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Capricorn PERFORMANCE PARTS | Porsche Capricorn WORKS 2 Capricorn GROUP capricorn PERFORMANCE PARTS | Porsche capricorn WORKS 2 capricorn GROUP capricorn lebt den Motorsport. Jeder einzelne unserer Geschäftsbereiche ist aus diesen Wurzeln entstanden und hat sich über die Jahre weiterentwickelt. Die direkte Rückmeldung über Erfolg und Misserfolg im Rennsport motiviert uns täglich, tragende Lösungen in einem definierten Zeitrahmen zu finden. Seit Jahrzehnten bedienen wir mit unseren Produkten „Made in Europe“ höchst erfolgreich die ganze Welt des Motorsports: FIA Formula 1 World Championship, FIA World Endurance Championship, FIA World Rally Championship, FIA World Touring Car Championship, Rally Dakar, NASCAR, Formula 2 Series, MotoGP, um nur einige zu nennen. Die Leidenschaft ist dabei unser stärkster Motor. Wir liefern mehr als nur Bauteile, wir suchen und bewältigen Herausforderungen. Individuell angepasste Produkte von bestmöglicher Qualität in kürzester Zeit. Das ist unser Anspruch. Und das begeistert unsere Kunden, allesamt aus der Elite des Rennsports, der OEM-Automobil- und der verarbeitenden Industrie, vom ersten Prototypen bis hin zu Kleinserien. Aluminium Schmiedekolben & Zylinder, Beschichtungen, Schmiedeteile, Pleuel, Kurbelwellen, Strukturkomponenten aus Faserverbundwerkstoffen (Monocoques, etc.), Aluminium Sandgussteile, CNC-Bearbeitungen sowie Produkte und Services rund um den historischen Motorsport. Stand 22.11.2017 capricorn WORKS 3 capricorn WORKS In Mönchengladbach befindet sich capricorn WORKS, der Unternehmensbereich der capricorn GROUP, der den Ursprung der Gesellschaft abbildet: Individuelle, hochqualitative Produkte & Services mit viel Herz und Leidenschaft für den Motorsport und das Automobil. Unsere Unternehmensphilosophie und Selbstanspruch, individuelle Produkte höchster Qualität in kürzester Zeit zu liefern, liegt hier begründet. Dies schätzen alle unsere Kunden und sind uns seit Jahren treu, ganz gleich ob OEM-Automobilhersteller und deren Classic-Abteilungen, Rennsportteams, Privatkunden oder Museen. Jahrzehntelange Erfahrung in Verbindung mit unserer hohen Fertigungstiefe, durch die enge und vertraute Zusammenarbeit unserer verschiedenen Divisionen, ermöglicht der capricorn WORKS ein Angebot an Produkten & Services, das in dieser Form konkurrenzlos ist. Stand 22.11.2017 capricorn WORKS 4 capricorn WORKS | Leistungen OEM-Automobilhersteller und Rennsportteams Das vielfältige Spektrum der capricorn WORKS reicht von der Konstruktion bis zur Fertigung von Motorkomponenten, ganzer Motoren, sowie Fahrzeugbau, Homologation, Engineering und Optimierung. Privatkunden & Museen capricorn WORKS bietet High-End Restaurationen und Wartungen von historischen Rennfahrzeugen. Dabei bilden geschichtsträchtige Fahrzeuge der renommiertesten Marken den Schwerpunkt. Fokus unserer Restaurationsarbeiten liegt auf der Verwendung von Originalteilen. Sollten diese nicht mehr verfügbar sein, fertigen wir individuelle Einzelstücke nach. Ebenfalls bieten wir umfängliche Rennbetreuung inklusive Transport der Fahrzeuge, Wartung und Ersatzteilversorgung, sowie Fahrer-Coachings oder Hospitality für Fahrer und Gäste an. PERFORMANCE PARTS capricorn WORKS bietet seinen Kunden unter dem Namen „PERFORMANCE PARTS“ Premium Produkte & Services zur Leistungssteigerung ausgewählter Marken und Fahrzeuge. Den Produktkatalog für historische und aktuelle Porsche 911er-Modelle finden Sie nachfolgend. Stand 22.11.2017 capricorn WORKS 5 capricorn PERFORMANCE PARTS VON DER RENNSTRECKE IN IHR FAHRZEUG! Mit unseren PERFORMANCE PARTS schaffen wir den Transfer von Produkten, Services und Technologien aus dem professionellen Motorsport in den Privatkundenbereich. Unser Qualitätsanspruch bleibt der Gleiche. capricorn PERFORMANCE PARTS überzeugen durch überdurchschnittliche Performance. Mehr Leistung bei erhöhter Zuverlässigkeit. Zur Fertigung nutzen wir die Prozesse, Produktionsanlagen und Qualitätsprüfungen wie für den professionellen Motorsport. Sie profitieren von unserem jahrzehntelangen know-how und „state-of-the-art“ Produkt- und Fertigungstechnologien. Unsere enge Zusammenarbeit mit etablierten Marken wie Cargraphic, 9ff oder Litchfield Motors (UK) ist Ausdruck unserer Qualität und trägt zur stetigen Weiter- und Neuproduktentwicklungen bei. Unser PERFORMANCE PARTS Produktprogramm umfasst: Schmiedekolben & Zylinder Sets, Titanpleuel, Kolbenringe, Dichtungen, kühlungsoptimierte Wasserkästen, diverse CNC-Bearbeitungen für Kurbelgehäuse und Wasserkästen sowie Reparaturlösungen für ALUSIL® Kurbelgehäuse. Individuelle Produkte und Prototypen fertigen wir Ihnen darüber hinaus gerne auf Anfrage, bei Interesse auch mit exklusiver Verfügbarkeit. Stand 22.11.2017 Die capricorn PERFORMANCE PARTS für Porsche Fahrzeuge Aluminium Schmiedekolben & Zylinder Sets 7 Porsche 930 10 Porsche 964 11 Porsche 993 12 Porsche 996 / 997 Carrera 13 Porsche 996 / 997 Turbo & Turbo S 14 Porsche 996 GT3 & GT3 RS 15 Porsche 997 GT3 & GT3 RS 17 Porsche 997 CUP 19 Porsche 991.1 GT3 RS 20 Porsche 991.1 / .2 Turbo & Turbo S 21 Weitere Produkte & Services 22 Kolbenringe 23 High-Performance Titanpleuel | Porsche 996 / 997 27 Dichtungen | Porsche 996 / 997 29 capricorn Wasserkasten | Porsche 996 / 997 31 CNC-Bearbeitungen | Porsche 996 / 997 33 Reparaturlösungen für ALUSIL® Kurbelgehäuse | Porsche 996 / 997 35 High-Performance Schwungrad | Porsche 991 38 Allgemeine Informationen 40 Kontaktinformationen 41 Aluminium Schmiedekolben & Zylinder Sets capricorn WORKS 8 Informationen zu Aluminium Schmiedekolben & Zylinder Sets Bei der Herstellung unserer Schmiedekolben und Zylinder führen wir alle primären Fertigungsschritte vom Schmieden, über die mechanische Bearbeitung, die Beschichtung und das Honen in-house durch. Ölkühlkanäle und Stahlringnuten im Aluminium-Schmiedekolben, die verwendeten Werkstoffe sowie überdurchschnittlich hohe Verdichtungsverhältnisse sind Ausdruck unseres stetigen Strebens nach Innovationen und Perfektion. So gehören in diesem Zusammenhang bisher bekannte Begriffe bzw. Probleme wie „Sortierung und Paarung“ der Vergangenheit an. Unsere Kolben & Zylinder Sets sind ohne jegliche Kompatibilitätsprobleme zu verwenden. Sie sparen Zeit und Kosten. Unsere Schmiedekolben stellen wir u.a. aus Aluminiumlegierungen mit Metall Matrix Composites (MMC‘s) her. Es sind verschiedene Oberflächenbestrahlungen im Bereich des Kolbenbodens sowie Kolbenhemdbedruckung mit Xylan möglich. Bei Zukaufteilen wie Kolbenringen, -bolzen und Pins vertrauen wir ausschließlich auf die renommiertesten Lieferanten mit denen wir seit Jahren erfolgreich zusammenarbeiten und die allesamt über langjährige Erfahrungen im Motorsport verfügen. Ebenso weisen unsere Zylinder aus hochfestem geschmiedeten Stahl- oder Aluminiumrohr einen MMC-Anteil auf. Größtenteils kommt eine Nickel-Keramik Beschichtung (Oberflächenhärtegrad von 520-550 HV), wahlweise eine Plasmabeschichtungen zum Einsatz. Unsere DLC-Zylinderbeschichtung setzen wird bislang nur im professionellen Motorsport ein. Stand 22.11.2017 capricorn WORKS 9 Montagevorgaben Entscheidend auf dem Weg zu standfester Mehrleistung ist neben der eigentlichen Produktqualität eine ordnungsgemäße Montage. Unseren Schmiedekolben & Zylinder Sets liegt aus diesem Grund stets ein „Piston Installation Guide“ (PIG) bei (siehe Abbildung unten), welcher Empfehlungen und Vorgaben zur Montage enthält. Der PIG ist auf unserer Website abrufbar. Darüber hinaus beraten wir Sie jederzeit gerne persönlich hinsichtlich Kompatibilitätsfragen, sollten an Ihrem Fahrzeug bereits Serienkomponenten getauscht worden sein. Grundsätzlich ist zusätzlich folgendes zu beachten: Kolben- und Zylindermaße sind auf das jeweilige capricorn Produkt ausgelegt. Alle Angaben zum Verdichtungsverhältnis, Kolbengewicht etc. beziehen sich nur auf unser Standardmaß. Schwefelhaltige Kraftstoffe beschädigen die capricorn Laufflächenbeschichtung. Achten Sie aus diesem Grund darauf, qualitativ hochwertige Kraftstoffe mit geringem Schwefelgehalt zu verwenden. Chrombeschichtete Kolbenringe dürfen nicht mit unserer Nickel-Keramik Beschichtung (Silikon-Karbide) verwendet werden. Unbeschichtetes Gusseisen, Titan-nitrierter Stahl und Molybdän Inlayer sind bevorzugt zu verwendende Ring-Beschichtungen. Second Ring Gap Sizes Prior to installation please check part numbers on Piston Dimensions Piston Cold Clearence Piston crown to spark plug clearance Top Ring Gap Sizes Second Ring Gap Sizes Prior to installation please check part numbers on 0.70 pistons and components to ensure you have the 250 0.60 0.70 pistons and components to ensure you have the correct parts. It is recommended that the correct Piston skirt to bore clearance Recommended minimum clearances for alloy steel correct parts. It is recommended that the correct 0.60 0.50 0.60 tools are used to install the pistons as damaged parts 200 connecting rods are 1.2 mm and for aluminium alloy tools are used to install the pistons as damaged parts 0.50 are non-returnable. If you have any doubts or queries, The correct clearance must be used to prevent piston 1.5 mm. This can be checked with modelling clay 0.50 are non-returnable. If you have any doubts or queries, m) 0.40 please contact capricorn on +44 (0) 1256 365800 slap at colder starting temperatures and seizing under µ and turning the engine manually until Top Dead Centre please contact capricorn on +44 (0) 1256 365800 150 0.40 or [email protected] heavy loading and high temperatures. is met. 0.40 or [email protected] 0.30 0.30 0.30 Piston diameter should be measured at right angles to the 100 Pin pocket to connecting rod clearance Ring Gap (mm) Ring Gap (mm)
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