Dear New Car Owner Thank you for selecting Fiat and congratulations on your choice of a Fiat 600. We have written this handbook to help you get to know all your new Fiat 600’s features and use it in the best pos- sible way. You should read it right through before taking to the road for the first time. You will find information, tips and important warnings regarding the driving of the car to help you derive the max- imum from your 600’s technical features. You will also find very valuable tips for your own safety, the car’s well- being and about how to protect the environment.

The enclosed Fiat Warranty Booklet list the services that Fiat offers its Customers: • the Warranty Certificate with terms and conditions for maintaining its validity • the range of additional services available to Fiat Customers. Best regards and good motoring.

This Owner Handbook describes all the Fiat 600 versions. As a consequence, you should consider only the information which is related to the engine and bodywork version of the car you purchased.

1 MUST BE READ! REFUELLING Refuel petrol engine vehicles with unleaded petrol, octane rating (RON) no lower than 95. The use of other products or mixtures may irreparably damage the engine with invalidation of the warranty due K to the damage caused.

ENGINE START-UP Make sure the handbrake is pulled up; put the gear lever into neutral; press the clutch pedal down to the floor without touching the accelerator; turn the ignition key to AVV and release it as soon as the engine starts.

PARKING OVER INFLAMMABLE MATERIAL When functioning normally, the catalytic converter reaches high temperatures. For this reason do not park the vehicle over inflammable material, grass, dry leaves, pine needles, etc.: fire hazard.

PROTECTING THE ENVIRONMENT A system for continuously monitoring emission system components to ensure greater environmental protec- U tion is fitted in your vehicle.

2 ELECTRICAL ACCESSORIES If, after buying the vehicle, you decide to add electrical accessories (that will gradually drain the battery), visit a Fiat Dealership. They can calculate the overall electrical requirement and check that the vehicle's electric system can support the required load.

CODE card Keep the code card in a safe place, not in the vehicle. You should always keep the electronic code written on the CODE card with you in case you need to carry out an emergency start-up procedure.

SCHEDULED SERVICING Correct maintenance of the vehicle is essential for ensuring it stays in tip-top condition and safeguards its safe- ty features, its environmental friendliness and low running costs for a long time to come.

THE OWNER HANDBOOK CONTAINS … … information, tips and important warnings regarding the safe, correct driving of your vehicle, and its mainte- nance. Pay particular attention to the symbols " (personal safety) # (environmental protection) â (vehicle well-being).

3 SAFE AND ENVIRONMENT-FRIENDLY DRIVING

Safety and respect for the environment are the guidelines inspiring the Fiat 600 project from the beginning. Thanks to its design, 600 has passed extremely strict safety tests. The Fiat 600, from this point of view, is ranked at the top levels for its class anticipating the parameters of the future. Moreover, the constant strive towards new and efficient solutions for environmental protection makes your 600 a model to be imitated also from this point of view. All versions are equipped with environmental-friendly devices which cut down harmful emissions, as per legis- lation in force.

4 GETTING TO KNOW YOUR CAR THE SIGNS TO HELP YOU DRIVE CORRECTLY

The signs you see on this page are very important. They highlight those parts of the handbook where, more than anywhere else, you should stop for a minute and read carefully. As you can see, each sign has a different symbol to make it immediately clear and easy to identify the subjects in the different areas:

Personal safety. Protecting the environment. The car’s wellbeing. Important: total or partial failure to This shows you the correct proce- Important. Total or partial failure to follow these instructions can place dri- dures to follow to ensure that the car follow these instructions will result in ver, passengers or others in serious does not harm the environment. the risk of serious damage to the car danger. and may invalidate the warranty as well.

GETTING TO KNOW YOUR CAR 5 GGEETTTTIINNGG TTOO KKNNOOWW YYOOUURR CCAARR

SYMBOLS THE FIAT CODE The keys fig. 1 SYSTEM The following keys are provided with Special coloured labels have been at- the car: tached near or actually on some of To further protect your car from at- – two keys A if the car is not the components of your Fiat 600. tempted theft, it has been fitted with These labels bear symbols that remind equipped with remote controlled an electronic engine immobiliser sys- electrical door locking system; you of the precautions to be taken as tem called “Fiat CODE”, which is au- regards that particular component. tomatically activated when the ignition – two keys A and two remote con- key is removed. The ignition keys, in trols B if the car is equipped with re- fact, are fitted with an electronic de- mote controlled electrical door lock- vice that transmits a coded signal to ing system. the Fiat CODE control unit; only if this signal is recognised can the engine be started. The modulated signal is a password. Only if the control unit recognises the key can the engine be started. P4Q00200

fig. 1

6 GETTING TO KNOW YOUR CAR A - The key with a blue grip is used – front side: DUPLICATING KEYS for: A - the electronic code to be used When you ask for extra keys, re- – starting for emergency starting; member that all the keys, both the – unlocking and locking the doors new ones and those you already pos- – boot tailgate (VAN versions only) B - the mechanical key code; sess, must be stored in the memory – unlocking and locking the fuel tank (up to a maximum of 7). Go to your cap Fiat Dealership, taking all the keys – deactivating the passenger side – reverse side: in your possession and the CODE airbag. C - the spaces for any remote card with you. B - – Remote control for electrical control stickers. The Fiat Dealership may ask you door locking system. Keep the CODE card in a safe place. to demonstrate that you own the car. The CODE card fig. 2 is also sup- Make sure you have the CODE card The codes of any keys that are not plied with the keys and bears the fol- with you at all times as it is essential if available when the new storage proce- lowing: you have to perform an emergency dure is carried out will be deleted from start-up. the memory to prevent any lost or stolen keys being used to start the car. U.K. Vehicle only At the behest of the motor Insurance Companies the CODE card for the emergency start- ing and replacement of keys are not provided. If you need assistance please contact your nearest Fiat Dealer-

P4Q00028 ship, or telephone Free Phone 0800717000.

fig. 2

GETTING TO KNOW YOUR CAR 7 OPERATION If you are still unable to start the en- IMPORTANT Each key provided gine, use the emergency starting pro- with the car has its own code, differ- Each time the ignition key is turned cedure (see IN AN EMERGENCY) and ent from all the others, which must be to STOP, or PARK, the protection take your car to the nearest Fiat stored in the memory of the system system will automatically immobilise Dealership as soon as possible. control unit. the engine. When the car is travelling and the When the key is turned to MAR to key is at MAR: start the engine: ¢ ¢ 1) if the warning light comes on All the keys (originals and 1) if the code is recognised the while the car is moving, this means duplicates) and the warning light on the instrument panel that the system is running a self-test CODE card must be will flash briefly; this means the pro- (e.g. due to a voltage drop); handed over to the new owner tection system has recognised the key when selling the car. code and deactivates the immobiliser, 2) if the warning light ¢ flashes turn the key to AVV, and the engine when the key is in MAR the car is not will start; protected by the Immobiliser. Contact ¢ your Fiat Dealership and get them 2) if the warning light stays on, to store the codes of all the keys in the code has not been recognised. In the memory. this case, turn the key to STOP po- sition and then turn it back to MAR; IMPORTANT The electronic if the engine remains immobilised, try components inside the key may be with the other keys provided. damaged if the key is subjected to sharp knocks.

8 GETTING TO KNOW YOUR CAR THE REMOTE Ministerial homologation REPLACING THE BATTERIES CONTROL In accordance with the legislation fig. 4 covering radio frequencies in force in If when the remote control button The remote control has a button A- each country, we should like to point is pressed the doors are not fig. 3 and a led B to turn door lock- out that: locked/unlocked or the performed ing on; the button activates the con- – the market-specific homologation operation signal (indicator lights on) trol and the led flashes while the numbers are listed at the back of this does not appear, change the battery, transmitter is sending the code to the handbook (homologation fiche are using spare batteries of the same kind, receiver. provided for some countries); as follows: The radio-frequency wave remote – in markets requiring transmitter 1) open the plastic shells using the control should only be used near the marking, the transmitter code is car. tip of a screwdriver inserted in the printed on the remote control. ring groove indicated in figure; 2) insert a new battery B respecting the polarity; 3) close the plastic shells.

Used batteries pollute

P4Q00030 P4Q00031 the environment. Dispose of them in the special containers as specified by current legislation or take them to your nearest Fiat Dealership, which will deal with their disposal. fig. 3 fig. 4

GETTING TO KNOW YOUR CAR 9 SEAT BELTS To unfasten the seat belts, press but- When the car is parked on a steep ton D. Guide the seat belt with your slope the reel mechanism may block; hand while it is rewinding, to prevent this is normal. The reel mechanism USING THE SEAT BELTS it from twisting. prevents the webbing coming out The belt should be worn keeping the when it is jerked or if the car brakes chest straight and rested against the sharply, as in a collision or when cor- seat back. nering at high speed. Do not press button D Take hold the tongue B-fig. 5 and when running. The rear seat is fitted with inertial insert it into the buckle C, until hear- seat belts with three anchor points ing the locking click. and reel. If it jams, let it rewind for a short CENTRAL REAR SEAT stretch, then pull it out again without Through the reel, the belt automat- jerking. ically adapts to the body of the pas- For versions /markets where ap- senger wearing it, allowing freedom of plicable the centre seat, if any, is movement. fitted with lap belt with two an- chor points. P4Q01060 P4Q01074 P4Q01075

fig. 5 fig. 6 fig. 6a

10 GETTING TO KNOW YOUR CAR In order to ensure that the correct ADJUSTING THE SEAT BELT USING THE CENTRAL REAR tabs are fitted into the corresponding HEIGHT SEAT BELT buckle, the tabs of the side belt and the (For versions/markets) buckle of the centre seat (only ab- There are two anchoring positions dominal) are incompatible. A and B-fig. 7 for front seat belts on To fasten the seat belt: push the the door post. fastener tongue A-fig. 7a into slot B Before driving off for the first time, of the buckle, until you hear it click. adjust the position of the seat belt an- To unfasten the seat belt: press The rear seat belts shall choring point according to your height button C. and favourite driving position. If re- be worn as shown in fig- To adjust the belt: slide the web- ure 6. Figure 6a shows quired, have the anchoring point of the seat belt adjusted. bing through D, pulling length E to wrong seat belt fastening, not to tighten and length F to loosen. be followed. IMPORTANT Have this operation performed at a Fiat Dealership only IMPORTANT The belt is adjusted as it involves passenger safety. properly when it fits closely across the hips.

Remember that in the case of violent collision, back seat passengers not

wearing seat belts also represent P4Q00018 P4Q00037 a serious danger to the front pas- sengers.

fig. 7 fig. 7a

GETTING TO KNOW YOUR CAR 11 PRETENSIONERS A small amount of smoke may be Operations which lead produced. This smoke is in no way to knocks, vibrations or To increase the efficiency of the front toxic and presents no fire hazard. localised heating (over and rear (where provided) seat belts, 100°C for a maximum of 6 the Fiat Panda is fitted with preten- The pretensioner does not require hours) in the area around the sioners. These devices “feel”, through any maintenance or greasing. Anything pretensioners may cause damage a sensor, that a violent crash is in that modifies its original conditions in- or trigger them. These devices progress and rewind the seat belts a validates its efficiency. If due to unusual are not affected by vibrations few centimetres. In this way they en- natural events (floods, sea storms, caused by irregularities of the sure that the seat belt adheres per- etc.) the device has been affected by road surface or low obstacles fectly to the wearer before the re- water and mud, it must necessarily be such as kerbs, etc. Contact a Fiat straining action begins. replaced. Dealership for any assistance. The seat belt locks to indicate that the device has intervened; the seat belt cannot be drawn back up even when guiding it manually. The pretensioner can IMPORTANT To obtain the high- only be used once. est degree of protection from the ac- After a collision that has tion of the pretensioning device, wear triggered it, have it replaced at the seat belt keeping it firmly close to a Fiat Dealership. The validity of the chest and pelvis. the device is written on the plate 07 2017 located on the front left door 06 05 04 03 02 01

80 01 12 11 10 09 08 PRETENSIONERS 2015 2018 post. The pretensioners should P4Q00226 AIRBAG AND 2014 be replaced at a Fiat Dealership 2019 CLOCK SPRING 08 09 10 11 12 01 02 03 04 05 06 2013 as this date approaches.. 07

ATTENZIONE:

CAUTION:

ATTENTION:

ACHTUNG:

fig. 7b

12 GETTING TO KNOW YOUR CAR GENERAL INSTRUCTIONS The belt should not be Under no circumstances FOR USING THE SEAT BELTS twisted, make sure that it should the components is taut and adheres to the of the pretensioner be The driver must comply with (and passenger’s body. The upper part tampered with or removed. Any have the vehicle occupants follow) all should pass over the shoulder operation should be carried out the local legal regulations concerning and cross the chest diagonally. by qualified and authorised per- the use of seat belts. The lower part should adhere to sonnel. Always contact a Fiat Always fasten the seat belts before the pelvis and to the abdomen of Dealership. starting driving. the passenger, to prevent the risk of slipping forwards, fig. 8. Do not use any objects (pegs, stoppers, etc.) to keep the belts away from the body.

For maximum safety, If the belt has been sub- keep the back of your jected to heavy stress, for seat upright, lean back example after an acci- into it and make sure the seat dent, it should be changed com- belt fits closely across your chest pletely together with the an- and hips. chors, anchor fastening screws Make sure that the seat belts of P4Q00038 and the pretensioners. In fact, the front and rear passengers are even if the belt has no visible de- fastened at all times! You in- fects, it could have lost its re- crease the risk of serious injury silience. or death in a collision if you travel with the belts unfastened.

fig. 8

GETTING TO KNOW YOUR CAR 13 Never travel with a child Seat belts are also to be worn by ex- HOW TO KEEP THE SEAT sitting on the passenger’s pectant mothers: the risk of injury in BELTS ALWAYS IN lap with a single belt to the case of accident is greatly reduced EFFICIENT CONDITIONS protect them both fig. 9 and do for them and the unborn child if they not fasten other objects. are wearing a seat belt. 1) Always use the belt with the tape taut and never twisted; make sure that Of course they must position the it is free to run without impediments. lower part of the belt very low down so that it passes under the abdomen 2) After a serious accident, replace fig. 10. the belt being worn at that time, even if it does not appear damaged. Always replace it in case of pretensioner ac- tivation. 3) To clean the belts, wash by hand with neutral soap, rinse and leave to dry in the shade. Never use strong de- tergents, bleach or dyes or other chemical substance that might weaken the fibres. 4) Prevent the reels from getting wet: their correct operation is only guaranteed if water does not get in- side. P4Q00039 P4Q00040 5) Replace seat belt if showing wear or cut signs.

fig. 9 fig. 10

14 GETTING TO KNOW YOUR CAR CARRYING CHILDREN SAFELY All restraint devices must bear the certification data, together with the control brand, on a solidly fixed label For optimal protection in the event The results of research on the best which must absolutely never be re- of a crash, all passengers must be child restraint systems are contained moved. seated and wearing adequate restraint in the European Standard ECE-R44. Over 1.50 m in height, from the systems. This Standard enforces the use of re- point of view of restraint systems, This is even more important for chil- straint systems classified in five groups: children are considered as adults and dren. Group 0 - 0-10 kg in weight wear the seat belts normally. According to 2003/20/EC Directive, Group 0+ - 0-13 kg in weight Lineaccessori Fiat offers seats for this prescription is compulsory for all each weight group, which are the rec- European Community countries. Group 1 9-18 kg in weight ommended choice, as they have been Compared with adults, their head is Group 2 15-25 kg in weight designed and experimented specifically proportionally larger and heavier than for Fiat cars. the rest of the body, while the mus- Group 3 22-36 kg in weight cles and bone structure are not com- pletely developed. Therefore, correct restraint systems are necessary, other then adult seat belts. F0C1076b

fig. 11

GETTING TO KNOW YOUR CAR 15 SERIOUS DANGER: Never place cradle child’s seats on GROUPS 0 and 0+ the front passenger seat of cars fitted with passenger’s air bag. The air bag activation could cause serious injuries, Babies up to 13 kg must be carried even mortal. You are advised to carry children always on the rear seats, facing backwards on a cradle seat, as this is the most protected position in the case of a crash. In any case, which, supporting the head, does not children’s seats must absolutely not be fitted on the front seat of cars induce stress on the neck in the event with passenger’s air bag, which during inflation could cause serious in- of sharp deceleration. jury, even mortal, regardless of the seriousness of the crash that trig- The cradle is restrained by the car gered it. Children may be placed on the front seat of cars fitted with seat belts, as shown in fig. 12 and in passenger’s air bag deactivation. In this case, it is absolutely necessary turn it must restrain the child with its to check the warning light F on the cluster to make sure that deacti- own belts. vation has actually taken place (see paragraph “Passenger’s front air bag” at item “Front air bags”). The front passenger’s seat shall be ad- justed in the most backward position to prevent any contact between child’s seat and dashboard. The figure is only an ex- ample for mounting. At- tain to the instructions for fastening which must be en- closed with the specific child re- straint system you are using. P4Q01077

fig. 12

16 GETTING TO KNOW YOUR CAR GROUP 1 Seats exist which are GROUP 2 suitable for covering Starting from 9 kg to 18 kg in weight, weight groups 0 and 1 Starting from 15 kg to 22 kg in children may be carried facing for- with a rear connection to the car weight, children may be restrained di- wards, with seats fitted with front belts and their own belts to re- rectly by the car belts. The only func- cushion fig. 13, through which the car straint the child. Due to their tion of the seat is to position the child seat belt restrains both child and seat. size, they can be dangerous if in- correctly in relation to the belts, so stalled incorrectly fastened to that the diagonal part adheres to the the car belts with a cushion. chest and not to the neck and that the Carefully follow the instructions horizontal part clings to the child’s for installation provided with the pelvis and not the abdomen fig. 14. seat.

The figure is only an ex- The figure is only an ex- ample for mounting. At- ample for mounting. At- tain to the instructions tain to the instructions for fastening which must be en- for fastening which must be en- closed with the specific child re- closed with the specific child re- straint system you are using. straint system you are using. P4Q01078 P4Q01079

fig. 13 fig. 14

GETTING TO KNOW YOUR CAR 17 GROUP 3 PASSENGER SEATS Key for the table on next page. Starting from 22 kg to 36 kg in COMPLIANCE WITH U = suitable for child restraint systems of the weight, the size of the child’s chest no REGULATIONS ON CHILD’S “Universal” category, according to Euro- longer requires a support to space the SEAT USE pean Standard ECE R44 for the specified child’s back from the seat back. “Groups”. Fiat 600 complies with the new (*) No child’s seat can be installed on the rear Fig. 15 shows an example of proper 2000/3/EC Directive regulating child’s seat with lap belt (without reel). child positioning on the rear seat. seat assembling on the different car seats according to the table on next Children taller than 1.50 m can wear page. seat belts like adults.

Group Range Front Rear sideCentral of weight passenger passenger Rear side passenger (if any)

Group 0, 0+ up to 13 kg U U (*)

Group 1 9-18 kg U U (*)

P4Q01080 Group 2 15-25 kg U U (*)

Group 3 22-36 kg U U (*)

fig. 15

18 GETTING TO KNOW YOUR CAR Below is a summary of the rules 2) If the passenger’s air bag is deac- 5) Only one child is to be strapped of safety to be followed for car- tivated always check the warning light to each retaining system. rying children: F on the cluster to make sure that it has actually been deactivated. 6) Always check the seat belts do 1) The recommended position for not fit around the child’s throat. installing children’s seat is on the rear 3) Attain to the instructions for fas- seat, as it is the most protected in the tening the specific child restraint sys- 7) While travelling, do not let the case of a crash. tem which you are using. These in- child sit incorrectly or release the structions must be provided by the belts. manufacturer. Keep the child restraint 8) Passengers should never carry system installation instructions with children on their laps. No-one, how- the car documents and this Hand- ever strong they are, can hold a child book. Never use a child restraint sys- in the event of a crash. tem without installation instructions. 9) In case of an accident, replace the 4) Always check the seat belt is well seat with a new one. fastened by pulling the webbing. Never fit child restraint systems in the front pas- senger seat in cars with passenger airbag, children must never be seated on front seats.

GETTING TO KNOW YOUR CAR 19 IGNITION SWITCH If the ignition switch has To release the lock: rock the been tampered with (e.g. steering wheel slightly as you turn the The key can be turned to four dif- someone has tried to ignition key to MAR. ferent positions fig. 16. steal your car), get a Fiat Deal- ership to make sure it is still func- – STOP: engine off, key can be re- tioning properly before you start moved and the steering column is driving again. Never remove the igni- locked mechanically. Some electrical tion key while the car is devices can be used (e.g. sound sys- moving. The steering tem). wheel would automatically lock as soon as you try to turn it. This – MAR: drive position. All electrical Always remove the igni- also applies when the car is being devices can be used. tion key when you get towed. – AVV: engine ignition. out of the car. This will prevent anyone from acciden- – PARK: engine off, parking lights tally working the controls. Re- on, steering column locked. Press but- member to apply the handbrake ton A and turn the key to PARK. and, if the car is faced down on a steep slope engage the first gear. It is absolutely forbidden If it is facing up, engage the re- to carry out whatever af- verse gear. ter-market operation in- volving steering system or steer- ing column modifications (e.g.: in- stallation of anti-theft Device) P4Q00004 that could badly affect perfor- STEERING COLUMN LOCK mance and safety, cause the lapse To engage the lock: remove the of warranty and also result in ignition key at STOP or PARK and non-compliance of the car with turn the steering wheel until it locks. homologation requirements. fig. 16

20 GETTING TO KNOW YOUR CAR DASHBOARD

Left-hand drive versions The presence and position of the instruments and warning and indicator lights may vary according to the version of the car.

fig. 17 P4Q00225

1. Left speaker housing - 2. Side window defroster/demister vents - 3. External light control stalk - 4. Horn - 5. Instrument panel - 6. Steering wheel and airbag - 7. Windscreen/rear window wiper/washer control stalk - 8. Central air vents - 10. Windscreen defroster/demister vents - 11. Oddment compartment - 12. Right speaker housing - 13. Side window de- froster/demister vents - 14. Oddment compartment under dashboard - 15. Control buttons - 16. Electric window controls - 17. Heating and ventilation controls - 18. Sound system housing/oddment compartment - 19. Headlight adjustment con- trol - 20. Ignition switch - 21. Fusebox.

GETTING TO KNOW YOUR CAR 21 INSTRUMENT PANEL

A. Clock setting button B. Speedometer C. Fuel level gauge D. Trip meter reset button E. Kilometre or mileage counter F. Clock.

P4Q01004 fig. 18

22 GETTING TO KNOW YOUR CAR INSTRUMENTS Press briefly = switch from kilome- FUEL LEVEL GAUGE tre counter to trip meter and vice versa. When the reserve warning light SPEEDOMETER COUNTER comes on A-fig. 21 there are still fig. 19 Press longer = reset trip meter. about 7 litres of fuel in the tank. A - Kilometre counter. D - Kilometre counter display E - tank empty. fig. 20. B - Speedometer. F - tank full (see the indications given C - Trip meter reset button. Press in paragraph “At the filling station"). to reset fig. 20. Do not travel with the fuel tank al- most empty: the gaps in fuel delivery could damage the catalyser. P4Q01009 P4Q01006 P4Q00228

fig. 19 fig. 20 fig. 21

GETTING TO KNOW YOUR CAR 23 CLOCK The clock will advance by one unit CUT-OFF SWITCH ON each time the button is pressed. Press DISPLAY fig. 23 B-fig. 22 Clock display. the button and hold it down for a few To adjust the time press A-fig. 22. seconds to rapidly advance the time The display shown appears automat- automatically. ically when the inertial fuel cut-off switch cuts in, following a crash of a When the clock draws near to the certain magnitude. correct time, release the button and complete the regulation manually. The switch shuts off the supply of fuel. IMPORTANT See the description in the CONTROLS paragraph under IN- ERTIAL FUEL CUT-OFF SWITCH. P4Q01056

fig. 22

24 GETTING TO KNOW YOUR CAR If after the display of the WARNING LIGHTS MAIN BEAM message the smell of fuel 1 HEADLIGHTS (blue) or leaks from the supply These warning lights will come on in When the main beam system are noted,do not re-en- the following cases: gage the switch to avoid the risk headlights are turned on. of fire. DIRECTION y INDICATORS (flashing) (green) When the direction indicator con- trol stalk is operated. WHEEL ANTI- > LOCKING SYSTEM (ABS) FAILURE 3 EXTERNAL LIGHTS (amber) (green) The normal braking system contin- When the side/taillights ues to work but you should have the are switched on. car seen to at a Fiat Dealership. When the key is turned to MAR the warning light will come on but should go out after about 2 seconds. TRAILER

P4Q01058 l DIRECTION INDICATORS (IF ANY) (green) When the direction indicator con- trol stalk is operated. fig. 23

GETTING TO KNOW YOUR CAR 25 The car is fitted with an Warning light > alone, PASSENGER SIDE electronic braking device with the engine running, F AIRBAG OFF (EBD). The > and x normally indicates a fault (amber) warning light will come on at the in the ABS system only. In this same time when the engine is case, the braking system is still The warning light will come on when running to indicate that there is efficient, though without the the passenger side airbag is switched an EBD system failure. In this anti-locking device. Under these off. case violent braking may be ac- conditions, performance of the The light will flash when the engine companied by early rear wheel EBD system may be reduced. is started: this signals the airbag is be- locking with the possibility of Also in this case, you are advised ing activated and not a fault. skidding. Drive the car extremely to go immediately to the nearest carefully to the nearest Fiat Deal- Fiat Dealership, driving in such a ership to have the system way to avoid sharp braking to checked. have the system checked. Warning light F indi- cates also warning light ¬ failure. This is indi- cated by intermittent flashing, over 4 seconds, of warning light F. In this event, warning light ¬ FUEL RESERVE could be not up to indicate re- (amber) straint system failures, if any. K Stop the car and contact Fiat When there are about 7 Dealership to have the system litres of fuel left in the tank. checked.

26 GETTING TO KNOW YOUR CAR ENGINE CONTROL 2. Flashing - warning that the catal- FIAT CODE U SYSTEM FAILURE yser can be damaged (see EOBD SYSTEM ¢ (amber) (EOBD) (amber) in this chapter). If the warning light starts flashing, re- The warning light will In normal conditions, the warning lease the accelerator pedal and slow come on the three cases when the light will come on when the ignition the engine until the warning light stops key is at MAR: key is turned to MAR and should go flashing. Continue driving at moderate 1. Single flash - indicates that the out as soon as the engine is started. speed, preventing the warning light key code has been recognised. The The initial lighting up shows that the from coming on again. Contact a Fiat engine can be started. warning light is working properly. Dealership as soon as possible. 2. Fixed light - the key code has not If the warning light either stays on or been recognised. Follow the emer- comes on while travelling: gency procedure to start the engine 1. Fixed light - warning of a fuel (see IN AN EMERGENCY). feed/ignition system failure which may 3. Flashing light - indicates that the increase emissions in exhaust or cause car is not protected by the immo- possible drops in performance, poor biliser system. The engine can how- handling and high consumption. Contact a Fiat Dealer- ever be started. In such conditions, you can continue ship as soon as possible if driving but you should not tax the en- the U warning light ei- gine and you should moderate the ther does not come on when the speed. Prolonged use with the warn- key is turned to MAR or comes ing light on can cause damage. Con- on, with fixed or flashing light, tact a Fiat Dealership as soon as when travelling. possible. The warning light will go out when the failure disappears. In any case, the system will store the error.

GETTING TO KNOW YOUR CAR 27 HANDBRAKE airbag system. The warning light will ELECTRICAL x ENGAGED / LOW come on to indicate a system failure. g POWER STEERING BRAKE FLUID FAILURE (red) LEVEL (red) If the ¬ warning light In the following two cases: In three cases: does not turn on when 1 - When the power steering elec- 1. When the handbrake is engaged. turning the ignition key trical motor is overheated by repeat- to MAR or if it stays on when ed, complete steering. In this case, 2. When the brake fluid level falls travelling, this could indicate a hold the steering wheel still and wait below the minimum failure in safety retaining sys- for the light to go out. 3. With the > warning light to in- tems; under this condition air bags or pretensioners could not 2 - When there is an electrical dicate an EBD electronic brake force power steering system failure. corrector failure. trigger in the event of collision or, in a restricted number of When the key is turned to MAR the cases, they could trigger acci- warning light should come on for ap- If the x warning light dentally. Stop the car and con- proximately four seconds only. If the comes on when travel- tact Fiat Dealership to have the warning lights stays on, the power ling, check whether the system checked immediately. steering system will not be working. handbrake is engaged. If the The effort on the steering wheel will warning light stays on and the increase without compromising steer- handbrake is not engaged, stop ability. Contact a Fiat Dealership. immediately and contact a Fiat Dealership. BATTERY NOT w RECHARGING PROPERLY (red) AIRBAG FAILURE When there is a fault in the current û (red) generating system. This warning light is When the key is turned to MAR the found in cars fitting two airbags (dri- light comes on but should go out the ver’s side and passenger’s side) and in moment the engine is started. cars fitting an electronic driver’s side

28 GETTING TO KNOW YOUR CAR ENGINE COOLANT ENGINE OIL INDIVIDUAL v u TOO HOT PRESSURE TOO SETTINGS (Red) LOW (red) Turning the ignition key to MAR the When the engine oil pressure drops warning light turns on, but it should under the normal value. FRONT SEATS go off after four seconds. When the key is turned to MAR, If it turns on when travelling, stop the warning light should come on but the car, leaving the engine on and should go out as soon as the engine is All adjustments must be slightly accelerated to further activate started. made when the car is sta- the circulation of the coolant fluid. tionary. A delay in the light going out is ac- If the warning light does not go off ceptable only when the engine is Moving the seat backwards within the next 2 or 3 minutes, stop idling. or forwards the engine and contact Fiat Deal- ership. If the engine has been taxed heavily, Lift the lever A-fig. 25 and push the the light might flash when idling but seat forwards or backwards. You are should go out on accelerating slightly. in the correct position for driving when your hands are resting on the steering wheel rim and your arms are slightly bent. If the warning light comes on while the car is

moving, stop the engine P4Q00005 and contact a Fiat Dealership.

fig. 25

GETTING TO KNOW YOUR CAR 29 Once you have let go of HEAD RESTRAINTS Rear seats fig. 28 the lever, check that the Two fixed head restraints are pro- seat is firmly locked in Front seats fig. 27 the runners by trying to move it vided for the rear seats. back and forth. The height of the front head re- Press the two buttons to remove. Failure to lock the seat in place straints can be adjusted. could result in the seat moving To adjust: suddenly and dangerously. – press button A and move the head restraint vertically to the required po- sition; Remember that the head restraints should be – after adjusting, release the button adjusted to support the Adjusting the reclining seat and make sure that the head restraint back back of your head and not your is locked in position by moving it up neck. Only if they are in this po- Turn knob B-fig. 26. and down. sition will they be able to provide effective protection in the event of a rear-end shunt. P4Q00006 P4Q01011 P4Q01012

fig. 26 fig. 27 fig. 28

30 GETTING TO KNOW YOUR CAR ACCESSING THE REAR DRIVING MIRROR DOOR MIRRORS SEATS This mirror can be adjusted by The rear seats can comfortably be means of lever A-fig. 30: Manual adjustment accessed from both sides. 1) anti-dazzle position; From inside the car, turn knob B-fig. 31. Pull lever C-fig. 29 upwards to tilt 2) normal position. the seat forward. Mirror slant can be adjusted in either Once you have let go of the lever, positions. check that the seat is firmly locked in If the mirror A makes it the runners by trying to move it back The mirror is also fitted with a safety difficult to get through and forth. device that releases the mirror in the narrow gaps, fold it from event of an impact. position 1 to position 2.

An optional additional door mirror which can also be adjusted from inside the car on the other side is available. P4Q00010 P4Q00007 P4Q00032

fig. 29 fig. 30 fig. 31

GETTING TO KNOW YOUR CAR 31 HEATING AND VENTILATION

1. Vent for defrosting or demisting the windscreen 2. Central adjustable vent 3. Side adjustable vent 4. Side vents conveying air to front footwell.

P4Q01013

fig. 32

32 GETTING TO KNOW YOUR CAR DIRECTIONAL AND CONTROLS fig. 34 HEATING ADJUSTABLE AIR VENTS A - Air temperature knob (mixing 1) Air temperature knob A-fig. 34: fig. 33 hot and cold air). pointer in the red sector. The vents can be rotated upwards B - Fan knob . 2) Fan knob B: pointer at required or downwards. speed. C - Air distribution knob. A - Control for adjusting air flow: 3) Air distribution knob C: pointer at: ¥ D - Air recirculation slider. This pre- turned to vent open. vents air from being taken in from the ≤ to warm the feet and demist the turned to ç vent closed. outside. windscreen at the same time; B - Control for directing air flow. ¥ to direct air to the central and side vents; C - Fixed vent for side windows. µ to warm the feet and keep the face cool (intermediate position); w to heat when the outside tem- perature is especially low: to send most air to the footwell, close the central and side vents; - to rapidly demist the windscreen. P4Q00019 P4Q00047

fig. 33 fig. 34

GETTING TO KNOW YOUR CAR 33 IMPORTANT To speed up the Do not place stickers on When the windscreen and windows heating procedure: the heated rear window have been demisted, reset the re- filaments, this could gen- quired comfort conditions. To keep – close the vents on the dashboard; erate a short-circuit with possi- the windows as clear as possible fol- – turn knob A to the red sector; ble overheating and rear window low the procedure described below: explosion. – turn knob B to top fan speed; IMPORTANT If the outside air is - very damp, if it is raining and/or if – turn knob C to . there is a considerable difference be- tween the inside and outside temper- RAPID DEMISTING ature, prevent the windows from REAR WINDOW DEMISTING AND/OR DEFROSTING misting up as follows: AND/OR DEFROSTING Windscreen and side windows – slider at U; Press button (. 1) Air temperature knob A-fig. 34: – air temperature knob in the red We recommend you switch the de- pointer in the red section. sector; vice off as soon as the window is 2) Fan knob B: pointer at maximum – fan on 2nd speed or more; demisted. speed. – air distribution knob at -. Turn 3) Air distribution knob C: pointer it back to ≤ if the windows do not at -. mist up. 4) Recirculation slider D at U. If the car has a manual climate con- trol, adjust the controls as described above and press the √ button.

34 GETTING TO KNOW YOUR CAR VENTILATION MANUAL CLIMATE IMPORTANT When the outside temperature is very high, the air will 1) Central and side vents: com- CONTROL SYSTEM be cooled more quickly if the air re- pletely open. circulation function is turned on. This 2) Air temperature knob A-fig. 34: The climate control system is ad- function is also particularly useful pointer in the blue sector. justed manually. when the outside air is heavily pol- U luted (in a traffic jam, tunnel etc.). You 3) Slider D at . CONTROLS fig. 35 are advised against using this function 4) Fan knob B: pointer at required Switch E automatically sets the fan for long periods however, especially if speed. to the 1st speed. there are a lot of people in the car. 5) Air distribution knob C: pointer A - Air temperature knob (mixing E - Climate control on/off switch. at ¥. hot and cold air). B - Fan knob. RECIRCULATION C - Air distribution knob. When the slider D is in position D - Air recirculation slider. T only air already inside the pas- senger compartment is recirculated. IMPORTANT This function is par- The system uses refrig- ticularly useful when the outside air is erating fluid R134a which heavily polluted (in a traffic jam, tun- will not pollute the envi- nel etc.). You are advised against us- P4Q00020 ronment if it accidentally leaks. ing this function for long periods how- Under no circumstances should ever, especially if there are a lot of fluid R12 be used as this is in- people in the car. Do not use the re- compatible with the system’s circulation function during cold/wet component parts. weather as this will increase the like- lihood of the windows misting up. fig. 35

GETTING TO KNOW YOUR CAR 35 CLIMATE CONTROL IMPORTANT The manual climate SYSTEM MAINTENANCE (Cooling) control system is very useful for speeding up the demising process be- During the winter, the climate con- 1) Air temperature knob A-fig. 35: cause it dries the air. Simply adjust the trol system must be turned on at least pointer in the blue sector. controls for the demisting function once a month for about ten minutes. 2) Climate control: press button √ E. (see previous section) and switch the Have the system and pollen filter ef- T manual climate control system on by ficiency checked before the summer 3) Slider D: at . pressing knob √. at a Fiat Dealership. 4) Fan knob B: pointer at required speed. 5) Air distribution knob C: pointer at ¥. To decrease cooling effects: set The system is filled with pointer to U, increase temperature R134a refrigerant which and decrease fan speed. will not pollute the envi- ronment in the event of leakage. For normal heating and ventila- Under no circumstances should tion , do not use the manual climate R12 fluid be used as it is incom- control system. Use the normal heat- patible with the system compo- ing and ventilation system instead (see nents and contains CFC. following chapter).

36 GETTING TO KNOW YOUR CAR STEERING COLUMN Side/taillights fig. 36 Main beam headlights fig. 38 STALKS These come on when you turn the Push the stalk from position 2 to- ring from å to 6. Instrument panel wards the dashboard to switch the warning light 3 will come on. headlights on. LEFT-HAND STALK Instrument panel warning light 1 This stalk groups together most of Dipped beam headlights fig. 37 will come on. the outside lights. 6 2 Turn the ring from to to Pull the stalk towards the steering The external lights can only be switch the lights on. wheel to switch the lights off. switched on when the ignition key is at MAR. When the outside lights are turned on, the instrument panel and the var- ious controls located on the dash- board light up. P4Q00049 P4Q00050 P4Q00051

fig. 36 fig. 37 fig. 38

GETTING TO KNOW YOUR CAR 37 Flashing the headlights fig. 39 Direction indicators fig. 40 RIGHT-HAND STALK Pull the stalk towards the steering Move the stalk as follows: wheel (temporary position) to flash Windscreen wiper/washer the lights. upwards - to turn the right-hand in- fig. 41 dicators on; The device will only work when the downwards - to turn the left-hand ignition key is at MAR. indicators on. Controls: Instrument panel warning light y will flash. 0 - Windscreen wiper off The direction indicators will auto- 1 - Flick wipe matically be switched of when the car 2 - Continuous wipe is straightened out. 3 - Continuous fast wipe If you want the indicator to flash briefly to show that you are about to 4 - Temporary position: when re- change lane, move the stalk up or leased the stalk returns to 0 and au- down without clicking into position. tomatically switches off the wind- When you let it go it will return to its screen wiper. original position. P4Q00052 P4Q00014 P4Q01045

fig. 39 fig. 40 fig. 41

38 GETTING TO KNOW YOUR CAR Pulled towards the steering wheel Rear window wiper/washer CEILING LIGHT fig. 42: This feature can only work when the – a jet of liquid shoots out from the ignition key is at MAR. The light will come on automatically windscreen washer. when a front door is opened. Controls: For versions/markets where pro- 1) turn the control from å to ' vided, the lens A-fig. 45 can be fig. 43; switched to three positions: 2) when you push the control stalk - side 1 pressed: light always on forwards (temporary position) fig. 44, a jet of liquid shoots out from the rear - side 2 pressed: light always off window washer and the rear wind- - central position (neutral): the light

P4Q00054 screen wiper comes on at the same will come on and off when the door is time; when the lever is released again opened or closed. the rear window washer/wiper ceases to function.

fig. 42 P4Q00055 P4Q00053 P4Q01046

fig. 43 fig. 44 fig. 45

GETTING TO KNOW YOUR CAR 39 CONTROLS The use of the hazard A - Front foglight on/off button. The lights is governed by the external lights must be on to switch traffic regulations of the the front foglights on. HAZARD LIGHTS country the car is driven in. B - Rear foglight on/off button. The These come on when switch A- These laws should be complied with. external lights or the front foglights fig. 46, is pressed regardless of the must be on to switch the rear fog- position of the ignition key. lights on. The rear foglights will be When these lights are on, the sym- switched off when the ignition key is bol on the switch flashes. turned to STOP. If required, switch the rear foglights back on when you Press the switch again to switch the SWITCHES AND CONTROL start the engine again. lights off. BUTTONS fig. 47 C - Heated rear window on/off but- The buttons are located under the ton. central air vents. D - Climate control system on/off The controls can only be operated button. when the ignition key is at MAR. The LED in the button will light up when the respective function is on. P4Q00013 P4Q00205

fig. 46 fig. 47

40 GETTING TO KNOW YOUR CAR HORN FUEL CUT-OFF SWITCH If you cannot see any fuel leaks and the car is in a fit state to continue its Press one of the two area on the This is a safety cut-off switch which journey, press button A-fig. 49 lo- steering wheel shown in fig. 48. comes into operation in the case of an cated in the engine compartment on accident to block the supply of fuel the dashboard bulkhead to reactivate thereby stopping the engine. the fuel supply system, as illustrated. Remember to turn the key to STOP to avoid deploying the battery.

If, after a crash, you can smell fuel or see leaks from the fuel system , no not reset the switch to avoid fire risk. P4Q01057 P4Q00176

fig. 48 fig. 49

GETTING TO KNOW YOUR CAR 41 INTERIOR Important. The cigar IMPORTANT Make sure that the lighter gets very hot. cigar lighter does in fact pop out after EQUIPMENT Handle with care and do it has been pushed in. not let children use it: danger of ASHTRAY AND CIGAR fire or burns. 2) To open the ashtray slide flap LIGHTER B-fig. 50. Use: The ashtray can be removed. 1) press the A button; after about Press the central tab in the ashtray 15 seconds the button returns to its down and pull the ashtray upwards original position and the cigar lighter fig. 51. is ready for use.

Do not put scraps of pa- P4Q00057 P4Q00056 per in the ashtray: they could catch fire if they come into contact with smoul- dering cigarette stubs.

fig. 50 fig. 51

42 GETTING TO KNOW YOUR CAR SUN VISORS fig. 55 SUNROOF Press the button as follows to open the top: These are positioned to the sides of the rear-view mirror. They can swing ELECTRICAL – on the front side A-fig. 58 to up or down or be pivoted sideways. close the top; On the back of the drivers sun visor Opening and closing the canvas – on the rear side B to open the there is a document pocket, while the top top. passenger sun visor is fitted with a vanity mirror. Do not attempt to open the roof if there is ice or snow on it as this may damage the top. P4Q00060 P4Q00064 The car can be equipped with an op- tional electrically operated canvas top: – A-fig. 56 top closed – B-fig. 57 top open.

fig. 57 P4Q00063 P4Q00023

fig. 55 fig. 56 fig. 58

GETTING TO KNOW YOUR CAR 43 The top will stop as soon as the but- Improper use of the Always remove the igni- ton is released. Consequently, hold electric top can be dan- tion key when you get button A pressed to open or close gerous. Before and dur- out of the car to prevent the top completely. ing its operation ensure that any the electric top being operated passengers in the car are not at accidentally and constituting a If the electrical device does not risk from the moving top either danger to the people left in the work, take the key D-fig. 60 from the by personal objects getting car. document pocket and open or close caught in the mechanism or by the roof by hand by inserting the key being injured by it directly. in hole C on the motor. To access C, remove the clip-on cover fig. 59 by inserting a screw- IMPORTANT To prevent any driver in the position shown. noise, after closing the sunroof, keep button A-fig. 58 depressed for more than 2 seconds. P4Q000156 P4Q000157

fig. 59 fig. 60

44 GETTING TO KNOW YOUR CAR DOORS – To lock: turn the key to position From the inside 1-fig. 61 when the doors are per- fectly closed. LOCKING - UNLOCKING With centralised controls, both Only open the doors doors must be perfectly closed. If one with the car stationary. of the doors is not closed they will Before opening a door, not both be locked. make sure this can be done in safety. – if the door being locked is open – To open: pull lever A-fig. 62 re- the operation cannot be performed; gardless of the position of the inside knob. From the outside – if the door on the opposite side is open knobs B-fig. 62 will move down With centralised controls, when – To unlock: turn the key to position and up again. knob B is lifted, the knob on the op- 2-fig. 61 and pull the handle upwards. posite door is also lifted. With centralised controls, the two doors are unlocked simultaneously and knobs B-fig. 62 are both lifted when the key is turned. P4Q01047 P4Q00027

fig. 61 fig. 62

GETTING TO KNOW YOUR CAR 45 – To lock: lower knob B on the ELECTRIC WINDOWS Improper use of the door. electric windows can be The electric window device will dangerous. Before and With centralised controls, if both work normally when the ignition key during their operation ensure doors are perfectly closed, when one is turned to MAR. that any passengers in the car knob is lowered the other door is also are not at risk from the moving simultaneously locked. The two buttons fig. 63 are located next to the sound system compart- glass either by personal objects As for locking the doors with a key, ment (one for each side). Press these getting caught in the mechanism if one of the knobs cannot be lowered buttons to: or by being injured by it directly. the doors are not perfectly closed. A - open/close the driver’s side win- dow; B - open/close the passenger’s side window.

Do not press a knob Always remove the igni-

when a door is open: the P4Q00021 tion key when you get locking device will not out of the car to prevent work and the lock could be dam- the electric windows being oper- aged. ated accidentally and constitut- ing a danger to the people left in the car.

fig. 63

46 GETTING TO KNOW YOUR CAR BOOT To open it from inside the car, pull When using the boot, lever A-fig. 66 at the side of the dri- make sure that the load ver’s seat. you are carrying does not OPENING/CLOSING exceed the permitted weight The opening of the boot is made THE TAILGATE (see TECHNICAL SPECIFICATIONS). easier by the gas-filed struts on each Also ensure that the items in the For sedan versions, the boot tailgate side. can only be opened from the passen- boot are arranged properly to ger compartment using lever A- To close the boot, lower it and press prevent them being thrown for- fig. 66. the lock or the Fiat logo until it clicks. wards and injuring passengers should you brake sharply. To open the boot from the outside A hole fig. 65 in the inside of the (VAN versions only), unlock it with tailgate is provided to offer an easy the ignition key fig. 64. grip for closing the tailgate. Never travel with the boot open: the exhaust Do not unlock the boot fumes could enter the while the car is in motion. passenger compartment. P4Q00066 P4Q00024 P4Q01048

fig. 64 fig. 65 fig. 66

GETTING TO KNOW YOUR CAR 47 Adding things on the EXTENSION Pull the shelf outwards to release the rear window shelf or the pins A-fig. 68. tailgate (speakers, spoiler, How to extend the boot: etc.) can interfere with the cor- The rear window shelf can be posi- rect operation of the tailgate side 1) Remove the rear window shelf by tioned behind the rear seat backs gas-struts. releasing the two tie rod tips A- while not in use. fig. 67 from their housings B. 2) Grip the back of the cushion and tilt it forward against the seat backs of the front seats fig. 69. 3) Raise the levers A-fig. 70 (two, on the outer side of the seat back) and tilt the seat back forward moving P4Q00067 aside the side seat belt devices. Follow the laws in force if you are travelling in ar- eas where refuelling is dif- ficult and you want to carry a can of petrol. Use a homologated can only and secure it to the load an- choring hooks. Even given these fig. 67 precautions, the risk of fire in the event of an accident is increased. P4Q00068 P4Q01014

fig. 68 fig. 69

48 GETTING TO KNOW YOUR CAR To bring the seat to its normal posi- The car can be fitted with separate Anchoring the load tion again: rear seats. There are two brackets with holes – Tip the seat back fig. 71 back- With separate seats the boot exten- A-fig. 72 in the boot to fasten ropes wards while holding the seat belts in sion possibilities are various and can for anchoring the load. These brack- front of the seat back. Ensure it clicks be decided according to the number ets are located at the base of the rear into place. of passengers and how much luggage seat (one on each side). is to be transported: – Bring the cushion to a horizontal Other luggage anchoring holes are position making sure the seat belts do – all extended, by tilting both sides - located on the rear crossmember and not remain underneath. left and right - of the rear seat as de- are closed with rubber caps. scribed above; To use the holes, remove the caps. – partial extension with the left side of the rear seat tilted and a back seat for one passenger; P4Q00159 P4Q00135 P4Q00170

fig. 70 fig. 71 fig. 72

GETTING TO KNOW YOUR CAR 49 Heavy loads which are Some versions are fitted with rear When refitting the rear window shelf, not securely anchored speakers located on the rear window reconnect connector to B-fig. 73 to could seriously injure pas- shelf. reset speaker operation. sengers in the event of an acci- dent. When removing the rear window IMPORTANT Proper radio oper- shelf disconnect also the connector ation is not impaired when the rear between speakers and sound system. speakers (on the rear window shelf) IMPORTANT Check and adjust are not connected. the height of the dipped headlight Proceed as follows: disconnect con- beam when travelling at night with a nector A-fig. 73 from its seat B lo- rather heavy load in the boot (see cated on the side wall under the seat HEADLIGHTS in this chapter). belt hole.

When refitting the rear window shelf, fasten the two side tie-rods fig. 67 passing them on the outside of the struts. P4Q01081

fig. 73

50 GETTING TO KNOW YOUR CAR BONNET To open the bonnet: Important. The bonnet might fall violently if the 1) Pull the lever shown in fig. 74 in support rod is not posi- the direction of the arrow. tioned properly. 2) Press tab B as shown in fig. 75. This should only be done when the car is sta- 3) Lift the bonnet and release the tionary. support rod B-fig. 76 from its clip A. 4) Place the tip of the support rod in recess C of the bonnet. When the engine is hot, mind your hands when Before opening the bon- working inside the engine net, check the wind- compartment to avoid burning screen wiper arms are yourself. Never put your hands not lifted from the windscreen. near the fan: it could start up even without the key in the switch. Wait until the engine cools down. P4Q00025 P4Q01015

fig. 74 fig. 75

GETTING TO KNOW YOUR CAR 51 Take care that scarves, To close the bonnet: ROOF RACK/ ties or loose clothing do not accidentally come 1) keep the bonnet lid raised with SKI RACK near moving parts; they could one hand and remove the rod B- become entangled with serious fig. 76 from the recess with the other C then secure it in its clip A. ANCHORING danger for the wearer. ARRANGEMENT fig. 77 2) lower the bonnet until approx. 20 cm from the engine compartment and The anchoring seats for roof racks then let it drop, ensuring it is fully are shown in the illustration. closed and not just held in position by The rear clips are to be secured in the safety catch. the area immediately above the side If the bonnet does not close properly window rubbers. P4Q00070 do not push it down but open it again Specific roof/ski racks are available in and repeat the above procedure. the Fiat Lineaccessori range.

For safety reasons the bonnet shall always be perfectly closed when travelling. Always check for proper bonnet locking. If the bon- net is left inadvertently open, stop the car immediately and close the P4Q00071 bonnet.

fig. 76 fig. 77

52 GETTING TO KNOW YOUR CAR After travelling a few HEADLIGHTS SLANT COMPENSATION kilometres, check that the screws securing the When the car is loaded, it slopes attachments are tight. ADJUSTING THE backwards. This means that the head- HEADLIGHT BEAM light beam rises. In this case, it is nec- essary to return it to the correct po- The correct positioning of the head- sition. light beams is very important for the comfort and safety, not only of the The headlight beam adjuster is lo- person driving the car but also all cated inside the car on the right side Never exceed the per- other road users. of the steering column fig. 78. mitted weight (see TECH- This is also covered by a specific law. Position 0 - one or two occupants in NICAL SPECIFICATIONS). the front seats. To ensure you and other drivers Position 1 - five occupants. have the best visibility conditions when travelling with the headlights on, Position 2 - five occupants + load in the headlights must be set properly. boot. Have the headlight positioning Position 3 - driver + maximum per- checked at a Fiat Dealership and missible load stowed in boot. Be careful not to knock adjusted if necessary. objects on the roof rack when opening the tail- gate.

P4Q01016 Check the positioning of the headlight beams every time you change the load to be carried.

fig. 78

GETTING TO KNOW YOUR CAR 53 ADJUSTING THE FRONT ABS If you have never driven a car with FOGLIGHTS ABS before, you should practice using The car is fitted with an ABS braking the system on slippery terrain, obvi- The foglight beam can be adjusted by ously with the necessary safety pre- means of screw A-fig. 79. system, which prevents the wheels from locking when braking, makes the cautions and keeping to the Highway Have the lights checked at a Fiat most of road grip and gives the best Code of the country you are in. It is Dealership and adjusted if necessary. control when emergency braking un- also a good idea to read the following der difficult road conditions. information carefully. The driver can tell the ABS system The advantage in using the ABS sys- has come into play because the brake tem is that it continues to give you pedal pulsates slightly and the system maximum manoeuvrability even when gets noisier. braking hard in conditions of poor grip by preventing the wheels locking. This should not be interpreted as a fault in the brakes; on the contrary it You should, however, not expect is a sign that the ABS system is work- the braking distance to always de- ing: it tells the driver that the car is crease: for example surfaces with travelling at the limit of its road grip gravel or fresh snow on a slippery and that the speed should be altered road will in fact increase the braking to fit the type of road surface. distance. The ABS is an addition to the basic To exploit the ABS system to the full braking system. If there is a malfunc- in the event of necessity, you should tion, the system turns off automati- take heed of the following advice: P4Q01017 cally and only the ordinary brakes continue to work. If a failure occurs, and, consequently, the wheel anti-locking system is not effective, the braking system will con- tinue to work as usual. fig. 79 Versione S and Active

54 GETTING TO KNOW YOUR CAR The ABS exploits the Braking while cornering always re- The system is completed with an road hold available as quires extreme care even when using electronic brake force distributor much as possible but can- ABS. called EBD which improves braking not increase it. You should al- system performance by means of the ways drive carefully on slippery The most important advice to follow ABS system control unit and sensors. surfaces and avoid any unneces- is this: sary risks.

If the ABS intervenes, it When the ABS cuts in, The car is fitted with an means that the grip be- and you feel the brake electronic braking device tween the type and the pedal pulsating, do not (EBD). The > and x road is reduced with respect to remove your foot, but keep it warning light will come on at the the normal conditions. Reduce pressed. In doing so you will stop same time when the engine is speed immediately to match the in the shortest amount of space running to indicate that there is poor road conditions. possible under the current road an EBD system failure. In this conditions. case violent braking may be ac- companied by early rear wheel locking with the possibility of If there is a fault in the skidding. Drive the car extremely system and the instru- carefully to the nearest Fiat Deal- ment panel warning light If you follow these tips you will be ership to have the system > comes on, drive you car able to brake better in any situation. checked. slowly to a Fiat Dealership, to IMPORTANT Cars with ABS may have the system checked and put only be fitted with wheel rims, tyres right. and brake pads of the make and model approved by the manufacturer.

GETTING TO KNOW YOUR CAR 55 Warning light > alone, FRONT AIRBAGS In case of front crash, an electronic with the engine running, control unit, when required, triggers normally indicates a fault The car is fitted with front air bags the inflation of the cushion. in the ABS system only. In this (for versions/markets where applica- The cushion immediately inflates, case, the braking system is still ble) for the driver and the passenger. efficient, though without the placing itself as a protection between the body of the front occupants and anti-locking device. Under these FRONT AIR BAGS fig. 80 conditions, performance of the the structure that could cause injuries. EBD system may be reduced. The front air bag (driver and pas- Immediately after, the cushion deflates. Also in this case, you are advised senger) has been designed to protect The front air bag (driver and pas- to go immediately to the nearest the occupants in the event of head- senger) is not a replacement of but Fiat Dealership, driving in such a on crashes of medium-high severity, complementary to the use of belts, way to avoid sharp braking to by placing the cushion between the oc- which should always be worn, as spec- have the system checked. cupant and the steering wheel or dash- ified by law in Europe and most non- board. European countries. Front air bags are designed to pro- In case of crash, a person not wear- tect car’s occupants in front crashes ing the seat belt moves forward and and therefore non-activation in other may come into contact with the cush- If the x brake fluid low types of collision (side collisions, rear warning light comes on, ion while it is still inflating. Under this shunts, roll-overs, etc.) is not a system circumstance the protection offered stop the vehicle immedi- malfunction. ately and contact the nearest by the air bag is reduced. Fiat Dealership. Fluid leaks from Front air bag can be activated in the

the hydraulic system, in fact, can P4Q00074 following situations: compromise brake system oper- ation, both traditional systems – in collisions against highly and systems with ABS. deformable objects not affecting the vehicle front surface (e.g. bumper collision against guard rail);

fig. 80

56 GETTING TO KNOW YOUR CAR – car wedging under other vehicles FRONT AIRBAG The passenger side airbag was de- or protective barriers (for PASSENGER SIDE signed and calibrated to protect a per- example under a truck or guard son wearing seat belts. rail); as it offers no additional protection SERIOUS DAN- When fully inflated, the bag will fill compared with the seat belts, conse- GER: Never place most of the space between the dash- quently, it would be pointless. There- cradle child’s seats board and the passenger. fore, failure to come into action in the on the front passenger seat of above circumstances does not mean cars fitted with passenger air bag. Manual deactivation Air bag activation could cause se- that the system is not working prop- The passenger side airbag can be de- erly. rious injuries, even mortal. In the case of need, always deactivate activated if it is absolutely necessary the passenger’s air bag when a to carry a child in the front passenger child’s seat is placed on the front seat. seat. The front passenger’s seat Turn the specific control switch un- Do not apply stickers or shall be adjusted in the most der the middle of the dashboard be- other objects to the backward position to prevent any tween the sound system compart- steering wheel or to the contact between child’s seat and ment and the oddment compartment passenger's air bag cover or on dashboard. Even if not compul- fig. 81 with the ignition key to deac- the side roof lining. Never apply sory by law, you are recom- tivate the airbag. objects on the dashboard on pas- mended to reactivate the air bag senger side (e.g. mobile phones) immediately as soon as child since they could interfere with transport is no longer necessary.

proper passenger air bag inflation P4Q00183 and cause severe injuries.

fig. 81

GETTING TO KNOW YOUR CAR 57 The switch has two positions: GENERAL WARNINGS After an accident which triggered the airbags, go to a Fiat Dealership to 1) Passenger side airbag activated: The front airbags (on driver and pas- have the entire safety system, the elec- (position ON P), instrument panel senger side, where fitted) can be trig- tronic control unit, the seat belts and warning light off. Do not carry chil- gered if the car is subjected to strong the pretensioners replaced. The Fiat dren on the front seat. knocks or impacts underneath, e.g. vi- Dealership will also check the in- olent crashes into steps, kerbs or fixed tactness of the electrical system. 2) Passenger side airbag deactivated: projections from the ground, falling to (position OFF F), instrument panel large holes or dips in the road. Any diagnostic, repair or replace- warning light on. A child can be car- ment operations concerning the airbag ried on the front seat with a suitable When the airbag inflates it emits heat system must exclusively be carried out restraint system. and a small amount of smoke. This is at a Fiat Dealership. harmless and does not indicate the be- The instrument panel warning light ginning of a fire. If you are having the car scrapped, F will stay on until the passenger have the airbag system deactivated at side airbag is reactivated. The air bag system has a validity of a Fiat Dealership first. 14 years as concerns the pyrotechnic charge and 10 years as concerns the If the car changes hands, the new coil contact (see the plate located on owner must be made aware of the in- the front left door post near door dications given above and be given this hinges). Owner Handbook. As these dates approach, contact Fi- Pretensioners and front airbags are at Dealership to have them replaced. triggered by the electronic control unit according to different types of im- pacts. Missed triggering of the system, consequently, does not indicate a fault in the system.

58 GETTING TO KNOW YOUR CAR If the ¬ warning light Do not travel with ob- If an attempt has been does not turn on when jects on your lap or in made to steal the car or if turning the ignition key front of you. Do not hold it has actually been stolen to MAR or if it stays on when a pipe, a pencil or similar be- or vandalised in any way or sub- travelling, this could indicate a tween your lips. You could seri- jected to flooding, have the failure in safety retaining sys- ously hurt yourself if the airbag airbag system checked at a Fiat tems; under this condition air inflates in a collision. Dealership. bags or pretensioners could not trigger in the event of collision or, in a restricted number of cases, they could trigger acci- dentally. Stop the car and con- Always drive with both Please note that airbags tact Fiat Dealership to have the hands on the rims of the can be triggered when system checked immediately. steering wheel so that the the engine is running also airbag is free to inflate during a if the car is stationary and an- head-on collision and protection other vehicle crashes into it at yourself from serious injury. Do suitably high speed. As a conse- not drive with your body bending quence, never sit children in the towards the steering wheel but front seat, also when the car is The warning light F sit in an upright position with still. On the other hand, the should come on for ap- your back resting against the airbags will not be fired if the car proximately four seconds seat. is stationary and the key is not and then flash for other four sec- turned. Missed operation in these onds when the passenger side circumstances does not indicate airbag deactivation switch is a fault. turned to ON and the ignition key is turned to MAR to remind you that the passenger side airbag will be fired in the event of an accident. The warning light should then go out.

GETTING TO KNOW YOUR CAR 59 Correct operation of EOBD SYSTEM This check can also be performed by the front airbags and the traffic controller agents. pretensioners is guaran- The EOBD (European On Board Di- teed as long as the car is not agnosis) system continuously monitors overloaded. the car emission system components. Furthermore, the system warns the driver of deterioration concerning the Contact a Fiat Dealer- emission system components by ship as soon as possible if means of the U warning light on the the U warning light ei- instrument panelThe objective is to: ther does not come on when the key is turned to MAR or comes – monitor system efficiency; on, with fixed or flashing light, – warn when failures can increase when travelling. The airbag does not re- emissions over the threshold estab- place seat belts but lished by the European regulations; rather increases their ef- fectiveness. Furthermore, the – warn of the need to replace dete- front airbag is not fired in the riorated components. event of low speed front colli- Furthermore, the system is equipped sions, side collisions, rear-end with a connector for interfacing with IMPORTANT After eliminating shunts and roll-overs. In these specific tools used to read the error the problem, your Fiat Dealership cases, the passengers are only codes stored in the control unit mem- will run a bench test to fully check the protected by the seat belts which ory along with a set of diagnostic and system. In some cases, a long road for this reason must be fastened engine specific parameters. test may be required. at all times.

60 GETTING TO KNOW YOUR CAR ELECTRICAL POWER

STEERING SYSTEM P4Q00503

IMPORTANT The electrical power steering system only works when the ignition key is at MAR. A new electrically controlled power steering system called EPAS (Electri- cal Power Assisted Steering) is fitted in the Fiat 600. The EPAS system is operated by an electric motor and consists of only two parts: a steering column with built-in electric motor and an elec- tronic control unit. The control unit processes the data from the various sensors located in the car and converts the signals into commands for the power steering fig. 82 motor to reduce the effect on the steering wheel both when parking and 1) Electronic power assisted steering control unit; when cornering. 2) Car speed sensor; 3) Injection control unit; 4) Electric power steering motor; 5) Electrical power steering unit.

GETTING TO KNOW YOUR CAR 61 The system is programmed at the If the warning light comes on, see FIAT 600 VAN factory to ensure variable degrees of chapter GETTING TO KNOW YOUR CAR, assistance according to the require- paragraph WARNING LIGHTS. The version herein illustrated differs ments. In other words, power is in- from Fiat 600 saloon described in this creased for parking and reduced as handbook for the different size of the the car’s speed increases. boot and the availability of two front The EPAS system only works when seats only. the engine is running to avoid deploy- ing the battery accidentally. Further- Load recommendations more, it is equipped with a self-test Fiat 600 Van has been designed and function to detect faults and incorrect It is absolutely forbidden approved on the basis of several set signals. to carry out whatever af- maximum values: IMPORTANT The steering wheel ter-market operation in- – kerb weight may stiffen slightly in parking manoeu- volving steering system or steer- vres requiring a great deal of steering: ing column modifications (e.g.: in- – payload this is normal and caused by the stallation of anti-theft Device) – gross vehicle weight power steering motor overheat pro- that could badly affect perfor- tection system tripping. The problem mance and safety, cause the lapse – total weight on the front axle does not require servicing and the of warranty and also result in – total weight on the rear axle electric power steering system will non-compliance of the car with work normally the next time the car homologation requirements. – towable weight. is used. Each of these limits must be borne in mind and must never be exceeded under any circumstances.

62 GETTING TO KNOW YOUR CAR IMPORTANT Sudden braking or Use metal cables, ropes or straps In addition to these general precau- collisions can cause sudden shifts of strong enough to support the weight tions, some simple measures could the load which could jeopardise the of the load to be fixed. enhance driving safety, comfort and safety of the driver and the passen- the length of your vehicle’s life: gers: before you start off make sure the load is firmly secured. – distribute the load evenly over the load floor: if you need to concentrate it all in one point choose the part be- tween the axles; – remember that the lower the load is, the lower the vehicle’s centre of gravity will be, contributing to a safe

P4Q00568 drive; you should therefore always po- sition the heavier goods at the bottom; – finally, remember that the way in which the vehicle moves is influenced by the weight being carried. In partic- ular, stopping distance lengthens par- ticularly at high speed.

fig. 83

GETTING TO KNOW YOUR CAR 63 SOUND SYSTEM STANDARD SYSTEM AERIAL The system (all versions) consists of: To install: sound system power wires, front dashboard speaker wires, aerial wire, 1) Remove the plastic cap A-fig. 85 screwed onto the car roof. Contact a Fiat Dealer- sound system housing, front speaker ship if you want to install housing. 2) Screw in the aerial. a sound system after pur- The radio should be installed in the chasing your car. Their staff will compartment occupied by the object advise you on how to safeguard tray which can be removed by releas- the life of the battery. Excessive ing the two retaining tabs A-fig. 84. idle intake can damage the bat- tery and invalid the battery war- The power supply, speaker connec- ranty as well. tion and aerial cables can be found in this compartment.

Large oddments compartments in the dashboard making the passenger compartment even more comfortable are found in cars not equipped with a P4Q00128 P4Q00075 SOUND SYSTEM SET-UP. A specific SOUND SYSTEM SET-UP kit can be found in the Lineaccessori Fiat range.

fig. 84 fig. 85

64 GETTING TO KNOW YOUR CAR WIRING DIAGRAM AND ADDITIONAL BRANCHES fig. 86

A - Aerial

F D C P4Q00181 RN NZ B - Radio receiver unit connection

BN SN C - Speaker on right dashboard E panel

RV 15 N D - Speaker on left dashboard panel 22 A B E - Power supply fuses

NL CR F - Power supply with extra fuse for B ST EQ CARD amplifier installation only (for systems 1 2 3 4 5 6 SEARCH SCAN. with 20 + 20W output or higher).

Wire colour coding: A=light blue - BN=white/black - N=black - NZ=black/purple - RN=red/black - A RV=red/green - SN=pink/black fig. 86

GETTING TO KNOW YOUR CAR 65 SPEAKERS SET-UP SYSTEM ACCESSORIES Use the speaker housings on the The vehicle is equipped with the fol- PURCHASED BY THE two sides of the dashboard. lowing devices along with the standard system: OWNER – fig. 87 left speaker – 2 front speakers; If after buying the vehicle, you decide – fig. 88 right speaker. to install electrical accessories that re- – an aerial to be applied to the roof; 1) Unscrew the four screws B and quire a permanent electric supply remove the supporting grid. – radio power cables. (alarm, satellite antitheft system, etc.) or accessories that in any case burden the SOUND SYSTEM electric supply, contact Fiat Dealership, whose qualified personnel, besides sug- The complete system consists of the gesting the most suitable devices be- P4Q00129 following: longing to Lineaccessori Fiat, will also – system provisions (see previous evaluate the overall electric absorption, paragraph); checking whether the vehicle electric system is able to withstand the load re- – stereo radio and cassette player quired, or whether it needs to be inte- with removable front control panel grated with a more powerful battery. (for features and operation, see spe- fig. 87 cific instruction booklet). Take care when fitting additional spoilers, alloy rims and non-standard wheel caps: they might reduce P4Q00130 ventilation of the brakes, thus their efficiency, during abrupt and repeated braking, or long downhill slopes. Make sure that nothing (mats, etc.) gets in the way of the pedals when they are pushed down. fig. 88

66 GETTING TO KNOW YOUR CAR INSTALLATION OF RADIO TRANSMITTERS AND AT THE FILLING ELECTRIC/ELECTRONIC CELLULAR TELEPHONES STATION DEVICES Mobile phones and other radio trans- Electric/electronic devices installed ceiver equipment (e.g.: HAM radio sys- The Fiat 600’s pollution control de- after buying the car or in aftermarket tems and the like) shall not be used in- vices make it essential to use unleaded shall bear the and marking: side the car unless a separate aerial is petrol only. mounted. However, to avoid mistakes, the fuel IMPORTANT The use of mobile filler is too small for the leaded petrol phones, HAM radio systems or other pump. Octane rating (R.O.N.) must Fiat Auto S.p.A. authorizes the in- similar devices inside the passenger not be lower than 95. stallation of transceivers provided that compartment (without separate aeri- installation is carried out at a special- al) may cause electronic systems ized shop, workmanlike performed equipping the car to malfunction. This and in compliance with manufacturer’s could compromise safety in addition specifications. to constituting a potential hazard for the passengers. IMPORTANT Installation of de- vices resulting in modifications of car In addition, transmission and recep- characteristics may cause driving li- tion of these devices may be affected cense seizing by traffic agents and al- by the shielding effect of the car body. so the lapse of the warranty as con- As concerns EC-approved mobile cerns defects due to the abovemen- phones (GSM, GPRS, UMTS), strictly tioned modification or traceable back comply with the instructions , for P4Q01020 to it directly or indirectly. use provided by the mobile phone’s Fiat Auto S.p.A. declines all respon- manufacturer. sibility for damages caused by the in- stallation of non-genuine accessories or not recommended by Fiat Auto S.p.A. and installed not in compliance with the specified requirements. fig. 89

GETTING TO KNOW YOUR CAR 67 Never pour even the FUEL TANK CAP IMPORTANT The hermetic clo- tiniest amount of leaded sure may cause a slight pressure in the petrol in the tank, not The fuel filler cap is fitted with a lock. tank: a slight hissing when turning the even in an emergency; this would cap is quite normal. damage the catalytic exhaust be- To open: yond repair. 1) press on the point indicated and To close: open the flap fig. 90; 1) the cap coupling is “bayonet” An inefficient catalytic 2) holding the cap still, turn the key type. Insert the cap (with the key) and exhaust causes harmful anticlockwise fig. 91; turn it clockwise until it clicks; emissions with conse- quent environmental pollution. 3) turn the cap anticlockwise by 2) keeping the cap still, turn the key about one fourth of a turn and re- clockwise and remove it; close the move it. flap. REFUELLING The cap is provided with a strap A- To guarantee full tank filling, carry fig. 92 fastening it to the flap so that out two refuelling operations after the is cannot be lost. first click of the fuel delivery gun. Avoid further topping up operations that could cause damages to the fuel system. P4Q00076 P4Q01050 P4Q01051

fig. 90 fig. 91 fig. 92

68 GETTING TO KNOW YOUR CAR IMPORTANT If required, replace PROTECTING The devices for curtailing petrol en- the fuel cap with another genuine cap gine emissions are: to avoid affecting the efficiency of the THE ENVIRONMENT fuel vapour recovery system. – a three-way catalytic converter; Protecting the environment has been – a lambda sensor; the guiding principle in the design of the Fiat 600 right from the start. The – a fuel evaporation system. result is the use of materials and cre- Consequently, the Fiat 600 is ready ation of devices that can reduce or to travel well ahead of the most strin- considerably curtail harmful influences gent international pollution control on the environment. standards. Keep naked flames or lighted cigarettes away from the fuel filler hole as there is a danger of fire. Do not bend too close to the hole either so as not to breathe in harmful vapours.

GETTING TO KNOW YOUR CAR 69 DDRRIIVVIINNGG YYOOUURR CCAARR

STARTING 1) Ensure that the handbrake is up. If you are still unable to start the en- gine, perform the emergency start-up 2) Put the gear lever into neutral. THE ENGINE procedure (see INANEMERGENCY ) and 3) Press the clutch pedal fully down, call your Fiat Dealership. without pressing the accelerator. It is dangerous to let the IMPORTANT Do not leave the ig- engine run in a garage or 4) Turn the ignition key to AVV and nition key at MAR when the engine is other closed area. The let it go the moment the engine starts. off. engine consumes oxygen and If warning lights ¢ stay on when the gives off carbon dioxide, carbon key is turned to MAR turn the key to monoxide and other poisonous STOP and then back to MAR. If the fumes. HOW TO WARM UP light does not go off, try with the THE ENGINE AFTER IT other keys. HAS JUST STARTED Do not touch the high – Begin to move forward slowly let- voltage cables (spark plug ting the engine turn at medium revs. leads) when the engine is Do not accelerate abruptly. running. – Do not push the engine to its limit for the first few kilometres.

IMPORTANT Do not press down the accelerator before starting the en- gine.

70 DRIVING YOUR CAR EMERGENCY START-UP SWITCHING OFF PARKING If the Fiat CODE system fails to THE ENGINE recognise that code transmitted by Turn the key to STOP while the Switch off the engine, pull up the the ignition key (instrument panel engine is idling. handbrake and put the car in 1st gear warning light ¢ on) the emergency if the car is pointing uphill, reverse if start-up can be performed by using downhill. the CODE card code. If the car is parked on a steep gradi- A quick burst on the ac- See the INANEMERGENCY . ent it is a good idea to use a stone or celerator before turning wedge to block the wheels. off the engine serves ab- solutely no practical purpose and Do not leave the ignition key at wastes fuel. MAR because it drains the battery. Bump starting by push- Always remove the key when you ing, towing or rolling leave the car. downhill must be avoided IMPORTANT After a taxing drive at all costs. This way of starting it is better to allow the engine to could cause a rush of fuel into the “catch its breath” before turning it off, catalytic exhaust pipe and dam- by letting it idle to allow the temper- age it beyond repair. ature in the engine compartment to Never leave unsuper- fall. vised children in the car.

Remember that as long as the engine is not run- ning, the power brakes and power steering do not work. You therefore have to use con- siderably more effort on both the brake pedal and the steering wheel.

DRIVING YOUR CAR 71 HANDBRAKE IMPORTANT If this is not the HOW TO USE case, go to a Fiat Dealership to The handbrake lever is between the have the handbrake adjusted. THE GEARS front seats. Instrument panel warning light x The lever positions for the different Pull the handbrake lever upwards will come on when the handbrake until the car cannot be moved. Four gears are shown in fig. 2 (this diagram lever is pulled up and the ignition key is also on the gear knob). or five clicks are generally enough is at MAR. when the car is on level ground while Press the clutch fully. nine or ten may be required if the car To release the handbrake: is on a steep slope or laden. To put the car in reverse (R), wait 1) Slightly lift the hand brake and until the car has stopped and, from press release button A-fig. 1; neutral: move the lever to the right 2) keep the button pressed in and and back. lower the lever. Warning light x will go out; 3) to prevent accidental movement of the car, this procedure should be carried out with the brake pedal pressed down.

STEERING LOCK LEVER P4Q00078 Use the brake pedal to lock the bot- P4Q00079 tom end.

fig. 1 fig. 2

72 DRIVING YOUR CAR IMPORTANT Reverse gear can SAFE DRIVING – Make sure that nothing (mats etc.) only be engaged when the car is com- gets in the way of the pedals when pletely stationary. With the engine In designing the Fiat 600, Fiat has they are pushed down. running, before engaging the reverse made every effort to come up with a gear, wait for at least two seconds – Make sure that any child restraint car able to provide driver and pas- systems (child seats, carriers etc.) are with the clutch pedal pressed fully sengers with top-class levels of safety. down to avoid damaging or grating the properly fixed preferably on the back Nevertheless it is always the behav- seat. gears. iour of the person at the wheel that determines road safety. – Place any objects in the boot in such a way that they cannot be Below you will find some simple tips thrown forwards in the event of an to help you travel in safety under dif- accident. To change the gear ferent conditions. You will no doubt properly (with mechani- be familiar with many of them already – Do not eat a heavy meal before cal clutch) you must push but it will be useful to read them all travelling. Light eating will help keep the clutch pedal fully down. It is carefully. your reflexes prompt. Above all, do therefore essential that there is not have anything alcoholic to drink. nothing under the pedals. Make Periodically, remember to check: sure mats are lying flat and do BEFORE GETTING BEHIND not get in the way of the pedals. – tyre pressure and condition THE WHEEL – level of battery electrolyte – Make sure all lights including the headlights are working properly. – engine oil level – Adjust the position of the seats, – coolant level and condition of the steering wheel, inside and outside rear system view mirrors properly for the best – brake fluid level driving position. – windscreen washer fluid level. – Carefully adjust the head restraints so the back of the head and not the nape of the neck is supported.

DRIVING YOUR CAR 73 WHEN TRAVELLING Always fasten both front Pay attention to the and back seat belts and mats: even a minor prob- – The first rule of safe driving is pru- those of any child seats. lem to the braking sys- dence. Travelling with the seat belts un- tem may require increases brake – Prudence also means putting your- fastened increases the risk of in- pedal stroke with respect to nor- self into a position where you can pre- jury or death if you are in a colli- mal. dict wrong or imprudent behaviour sion. from other drivers. – Stick closely to the rules of the road in the particular country where Consider that fitting ex- – Do not drive too many hours at a the vehicle is being driven and, above tra spoilers, alloy rims or time but stop at intervals to stretch all, do not exceed speed limits. non standard wheel caps your legs and recover your energies. – Ensure that, besides yourself, all can reduce ventilation of the – Constantly change the air in the the other passengers in the car have brakes and reduce their effi- passenger compartment. their seat belts fastened, that children ciency under conditions of violent are sitting in the appropriate child or repeated braking or long – Never coast downhill (i.e. with the seats and any animals in the car are downhill travel. engine off): if you do, you lose the aid placed in suitable compartments. of the engine brake, brakes booster and power steering, so that braking – You should be physically fit and and steering require greater effort. mentally alert before setting out on long journeys. Do not drive with ob- jects on the floor in front Driving while drunk or of the driver’s seat: they Water, ice or salt on under the influence of could get caught under the ped- road surfaces can deposit drugs or certain medi- als making braking or accelerat- on brake disks, reducing cines is dangerous for both you ing impossible. braking efficiency on the first and other road users. braking.

74 DRIVING YOUR CAR DRIVING AT NIGHT – Dip main-beam headlights (if on) as even if it is still daylight so you can be soon as you see cars coming in the seen more easily. If you are driving at night these are other direction and pass them with the main rules to follow. the headlights dipped. – Do not drive through puddles at speed and hold on tightly to the wheel – Drive especially carefully: it is – Keep all lights clean. if you do: a puddle taken at high speed harder to drive at night. might cause you to lose control of the – Be careful of animals crossing the car (“aquaplaning”). – Slow down especially if the road is road when driving in the country. not lit. – Move the ventilation controls to – At the first signs of sleepiness, the position for demisting the win- stop: continuing would be a risk for dows (see GETTING TO KNOW YOUR yourself and everybody else. Only DRIVING IN THE RAIN CAR), to avoid visibility problems. start driving again when you have had Rain and wet road surfaces spell dan- – Periodically check the condition of enough rest. ger. the windscreen wiper blades. – Keep a greater safety distance All manoeuvres are more difficult on from the cars in front of you than dur- a wet road because the grip of the ing daylight hours: it is hard to judge wheels on the tarmac is greatly re- DRIVING IN FOG how fast other cars are going when all duced. This is why braking distances you can see are their lights. are much longer and road-holding is – If the fog is thick, do not start out – Make sure the headlight beams are lower. on a journey unless you absolutely have to. properly positioned: if they are too Here is some advice for driving in low, they reduce visibility and strain the rain: If driving in mist, blanket fog or when your eyes. If they are too high they there is the danger of fog patches: can dazzle other drivers. – Reduce speed and maintain a greater safety distance from the cars – keep your speed down; – Only use main beam headlights in front. when you are driving outside town – turn on the dipped headlights, rear and when you are sure they do not – If it is raining particularly heavily, fog lights and front fog lights, if fitted, annoy other drivers. visibility is also reduced. In these even during the day. Do not drive cases, switch on the dipped headlights with your headlights at full-beam.

DRIVING YOUR CAR 75 IMPORTANT On stretches of DRIVING IN DRIVING ON SNOW road with good visibility, switch off THE MOUNTAINS AND ICE your rear fog lights; the brightness of these lights could annoy the people – When driving downhill use the en- Here are some tips for driving in travelling in the cars behind gine braking effect by engaging a low these conditions: gear so as not to overheat the brakes. – Remember that fog also means the – keep your speed down; tarmac is wet and therefore manoeu- – Under no circumstances should you drive downhill with the engine off – use chains if the roads are covered vres of all kinds are more difficult and in snow: see paragraph SNOW TYRES in stopping distances are longer. or with the car in neutral, let alone with the ignition key out. this chapter; – Keep a good distance from the – mainly use the braking effect of the cars in front of you. – Drive at a moderate speed with- out cutting corners. engine and under all circumstances – As far as possible, avoid spurts of avoid braking sharply; speed or sudden deceleration. – Remember that overtaking while going uphill is slower and therefore – when braking in a car not fitted – Do not overtake other vehicles if requires more free road. If you are with ABS, reduce the possibility of the you can help it. being overtaken while driving uphill, wheels locking by varying the pressure you exert on the brake pedal; – If you are forced to stop your car make it easier for the other vehicle to (breakdown, limited visibility etc.) try pass. – do not accelerate suddenly and to stop off the road. Turn on the haz- avoid swerving; ard lights and, if possible, the dipped- – in the winter, even apparently dry beam headlights. Rhythmically sound roads may have icy patches. Be care- the horn if you realise another car is ful therefore when driving over coming. stretches that do not get much expo- sure to the sun or are lined with trees or rock where ice might not have melted; – keep a good distance from the ve- hicles in front;

76 DRIVING YOUR CAR – do not remain stationary in deep To get the most out of ABS: CONTAINING snow with the engine running: the snow could deviate the exhaust gas – during emergency conditions or RUNNING COSTS into the passenger compartment. when grip conditions are poor, you will feel a slight pulsation on the brake AND POLLUTION pedal. This is the sign that the ABS is working. Do not release the brake Some suggestions which may help you to keep the running costs of the DRIVING WITH ABS pedal but continue to press so as not to interrupt the braking action; vehicle down and lower the amount ABS is a braking system that essen- of toxic emissions released into the tially offers two advantages: – ABS prevents the wheels from atmosphere are given below. locking, but it does not increase actual 1) it prevents wheel lock-up and grip conditions between tyre and consequent skidding in emergency GENERAL road. Therefore, even if your car is fit- CONSIDERATIONS stops, particularly when the road does ted with ABS, respect the safety dis- not offer much grip; tance from the car in front of you and Car maintenance 2) it makes it possible to brake and keep your speed down when driving steer at the same time so you can into bends; The overall state of the car is an im- portant factor which has a marked in- avoid unexpected obstacles and direct – ABS serves to increase the con- the car where you want while braking. fluence over fuel consumption and trollability of the car, not to enable driving comfort and on the life span of The extent to which this can be done you to go faster. will depend on the physical limits of your car. For this reason care should the tyre’s sideways grip. be taken to maintain your car by car- rying out the necessary checks and regulations in accordance with the specifications given in the SERVICE SCHEDULE (see sections: SPARK PLUGS, IDLING, AIR CLEANERS, TIMING).

DRIVING YOUR CAR 77 Tyres Electric devices BEHIND THE WHEEL Tyre pressure should be checked at Use electric devices for the neces- least once every four weeks: if the sary time only. The heated rear win- Starting-up pressure is too low fuel consumption dow, fog lights, windscreen wipers, Do not warm up the engine when increases as the resistance to the heating system blower require large the car is stationary, neither by idling rolling movement of the tyre is amounts of electricity, and as a con- nor revving up. If you do, the engine greater. In this state, tyre wear is in- sequence, the fuel consumption in- will warm up much more slowly and creased and vehicle handling suffers creases (up to +25% in town). increase fuel consumption and emis- which will effect safety. sions. It is therefore better to start Climate control system slowly and to keep the engine speed Unnecessary loads down. The climate control system is a fur- Do not travel with too much luggage ther drag on the engine causing higher stowed in the boot. The weight of the fuel consumption (on average, up to Unnecessary manoeuvres vehicle and its trim greatly effects con- 20%). When outside temperatures Do not give quick bursts on the ac- sumption and stability. permit, use the vents. celerator when waiting at the traffic lights or before turning off the engine. Roof rack/ski rack Aerodynamic accessories This type of action, like the “double clutch” are absolutely useless on mod- Remove roof racks and ski racks The use of aerodynamic accessories ern cars. They only increase fuel con- from the roof of the car as soon as not certified for that specific purpose sumption and pollution. they are no longer needed. These ac- can diminish the car’s aerodynamic cessories reduce the aerodynamic penetration and increase consump- penetration of the vehicle and will in- tion. Gear selection crease consumption. When having to As soon as traffic conditions allow, transport particularly large loads it is shift up to a higher gear. Using a low better to use a trailer. gear to have a sharp acceleration in- creases the consumption. Likewise, using a high gear when this is not called for increases consumption, emissions and wear on the engine.

78 DRIVING YOUR CAR Top speed USE CHEAP RUNNING As speed increases, so does the fuel THAT RESPECTS Cold start consumption: note that passing from THE ENVIRONMENT 90 to 120 km/h increases consump- Short journeys and frequent cold tion by about +30%. Keep your speed start-ups do not allow the engine to as steady as possible and avoid un- Environmental protection has been reach the best running temperature. one of the guiding principles in the necessary braking and accelerations As a result, consumption rises (from that cost fuel and increase emissions production of Fiat 600. It is no acci- +15 to +30% in town) and so do the dent that its pollution control equip- considerably. It is better to drive harmful emissions. “smoothly” trying to foresee the ma- ment is much more effective than that required by current legislation. noeuvres to avoid imminent dangers Traffic situations and road and always respect the safety distance conditions Nonetheless, the environment can- to avoid the need to slow down sud- not get by without a concerted effort denly. Consumption rises in heavy traffic, in from everyone. traffic jams where it is constantly nec- By following a few simple rules you Acceleration essary to shift to low gears or in big cities with many traffic lights. can avoid harming the environment Sudden and sharp accelerations and often cut down fuel consumption revving up the engine increase con- Also twisting roads, mountain roads at the same time. sumption and emissions; accelerate and rough road surfaces pay a heavy toll on consumption. On this subject, a few useful tips gradually and do not exceed the max- have been given below to supplement imum torque. # Hold-ups in traffic those marked by symbol , at various points of the handbook. During hold-ups (e.g.: level crossings) switch off the engine. You are asked to read both the for- mer and the latter carefully.

DRIVING YOUR CAR 79 LOOKING AFTER EMISSION If the engine begins to “lose its Do not install other heat shields CONTROL DEVICES smoothness” when travelling, con- and do not remove those already fit- tinue your journey but reduce the de- ted to the catalytic converter and The correct use of pollution control mands you are making on the engine exhaust pipe. devices not only ensures respect for and go to a Fiat Dealership as soon the environment but also has an effect as you can. on the car’s performance. Keeping these devices in good condition is When the instrument panel fuel re- Do not allow anything to therefore a fundamental rule for dri- serve warning light comes on, fill up as be sprayed onto the cat- ving that is easy on your pocket and soon as possible. A low level of fuel alytic converter, Lambda on the environment too. can cause an uneven supply of fuel to sensor or exhaust pipe. the engine with the inevitable increase The first step to take is to follow the in the temperature of the exhaust gas Service Schedule to the letter. and serious damage to the catalytic If your car has a petrol engine use converter. only unleaded petrol. Never run the engine with one or When functioning nor- If you have trouble starting, do not more spark plugs disconnected, even mally the catalytic con- keep turning the ignition key for long for testing purposes. verter reaches high tem- periods. Be especially careful to avoid peratures. For this reason do not Do not warm up the engine by let- park the car over flammable ma- bump starting the car by pushing, tow- ting it idle for a while before moving ing or rolling down hill: these are all terial (grass, dry leaves, pine nee- off unless the outside temperature is dles etc.): fire hazard. manoeuvres that can damage the cat- very low and, even in this case, only alytic exhaust. For emergency starts do so for less than 30 seconds. use only an auxiliary battery.

Ignoring the above rules may lead to fire.

80 DRIVING YOUR CAR TOWING To ensure you do not exceed the TOW HITCH INSTALLATION maximum towable weight (indicated A TRAILER in the log book) you have to take into The tow hitch must be fixed to the account the trailer’s weight fully laden body by an expert in accordance with IMPORTANT The car must be fit- including the accessories and personal the following instructions and re- ted with a homologated tow hitch and luggage. specting the additional and/or integra- suitable electrical system for towing a tive information provided by the tow caravan or trailer. Respect the speed limits enforced in hitch manufacturer. The tow hitch to the country where you are towing the be fitted must comply with the cur- Installation must be carried out by trailer. rent regulations in force with refer- skilled personnel who will provide ence to Directive 94/20/EEC and specific documentation for authoris- amendments. Use a tow hitch suited ing use on roads. for the maximum towable load of the Fit special wing mirrors in accor- The ABS system, if fit- car version on which the tow hitch is dance with the highway code. ted on the car, does not to be fitted. control the trailer brak- Remember that towing a trailer Use a unified coupling for the elec- ing system. Therefore be extra trical connections. The coupling is makes it harder for the car to climb careful on slippery surfaces. the maximum gradients specified. generally fitted on a specific mount fastened to the tow hitch. Engage a low gear when driving downhill rather than constantly brak- ing. Under no circumstances The weight that the trailer exerts on modify the car braking the car tow hitch coupling reduces the system for trailer braking car carrying capacity by the same control. The trailer’s braking sys- amount. tem must be completely inde- pendent of the car’s hydraulic system.

DRIVING YOUR CAR 81 900 an additional electrical brake and for

2 2 P4Q00220 internal trailer lighting with a power 87 87 not exceeding 15W can be connected to the car’s electrical system. 3 3 3 3 The coupling electrical connections

Reference hole Rear wheel axle are shown in fig. 4. ∅ 25 existing 1 10 ASSEMBLY DIAGRAM fig. 3 152 157 110 The trailer tow hitch is to be fixed in 15

587 the points indicated Ø using 8 M8 screws and 4 M10 screws. 43,5 43,5 43,5 43,5 1

310 All anchorage points (1) are to have ∅ 20 x 4.5 spacers. Standard tow ball 8 65 ≥ The internal counterplates (2) are to Load 385 ±35 be at least 4 mm thick. fig. 3 The internal counterplates (3) are to be at least 5 mm thick. For electrical connection, a 7 or 13 The electrical brake (where relevant) pole 12VDC coupling must be used or other devices (electrical winch, (CUNA/UNI and ISO/DIN standards). etc.) must be powered directly from Follow the instructions provided by the battery by means of a lead with a the manufacturer of the car and/or cross-section area no smaller than the tow hitch. 2.5 mm2. In addition to the electrical connections, only the power wire for

82 DRIVING YOUR CAR Fasten the tow hitch to the body

without drilling or trimming the rear P4Q00178 bumper that would be visible when E the tow hitch is removed. IMPORTANT A clearly visible plate of a suitable size and made of suitable material bearing the following: MAX LOAD ON BALL COUPLING 70 kg. D C A 6 12 7 M 5 3 N 4 V N B G R A

After assembly, seal the fig. 4 holes to prevent exhaust fumes from entering the A=light blue - G=yellow - M=brown N=black - R=red - V=green vehicle. WIRING DIAGRAM fig. 4 A - Seven pole coupling on tow hitch B - Rear earth wire connection C - Taillight power connection D - Rear foglight, brake light and direction indicator connection E - Electromagnetic brake power connection.

DRIVING YOUR CAR 83 WINTER TYRES The performance of winter tyres is All four tyres should be the same greatly reduced when the depth of the (brand and track) to ensure greater These are tyres which have been tread is less than 4 mm. In this situa- safety when driving, braking and cor- specifically designed for use on snow tion it would be safer to have them nering. replaced. and ice and should be fitted in place of Remember not to invert the tyre di- the existing tyres. The specific characteristics of the rection of rotation. Use winter tyres of the same size as winter tyres mean that under normal the tyres provided with the car. driving conditions or when driving long distances on motorways, their Fiat Dealerships will be glad to of- performance is greatly reduced in fer advice on the right type of tyres comparison to those normally fitted according to your needs. to the car. For information on the tyres to be The use of these tyres should there- fitted, inflation pressure and winter fore be limited to the conditions for tyre specifications, follow the pre- which they were designed. scriptions given in WHEELS, TECHNICAL SPECIFICATIONS. IMPORTANT When using winter tyres with a maximum speed rating The maximum speed lower than the speed which can be for winter tyres with “Q” reached by the car (plus 5%), place a marking is 160 km/h. Re- suitable notice is the passenger com- spect the highway code speed partment to inform the driver of the limits. top speed which the winter tyre can run at (as per EC Directive).

84 DRIVING YOUR CAR SNOW CHAINS IMPORTANT Do not fit snow Keep you speed down chains on a space-saver spare wheel. when snow chains have The use of snow chains is regulated If a front wheel (drive wheel) is punc- been fitted to the wheels. by the legislation in force in the coun- tured and you require snow chains to Avoid potholes, steps and pave- try the car is driven in. proceed, take a standard wheel from ments, and do not drive for long the rear axle and fit the space-saver stretches on snow-free roads, The chains may only be applied to spare wheel in its place. Having fitted otherwise you risk damaging the the drive wheel tyres (front wheels). two standard wheels on the front tyres, suspension and steering. Use only low profile chains (maxi- drive axle, you can use snow chains, mum height off the tyre: 12 mm). thus solving the emergency situation. We recommend using Lineaccessori Fiat snow chains. Check the tautness of the chains af- ter driving some ten metres.

DRIVING YOUR CAR 85 STORING THE CAR – Clean and protect the shiny metal – Cover the car with a cloth or per- parts using special compounds readily forated plastic sheet. Do not use The following precautions should be available. sheets of non-perforated plastic as taken if the car will not be used for they do not allow moisture on the car – Sprinkle talcum powder on the body to evaporate. several months: rubber windscreen and rear window – Park the car in covered, dry and if wiper blades and lift them off the glass. – Inflate the tyres to +0.5 bar above possible well-ventilated premises. the normal specified pressure and – Open the windows slightly. check it at intervals. – Engage a gear. – Do not drain the engine cooling – Make sure the handbrake is not system. engaged. – Remove the cables from the bat- tery terminals (first remove the cable to the negative terminal), and check the battery charge. If the car is to be stored for long periods the charge of the battery should be checked every month and recharged if it falls below 12.5V.

86 DRIVING YOUR CAR IINN AANN EEMMEERRGGEENNCCYY

EMERGENCY 3) Press and hold down the acceler- 7) Once the final figure has been en- ator pedal. The injection system warn- tered, keep the accelerator pedal START-UP ing light U will come on for about 8 pressed. The injection warning light seconds, and then go out. At this U will light up for four seconds and If the Fiat CODE cannot deactivate point release the accelerator pedal then go out; release the accelerator the engine immobilising system, the ¢ U and get ready to count the flashes of pedal. and warning lights stay on and warning light U. the engine will not start. Follow the 8) The U warning light will flash emergency start-up procedure to 4) Count the number of flashes that rapidly for about 4 seconds to indicate start the engine. corresponds to the first figure of the that the operation has been com- code on the CODE card, then press pleted correctly. Read the whole procedure care- the accelerator pedal and keep it there fully before trying to carry it out. until the U warning light comes on 9) Start the engine by turning the ig- If you make a mistake, you must turn for four seconds and then goes out; nition key from MAR to AVV. the ignition key back to STOP and release the accelerator pedal. If, however, the U warning light repeat the whole operation from the stays on, turn the ignition key to beginning (step 1). 5) The U warning light will start flashing again: after it has flashed the STOP and repeat the procedure 1) Read the 5-figure electronic code number of times that corresponds to from step 1. given on the CODE card. the second figure on the CODE card, 2) Turn the ignition key to MAR. press the accelerator pedal to the floor and keep it there. IMPORTANT After an emergency start, you should contact a Fiat Deal- 6) Do the same for the remaining ership, otherwise you will have to re- figures on the CODE card. peat the procedure described each time you want to start the engine.

IN AN EMERGENCY 87 JUMP STARTING IMPORTANT Do not directly Do not carry out this connect the two negative terminals: procedure if you lack ex- If the battery is flat, you can use an- sparks could ignite the flammable gas perience; if it is not done other battery to start the engine. Its from the battery. correctly it can cause very in- capacity must be the same or slightly tense electrical discharges. In ad- If the auxiliary battery is fitted in an- dition, the fluid contained in the greater than the flat battery (see the other vehicle, prevent accidental con- chapter TECHNICAL SPECIFICATIONS). battery is poisonous and corro- tact of metallic parts. sive. Avoid contact with skin and Proceed as follows: eyes. You are also advised not to put 1) connect positive terminals A and 3) Start the engine. B-fig. 1 of the two batteries with a naked flames or lighted ciga- jump lead. 4) When the engine has been rettes near the battery and not started, remove the leads in the re- to cause sparks. 2) With a second lead, connect the verse order: D, C, B and finally A. negative terminal C of the auxiliary battery to an earth point D of the car. If the engine fails to start after a few attempts, do not keep on but have the car seen to at a Fiat Dealership. Under no circumstances should a battery charger be used to start the en- gine: it could damage the elec- tronic systems and in particular P4Q00087 the ignition and injection control units.

fig. 1

88 IN AN EMERGENCY BUMP STARTING IF A TYRE IS The space-saver spare wheel is vehicle-specific. PUNCTURED Never use the wheel on other models. Never fit other General instructions model spare wheels on your car. If you change the type of wheels Observe the instructions on this and (alloy rims instead of steel rims) Do not bump start by the following pages to use the jack and you will have to change the en- pushing, towing or coast- space-saver spare wheel correctly. tire set of fastening bolts with an- ing downhill. This way of other set of suitably sized bolts. starting could cause a rush of fuel Only use the spare-saver wheel into the catalytic exhaust pipe for emergencies. Do not exceed and damage it beyond repair. 80 km/h with the spare wheel fit- Alert other drivers that ted. When driving with a space- the car is stationary in saver spare wheel fitted, the dri- compliance with local ving performance of your car regulations: hazard warning may change. Avoid accelerating lights, warning triangle etc. or braking suddenly, steering Remember that until Any passengers on board should abruptly or fast cornering. the engine has started leave the car, especially if it is A space-saver spare wheel has a the brake booster and heavily laden. Passengers should maximum life of 3,000 km after power steering systems will not stay away from oncoming traffic which is must be replaced with a work and a greater effort will while the wheel is being changed. wheel of the same type. therefore be required to press If the wheel is being changed on the brake pedal or turn the a steep or badly surfaced road, steering wheel. place wedges or other suitable material under the wheels to stop the car.

IN AN EMERGENCY 89 Do not fit snow chains The jack should only be TAKE OUT THE TOOLS, on a space-saver spare used to change a wheel JACK AND SPARE WHEEL wheel. If a front wheel on the car for which it (drive wheel) is punctured and was designed. It should not be These are in the boot. you require snow chains to pro- put to other uses or employed to – Lift the carpeting fig. 2. ceed, take a standard wheel from raise other models of cars. Under the rear axle and fit the space- no circumstances should it be – Take the tool bag and place it near saver spare wheel in its place. used when carrying out repairs the wheel to be changed. Having fitted two standard under the car. – Take the tools out and lift strap A- wheels on the front drive axle, An incorrectly positioned jack fig. 3 to remove the jack. Take the you can use snow chains, thus may cause the car to fall. spare wheel by removing the nut solving the emergency situation. Do not use the jack for loads screw securing it. over the value indicated on the plate. Fasten the wheel cap correctly to prevent the wheel from com- ing free in motion. Never tamper with the inflation Never fit a traditional valve. tyre on a space-saver Never place tools between the spare wheel rim. Have rim and tyre. the replace wheel repair and re- Check the tyre and space-saver fitted as soon as possible. spare wheel pressure regularly.

Never use two or more spare The tyre inflation pressure is P4Q00091 wheels at the same time. shown in the TECHNICAL SPECIFI- Do not lubricate the bolt CATIONS chapter. threads before fitting them back: they could come loose.

fig. 2

90 IN AN EMERGENCY Please note: CHANGING THE WHEEL 6) Insert the handle in the jack and – The jack requires no adjustments. turn it until the wheel to be changed 1) Loosen the wheel bolts on the lifts a few centimetres off the ground. – The jack cannot be repaired. If it wheel to be changed by approximately When turning the handle make sure it breaks it must be replaced with a new one turn fig. 4. rotates freely without danger of graz- jack. 2) Turn the jack handle so that the ing your hands on the ground. Also – No tool, other than its handle, in- jack opens partially. the moving parts of the jack (screws dicated in this chapter, can be fitted and joints) can cause injury: do not onto the jack. 3) Position the jack near the wheel touch them. Clean yourself up if you to be changed. are soiled with lubricating grease. 4) Ensure that grooves A-fig. 5 in 7) Remove the wheel cap having re- the jack fits properly into the side- moved the three bolts securing it. P4Q00092 member B. Then loosen the fourth bolt A-fig. 6 5) Warn any people present that the and remove the wheel. vehicle is about to be raised; make sure they keep at a safe distance and do not touch the car until it is low- ered once more. fig. 3 P4Q00095 P4Q00094 P4Q00096

fig. 4 fig. 5 fig. 6

IN AN EMERGENCY 91 8) Ensure that the housings for the REFITTING THE STANDARD 5) Lower the car and remove the wheel bolts on the spare wheel are WHEEL jack. clean and free from dirt which could cause the wheel bolts to come loose. 1) Following the above procedure, 6) Torque the screws in the order raise the car and remove the space- described above fig. 8. 9) Fit the space-saver spare wheel saver wheel. making peg A-fig. 7 coincide with one After refitting the wheel: of the holes B on the wheel. 2) Refit a regular wheel inserting the – place the spare wheel in its recess first bolt A-fig. 6 in the hole opposite 10) Screw the four fastening bolts. in the boot and fasten it with the ring the inflation valve. nut A-fig. 3; 11) Wind down the jack to lower 3) Fit the wheel cap ensuring symbol the car and remove the jack. – put the jack in its bag and place this Y A-fig. 9 corresponds with the in- in the replaced wheel. 12) Fully tighten the bolts moving in flation valve and the previously fixed a criss-cross fashion following the or- bolt B. IMPORTANT Tubeless tyres are used. der shown in fig. 8. 4) Insert the other three bolts and screw them using the specific wrench. Check the inflation pressure of the tyres and the spare wheel regularly. P4Q00203 P4Q00204 P4Q00099

fig. 7 fig. 8 fig. 9

92 IN AN EMERGENCY IMPORTANT For cars equipped IF A BULB BURNS Only touch the metal with optional alloy wheels, a specific part when handling halo- spare wheel is required which differs OUT gen bulbs. If the transpar- from that used on cars equipped with ent bulb is touched it reduces the steel rims. When fitting alloy rims to intensity of the light emitted and replace steel rims at a later date, the can also reduce the life of the four original wheel bolts should be Modifications or repairs bulb. If you touch the bulb acci- changed with a new set of adequately to the electrical system dentally, rub it with a cloth sized bolts and a specific spare wheel. carried out incorrectly moistened with alcohol and leave it to dry. It is advised to keep the bolts and and without bearing the features the spare wheel, which would become of the system in mind can cause necessary if you should decide to re- malfunctions with the risk of fire. turn to the original type of wheels.

You should, where pos- Halogen bulbs contain sible, have your bulbs pressurised gas which, if changed at a Fiat Dealer- broken, may cause small ship. Correct operation of the ex- fragments of glass to be pro- ternal light beams are essential jected outwards. for safe driving and compliance with legal requirements.

IN AN EMERGENCY 93 GENERAL INSTRUCTIONS IMPORTANT On the inside sur- face of the headlight there could ap- When a light is not working, check pear a slight coat of fogging; this does that it has not fused before changing not show a defect, since it is a natural the bulb. occurrence due to low temperature For location of fuses, refer to IF A and to the degree of humidity in the FUSE BLOWS in this chapter. air; it will soon disappear as soon as the lights are turned on. The presence Before replacing a bulb that does not of drops inside the headlight shows work, check that the contacts are not water seepage, refer to the Fiat oxidised. Dealership. Burnt-out bulbs must be replaced with ones of the same type. Always check the height of the head- light beam after changing a bulb. P4Q00160

fig. 11

94 IN AN EMERGENCY TYPES OF BULBS fig. 11 BULB (fig. 11) TYPE W Several types of bulbs are installed in MAIN BEAM D H4 60/55 the car: DIPPED BEAM D H4 60/55 A. Glass bulbs Snapped into posi- FRONT SIDE LIGHTS A W5W 5 tion. Pull to remove. FRONT DIRECTION INDICATORS B P21W 21 B. Bayonet connection bulbs Re- SIDE DIRECTION INDICATORS A W5W 5 move from the bulb holder by press- REAR DIRECTION INDICATORS B P21W 21 ing the bulb and rotating it anti-clock- BRAKE/TAILLIGHTS B P21/5W 21/5 wise. REVERSE LIGHT B P21W 21 C. Cylindrical bulbs Remove by pulling away from terminals. REAR FOGLIGHT B P21W 21 CEILING LAMP C CW5 5 D. Double filament halogen bulbs To remove the bulb release the NUMBER PLATE LIGHT B R5W 5 clip holding the bulb in place. FRONT FOGLIGHT E H3 55 rd E. Halogen bulb To remove the ADDITIONAL BRAKE LIGHT (3 brake light) A W5W 5 bulb, release the clip holding the bulb in place.

IN AN EMERGENCY 95 IF AN EXTERIOR LIGHT BURNS OUT

Modifications or repairs MAIN BEAM AND DIPPED 3) fit a new bulb, making the tabs to the electrical system BEAM HEADLIGHTS E-fig. 14 on the metal part coincide carried out incorrectly with the specific housings on the and without bearing the features To replace a halogen bulb: headlight dish; of the system in mind can cause 1) take out the connector A-fig. 12 malfunctions with the risk of fire. 4) refasten the clip, refit the rubber then the rubber protection B; guard and refit the connector. 2) release the fastening clip C-fig. 13 and remove the bulb D;

For bulb type and respective power, see IF A BULB BURNS OUT. P4Q01023 P4Q01024 P4Q01025

fig. 12 fig. 13 fig. 14

96 IN AN EMERGENCY FRONT SIDE LIGHTS 3) replace the bulb and refit the bulb 5) after changing the bulb, refit the holder A. bulb holder onto the lens; To replace the 12V-5W bulb: 6) replace the lens unit in its seating 1) take out the bulb holder A- Front direction indicators inserting the tabs E-fig. 19 in the fig. 15, turning slightly to release; guides F to the side of the light; To replace the 12V-21W bulb: 2) remove the bulb B-fig. 16; 7) refasten the clip A-fig. 17. 1) release the clip A-fig. 17, work- ing in the direction of the arrow; 2) remove the lens unit B-fig. 18 from the front;

P4Q01026 3) the bulb holder C is connected to P4Q00108 the lens. Turn it slightly to remove; 4) remove the bulb D, pushing it in slightly and turning it anti-clockwise at the same time; fig. 15 fig. 18 P4Q01027 P4Q01028 P4Q00109

fig. 16 fig. 17 fig. 19

IN AN EMERGENCY 97 SIDE DIRECTION 2) remove the lens; 3) release the clip C-fig. 24 and re- move the bulb D; INDICATORS 3) remove bulb B-fig. 21 and change To replace the 12V-5W bulb: it; 4) to refit, follow the above opera- tions in reverse order. 1) turn the lens A-fig. 20 towards 4) refit the lens and turn it to 1 to the front of the car to position 2; lock it.

FRONT FOGLIGHTS To replace the halogen bulb (type H3, 12V-55W):

P4Q00110 1) loosen the two screws A-fig. 22 P4Q00110 securing the fog light to the bumper; 2) loosen the two screws B-fig. 23 and take out the rubber cover;

fig. 20 fig. 23 P4Q00110 P4Q00110 P4Q00110

fig. 21 fig. 22 fig. 24

98 IN AN EMERGENCY REAR LIGHT CLUSTER 3) remove bulbs fig. 27, pushing NUMBER PLATE LIGHTS them slightly and turning them anti- To replace a bulb: clockwise; To replace a bulb: 1) loosen the two screws A-fig. 25 E - double filament bulb 12V-21/5W 1) with a screwdriver, press clip as from the respective housings and tip for brake and taillights; shown in fig. 28; the lens; F - 12V-21W bulb for direction in- 2) remove the bulb holder A-fig. 29 2) remove bulb holder C-fig. 26 re- dicators; from the lens by turning it slightly; leasing clip D; G - 12V-21W bulb for right light cluster reversing light; left light cluster rear foglight. P4Q00175 P4Q00114

fig. 25 fig. 28 P4Q00112 P4Q00113 P4Q00115

fig. 26 fig. 27 fig. 29

IN AN EMERGENCY 99 3) change bulb B-fig. 30 by pressing THIRD BRAKE LIGHT 4) change the burnt bulb E-fig. 34. a 12V-5W bulb into the holder. Press into place; To replace one or more 12V-5W bulbs: 5) refit the unit reversing the oper- ations described above. 1) loosen the five screws A-fig. 31 and remove the complete covering; 2) disconnect the connection B- fig. 32 and loosen the three screws C fastening the light cluster; 3) loosen the four screws D-fig. 33 and separate the bulb unit from the

P4Q00116 lens; P4Q00119

fig. 30 fig. 33 P4Q00117 P4Q00118 P4Q00120

fig. 31 fig. 32 fig. 34

100 IN AN EMERGENCY IF AN INTERIOR COURTESY LIGHT IF A FUSE BLOWS LIGHT BURNS OUT To replace the 12V-5W bulb use a screwdriver as a lever at the points in- A fuse is an element for protecting dicated by the arrows and remove the the electrical system. A fuse will trip (i.e. it will blow) in the event of a fail- Modifications or repairs complete pressure-fit light unit fig. 35. ure or improper interventions in the to the electrical system electrical system. carried out incorrectly and without bearing the features BOOT LIGHT If an electrical device is not working, of the system in mind can cause To replace the 12V-5W ceiling light check whether the respective fuse is malfunctions with the risk of fire. bulb, remove the clipped on lens with blown. The conductor should be in- a screwdriver as shown in fig. 36. tact. If it is not, replace the fuse with another with the same amperage (same colour) fig. 37. A - Undamaged fuse. B - Fuse with broken filament. P4Q01029 P4Q01053 P4Q00089

fig. 35 fig. 36 fig. 37

IN AN EMERGENCY 101 Remove the blown use with the Do not attempt to re- FUSE LOCATION tongs C which can be found in the pair a blown maxi fuse. fusebox. Go to a Fiat Dealership. The fusebox is located to the left of the steering wheel. To reach the fuse- box, loosen the screw B-fig. 38 fas- Never replace a broken tening the cover A. fuse with anything other The numbers indicating the devices than a new fuse. Always corresponding to the fuses are shown use a fuse of the same colour. on the back of the cover fig. 39. If the fuse blows again, have the car inspected at a Fiat Dealership. P4Q01030

Before changing a fuse, check the ignition key has been removed and that To locate the fuse, refer to the table all the other electric devices have on the following pages. been turned off/disabled.

Never change a fuse P4Q00121 with another amperage: fire risk !

fig. 38 fig. 39

102 IN AN EMERGENCY An additional 7.5A fuse is located by D - 60A - dashboard fusebox A fusebox B-fig. 41 containing other the side of the climate control system. power. three fuses is located in the engine It can be reached from inside the pas- compartment on the right-hand side. senger compartment under the dash- IMPORTANT Go directly to a To reach the fuses, loosen the two board. Fiat Dealership to have any one of nuts A and remove the cover B. these four fuses restored. Fuses fig. 42 protect: Fuses in the engine Other version-specific fuses are compartment arranged next to the four MAXI fuses. 1 - 7.5A - Fiat CODE and control A fusebox is located on the left side They protect the following devices: unit (+30) of the engine compartment behind the battery. It contains four high amper- E - 30A - climate control sys- 2 - 15A - injection system auxiliary age fuses A-fig. 40 (MAXI FUSES) tem. units and climate control system auxiliary units which act as additional fire protection F - 30A - optional power cir- in preventing high intensity cables cuits. 3 - 7.5A - Fiat CODE and elec- from overheating the following : tronic injection control G - 40A - electrical power unit (15/54) A - 30A - injection control unit. steering system. B - 40A - Ignition switch. H - 60A - ABS C - 30A - engine cooling fan. P4Q01031 P4Q01032 P4Q01033

fig. 40 fig. 41 fig. 42

IN AN EMERGENCY 103 System/Component Fuse no. Amperage Location System/Component Fuse no. Amperage Location

Front left-hand sidelight 5 10A fig. 39 Headlight beam adjuster 6 10A fig. 39 Front right-hand sidelight 4 10A fig. 39 Instrument panel (+15) 22 10A fig. 39 Left-hand taillight 4 10A fig. 39 Main beam headlight warning light 9 10A fig. 39 Right-hand taillight 5 10A fig. 39 Stalks: light control 13 20A fig. 39 Left-hand dipped beam headlight 6 10A fig. 39 Stalks: general 20 20A fig. 39 Right-hand dipped beam headlight 7 10A fig. 39 Sound system + battery 15 15A fig. 39 Left-hand main beam headlight 8 10A fig. 39 Sunroof 11 20A fig. 39 Right-hand main beam headlight 9 10A fig. 39 Airbag system 23 10A fig. 39 Left-hand brake light 21 10A fig. 39 ABS (+15) 3 10A fig. 39 Right-hand brake light 21 10A fig. 39 Fiat CODE system (+30) 1 7,5A fig. 42 Additional brake light rd Injection control unit (+30) 1 7,5A fig. 42 (3 brake light) 21 10A fig. 39 Left-hand number plate light 4 10A fig. 39 Climate control system E 30A fig. 40 Right-hand number plate light 5 10A fig. 39 Engine cooler radiator fan C 30A fig. 40 Reversing light 21 10A fig. 39 Passenger compartment fan 24 25A fig. 39 Rear foglight 18 10A fig. 39 Electronic ignition injection system (+15) 3 7.5A fig. 42 Hazard lights 16 10A fig. 39 Fiat CODE system (+15) 3 7.5A fig. 42 Direction indicators 22 10A fig. 39 Front foglights 19 15A fig. 39 Optional device power circuits F 30A fig. 40 Ceiling light 15 15A fig. 39 Electronic injection sensors 2 15A fig. 42 Windscreen wiper/washer 25 20A fig. 39 Climate control system auxiliary units 2 15A fig. 42 Horn 17 15A fig. 39 Ignition switch B 40A fig. 40 Electric windows 2 25A fig. 39 Relay coil power 12 7.5A fig. 39 Door locking system 1 15A fig. 39 Instrument panel (+30) 15 15A fig. 39 Heated rear window 14 20A fig. 39 Electrical power steering system 10 10A fig. 39 Cigar lighter 24 25A fig. 39 (+15)

104 IN AN EMERGENCY IF THE BATTERY 3) Turn on the charger. Do not attempt to recharge a frozen bat- IS FLAT 4) When you have finished, turn the tery. Thaw is first other- charger off before disconnecting the wise it could explode. If the bat- First of all, read the CAR MAINTE- battery. tery froze, make sure the inter- NANCE chapter for the steps to be 5) Reconnect the cables to the bat- nal elements are not broken taken to avoid the battery running tery terminals. Make sure the polarity (short-circuit risk) and that the down and to ensure it has a long life. is correct. casing is not cracked (risk of spilling the poisonous and corro- sive liquid). RECHARGING THE BATTERY You are advised to recharge the bat- tery slowly for a period of approxi- mately 24 hours at a low amperage. JUMP STARTING Charging for too long could damage The liquid in the battery See JUMP STARTING in this chapter. the battery. is poisonous and corro- Proceed as follows: sive. Do not let it touch the skin or eyes. Recharging the 1) Disconnect the electric system battery should be done in a well- from the battery terminals. ventilated area away from naked IMPORTANT Where relevant, flames or possible sources of Under no circumstances switch the electronic car alarm off sparks: explosion and fire risk. should a battery charger with the remote control. be used to start the en- gine: it could damage the elec- tronic systems and in particular the ignition and injection control units.

IN AN EMERGENCY 105 JACKING THE CAR Please note: WITH A SHOP JACK – The jack requires no adjustments. From the front WITH THE JACK – The jack cannot be repaired. If it Jack up the car only by positioning See IF A TYRE IS PUNCTURED in this breaks it must be replaced with a new jack. the jack arm at the gearbox/differen- chapter. tial and placing a rubber pad in be- – Apart from the handle shown in tween, as shown in fig. 43. this chapter no other tools should be installed on the jack. From the rear end The car may only be raised by plac- The jack should only be ing the jack arm under the suspension used to change a wheel supports with a flat, compact piece of on the car for which it Never start the engine wood placed as shown in fig. 44. was designed. It should not be when the car is jacked up. put to other uses or employed to Detach the trailer, raise other models. Under no cir- where relevant, before jacking up cumstances should it be used the car. when carrying out repairs under the car.

An incorrectly posi- P4Q00136 tioned jack may cause the P4Q00137 car to fall. Do not use the jack to lift loads exceeding that indicated on the label attached to the jack itself.

fig. 43 fig. 44

106 IN AN EMERGENCY From the side IF THE CAR NEEDS Before starting to tow, turn the ignition key to TO BE TOWED MAR and then to STOP. Do not remove the key. If the The car can be lifted A tow hitch is provided with the car. key is removed, the steering lock from the side providing To fasten the tow hitch: engages automatically which pre- the hydraulic jack arm is vents the wheels being turned. fitted with a special bracket in 1) Take the tow eye from the spare the plate housing. wheel in the boot.

WITH AN ARM HOIST Jack up the car by arranging the ends of the arms in the areas shown in fig. 45. While the car is being towed with the engine When towing the car, off, remember that the you must comply with brake pedal and steering will re- the specific traffic regula- quire more effort as you no tions regarding the tow hitch and longer have the benefit of the how to tow on the road. power brakes and power steer- ing. Do not use flexible cables to tow. Avoid jerking. Whilst tow- ing, ensure that the coupling to P4Q00138 the vehicle does not damage the surrounding components.

fig. 45

IN AN EMERGENCY 107 2) Remove the flap A-fig. 46 on the 3) Screw the ring B-fig. 47 down 4) Remove the flap A-fig. 48 on the bumper levering with a screwdriver. fully onto the threaded pin that you rear bumper levering with a screw- will see when you remove the cover. driver in the point shown by the ar- row and fasten the ring fully B-fig. 49 on the threaded pin which appears when the cover is removed . This device is used for towing an- other vehicle. P4Q00139

fig. 46 P4Q00140 P4Q00141 P4Q00142

fig. 47 fig. 48 fig. 49

108 IN AN EMERGENCY CCAARR MMAAIINNTTEENNAANNCCEE

SCHEDULED IMPORTANT The Manufacturer IMPORTANT You are recom- requires the Service Schedule coupon- mended to get in touch with a Fiat SERVICING related checks to be carried out. Fail- Dealership immediately if any minor ure to do so could result in the war- running problems crop up without Correct maintenance of the car is ranty being cancelled for those defects waiting for the next coupon. essential for ensuring it stays in tip-top that can be attributed to such failure. condition for a long time to come. SCHEDULED SERVICING is performed at This is why Fiat has programmed a all Fiat Dealerships, and there is a If the vehicle is often number of service checks and opera- set time scale for such operations. used for towing a trailer, tions every twenty thousand kilome- the scheduled servicing tres. If it is seen that further replacements will be required more frequently. or repairs are necessary in addition to It is however important to remem- the work being carried out, these will ber that SCHEDULED SERVICING is not all only be done after the customer has your vehicle requires. Regular given his/her consent. checked - also in the initial period be- fore the 20,000 kilometre coupon and later between coupons - ordinary care is required, such as checking fluid lev- els and topping up, checking tyre in- flation pressure, etc.

CAR MAINTENANCE 109 SERVICE SCHEDULE These coupons are to be used every 20,000 km.

thousands of kilometres 20 40 60 80 100 120 140 160 180 Check tyre conditions and wear and adjust pressure, if required ●●●●●●●●● Check lighting system operation (headlights, direction indicators, hazard lights, boot light, ceiling lights, glove compartment light, instrument panel warning lights, etc.) ●●●●●●●●● Check windscreen washer/wiper system and adjust nozzles ●●●●●●●●● Check windscreen/rear window wiper blade position/wear ●●●●●●●●● Check front disc brake pad conditions and wear ●●●●●●●●● Check rear drum brake linings and wear ●●● Inspect: conditions of: outside bodywork, underbody protection, piping/hosing (exhaust - fuel lines - brake lines), rubber parts (boots, sleeves, bushings, etc.) ●●●●●●●●● Check for bonnet and boot lock cleanness, lever cleanness and lubrication ●●●●●●●●● Check tension of accessory drive belts and adjust, if required ● Inspect accessory drive belt conditions ●●●● Check tappet clearance and adjust, if required ●●●● Check/adjust handbrake stroke ●●●●●●●●●

110 CAR MAINTENANCE thousands of kilometres 20 40 60 80 100 120 140 160 180 Check anti-evaporation system ●● Replace air cleaner cartridge ●●●● Top up fluids (engine coolant, brakes, windscreen washer, battery, etc.) ●●●●●●●●● Check timing belt conditions ●● Replace timing belt (*) ● Replace spark plugs ●●●● Check engine control systems via diagnostic socket ●●●● Check mechanical gearbox oil level ●● Change engine oil ●●●●●●●●● Replace engine oil filter ●●●●●●●●● Change brake fluid (or every two years) ●●●

(*) or every 3 years for demanding use (cold climates, prolonged idling in city traffic) or every 5 years, regardless of distance

CAR MAINTENANCE 111 ANNUAL INSPECTION SCHEDULE ADDITIONAL CHECKS The following annual inspection – Inspect conditions of. engine, gear- schedule is recommended for box, transmission, piping (exhaust - Every 1,000 km or before long cars travelling less than fuel feed - brakes), rubber parts trips, check and top up as necessary: 20,000 km a year (e.g. approxi- (boots - sleeves - bushings - etc.), mately 10,000 km). The schedule brake and fuel line hoses. – engine coolant level, brake fluid includes the following operations: level, windscreen washer liquid level, – Check for bonnet and boot lock tyre pressure and conditions. – Check tyre condition and wear cleanness, lever cleanness and lubri- and adjust pressure, if required (in- cation. Every 3,000 km check and top up cluding spare wheel). as necessary: engine oil level. – Check battery charge status. – Check operation of lights (head- We recommend using FL Selenia lights, direction indicators, hazard – Check conditions of various con- products which were specifically de- lights, boot light, passenger compart- trol belts. signed and made for use in Fiat vehi- ment ceiling light, glove compartment – Check and top up fluid levels (en- cles (see CAPACITIES table in TECHNICAL light, instrument panel lights, etc.). gine coolant, brakes, windscreen SPECIFICATIONS). – Check windscreen wiper/washer washer, battery, etc.). and adjust nozzles. – Change engine oil. – Check position wear of wind- – Replace engine oil filter. screen/rear window wiper blades. – Replace pollen filter (where fitted). – Check front brake pad conditions and wear.

112 CAR MAINTENANCE IMPORTANT - Remote control IMPORTANT - Air cleaner You should check the battery fluid (electrolyte) level more frequently If when the remote control button Replace the air cleaner more fre- than shown in the SERVICE SCHEDULE in is pressed the doors are not quently if the car is used on dusty this chapter if the vehicle is used in locked/unlocked or the performed roads. hot climates or particularly demand- operation signal (indicator lights on) ing conditions. does not appear, change the battery, If you are in doubt about how often using spare batteries of the same kind. the engine oil or the air cleaner should be changed in relation to how you use the car, contact a Fiat Dealership. IMPORTANT - Engine oil Should the prevailing use of the car IMPORTANT - Battery be under one of the following specially heavy conditions: The charge in your battery should be checked, where possible at the start Maintenance of your car – trailer towing of the winter, to limit the risk of the should be entrusted to a battery electrolyte freezing. This Fiat Dealership. For ordi- – dusty roads check should be carried out more fre- nary routine maintenance oper- – short distances (less than 7-8 km) quently if the car is mainly used for ations which you are able to repeated and with external tempera- short trips or if it is fitted with acces- carry out yourself, ensure that tures below zero. sories that permanently take in elec- you have the necessary tools and tricity even when the ignition key is original Fiat spare parts and flu- – frequently idling engines or long removed, especially in the case of af- ids available. Do not carry out distance low speed driving (e.g. taxis ter market accessories. servicing operations if you have or door-to-door deliveries) or in case no experience. of a long term inactivity replace engine oil more frequently than required on SCHEDULED MAINTENANCE PLAN.

CAR MAINTENANCE 113 CHECKING FLUID LEVELS

Do not smoke while

working in the engine P4Q01038 compartment: the pres- ence of flammable gas and vapour could cause a fire.

Be very careful: scarves, ties and other loose arti- cles of clothing could eas- ily get caught up in moving parts. This can be extremely danger- ous. fig. 1 1. Engine oil - 2. Battery - 3. Brake fluid - 4. Windscreen washer fluid - 5. Engine coolant. Be careful not to mix up ENGINE OIL The space between MIN and MAX the various types of fluids equals about 1 litre of oil. when you are topping up: Check engine oil with the car on they are all mutually incompati- level ground and while the engine is If the oil level is near or even below ble and could damage the car. still warm (approximately 5 minutes the MIN mark, pour in oil through after stopping the engine). the filler hole A until it reaches the MAX mark. The oil level must be between the MIN and MAX marks on the dipstick The level of the oil should never ex- B-fig. 2. ceed the MAX mark.

114 CAR MAINTENANCE Be very careful under Do not add oil with dif- ENGINE COOLANT fig. 3 the bonnet: you risk ferent specifications from burning yourself. Re- the oil already in the en- member that when the engine is gine. hot, the fan can start up and cause injuries. Do not take the cap A of ENGINE OIL CONSUMPTION the reservoir off when the Max. engine oil consumption is usu- engine is very hot as you ally 400 grams every 1000 km. run the risk of scalding yourself. During the beginning of the car’s use, IMPORTANT After topping up or the engine is being run in. Engine oil consumption can be considered sta- changing the oil, let the engine turn The coolant system is for a few seconds and wait a few min- bilised only after the first five-six thou- sand kilometres. under pressure. If the cap utes after stopping it before you check A requires changing, use the level. IMPORTANT Oil consumption only an original spare part, oth- depends on the driving style and the erwise the system efficiency conditions of use. could be affected.

Used engine oil and re- placed oil filters contain substances which can harm the environment. We rec- P4Q01039 ommend you have the car seen P4Q01040 to at a Fiat Dealership for the oil and filter change. It is suitably equipped for disposing of used oil and filters in an environmentally- friendly way that complies with the law. fig. 2 fig. 3

CAR MAINTENANCE 115 Check coolant level when the engine WINDSCREEN/REAR Some windscreen wiper is cold. The level should be included WINDOW WASHER LIQUID additives on the market between the MIN and MAX refer- are flammable. The en- ence lines on the reservoir. To add liquid remove the cap A- gine compartment contains hot fig. 4. parts which could start a fire in If the level is low, top up slowly the event of contact. through the filler on the reservoir Use a mixture of water and with a 50-50 mixture of distilled wa- TUTELA PROFESSIONAL SC35 fluid in the following concentrations: ter and FL Selenia PARAFLU UP BRAKE FLUID fig. 5 fluid until the level approaches the 30% of TUTELA PROFESSIONAL MAX line. SC35 and 70% of water in summer. Unscrew cap check that the fluid level in the reservoir is at maximum. A 50-50 mixture of PARAFLU UP 50% of TUTELA PROFESSIONAL and distilled water gives freeze pro- SC35 and 50% of water in winter. Fluid level in the reservoir shall not tection to –35°C. exceed the MAX mark. Do not travel with the windscreen washer reser- The engine cooling sys- voir empty. The wind- tem works with screen washer is fundamental for PARAFLU UP. Top up improving visibility. only with the same fluid con- tained in the cooling circuit. PARAFLU UP cannot be mixed

with other fluids. Should this take P4Q01041 P4Q01042 place, do not start the engine and contact Fiat Dealership.

fig. 4 fig. 5

116 CAR MAINTENANCE If fluid has to be added, it is sug- The symbol π on the AIR CLEANER gested to use the brake fluid in table container indicates syn- "Fluids and lubricants" (see chapter thetic brake fluid distin- "Technical characteristics"). guishing it from mineral fluid. Us- REPLACEMENT ing mineral type fluid would Loosen the screws A-fig. 6, remove NOTE Clean accurately the tank cap damage the special rubber brak- and the surrounding surface. the cover B and remove the filtering ing system gaskets beyond re- element C-fig. 7 to be replaced. At plug opening, pay maximum at- pair. tention in order to prevent any impu- rities from entering the tank. For topping up, always use a funnel Brake fluid is poisonous with integrated filter with mesh equal

and highly corrosive. P4Q01043 to or lower than 0.12 mm. Wash the concerned IMPORTANT Brake fluid absorbs parts immediately with water moisture, for this reason, if the vehi- and mild soap in the event of an cle is mainly used in areas with a high accidental contact. Call a doctor degree of atmospheric humidity, the immediately if swallowed. fluid should be replaced at more fre- quent intervals than specified in the “Service schedule”. fig. 6 From time to time check the instru-

ment panel warning light by pressing P4Q01044 Make sure that the the reservoir cover (with the ignition highly corrosive brake key at MAR) instrument panel warn- fluid does not drip onto ing light x should come on. the paintwork. If it does, wash it off immediately with water.

fig. 7

CAR MAINTENANCE 117 BATTERY Batteries contain sub- The liquid in the battery stances that are very is poisonous and corro- The Fiat 600 battery is of the “lim- harmful for the environ- sive. Do not let it touch ited maintenance” type. Under normal ment. You are advised to have the skin or eyes. Do not bring conditions it will not need to be the battery changed at a Fiat naked flames or possible sources topped up with distilled water. Dealership. It is properly of sparks near to the battery: risk equipped for disposing of used of fire and explosion. REPLACING THE BATTERY batteries in an environmentally- friendly way that complies with If required, replace the battery with the law. a genuine spare part presenting the same specifications. If a battery with Incorrect fitting of elec- different specifications is fitted, the trical and electronic ac- frequencies shown in the SCHEDULED cessories can seriously SERVICING ill no longer be valid. Refer damage the car. to the instructions provided by the battery manufacturer. CHECKING THE BATTERY FLUID LEVEL (electrolyte) Check the electrolyte level and top up, if required, at the frequency shown in the SERVICE SCHEDULE in this chapter. Have this operation carried out at a Fiat Dealership.

118 CAR MAINTENANCE CHECKING THE CHARGE (where fitted) Do not keep accessories (e.g. sound system, hazard lights etc.) switched on On certain versions the battery charge can be checked through the indicator for a long time when the engine is not A, and acting according to the colour the indicator shows. running. Refer to the table below or to the label B on the battery. IMPORTANT A battery which is kept at a charge of less than 50% for any length of time will be damaged by Bright white colour Top up electrolyte Contact Fiat Dealership sulphation leading to a reduction in cranking power and a higher risk of Dark colour without Low charge level Charge the battery (advisable to the battery electrolyte freezing (this green area in the centre contact Fiat Dealership) may even occur at –10°C).

Dark colour with green Electrolyte level and charge No action If the car is inactive for a long period area in the centre sufficient of time, refer to STORING THE CAR, in the chapter DRIVING YOUR CAR. If you want to add accessories after buying the car (antitheft system, free- hand phone kit, radio navigator, etc.) visit a Fiat Dealership. They can suggest the most suitable accessories to get and check whether the electric USEFUL ADVICE FOR system can support the required load or whether a larger capacity battery is

P4Q01082 LENGTHENING THE LIFE required. OF YOUR BATTERY When you park the car, ensure the doors, tailgate and bonnet are closed properly. The ceiling lights must be off. fig. 7/a

CAR MAINTENANCE 119 These devices will, in fact, run off the ELECTRONIC – Do not check polarity through battery even when the key is not in- sparking. serted (car parked) and can deploy CONTROL UNITS the battery. – Disconnect the electronic units if When the car is being used normally, you are electrically welding the car The total intake of these systems special measures are not necessary. body. Remove the units if tempera- (factory and after-market) must be tures exceed 80°C (special operations less than 0.6 mA x Ah (of the battery) The following instructions must be on the bodywork etc.). as shown in the following table: followed very carefully, however, if you work on the electrical system or in cases where emergency starting is IMPORTANT If the sound system BATTERY MAXIMUM necessary: or car alarm systems are not installed DA ADMITTED – Never disconnect the battery from correctly, they can interfere with the STAND-BY INTAKE the electrical system while the engine working of the electronic control is running. units. 40A 24 mA – Disconnect the battery from the electrical system if you are recharg- ing it. Modifications or repairs – Never perform emergency starts to the electrical system Furthermore, remember that high with a battery charger. Always use an carried out incorrectly intake electric devices (such as baby auxiliary battery. and without bearing the features bottle warmers, vacuum cleaners, cel- of the system in mind can cause lular phones, mini-fridges, etc.) pow- – Be particularly careful when con- malfunctions with the risk of fire. ered when the engine is off can necting the battery to the electrical deploy the battery. system. Ensure the battery posts are connected up to the right leads (the IMPORTANT If you need to install polarity is correct) and check that the added systems to the vehicle, im- connection has been made properly. proper wiring connections, in partic- ular if they affect safety devices, are – Do not connect or disconnect the dangerous. terminals of the electronic units while the ignition key is at MAR.

120 CAR MAINTENANCE WHEELS AND TYRES If the pressure is too low case, comply with the laws in the the tyre overheats and country where the car is being driven. this can cause it serious TYRE PRESSURE damage. IMPORTANT Check the pressure of each tyre, in- As far as possible avoid sharp brak- cluding the spare, every two weeks ing and screech starts. and before long journeys. Be careful not to hit the kerb, pot- The pressure must be checked when Wrong pressure causes uneven holes or other obstacles hard. Driving the tyre is rested and cold. wear of the tyres fig. 8: for long stretches over bumpy roads It is normal for the pressure to rise A - correct pressure: tyre wears can damage the tyres. when you are driving. If you have to evenly; Periodically check that the tyres have check or restore the pressure when no cuts in the sidewalls, abnormal the tyres are warm, remember that B - under inflated tyre: shoulder tread wear; swelling or irregular tyre wear. If any the pressure value must be 0.3 bar of these occur, have the car seen to above the specified value. C - over inflated tyre: centre tread at a Fiat Dealership. wear. See WHEELS in TECHNICAL SPECIFICA- Avoid overloading your car: this can TIONS for the correct tyre inflation Tyres must be replaced when the seriously damage wheels or tyres. pressure. tread wears down to 1.6 mm. In any If you get a flat tyre, stop immedi- ately and change it so as not to dam- age the tyre, the wheel, the suspen- sion and the steering. Tyre pressure must be P4Q00086 correct to ensure good Tyres age even if they are not used road holding. very much. Cracking of the tread rub- ber and the sidewalls are a sign of this ageing. In any case, if the tyres have been fitted for more than six years they should be examined by an expert fig. 8

CAR MAINTENANCE 121 who can judge whether they are still RUBBER TUBING WINDSCREEN AND fit for use. Remember to check the REAR WINDOW spare tyre particularly carefully too. Follow the SERVICE SCHEDULE to the If a replacement is necessary, always letter as concerns braking, power WIPERS use new tyres and avoid using ones steering and fuel line rubber tubing. the origin of which you are not cer- Ozone, high temperatures and long BLADES tain about. absence of fluid in the system can in fact cause the hardening and cracking Periodically clean the rubber part The Fiat 600 fits tubeless tyres. Un- of the pipes with possible loss of fluid. with suitable products. We recom- der no circumstances use an inner A careful check is therefore essential. mend TUTELA PROFESSIONAL tube with these tyres. SC35. If you replace a tyre it is a good idea Change the blades if the rubber edge to change the inflation valve, too. is warped or worn out. You should in any case change them approximately To ensure the front and rear tyres once a year. all wear evenly, you are advised to change the tyres over every 10-15 Travelling with worn thousand kilometres keeping them on wiper blades is dangerous the same side of the car so as not to because it reduces visibil- reverse the direction of rotation. ity in bad weather.

In winter if the temperature falls be- low zero, make sure the blades are Do not change the tyres not frozen to the windscreen. If nec- over in criss-cross fashion essary, free them with a de-icing com- by moving a tyre from pound. the left hand side of the car to the right and vice versa.

122 CAR MAINTENANCE Never operate the wind- Changing the windscreen Changing the rear window screen wiper with blades wiper blade wiper blade locked to the windscreen: risk of windscreen wiper motor 1) Lift the windscreen wiper arm A- 1) Lift the cover A-fig. 10 and dis- overheating / damaging. fig. 9 off the glass and position the mantle the arm from the vehicle by blade so as to form a right angle with unscrewing the nut B-fig. 11 which the arm. holds it onto the knuckle. 2) Press tab B on the retainer and Some simple steps can reduce po- remove the blade to be replaced from tential damage to the blades: arm A. – If the temperature falls to below 3) Fit the new blade by inserting the tab into the special slot in the arm. zero, make sure the rubber blade is P4Q00132 not frozen to the windscreen. If nec- Make sure it is properly locked into essary, free it with a de-icing com- place. pound. – Remove any snow that has settled on the glass: besides saving the blades you will avoid straining the electric windscreen wiper motor and causing it to overheat. fig. 10 – Do not operate the windscreen or P4Q00131 rear window wipers on dry glass. P4Q00133

fig. 9 fig. 11

CAR MAINTENANCE 123 2) Position the new arm correctly The windscreen washer jets can be BODYWORK and fasten the nut B. directed by adjusting the inclination of the nozzles. Direct the spray so that 3) Replace the cover A. it reaches the highest point reached PROTECTING THE CAR by the blades. FROM ATMOSPHERIC NOZZLES fig. 12-13 AGENTS If there is no jet of liquid, first make The main causes of rust are: sure that there is liquid in the reser- – atmospheric pollution; voir: see CHECKING FLUID LEVELS in this chapter. – salt and humidity in the atmos- phere (coastal or very hot and humid Then make sure that the holes in the areas); nozzles are not clogged up. Use a pin for this – environmental conditions that are if necessary. specific to the season. In addition, the abrasiveness of dust in the atmosphere and sand carried by the wind as well as mud and stones kicked up by other cars must not be underestimated. For your Fiat 600, Fiat has used lead- ing-edge technological solutions to ef- P4Q00127 P4Q00126 fectively protect the body from rust. These are the most important: – painting systems and products that make the car particularly resistant to rust and scratching; fig. 12 fig. 13

124 CAR MAINTENANCE – the use of zinc-plated (or pre- TIPS FOR KEEPING Detergents pollute wa- treated) sheet steel which is highly re- THE BODYIN GOOD ter. For this reason, the sistant to rust; CONDITIONS car must be washed in an area equipped for the collection – the spraying of the underbody, en- Paintwork and purification of the liquids gine compartment, inside the wheel- used while washing. arches and other parts with wax- The paintwork is not only to make based products with a high protective your car look attractive but also to capacity; protect the steel. To wash the car properly: – spraying plastic-coating materials If your car is scuffed or scratched to protect the most exposed points: deeply you are therefore advised to 1) Remove the aerial from the roof under the door, inside the wings, the touch up the paintwork as necessary to avoid damaging it in an automatic edges etc.; to prevent rust from forming. car wash. – the use of “open” box sections to Only use genuine products when 2) Wash the body using a low pres- prevent condensation and water from touching up the paintwork (see the sure jet of water. building up and rusting the inside of TECHNICAL SPECIFICATIONS chapter. the parts. 3) Wipe a sponge with a slightly Ordinary maintenance of the paint- soapy solution over the bodywork, work means washing it. The frequency frequently rinsing the sponge. you should do this depends on the 4) Rinse well with water and dry BODY AND UNDERBODY conditions and the environment the with a jet of air or a chamois leather. WARRANTY car is driven in. For example, in areas with a high level of air pollution, or on When drying the car, be careful to Your Fiat 600 is covered by guaran- get at those parts which are not so tee against any original structural or roads sprinkled with road saltwash the car more frequently. easily seen e.g. the door frames, bon- body part being holed by rust. Refer net and around the headlights where to the “Warranty Booklet” for the water can most readily collect. general conditions of this guarantee.

CAR MAINTENANCE 125 Leave the car in the open so that the To better protect the paintwork, Engine compartment water can evaporate. polish with specific protective wax. At the end of each winter season, Do not wash the car after it has When the paintwork tends to lose carefully clean the engine compart- been parked in the sun or while the its shine because of the build-up of ment. Have this done at a garage. bonnet is hot: it could take the shine smog, use polish wax which has a off the paint. slightly abrasive as well as protective action. Outside plastic parts must be cleaned following the usual car wash- ing procedure. Detergents pollute wa- Windows ter. The car must there- Where possible avoid parking the fore be washed in an area car under trees; the resinous sub- Use specific window cleaners to equipped for the collection and stances that certain species of tree clean the windows. Use very clean purification of the liquids used shed dull the paintwork and increase cloths to avoid scratching the glass or while washing. the possibility of rust forming. damaging its transparency.

IMPORTANT Bird droppings IMPORTANT To prevent damage must be washed off immediately and to the electrical heater element, wipe with great care as their acid is partic- the inside of the heated rear window ularly aggressive. gently in the same direction as the el- IMPORTANT The engine com- ements. partment should be washed while the engine is cold and with the ignition key at STOP. After washing, make sure that the various protections (e.g. rub- ber boots and various guards) have not be removed or damaged.

126 CAR MAINTENANCE INTERIORS CLEANING SEATS PLASTIC PARTS INSIDE AND FABRICS THE CAR From time to time check that water – Remove dust with a soft brush and Use special products designed not to has not collected under the mats vacuum cleaner. alter the appearance of the compo- (from dripping shoes, umbrellas etc.) nents. which could cause the steel to rust. – Brush the seats with a damp sponge with water and a neutral soap. IMPORTANT Do not use alcohol or petrol to clean the instrument – Remove any grease stains with a panel. specific product.

Never use inflammable CLEANING LEATHER SEATS products such as petro- – Remove the dry dirt with a leum ether or petrol to chamois leather or very slightly moist clean inside the car. The electro- cloth without exerting too much pres- Do not keep aerosol static loads that are generated sure. while rubbing to clean could be- cans in the car. There is come a fire risk. – Remove liquid or grease stains the risk they might ex- with a dry absorbent cloth without plode. Aerosol cans must never rubbing. Then wipe with a chamois be exposed to a temperature leather or soft cloth moistened with above 50°C; when the weather water and neutral soap. starts to get hot the tempera- ture inside the car might go well If the stain does not come out, use a beyond that figure. special cleaning compound being par- ticularly careful to follow the instruc- tions for use.

IMPORTANT Never use alcohol or alcohol-base products.

CAR MAINTENANCE 127 TTEECCHHNNIICCAALL SSPPEECCIIFFIICCAATTIIOONNSS

IDENTIFICATION DATA ENGINE MARKING E - Maximum vehicle weight fully The marking is stamped on the cylin- loaded CHASSIS MARKING der block and includes the model and F - Maximum vehicle weight fully the serial number. loaded with trailer This is stamped on the bed plate in the boot, on the right fig. 1. G - Maximum vehicle weight on front axle It can be seen by lifting the carpet MODEL PLATE and includes: H - Maximum vehicle weight on rear The plate fig. 2 bears the following axle – vehicle model ZFA 187000 identification data: I - Engine type – chassis number. A - Manufacturer’s name L - Body version code B - Homologation number M - Spare part code. C - Vehicle type code The plate is in the boot, on the left D - Chassis number fig. 3. P4Q00081 P4Q00080 P4Q00100

fig. 1 fig. 2 fig. 3

128 TECHNICAL SPECIFICATIONS BODYWORK PAINT ENGINE CODES - BODYWORK VERSIONS IDENTIFICATION PLATE This plate fig. 4 is applied inside the tailgate. Versions Code Code It bears the following data: engine type bodywork version A - Paint manufacturer S - Active 187A1.000 187AXC1A 02 B - Colour name Van 187A1.000 187CXC1A 1C C - Fiat colour code D - Respray and touch up code. P4Q00082

fig. 4

TECHNICAL SPECIFICATIONS 129 ENGINE

GENERAL FEATURES

Engine code 187A1.000

Cycle Otto

Number and layout of cylinders 4 in line

Diameter x stroke mm 70 x 72

Total capacity cm3 1108

Compression ratio 9.6

Max power (EEC): kW 40 HP 54 corresponding ratio rpm 5000

Max torque (EEC): Nm 88 kgm 9.0 corresponding ratio rpm 2750

Spark plugs NGK DCPR7E-N-10 BOSCH YR7DEU

Fuel Unleaded petrol 95 RON

130 TECHNICAL SPECIFICATIONS FUEL SUPPLY IGNITION SPARK PLUGS TRANSMISSION Integrated multipoint electronic in- The cleanness and soundness of the jection and ignition system: a single CLUTCH control units controls both function spark plugs are very important for processing injection time (for fuel me- keeping the engine efficient and pol- Mechanically controlled without tering) and spark advance angle at the luting emissions down. travel-free pedal. same time. The appearance of the spark plug, if examined by an expert eyes, is a good way of pinpointing a problem even if it has nothing to do with the ignition GEARBOX system. Therefore, if the engine has Five forward gears and reverse with problems, it is important to have the synchromesh for front gear engage- spark plugs checked at a Fiat Deal- ment. ership. Cyclical gear reduction and differen- tial assembly incorporated in the gear- box. Drive transmission to the front wheels by means of drive shafts con- Modifications or repairs The spark plugs must be nected to the differential assembly and to the fuel feed system changed at the times the wheels with CV joints. that are not carried out specified in the SERVICE properly or do not take the sys- SCHEDULE. Only use the type of tem’s technical specifications plugs indicated. If the heat ratio into account can cause malfunc- is less than required or the life tions leading to the risk of fire. specified is not guaranteed, prob- lems can arise.

TECHNICAL SPECIFICATIONS 131 BRAKES HANDBRAKE SUSPENSION Controlled by a lever, it works me- SERVICE AND EMERGENCY chanically on the rear brakes. Front: BRAKES Independent wheel type, lower wish- bones anchored to telescopic sup- Front: ports consisting of a cast iron riser – disc, floating caliper type with op- rigidly connected to a hydraulic dou- erating cylinder for each wheel. Water, ice and salt ble action shock absorber. Leaf spring sprinkled on the road de- and coaxial pads with the shock ab- posit on the brake disc sorbers. Permanently lubricated joints. Rear: and reduce effectiveness when Anti-roll bar anchored to the body you brake. acting on suspension arm. – drum type with self-centring shoes and operating cylinder for each wheel. Rear: Crossed hydraulic circuit control. Independent wheel with coil springs. 7” vacuum brake booster. Jointed steel arms with bush and dou- ble action telescopic gas shock ab- ABS system with four sensors Pay attention when in- sorbers. (where fitted). stalling extra spoilers, al- loy wheels and non stan- Automatic take-up of friction liner dard wheel caps: they could re- wear. duce the ventilation of the Brake effort proportioning valves (2) brakes, thus reducing their effi- intervening on hydraulic circuit of the ciency when braking suddenly rear brakes. and frequently, or on long down- hill slopes.

132 TECHNICAL SPECIFICATIONS STEERING WHEELS IMPORTANT Do not use inner tubes with tubeless tyres. Jointed steering column with two RIMS AND TYRES Do not fasten alloy wheels with the CV joints. steel wheel bolts and vice versa. For Permanently lubricated rack and pin- Printed steel or alloy rims. Specific details on the compatibility between ion. wheel bolts (different in size and rec- rims and bolts - also with reference to iprocally incompatible) for each of the the space-saver spare wheel - see IF A Number of steering wheel turns lock two types of rim. TYRE IS PUNCTURED. to lock (approximately) ...... 3.9 Tubeless tyres with radial carcass. Minimum steering circle: 10.5 metres (average between versions). The homologated tyres are listed in the log book. Electronically controlled power steering system optional. IMPORTANT In the event of dis- crepancies between the information provided in this Owner Handbook and the Log Book, consider the spec- ifications shown in the Log Book only. To ensure safety of the car in move- ment, it must be fitted with tyres of specified size and of the same make and type on all wheels.

TECHNICAL SPECIFICATIONS 133 WINTER TYRES UNDERSTANDING TYRE Maximum speed rating Use winter tyres as indicated in the MARKINGS Q = up to 160 km/h. WINTER TYRES chapter. The following are the necessary in- R = up to 170 km/h. dications to understand the meaning S = up to 180 km/h. of the markings on the tyre. T = up to 190 km/h. SMALL SPARE WHEEL U = up to 200 km/h. Printed steel rim. H = up to 210 km/h. Tubeless tyre. Example: 165/55 R 13 70 H V = up to 240 km/h. Maximum speed rating SNOW CHAINS 165 = Nominal width (S, distance for snow tyres between side walls in mm). Q M+S = up to 160 km/h Use only low profile chains, see the 55 = Height/width ratio (H/S, as a SNOW CHAIN CHAPTER. T M+S = up to 190 km/h percentage). H M+S = up to 210 km/h R = Radial tyre. WHEEL GEOMETRY 13 = Rim nominal diameter in inches (Ø). Front wheel toe-in measured from 70 = Load rating (carrying capacity). rim to rim: –1 ±1mm H = Maximum speed rating. The figures refer to the car in full running order. P3P01062

fig. 5

134 TECHNICAL SPECIFICATIONS UNDERSTANDING RIM 5 1/2 = rim width in inches (1) 13 = rim nominal diameter in MARKINGS inches (corresponds to di- B = rim drop centre outline ameter of the tyre to be The following are the necessary in- (side projection where the mounted) (3 = Ø) dications to understand the meaning tyre bead rests) (2) of the markings on the rim. H2 = “hump” shape and number (relief on the circumfer- ence holding the tubeless tyre bead on the rim) Example: 5 1/2 B x 13 H2

Versions Rim Tyre Snow tyre Space-saver spare wheel rim tyre S - Active 155/65 R13 – 73T 1 5Bx13 H 2 1 155/70 R13 – 75T 145/70 R13 – 71Q M+S 4 / Jx13 H 135/70 R13 – 68T 5 /2Bx13 H2 165/55 R13 – 70H (*) Van 5Bx13 H 155/65 R13 – 73T 145/70 R13 – 71Q M+S Standard size spare wheel

(*) Optional tyres.

TECHNICAL SPECIFICATIONS 135 COLD TYRE PRESSURE (bar) Add +0.3 bar to the prescribed inflation pressure when the tyres are warm. Check again the correct pressure when the tyres are cold.

Versions Tyre With average load With full load Space-saver Front Rear Front Rear spar wheel 155/65 R13 – 73T S - Active 155/70 R13 – 75T 2.1 2.0 2.3 2.3 2.5 165/55 R13 – 70H 145/70 R13 – 71Q M+S

Van 155/65 R13 – 73T 2.0 2.0 2.2 2.2 Standard size spare 145/70 R13 – 71Q M+S 2.1 2.0 2.3 2.3 wheel

136 TECHNICAL SPECIFICATIONS DIMENSIONS PERFORMANCE Top permissible speed after running: S - Active Van 150 km/h. Length mm 3337 3337 Width mm 1508 1508 Empty standing height mm 1420 1440 Projection front mm 637 637 rear mm 500 500 Wheelbase mm 2200 2200 Front track front mm 1277 1275 rear mm 1270 1268 Unladen boot volume (V.D.A. standards): dm3 170 (*) 810

Minor differences in dimensions may occur according to rims and/or versions. (*) Extending with load: - in line with windows 440 dm3 - to the roof 810 dm3 (requiring the use of two external rearview mirrors)

TECHNICAL SPECIFICATIONS 137 WEIGHTS

S - Active Van

Weight empty (including fluids, 90% fuel in the tank and no optional) kg 735 760 Payload (4 occupants + 50 kg or driver + 330 kg) kg 465 450 Maximum loads permitted (2): – front axle kg 610 610 – rear axle kg 630 720 – fully laden kg 1200 1210 Towable weight: – trailer with brake kg 400 400 – trailer without brake kg 350 200 Weight on trailer ball joint kg 28 28 Maximum weight on roof kg 30 30

(1) If special equipment is fitted (sunroof, tow hitch etc.) the unladen weight increases, thus reducing the payload as specified in the maximum loads al- lowed. (2) The driver is responsible for arranging the load so that it complies with these limits.

138 TECHNICAL SPECIFICATIONS CAPACITIES

Prescribed fuel litres kg Recommended products Fuel tank: 38– Unleaded Super petrol including a reserve about: 7–not less than 95 R.O.N. Engine cooling system: 4–Mixture of distilled water and PARAFLU UP at 50% Engine sump: 3.1 2.8 SELENIA 20 K Engine sump and filter: 3.5 3.1 Gearbox/differential casing: 2.4 2.15 TUTELA CAR ZC 75 SYNTH Steering unit: – 0.10 K 854 CV joint cavities and boots TUTELA MRM 2 (each): – 0.08 Front and rear brakes hydraulic circuit: 0.4 – TUTELA TOP 4 Windscreen and rear window Mixture of water and TUTELA washer liquid reservoir: 1.8– PROFESSIONAL SC35 fluid

TECHNICAL SPECIFICATIONS 139 LUBRICANT AND FLUID SPECIFICATIONS PRODUCTS WHICH MAY BE USED AND THEIR CHARACTERISTICS Specifications of the lubricants and fluids Recommended Use to use for best car operation lubricants and fluids Applications

40°

SAE 10W-40 grade synthetic-based oil exceeding SELENIA 20K 30° ACEA A3 and API SL specifications 20° SAE 10W-40 10° Petrol engine lubricants (*) 0° Synthetic-based engine oil grade SAE 5W-30 that -10° passes ACEA A1-A5 - API SL and SELENIA FIAT 9.55535.M1 specifications. PERFORMER -20° MULTIPOWER SAE 5W-30 -30°

°C

SAE 75W-80 EP oil. TUTELA CAR Manual gearbox Meeting API GL5 and MIL - L - 2105D LEV specifications ZC 75 SYNTH and differential Drive train lubricants and grease Molybdenum sulphide, lithium base grease, TUTELA CV joints water-resistant N.L.G.I. consistency = 2 MRM2

(*) For use with very cold temperatures, we recommend using SELENIA PERFORMER MULTIPOWER

140 TECHNICAL SPECIFICATIONS Specifications of the lubricants and fluids Recommended Use to use for best car operation lubricants and fluids Applications

Steering unit lubricant Lithium soap based grease, N.L.G.I. 000 consistency, K854 containing molybendum sulphide

Hydraulic brake fluid Synthetic fluids, F.M.V.S.S. 116 DOT 4 ISO 4925, TUTELA Hydraulic brake and CUNA NC 956 - 01 TOP 4 clutch controls

Radiator antifreeze Protective, red colour, with antifreeze action, ethylene PARAFLU UP () Proportions: 50% glycol and organic inhibitor based water and 50% PARAFLU UP

Windscreen/rear Mixture of alcohol, water and surface active agents TUTELA To be used diluted window CUNA NC 956 - 11 PROFESSIONAL or neat washers liquid SC35

() Important Do not top up or mix with other fluids with specifications different from the prescribed ones.

TECHNICAL SPECIFICATIONS 141 FUEL CONSUMPTION CO2 EMISSIONS

The fuel consumption values shown IMPORTANT Road and traffic The maximum CO2 emission values in the table below were defined ac- conditions, weather, general con- shown in the following table refer to cording to the type-approval specifi- ditions of the car, driving style, the average combined cycle. cations in European Directives. fittings and accessories, use of the climate control system, load, Consumption values are defined by roof racks and other situations means of the following procedures: penalising aerodynamic penetra-

– an urban cycle: consisting of a tion and effecting rolling resis- CO2 emission in cold start and a simulated drive in city tance will influence fuel con- accordance with Versions streets; sumption rates which can be dif- Directive 1999/100/EC ferent from the values shown in – an extra-urban cycle: consisting (g/km) the table (see CHEAP RUNNING in frequent accelerations, in all gears, S - Active 143 simulating normal conditions of use. THAT RESPECTS THE ENVIRONMENT in DRIVING YOUR CAR chapter). Speed ranges from 0 to 120 km/h; – average combined cycle con- sisting of 37% urban cycle and 63% ex- tra-urban cycle.

Consumption in accordance with Directive 1999/100/EC (litres x 100 km) S - Active Urban 8.3 Extra-urban 4.7 Combined 6.0

142 TECHNICAL SPECIFICATIONS RADIO FREQUENCY REMOTE CONTROL: MINISTERIAL HOMOLOGATIONS

International Country Homologation number code A Austria CEPT L PD F B Belgium RTT/D/X 1238 CH Switzerland BAKOM 96.0331 K.P. D Germany G129383H - G127064H DK Denmark 9747 E Spain E01960332 F France 960186 PPL 0 GB Great Britain 11699 GR Greece Y∏ME/∆TEE/EK411/23/10/96 - Y∏ME/∆TEE/EK399/11/10/96 H Hungary EB - 28295/97 I Italy DGPGF/SEGR/2/03/336420/FO/000894/31/05/96 DGPGF/SEGR/2/03/337911/FO/001694/04/09/96 IRL Ireland TRA 24/5/207/7 - TRA 24/5/207/5 NL Holland NL 96040274 P Portugal ICP - 016 TC - 96 PL Poland 011/98

The homologation number is printed directly on the key grip for the markets where this is required.

TECHNICAL SPECIFICATIONS 143 B G129 ministerie van verkeer en waterstaat Z NL 96040274 T 383H

B Z G127 T 064H E D.G.Tel. E01960332

960186 PPL 0 17/04/96 TRW

144 TECHNICAL SPECIFICATIONS IINNDDEEXX

ABS ...... 54 – replacing the battery ...... 118 Capacities ...... 139 – useful advice ...... 119 Accessories purchased by the Car maintenance owner ...... 66 Bodywork – advice for maintenance ...... 125 – additional checks ...... 112 – Installation of electric/ electronic devices ...... 67 – exterior and underbody – annual inspection schedule 112 warranty ...... 125 – Radio transmitters and – protection from – scheduled service ...... 109 cellular telephones ...... 67 atmospheric agents ...... 124 – service schedule ...... 110 Air filter ...... 117 – versions ...... 129 Ceiling light Air recirculation ...... 35 Bonnet ...... 51 Air vents (adjustable) ...... 33 Boot ...... 47 – bulb replacement ...... 100 Front airbags ...... 56 – anchoring the load ...... 49 – control ...... 39 – front airbag passenger side 57 – extension ...... 48 Centralised locking system ...... 45 – general warnings ...... 58 – opening...... 47 Cheap running ...... 79 – front airbags ...... 576 Brake fluid level ...... 116 Analogue clock ...... 24 Brake lights ...... 99 Cigar lighter ...... 42 Ashtray ...... 42 Brakes Clutch ...... 131 – fluid level ...... 116 At the filling station ...... 66 Conditions of use ...... 79 – service and emergency ...... 132 Bulbs Containing running costs ...... 77 Battery – bulb replacement ...... 93 Control buttons ...... 40 – checking the carge ...... 119 – bulb types ...... 95 Courtesy light – checking the fluid level ...... 118 – external bulb replacement . 96 – jump starting ...... 88-105 – general instructions ...... 94 – bulb replacement ...... 101 – recharging ...... 105 – internal bulb replacement .. 101 – control ...... 39

INDEX 145 ashboard ...... 20 Engine coolant level ...... 116 andbrake ...... 72-132 D Engine oil H Demisting Hazard lights – front side windows ...... 34 – checking the level ...... 115 – consumption ...... 115 – control ...... 40 – rear window ...... 34 Headlights – windscreen ...... 34 – specifications ...... 140 – beam direction ...... 53 Dimensions ...... 137 Engine oil consumption ...... 115 Dipped beam headlights Engine oil level ...... 115 – slant compensation ...... 53 – bulb replacement ...... 96 EOBD system ...... 60 Head restraints ...... 30 – control ...... 37 Heated rear window ...... 40 Direction indicators Fiat CODE system ...... 6 Heater controls ...... 33 – control ...... 38 Foglights Heating ...... 33 – front bulb replacement ...... 97 – bulb replacement ...... 98 Heating ...... 33 – rear bulb replacement ...... 99 – direction ...... 54 Horn ...... 41 – side bulb replacement ...... 98 – on/off button ...... 40 Doors ...... 45 Fuel Identification data ...... 128 Driving style ...... 78 – consumption ...... 142 Driving your car ...... 70 Ignition switch ...... 22 – fuel cut-off switch ...... 41 In an emergency ...... 86 – gauge ...... 23 Individual settings ...... 29 Electric windows ...... 46 Fuel consumption - Instrument panel ...... 22 Electrical power steering CO2 emissions ...... 142 system ...... 61 Fuel cut-off switch ...... 25-41 Instruments ...... 23 Electronic control units ...... 120 Fuel filler cap ...... 68 Engine Fuel gauge ...... 23 Jack – cooling ...... 116 – use ...... 90-106 – identification code ...... 129 Fuses ...... 104 – warnings ...... 89 – ignition/fuel feed ...... 131 – oil level ...... 114 Gearbox Jacking the car ...... 106 – specifications ...... 130 – gearbox use ...... 72 Engine compartment – type ...... 131 Keys ...... 6 (washing) ...... 126 Getting to know your car...... 6 – duplicate copies ...... 7

146 INDEX Lubricant specifications ...... 140 Rear window washer – when travelling ...... 74 – control ...... 39 Safe driving in harmony Main beam headlights – fluid level ...... 116 with nature ...... 4 – bulb replacement ...... 96 Rear window wiper Seat belts – control ...... 37 – blades ...... 122 – general warnings ...... 13 – flashing ...... 38 – height adjustment ...... 11 Manual climate control system – control ...... 39 – controls ...... 35 – nozzles ...... 124 – maintenance ...... 14 – cooling ...... 36 Rearview mirrors – pretensioners ...... 12 – maintenance ...... 36 – exterior ...... 31 – rear side seat belt use ...... 11 – interior ...... 31 – transporting children umber plate lights ...... 99 N Refuelling ...... 68 in safety ...... 15 – use ...... 10 Paint ...... 125 Rev counter ...... 24 Seats Parking ...... 71 Reversing lights ...... 99 – accessing the rear seats ...... 31 Performance ...... 137 Roof rack/ski rack ...... 52 – children ...... 15 Pretensioner ...... 12 Rubber tubing ...... 122 – cleaning ...... 127 Protecting emission control devices ...... 80 Safe driving – fore/aft settings ...... 29 – before getting behind – seat back settings ...... 30 Radio-frequency remote control the wheel ...... 73 Side/taillights – homologation numbers ...... 9-143 – driving at night ...... 75 – control ...... 37 – operation ...... 9 – driving in the fog ...... 75 – front bulb replacement ...... 97 – replacing the batteries ...... 9 – driving in the mountains ..... 76 – rear bulb replacement ...... 99 Rear foglights – driving in the rain ...... 75 Signs to help you drive – bulb replacement ...... 99 – driving on snow and ice ..... 76 correctly ...... 5 – on/off button ...... 40 – driving with ABS ...... 77 Snow chains ...... 85

INDEX 147 Sound system Suspensions ...... 132 Warning lights ...... 25 – aerial ...... 64 Symbols ...... 6 Weights ...... 138 – installation wiring diagram . 65 Wheel Technical specifications ...... 128 – setup system ...... 66 – maintenance ...... 120 Third brake lights ...... 100 – speakers ...... 66 – replacement ...... 89 – standard setup ...... 64 Tools ...... 90 Top speeds ...... 137 – spare wheel ...... 134 Spark plugs ...... 130-131 – types ...... 135 Speedometer ...... 23 Towing a trailer – assembly diagram ...... 82 Wheel geometry ...... 134 Starting the engine Windows (cleaning) ...... 126 – emergency startup ...... 71-87 – tow hitch installation ...... 81 – warnings ...... 81 Windscreen and rear window – ignition switch ...... 22 wiper blades ...... 122 Towing the car ...... 107 – jump starting ...... 87-105 Windscreen washer Transmission ...... 131 – procedure ...... 70 – control ...... 38 Transporting children – stopping the engine ...... 71 in safety ...... 15 – fluid level ...... 116 – warming up the engine ...... 70 Tyre pressure ...... 136 Windscreen wipers Steering column lock ...... 22 Tyres – blades ...... 122 Steering column stalks – inflation pressure ...... 136 – control ...... 38 – left-hand stalk ...... 37 – maintenance ...... 120 – nozzles ...... 124 – right-hand stalk ...... 38 – replacing a wheel ...... 89 Windscreen/rear window Steering ...... 61-133 – types ...... 135 washer fluid level ...... 116 Storing the car ...... 86 – winter tyres ...... 83 Sun visors ...... 43 Sunroof Van ...... 62 – electrical ...... 43 Ventilation ...... 35

148 INDEX PROVISIONS FOR THE PROCESSING OF A VEHICLE AT THE END OF ITS LIFE-CYCLE

For years now Fiat has been developing its global commitment towards the safeguarding and protection of the Environment through the continuous improvement of its production processes and the making of increasingly more “eco friendly” products. With a view to guar- anteeing the best possible service to clients in full observance of environmental standards and in response to the obligations imposed by European Directive 2000/53/EC on end-of-life vehicles, Fiat offers its clients the possibility to hand in their vehicle* at the end of its life span without additional costs. The European Directive, in fact, provides for the take-back of the vehicle without the last holder or owner of the same incurring expenses due to the fact that the market value of the vehicle is zero or negative. In particular, in almost all of the countries of the European Union, up until 1st January 2007, take-back of the vehicle free of charge only applies to vehicles registered from 1 July 2002 on, while, from 2007 on, take-back will be carried out free of charge, independently of the year of registration, provided that the vehicle still contains all its essential component parts (especially engine and body) and is free from additional waste materials. Our contracted network of authorised treatment facilities has been carefully selected in order to provide a quality service to our cus- tomers by de-polluting and recycling “End of Life Vehicles” to approved environmental standards. To find out the location of your near- est authorised treatment facility, offering free of charge take-back, simply contact one of our dealers or refer to the Fiat web site or call the toll free number 00800 3428 0000. * Passenger transportation vehicles to seat a max. of nine persons, having a total admissible weight of 3.5 t

COLD TYRE INFLATION PRESSURE (bar) Versions Tyre Medium load Full load Space-saver Front Rear Front Rear spare 155/65 R13 – 73T S - Active 155/70 R13 – 75T 2.1 2.0 2.3 2.3 2.5 165/55 R13 – 70H 145/70 R13 – 71Q M+S

155/65 R13 – 73T 2.0 2.0 2.2 2.2 Standard Van size spare 145/70 R13 – 71Q M+S 2.1 2.0 2.3 2.3 wheel

0.3 bar should be added to the values given if the pressure is measured while the tyre is hot. Check again the correct pressure when the tyres are cold.

ENGINE OIL REPLACEMENT

litres kg Sump 3.1 2.8 Sump and filter 3.5 3.1 Dispose of waste oil properly.

FUEL CAPACITY litres Tank capacity 38 Reserve about 7 Refuel petrol engine vehicles with unleaded petrol, octane rating (RON) no lower than 95.

Fiat Auto S.p.A - Quality - Assistenza Tecnica - Ingegneria Assistenziale Largo Senatore G. Agnelli, 5 - 10040 Volvera - Torino (Italia) Print no. 603.45.942 - 01/2007 - 2nd edition