Sawdust Session #24: September 13, 2008

Topics: Replacing and repairing the major parts and sub-assemblies of the quill and quill feed inf an older Mark V headstock, making a finger , tips and techniques for biscuit joinery, and how to set up you Shopsmith for shaping.. Plus Drew's interludes (naturally).

1. Rebuilding the 2. Making a Finger Quill and Quill Plane -- Many of Feed -- In Part 4 of you have asked Shopsmith Reborn, about Nick's "violin Nick shows how to plane" -- a handy replace the quill if ever there and the quill feed, was on. how to replace or Unfortunately, there re-attach the quill are hard to find and spring, and how to ridiculously re-tension the quill expensive when feed. you do. But here's how to make your own. FREE PLANS!

3. Setting Up the 3. Drew's Shaper -- You Interludes -- never knew you Besides being an had so many accomplished shaping choices. woodworker, Drew You can shape with is also a very the Mark V capable machinist, horizontal or and he offers some

vertical, with our sound advice for without a speed working with metals increaser, using a -- Marking on split or rub Metals and collars to guide Sheet Metal your work. We Safely. demo all the options.

Sawdust Session #23: August 9, 2008

Topics: Replacing the major parts and sub-assemblies of the drive train in an older Mark V headstock, band sawing and air-drying your own , digitally measuring the quill feed, and a simple storage system for small and parts. Plus Drew' gives advice on preventing insect damage when drying and protecting cutting edges when storing tools.

1. Rebuilding the 2. Band Drive Train -- In Lumbering-- You Part 3 of Shopsmith can use you Band Reborn, Nick shows Saw to turn bolts of how to replace and wood that might adjust the belts, otherwise go for how to remove the firewood into usable shafts, and how to lumber, provide you perform a high- stack it properly to speed adjustment. dry and monitor its

moisture content as it does so.

3. Digital Drilling -- 4. Egg Carton With an ordinary Storage -- A quick, digital caliper and easy, and some hardware, inexpensive idea for you can achieve organizing the extra-ordinary drawers in a tool accuracy when chest, , drilling holes, or any piece of gauging their depth shop furniture. to one thousandth Keeps small tools of an inch as you and part separated,

. FREE PLANS easy to find, and for this super easy to reach. simple .

Drew's Interludes: 1. Preventing Insect Damage -- All your hard work band saw lumbering and air drying can be for naught if a few insects invade you wood stack. Drew has some advice for how to avoid this disappointment.

2. Protecting Cutting Edges in Storage -- Storing , planes, files, , and other hand tools in a drawer can be hard on the cutting edges unless take a few precautions.

Sawdust Session #22: June 28, 2008

Topics: Cutting coves and making moldings on a , an ingenious technique for cutting irregular shapes easily and accurately, how to set up and use the pneumatic drum , and what to look for when shopping for a used Shopsmith Mark V. Plus Drew gives some good advice on sanding coves and gluing mitered joints.

1. Working with 2. Truing the Table Wood Composites to the Drill - -- If you're looking - For most d