Corrosion Stoodcor 136 Open-Arc Elbow I.D. Cladding Stoody CP2000 Open-Arc Stoody 160FC GMAW Stoodite 6 / Stoodite 6-M / Stoodite 6-O GTAW, GMAW, Open-Arc Valves Slurry Abrasion, Corrosion Stoodite 12 / Stoodite 12-M GTAW, GMAW Stoodite 21 / Stoodite 21-M GTAW, GMAW LNG Tanks, Stoody 625-T1 FCAW Cryogenic Joining (9% Nickel), Joining Stoody 625Li-T1 FCAW High Alloy Clad Lines OIL & GAS DOWNSTREAM APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS Stoodite 6 / Stoodite 6-M / Stoodite 6-O GTAW, GMAW, Open-Arc Valves Corrosion Stoodite 12 / Stoodite 12-M GTAW, GMAW Stoodite 21 / Stoodite 21-M GTAW, GMAW Pump Parts Corrosion Stoodite 12 / Stoodite 12-M GTAW, GMAW Duplex Stainless Steel Brilliant 2209 T-1 AP GMAW Joining Joining Applications Brilliant 2594 T-1 AP GMAW LNG Tanks, Stoody 625-T1 GMAW Cryogenic Joining (9% Nickel), Joining Stoody 625Li-T1 GMAW High Alloy Clad Lines U.S. Customer Care: 800-426-1888 • Canada Customer Care: 877-935-3226 International Customer Care: 940-381-1212 5 General Information RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION MINING APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS Stoody XHC SMAW Stoody CP2000 Open-Arc Dragline Bucket, Shovel Tips High Stress Abrasion Stoody 160-E SMAW Stoody 160FC GMAW Stoody 160-E SMAW Low Impact & Tunneling, Boring Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc Severe Abrasion Stoody 160FC GMAW Stoody CP2000 Open-Arc Stoody PC2009 Open-Arc Conveyor Pipes High Abrasion Stoody PR2009 Open-Arc Stoody 160FC GMAW Stoody 101HC-G, 101HC-O GMAW, Open-Arc Stoody CP2000, Stoody 101AP, Open-Arc, FCAW Augers High Abrasion Stoody 160FC GMAW Stoody 160-E SMAW Super 20 SMAW, Open-Arc ThermaClad 42 SAW Cable Sheaves Metal to Metal ThermaClad 102 SAW Dragline
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