Disc Brake and Drum Brake Actuators Are Identical EXCEPT for the Check

Total Page:16

File Type:pdf, Size:1020Kb

Disc Brake and Drum Brake Actuators Are Identical EXCEPT for the Check Disc brake and drum brake actuators are identical EXCEPT for the check valve and the size of the orifice in the exit fitting in the drum brake actuator master cylinder. The purpose of the check valve is to HOLD pressure in the brake system of anywhere from 15 to 40 lbs. The purpose of the smaller hole is to restrict rapid fluid movement. Drum brakes are inefficient designs with many moving parts. The check valve keeps pressure in the brake lines and wheel cylinders to "PRIME" the braking action so that there is little or no delay in braking action If a drum brake actuator is used on disc brakes, constant pressure on disc brakes will cause overheating and brake drag. The disc brake actuator does not have a check valve, meaning that when the brakes are released, the pressure in the brake lines should go to zero. If a disc brake actuator is used with drum brakes, there will be a noticeable delay in braking action when the tow vehicle makes a stop. It will be a very irritable delay. The other issue is that the rear "exit" orifice from the master cylinder is different on the two models. The drum brake actuator has a much smaller hole than the disc brake actuator. The purpose is to restrict the flow of brake fluid going "back and forth" to the drum brakes. This causes "brake chatter". Under low pressure or slow stops, drum brakes can chatter if the brake fluid can move rapidly back and forth from the master cylinder and brake. Bottom line, in an emergency a disc brake actuator could be used with drum brakes, a drum brake actuator should NEVER be used with disc brakes. .
Recommended publications
  • Typical Brake Disc and Brake Pad Damage Patterns and Their Root Causes
    Typical brake disc and brake pad damage patterns and their root causes www.meyle.com Good brakes save lives! The consequences of choosing the wrong or low-grade brake parts can be dramatic. Only use the brake components specified for the given vehicle application. Brake system repairs may only be performed by skilled and trained personnel. Adhere to the vehicle or brake manufacturer‘s specifications at all times. MEYLE Platinum Disc: When installing new brake components, observe the All-new finish. No degreasing. following: Fit and go. > Always replace brake pads along with brake discs. > Always replace all brake discs and pads per axle. All MEYLE brake discs come as ready-to-mount assemblies, most of > Be careful to bed in new brake discs and pads properly. them featuring the locating screw. They do not require degreasing > Avoid unnecessary heavy braking on the first 200 kilometres. and are resistant to rim cleaners. Cutting-edge paint technology > Brake performance may be lower on the first 200 driven made in Germany provides MEYLE Platinum Discs with long-term kilometres. anti-corrosion protection while adding a brilliant appearance. Further refinement of the tried-and-tested MEYLE finish has led to Check for functional reliability after installation: environmentally-friendly production processes. > Pump brake pedal until it becomes stiff. > Pedal travel must not vary at constant pedal load after pedal has MEYLE Platinum Discs – the safety solution engineered by one been depressed several times. of the industry‘s leading experts in coated brake discs. > Check wheels for free rotation. > Check brake fluid level in expansion tank and top up, if required.
    [Show full text]
  • Electric to Hydraulic Disc Brake Conversion Installation and Owner’S Manual (For Aftermarket Application)
    Electric to Hydraulic Disc Brake Conversion Installation and Owner’s Manual (For Aftermarket Application) Electric to Hydraulic Disc Brake Conversion Installation and Owner’s Manual (For Aftermarket Applications) Table of Contents Introduction Introduction �������������������������������������������� 1 Document Information ................................. 1 Document Information Trailer Axle Brake Inspection .......................... 1 The hydraulic disc brake assembly and kits are an Safety Information ..................................... 2 additional option for replacement brakes or the installation Resources Required ................................... 2 of current industry standards in braking. Parts List ................................................ 3 Trailer Axle Brake Inspection Installation .............................................. 3 In general, based on normal activity, trailer brakes should Mount Hydraulic Brake Actuator ....................... 3 be checked annually or every 36,000 miles, whichever Electric Brake Hubs Removal .......................... 4 comes first. If above normal trailer activity is experienced, Brake Hub Removal ................................... 4 then more frequent brake component inspections are Hydraulic Disc Brake Preparation ...................... 6 Disc Brake Assembly Installation ...................... 6 recommended. In the event the braking system encounters Inner Bearing Cone and Grease Seal Installation ..... 7 symptoms of improper application or failure, immediate New Seal Installation
    [Show full text]
  • Royal-Enfield-Classic
    about seventy on freeways…at least you won’t be getting any speeding tickets. Weighing in at 425 lbs. with a 3.56 gal- lon tank and claimed 75 mpg, the Classic 500 puts others to shame in the mileage depart- ment. Anyone looking for the fastest, most comfortable, best handling, best braking motor- cycle should look elsewhere, that’s not what the Classic or Bullet is about. Riding the wave of ‘new vintage’ motor- cycles, Royal Enfield hits the mark dead center. This is a commuter bike that not only gets the job done respectably, it will steal the attention from motorcycles three times its price. Gawkers commented on the impec- cable restoration job or que- ried its history and lineage. Royal Enfield’s reek retro cool without the stench of costly maintenance and exorbitant prices of actual vintage. At $5,499.00 what’s not to like! I just bought a vintage Bullet on eBay that will be prominently displayed in my living room. Royal Enfield also revealed an all new Interceptor 650 and the Continental GT 650 will be released this year. Both bikes share the same steel tube chassis and an all-new air- cooled 650cc parallel making them more highway-friendly By Koz Mraz malayan Roadrunners. They are the and faster. The 2018 Royal Photos by Koz & Gabrielle Romanello very first company to offer such trips Enfield Interceptor 650 is a ENGINE: thirty years ago. See “Motorcycling standard bike with an upright Type: Single Cylinder, 4-Stroke, Spark Ignition, Air-Cooled, Fuel Injection Rebirthing classic styling is very the Himalayas” in this issue.
    [Show full text]
  • A Review Paper on Drum Brake
    IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 18, Issue 3 Ser. II (May – June 2021), PP 48-51 www.iosrjournals.org A review paper on Drum brake Shubhendra Khapre1 Dr. Rajesh Metkar2 1Dept. of Mechanical Engg, GCOEA 2Prof. Dept. of Mechanical Engg, GCOEA Abstract: In the automobile, there is a most common and important factor is safety like, braking system, airbags, good suspension, good handling, and safe cornering, etc. from the all safety system the most important and critical system is a brake system. A brake is a mechanical device that inhibits motion. A drum brake is a brake that uses friction caused by a set of shoes or pads that press against a rotating drum-shaped part called a brake drum. In this paper, we have studied the brake shoe of motor vehicles. A brake shoe is the part of a braking system which carries the brake lining in the drum brakes used on automobile or brake block in train brakes and bicycle brakes. A brake shoe is also known as a device which can be slow down railroad cars. Keywords: Breaking system, Suspension, Brake shoe, Brake lining. --------------------------------------------------------------------------------------------------------------------------------------- Date of Submission: 02-06-2021 Date of Acceptance: 15-06-2021 --------------------------------------------------------------------------------------------------------------------------------------- I. Introduction We know about the braking system, there are few types of brakes like a drum brake, disc brake. The drum brake consists of backing plates, brake drum, wheel cylinder, brake pads, brake shoe, etc. The drum brake is used in various motor vehicles like passenger cars, lightweight trucks, most of the two-wheelers.
    [Show full text]
  • Drum Brakes Inspection & Service
    Drum Brakes Inspection & Service First you must get the drum off! • Some slide right off, • Some have to be hit with a hammer. • Some have holes to install two bolts (Tighten each bolt equally) Remove A Brake Drum Use penetrant around axle hub May need to hammer floating drum Wet down inside of drum to control dust before hammering Only hammer on the axle flange! (ask to be shown) May need to adjust brake shoes inward Remove A Brake Drum For a fixed brake drum you will need to carefully adjust the wheel bearings when done! There are many tricks to removing stuck brake drums. Before you break something ASK! Understand each piece and avoid mistakes Terminology Anchor Wheel Cylinder Brake Shoes Primary Secondary Return Springs Shoe hold downs Terminology Parking Brake Strut Parking Brake Cable Self Adjusters Backing Plate (often neglected) Backing Plates Backing plates are often overlooked and usually have grooved & worn shoe support pads Be sure to thoroughly clean backing plate and lightly lube the support pads • contact points on backing plate are called a shoe pad. They should be filed flat to prevent shoes from hanging up in deep grooves or better yet just replace the backing plate. Always lube Shoe Support Tabs with a thin layer of Synthetic Disc Brake Lubricant (or suitable lube) Be careful… do not use too much. Grease on brake shoes is BIG TROUBLE! Dual-Servo or Leading-Trailing • Drum brakes on Rear Wheel drive are most often Dual Servo. • They have a Primary and Secondary brake shoe • The Primary shoe friction material is shorter and it faces the front of the vehicle Dual Servo braking action Both brake shoes will pivot Primary shoe will wedge the secondary out into the drum Primary and secondary shoe will fit backwards, but not properly work Which is the primary shoe? Where is the front of this vehicle? Dual-Servo or Leading-Trailing • Drum brakes on Front Wheel drive are most often Leading-Trailing.
    [Show full text]
  • Ceramic Disc Brake Were Developed and Tested by Porsche for Their Model Porsche 911Turbo in 1990
    1.1 INTRODUCTION One of the most important control systems of an automobile is Brake system. They are required to stop the vehicle within the smallest possible distance and it is done by converting kinetic energy of the vehicle into heat energy which is dissipated into atmosphere. The main requirements of brakes are given below:- The brakes must be strong enough to stop the vehicle within the minimum possible distance in an emergency. But this should also be consistent with safety. The driver must have a proper control over the vehicle during emergency braking and the vehicle must not skid. The brakes must have good antifade characteristics and their effectiveness should not decrease with constant prolonged application. The actual stopping distance of vehicle while braking depends on the following factors:- 1. Vehicle speed 2. Condition of the road surface 3. Condition of tyre 4. Coefficient of friction between the tyre and the road surface 5. Coefficient of friction between the brake drum/disc and brake lining pad 6. Braking force applied by the driver 1.2 HISTORY Disc-style brakes development and use began in England in the 1890s. The first caliper-type automobile disc brake was patented by Frederick William Lanchester in his Birmingham, UK factory in 1902 and used successfully on Lanchester cars. However, the limited choice of metals in this period meant that it had to use copper as the braking medium acting on the disc. The poor state of the roads at this time, no more than dusty, rough tracks, meant that the copper wore quickly making the disc brake system non- viable.
    [Show full text]
  • Developing Material Requirements for Automotive Brake Disc
    ISSN: 2692-5397 DOI: 10.33552/MCMS.2020.02.000531 Modern Concepts in Material Science Mini Review Copyright © All rights are reserved by Samuel A Awe Developing Material Requirements for Automotive Brake Disc Samuel A Awe* R & D Department, Automotive Components Floby AB, Sweden *Corresponding author: Samuel A Awe, R&D Department, Automotive Components Received Date: November 12, 2019 Floby AB, Aspenäsgatan 2, SE-521 51 Floby, Sweden. Published Date: November 15, 2019 Abstract As electric vehicles are becoming more popular in society and several regulations concerning vehicle safety and performance as well as particulate matter emissions reduction are progressively becoming stringent, the author opines that these determinants would shape future automotive brake discs development. This mini-review highlights some of the essential parameters that would contribute to the next brake disc design and development and discusses how these factors will govern the choice of brake disc material in the coming years. Keywords: Automotive vehicle; Brake system; Brake discs; Particle emissions; Lightweight; Regulations; Corrosion; Electric cars Introduction weak corrosion resistance, heavyweight and weak wear resistance The automotive vehicle has transformed and will continue to are some of the drawbacks of grey cast iron as brake disc material. change human’s mobility in the future. To ensure the safety of lives Nonetheless, the functional requirements for automotive brake and properties, the braking system, which is a crucial component discs nowadays are becoming stricter, prompted by the stringent of an automobile plays an essential role in the safe drive of a car. regulations to reduce vehicle emissions, the emergence of electric The primary function of automotive friction brakes is to generate vehicles, demands to improve vehicle safety and performance, and a braking torque that decelerates the vehicle’s wheel and therefore the desire to enhance the driving experience of cars.
    [Show full text]
  • Low Loader Trailer Manual
    Low Loader Trailer Manual If you have any questions please email [email protected] ph (855) 744 3877 futuratrailers.com Futura Trailers Limited Warranty (Overview) Below is a brief overview of your trailers TWO YEAR LIMITED WARRANTY and the process for obtaining warranty service. The full description of the warranty can be found on our website www.futuratrailers.com/warranty. Futura Trailers Inc warrants that its product will be free from defects in materials and workmanship, under normal use and service for a period of two (2) years. The warranty period starts the day of purchase by the original owner. U.S. DEPARTMENT OF TRANSPORT (DOT) REQUIRES FUTURA TRAILERS INC TO HAVE A RECORD OF THE FIRST PURCHASER OF A NEW VEHICLE. PLEASE ASSIST YOUR DEALER BY PROVIDING THE NECESSARY INFORMATION TO REGISTER YOUR TRAILER OR REGISTER ON OUR WEB SITE FUTURATRAILERS.COM/WARRANTY OR E-MAIL [email protected] OR PHONE 855 744 3877 In the event that the trailer is returned to an authorized Futura Trailers dealer or Futura Trailers facility or authorised agent and under their inspection is determined to have been defective in material and/or workmanship, under normal use, the trailer will be repaired without charge to the original purchaser. You must contact Futura Trailers Inc or the dealer from which your trailer was purchased to make a warranty claim. All warranty work performed must be pre-approved by Futura Trailers Inc, or Futura Trailers Inc reserves the right to deny coverage. All repairs must be performed by Futura Trailers Inc, Futura Trailers Inc dealer or a service agent that has been pre-approved by Futura Trailers Inc.
    [Show full text]
  • Mbm Tech Guide V1.0.Pdf
    1 2 Table of Contents Brake Bleed Guide Bench Bleeding and Testing the Master Cylinder ...............................................Page 4 Bleeding the Lines ..............................................................................................Page 6 Brake Troubleshooting Troubleshooting Chart.........................................................................................Page 7 Troubleshooting Bleeding Difficulties .................................................................Page 10 The Right Valves .................................................................................................Page 10 Check Booster Pushrod Adjustment ...................................................................Page 11 Check Flexible Brake Hoses ...............................................................................Page 12 Check Pedal Assembly .......................................................................................Page 12 Check Proper Alignment .....................................................................................Page 13 Master Cylinder Test ...........................................................................................Page 13 Power Brake Booster Test ..................................................................................Page 14 Combination Prop Valve Test ..............................................................................Page 15 Sticking Proportioning Valve ...............................................................................Page 15 Brake Fade
    [Show full text]
  • HAR-20-03 Schoharie, New York, Highway Accident Report
    Stretch Limousine Run-Off-Road Crash Near Schoharie, New York October 6, 2018 Accident Report NTSB/HAR-20/03 National PB2020-101008 Transportation Safety Board NTSB/HAR-20/03 PB2020-101008 Notation 64871 Adopted September 29, 2020 Highway Accident Report Stretch Limousine Run-Off-Road Crash Near Schoharie, New York October 6, 2018 National Transportation Safety Board 490 L’Enfant Plaza, S.W. Washington, D.C. 20594 National Transportation Safety Board. 2020. Stretch Limousine Run-Off-Road Crash, Near Schoharie, New York, October 6, 2018. Highway Accident Report NTSB/HAR-20/03. Washington, DC: NTSB. Abstract: On October 6, 2018, about 1:55 p.m., a 2001 Ford Excursion XLT stretch limousine, operated by Prestige Limousine and Chauffeur Service, was traveling south on New York State Route 30 (NY-30) near Schoharie, New York. The limousine, occupied by a driver and 17 passengers, was descending a grade that began 1.81 miles north of a T-intersection with New York State Route 30A (NY-30A). The posted speed limit was 55 mph. Although the driver likely applied the brakes while descending the hill, the brake system failed to effectively slow the limousine, and its speed increased to over 100 mph. The driver steered to avoid a car stopped at the NY-30/NY-30A intersection, proceeded past a stop sign, crossed the intersection, and entered the driveway of a restaurant parking lot. The limousine struck an unoccupied sport utility vehicle (SUV) parked in a field adjacent to the driveway. Two pedestrians standing near the SUV were struck by it when the SUV was forced forward by the limousine.
    [Show full text]
  • Design and Analysis of Modular Caliper Assembly
    DESIGN AND ANALYSIS OF MODULAR CALIPER ASSEMBLY A Thesis by Nikhil Pratap Wagh Bachelor of Engineering, Shivaji University, 2000. Submitted to the College of Engineering and the faculty of the Graduate School of Wichita State University in partial fulfillment of the requirements for the degree of Master of Science December 2005 DESIGN AND ANALYSIS OF MODULAR BRAKE CALIPER ASSEMBLY I have examined the final copy of this thesis for form and content and recommend that it to be accepted in partial fulfillment of the requirements for the degree of Master of Science, with a major in Mechanical Engineering. ____________________________________ Dr. George. E. Talia, Committee Chair We have read this thesis and recommend its acceptance: ____________________________________ Dr. Behnam Bahr, Committee Member ____________________________________ Dr. Krishna Krishnan, Committee Member ii DEDICATION This work is dedicated to My Parents For supporting my vision and help me turning it into reality one day iii ACKNOWLEDGMENTS Completing this thesis although was a challenge for me, would not have endeavored without the support, inspiration, encouragements and contribution of many entities. First of all, I would like to take this opportunity to express my profound thanks to my advisor Dr. George E. Talia for his excellent support during my academic tenure at Wichita State University. I would also like to express my gratitude to Dr. Behnam Bahr and Dr. Krishna K. Krishnan for being my thesis committee members. I would like to thank all my friends for their support and wishes. Last but not least I would like to express my gratefulness to my parents who gave me constant encouragement and inspiration throughout my life to achieve my goals.
    [Show full text]
  • Transit Bus Air Disc Brake Wheels-Off Inspection and Reline
    APTA STANDARDS DEVEL OPMENT PROGRAM APTA BTS-BC-RP-007-17 RECOMMENDED PRACTICE Published: January 26, 2017 American Public Transportation Association APTA Bus Brake Working Group 1300 I Street, NW, Suite 1200 East, Washington, DC 20006 Transit Bus Air Disc Brake Wheels-Off Inspection and Reline Abstract: This Recommended Practice provides guidelines for performing complete brake maintenance on a bus with disc brakes. It includes disassembly, cleaning, inspection and assembly. This document is to be used in conjunction with the manufacturer’s service manual. It is recommended that all components be replaced equally on both wheel ends of the axle. Failure to do so may affect braking performance. Keywords: ABS tone ring, boot, bridge, bushing, caliper, carrier, disc, disc brake maintenance, hub, pads, pin, potentiometers, retaining strap, rotor, seal, slide pins, spring clips, torque plate, wear indicator, wear sensors, wheel seals Summary: This document establishes a recommended practice for transit bus front/rear axle disc brake inspection and reline. Individual operating agencies should modify these guidelines to accommodate their specific equipment and mode of operation. The recommended practices and guidelines in this document assume that the end users have sufficient skills and knowledge to repair and maintain the related systems at a journeyman level. This must include a fluent understanding of safe shop working practices, not only for the agency but also OSHA/CCOHS/provincial/federal/state and local safety standards. A familiarity with applicable industries, component/system suppliers and vehicle manufacturers is also assumed. Scope and purpose: This Recommended Practice provides guidelines for disassembly, preparation, inspection and reassembly of the typical heavy-duty transit bus disc brake.
    [Show full text]