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Mining Equipment BEST OF GERMANY and Technology 2018 A supplement to E&MJ, Coal Age, Equipo Minero, E&MJ/Coal Age Russia, E&MJ/Coal Age China, E&MJ/Coal Age India and The ASIA Miner In cooperation with VDMA Mining TAKRAF Dry Stack Tailings TAKRAF is an integrated solutions provider to the global mining, bulk material handling and minerals industries, offering innovative technological solutions as well as process and commodity knowledge along the industry value chains. With the integration of the well-known DELKOR brand of products into TAKRAF, we bring a complete dry stack tailings management system to the market. TAKRAF GmbH Torgauer Straße 336 04347 Leipzig, Germany Tenova, a Techint Group company, is a worldwide partner for [email protected] innovative, reliable and sustainable solutions in the mining and www.takraf.com metals industries. www.tenova.com Foreword: The latest fi gures show us that our industry has obviously come out of the downturn, with incoming orders boasting a two-digit growth rate. This will be the year of renewal, which leaves behind the problems of low demand and low prices. But the challenges are manifold: not only fragmented mar- kets, but also the digitalization. The Europe 28-countries remain the largest region. This region is followed by the USA, China and Russia as the biggest single markets. The near-middle east is actually developing well while Africa — last year a booming region —and Latin America show weak tendencies. In this particular context — USA, China, Russia — there are concerns about the future of free trade because of tendencies to close the markets for different reasons. In principle, we believe in a free market on the basis of reciprocity and mutual interest. One should keep in mind that closing off national markets reduces the competitiveness because of the exclusion of the technical advancement. The driver for future technical advancement is digitalization. Ideas, such as Germany’s “Industrie 4.0,” are transforming the mining industry worldwide. German manufacturers are work- ing on this area to offer more information, better decisions and higher effi ciency of operations. VDMA Mining supports manufacturers of mining equipment in “going digital.” VDMA provides a long list of documents, practical guides and links to facilitate the ongoing development of digital services. At present, they work on connectivity and standard interfaces as well as on IT-security or the ownership of data. VDMA Mining member companies want to give the best possible support to the global mining industry. We hope that you fi nd value in this publication, wherever you are in the world. Glückauf! Dr. Michael Schulte Strathaus President VDMA Mining Table of Contents: A Special Supplement to: Your Contacts in the Mining Equipment Association .........................................................................2 Engineering & Mining Journal (E&MJ) and Coal Age VDMA Mining Prepares for the Future ................................................................................................4 Produced by: Mining Media International Inc. Looking to the Future Continuously ................................................................................................... 6 11655 Central Parkway, Suite 306 Jacksonville, FL, 32224, USA Tel: +1-904-721-2925 Smart Underground Mining .............................................................................................................12 Fax: +1-904-721-2930 www.mining-media.com Technology Improves Open-pit Mining .............................................................................................18 Copyright 2018 Mining Media Int’l, Inc. Sponsor: Moving More Material More Effectively ............................................................................................26 German Engineering Federation Verband Deutscher Maschinen und Intelligent Processing...................................................................................................................... 30 Anlagenbau (VDMA) e.V. Lyoner Str. 18, D-60528 Frankfurt/Main Equipment and Technology.............................................................................................................. 32 Tel: +49-6966-031262 Fax: +49-6966-032262 www.vdma.org Vendor Matrix and Buyers Guide ......................................................................................................38 Articles in this publication were researched, edited and written by Steve Fiscor, publisher and editor, Engineering & Mining Journal (E&MJ) and Coal Age. For additional information about the articles or the manufacturers highlighted here, contact Mining Media International Inc. ([email protected]). Published by Mining Media International in cooperation with VDMA Mining EQUIPO | INGENIERÍA | TECNOLOGÍA 2018 • VDMA MINING SUPPLEMENT VDMA 1 Your Contacts in the Mining Equipment Association Joachim Schmid Klaus Stöckmann Managing Director Deputy Managing Director Phone: + 49 69 6603-1261 Economy and statistics, trade fairs, Fax: + 49 69 6603-2261 markets Asia and Australia Email: [email protected] Phone: + 49 69 6603-1270 Fax: + 49 69 6603-2270 Email: [email protected] Helmut Schgeiner Monika Bind Director Manager Markets Technology, standardization and research, CIS and Russia markets Europe, Africa, USA and Canada Phone: + 49 69 6603-1262 Phone: + 49 69 6603-1680 Fax: + 49 69 6603-2262 Fax: + 49 69 6603-2680 Email: [email protected] Email: [email protected] Christoph Danner Jörn Lehmann Manager Markets Manager Standardization Latin America Phone: + 49 69 6603-1134 Phone: + 49 69 6603-1254 Fax: + 49 69 6603-2134 Fax: + 49 69 6603-2254 Email: [email protected] Email: [email protected] Alexandra Landgraf Yvonne Golle Assistance Assistance Phone: + 49 69 6603-1577 Phone: + 49 69 6603-1577 Fax: + 49 69 6603-2577 Fax: + 49 69 6603-2577 Email: [email protected] Email: [email protected] Rajesh Nath Thomas Junqueira Chief Representative Ayres Ulbrich VDMA Representative Offi ce India Chief Representative Phone: + 91 33 40602364 VDMA Representative Offi ce Brazil Fax: +91 33 23 21 70 73 Phone: + 55 11 430580-42/-43 Email: [email protected] Fax: +55 11 3078 4335 Email: [email protected] Sven Flasshoff Claudia Barkowsky Chief Representative Chief Representative VDMA Representative Offi ce Russia VDMA Representative Offi ce China - Beijing Phone: + 7 499 41803-71 Phone: +86 10 87 73 02 12-8 08 Fax: + 7 499 41803-72 Fax: +86 10 87 73 02 09 Email: sven.fl [email protected] Email: [email protected] VDMA 2 VDMA MINING SUPPLEMENT • 2018 — Let’s write the future. With gearless conveyor drives for medium power conveyors Up to now, gearless conveyor drives were only economic for high powered overland conveyors (3 to 7 MW per motor). ABB has now developed a solution which makes the advantages of the gearless technology also feasible for a broader range of conveyor systems in the medium power segment (0.6 to 3 MW per motor). The new gearless conveyor drive (GCD) with a permanent magnet (PM) motor reduces failure rates by 50% and improves energy efficiency. Different mounting variants enable application-optimized use for both, new or retrofitted conveyor drives. For more information, please visit us at www.abb.com/mining VDMA Mining Prepares for the Future Smart mining concepts lead the way toward safer, more-efficient operations Markets improved appreciably for the mining sector throughout design staff. Many of the VDMA Mining members used that down- 2017. Demand for metals and coal increased and prices began to time to develop or further improve Smart Mining techniques that stabilize. Miners who had taken austere measures began to invest will automate mining and mineral processing systems. Combining in operations again. At first, many were skeptical, but now this up- the power of the Internet of Things, or Industry 4.0 as the Germans turn looks as though it may be sustainable for a few years at least, refer to it, with real-time data analysis, they have developed some maybe more. great concepts for moving miners out of harm’s way and improving As the recovery in mining markets begins in earnest, the min- efficiency. And now they are ready to roll these programs out. ing segment of the German Engineering Federation (VDMA Mining) Speaking at the group’s annual meeting at the Zollverein coal stands ready to help miners restore and optimize operations. This mine in Essen, Germany, during November, Chairman of VDMA collective group of more than 100 machinery manufacturers and Mining Dr. Michael Schulte Strathaus said he believes that rising engineering firms has a notable history of achievement and that demand for raw material as well as increasing metal prices will reputation continues today. allow the mining industry to begin investing again. Based on the What separates these companies from their counterparts is figures for the first nine months of 2017, mining equipment man- German dedication to craftsmanship, their expertise and the fact ufacturers were expecting to at least repeat their turnover of EUR that many are privately held, which gave them the wherewithal 2.95 billion from 2016, Schulte Strathaus explained. After seeing to work through the downturn without sacrificing engineering and revenues decline for four consecutive years, the VDMA Mining members are now expecting to break even in 2017 and a further improvement in 2018. Even though many of the mines in Germany have closed, VDMA Mining helps its members export their services