Safety at the Limit Tires for Performance-Tuned Cars 2 CASE STUDY ULTRA HIGH PERFORMANCE
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Safety at the limit Tires for performance-tuned cars 2 CASE STUDY ULTRA HIGH PERFORMANCE For the world’s fastest cars Ultra-ultra high performance (U-UHP) tires can be relied upon to maintain optimum performance levels at speeds of 360 km/h and above. A whole department at Continental is dedicated to developing bespoke tires for performance-modified vehicles from renown-ed manufacturers and brand tuners. For those occasions when a high-end standard production car no longer cuts the mustard, an individually tuned model is the obvi- ous answer. Tuning specialists give customers something special. Not by adding individual tuning components to elevate a car above the masses, but by creating overall concepts tailored to the driver and featuring a finely balanced choreography of Developing these tires for the tuning sector is one of the most A tuned Porsche 911 Turbo S by edo competition set a details with exceptional performance as their aim. challenging jobs in the business. For example, while a Mercedes record-breaking speed of 341 km/h on ultra-ultra high “We see tuning companies as specialist manufacturers and SL 500 leaves the factory with an output of 455 hp, the tuned performance tires from Continental at the proving refiners,” says Henry Siemons, who heads up the Tuning variant offered by Brabus produces 850 hp. A tuner like Lorinser grounds in Papenburg. department at Continental. “These firms turn the most boosts the power of a Mercedes S-Class by almost 100 hp to powerful series-built models into even faster and, in many 530 hp and a BMW M6 with Competition Package offers 600 hp cases, even heavier cars. For this breed of vehicle you instead of the standard 450 hp. This is the sort of performance need tires that offer unbeatable dynamic performance and that can only be transferred safely onto the road by tires that safety – at speeds of up to 400 km/h.” offer the ultimate in performance. CASE STUDY ULTRA HIGH PERFORMANCE 3 Pushing performance skywards The increase in performance is also reflected in top speeds: U-UHP and tuning: a growth market Where series-produced models are electronically limited to 250 km/h, the tuned versions are largely capped at 300 km/h. Sales in the U-UHP and tuning segment are experiencing uninterrupted global growth. In Europe, sales of 19-inch tires are But not all of these hyper-powerful models are fitted with forecast to exceed 4,500,000 units. And the outlook is also promising in the USA, Russia and China. speed governors. A Brabus-tuned roadster based on the Mercedes S 600 can hit a maximum 327 km/h, while specialist Porsche tuners 9ff offer 911s that can crack the 380-km/h mark on a test track. Market development for U-UHP tires in Europe “We view our involvement in the high performance and tuning By tire sizes from 19 inches to 23 inches in Europe Growth 2014-2020 sector as a technological spearhead for tire development,” 5.000.000 19“-23“ 19“ 20“ >_ 21“ says Siemons. His colleague Andreas Krause, the Product 4.500.000 Development Manager responsible for the technical implemen- 4.000.000 +9% +8% +10% +14% tation of ultra-ultra high performance tires, adds: “Our work 3.500.000 makes us one of the company’s technological driving forces. 3.000.000 The U-UHP market in Constantly pushing back the boundaries of what is possible 2.500.000 in the tuning sector brings us a massive advantage in 2.000.000 Europe remains on a experience terms.” 1.500.000 positive track. 21-inch tires 1.000.000 Through its many years of involvement at the top end of tire and larger are seeing development, Continental has established itself as one of the 500.000 0 particularly strong growth. leading suppliers to car tuners in Europe and around the 19” 20” 21”+ world. Among the elite specialists who fit their modified cars with Continental tires are Abt, AC Schnitzer, Arden, Brabus, 2014 2015 2016 2017 2018 2019 2020 Heico, Lorinser, edo competition and TechArt, to name just some. At Continental these tuning companies have the same status as car manufacturers, as Siemons confirms: “Our customer relationships here are comparable with those So what are U-UHP tires? we maintain in the original equipment sector,” he says. Ultra-ultra high performance tires are designed primarily to deal with very high speeds and loads. And UHP tires are also U-UHP tires in series production: the SportContact 6 defined by size. After all, the larger the wheel rim, the lower the sidewall of a tire and the greater its stability and resilience. U-UHP tire sizes range from 19 to 23 inches.. It can take up to three years to develop an ultra-ultra high performance tire. “We ensure we bring our best experts together for every tuning project so we can meet the most ambitious goals,” explains Krause. Achieving the knowledge transfer required to get the best results and ensure the devel-opment and application of new technologies invariably means sharing ideas and collaborating across departmental boundaries. 4 CASE STUDY ULTRA HIGH PERFORMANCE For example, while Black Chili technology has its origins in the development of bicycle tires, it is also used in high-tech car tires. This innovative new rubber compound lies at the heart of treads whose Micro Flexibility Compound ensures optimum interlock- ing between tire and road surface – making for outstanding grip in dry or wet conditions. Other technologies for cars designed to be pushed to the limits include the new Aralon 350 material component and Force Vectoring for the development of opti- mum tread structures (see box on page 11). In the new Continental SportContact 6, too, these technologies ensure for the first time that performance can be enhanced in all areas. “Normally, an increase in performance in one area will come at a cost elsewhere,” explains Krause. “There is a classic conflict between rolling resistance and braking performance, for example. In the SportContact 6, these conflicting interests have been overcome. This tire enhances dynamic performance while also maximising safety to an extent beyond any of our previous models,” sums up Siemons. Approved for speeds of up to 350 km/h, the SportContact 6 has the highest speed rating of any series-produced tire in the Continental portfolio. So it serves as the ideal basis on which to develop tires for the models that emerge from the workshops of the tuning firms. Tuning: a market with a big future Schnitzer AC Photo: Fast and heavy: Tuned SUVs, like the Range Rover by AC Schnitzer pictured here, present particularly stern challenges for tire developers. “Our aim in the tuning market is to provide the desired perfor- In addition to the high speeds these cars are capable of, the extra kilos they carry also need to be factored in. mance in impressive style and, in so doing, show that we have already got this sector well covered,” says Siemons. “The image The tuning market is heading for a lucrative future. Current buyers up to 30 years of age are particularly eager to set gains are huge and experience shows that the wider market ulti- revenues are stable or increasing globally. And the concept cars their cars apart from standard production models. Continental’s mately follows these trends.” And indeed, its innovations in the produced by the tuning companies are reaching ever larger commitment to the tuning sector therefore represents a sustain- U-UHP sector have ensured Continental is often one step ahead customer groups worldwide. The prognosis issued for China by able investment not only with regard to future cars, but also when it comes to the latest requirements in the replacement the VDAT – the car tuners’ association in Germany – is particu- when it comes to future customers. and original equipment (OE) sectors. “So if car manufacturers larly bullish; 56.2 percent of members surveyed are expecting choose to take up a specific development from the tuning growth here. Confidence is similarly high for the USA, where sector and feed it into their production models, Continental will 64.3 percent are expecting to see their sales grow. Japan and already have suitable solutions available. And if the tuning tires Russia are other markets where sales are on the up and up. we have developed become the first choice for a large number A VDAT survey of vehicle owners in Germany found that tuning of models in future, the resultant market volumes will more than is an attractive market here too, with 73 percent of drivers now justify our investment in tuning projects.” keen to invest more money in their cars again. Young new-car CASE STUDY ULTRA HIGH PERFORMANCE 5 Highest safety rating for high speeds: The new Continental SportContact 6 Innovation leader and technology trailblazer Continental has laid down another significant marker in the tuning segment. Tuning aficionados unwilling to settle for second-best in the premium segment can now add the new SportContact 6 to their wish list. Steering precision is up by 14 percent over its predecessor (the ContiSportContact 5 P) and handling on dry surfaces shows an eleven percent improvement. Grip in track conditions is four percent better than before. And the new SportContact 6 raises the high bar set by its predecessor for overall performance in the wet by another two percent. In addition, mileage and ride comfort both see a seven percent improvement. Extreme performance and optimum safety at up to 350 km/h are the key attributes of the SportContact 6.