US0088893 05B2

(12) United States Patent (10) Patent No.: US 8,889,305 B2 Heller (45) Date of Patent: *Nov. 18, 2014

(54) BIOLOGICAL FUEL CELL AND METHODS (56) References Cited (71) Applicant: Abbott Diabetes Care Inc., Alameda, U.S. PATENT DOCUMENTS CA (US) 3,774,243 A 1 1/1973 Ng et al. (72) Inventor: Adam Heller, Austin, TX (US) 3,811,950 A 5/1974 Avampato et al. (73) Assignee: Abbott Diabetes Care Inc., Alameda, (Continued) CA (US) FOREIGN PATENT DOCUMENTS (*) Notice: Subject to any disclaimer, the term of this past ity G adjusted under 35 RE a: 3. M YW- y yS. (Continued) This patent is Subject to a terminal dis claimer. OTHER PUBLICATIONS (21) Appl. No.: 14/218,589 Alkire et al., “Current Distribution in a Tubular Electrode under 9 Laminar Flow: One Electrode Reaction.” J. Electrochem. Soc.: Elec (22) Filed: Mar 18, 2014 trochemical Science and Technology. 1977, vol. 124, No. 7, pp. 1043-1049. (65) Prior Publication Data US 2014/0199603 A1 Jul. 17, 2014 (Continued) Related U.S. Application Data Primary Examiner – Mark F Huff (60) Continuation of application No. 13/862,153, filed on Assistant Examiner — Monique Wills Apr. 12, 2013, now Pat. No. 8,679,688, which is a (74). Attorney, Agent, or Firm – Edward J. Baba: Bozicevic, continuation of application No. 13/567,903, filed on Field & Francis LLP (Continued) (57) ABSTRACT (51) Int. Cl. A fuel cell has an anode and a cathode with anode HOLM 8/6 (2006.01) disposed on the anode and cathode enzyme is disposed on the (52) U.S. Cl. cathode. The anode is configuredgll and arranged9. to electrooxi CPC ...... H0IM 8/16 (2013.01); Y02E 60/527 dize an anode reductant in the presence of the anode enzyme. s (2013.01) Likewise, the cathode is configured and arranged to electrore USPC 4291401 duce a cathode oxidant in the presence of the cathode enzyme. 58) Field... of ClassificationI grgrrr. Search In addition, anode redox hydrogelydrogel may be disposedp on the (58) s OSS case, s HO1 M 4/88O3: HO1M anode to transduce a current between the anode and the anode enzyme and cathode redox hydrogel may be disposed on the 2300/0082: H01M 8/225; H01 M 4/60; Y02E cathode to transduce a current between the cathode and the 60/527; YO2E 50/10; Y02E 60/12 cathode enzyme. USPC ...... 429/401 See application file for complete search history. 21 Claims, 1 Drawing Sheet

US 8,889,305 B2 Page 2

Related U.S. Application Data 7,238.442 B2 7, 2007 Heller 8,241,797 B2 8, 2012 Heller Aug. 6, 2012, now Pat. No. 8,435,682, which is a con 2002/0172992 A1 11/2002 Heller tinuation of application No. 12/944.551, filed on Nov. 2003. O152823 A1 8, 2003 Heller 11, 2010, now Pat. No. 8,241,797, which is a continu 2004/0101741 A1 5, 2004 Minteer et al. ation of application No. 12/876,816, filed on Sep. 7, 2008/0044721 A1 2/2008 Heller et al. 2010, now Pat. No. 7,998,624, which is a continuation of application No. 1 1/768,560, filed on Jun. 26, 2007, now FOREIGN PATENT DOCUMENTS Pat. No. 7,811.689, which is a continuation of applica DE 4314417 11, 1994 tion No. 1 1/277,696, filed on Mar. 28, 2006, now Pat. DE 4344646 6, 1995 No. 7,238,442, which is a division of application No. EP O745843 12/1996 JP 55O78242 6, 1980 10/385,069, filed on Mar. 10, 2003, now Pat. No. 7,018, JP 57O 12359 1, 1982 735, which is a continuation of application No. 09/961, WO WO 89068O2 7, 1989 621, filed on Sep. 24, 2001, now Pat. No. 6,531,239, WO WOO2O6828 1, 2002 which is a continuation of application No. 09/203,227, filed on Nov.30, 1998, now Pat. No. 6,294,281. OTHER PUBLICATIONS (60) Provisional application No. 60/089,900, filed on Jun. 17, Aoki et al., “Effect of Quaternization on Electron Diffusion Coeffi 1998. cients for Redox Hydrogels Based on Poly(4-vinylpyridine).” The Journal of Physical Chemistry. 1995, vol.99, No. 14, pp. 5012-5 110. (56) References Cited Aoki et al., “Electron Diffusion Coefficients in Hydrogels Formed of Cross-Linked Redox Polymers.” The Journal of Physical Chemistry. U.S. PATENT DOCUMENTS 1993, vol.97, pp. 11014-1 1019. Barton et al., “Electroreduction of O2 to Water on the 'Wired Lac 3,861,397 A 1/1975 Rao et al. case Cathode.” J. Phys. Chem. B. 2001, vol. 105, pp. 11917-11921. 4,117,202 A 9, 1978 Beck Barton et al., “Electroreduction of 02 to Water at 0.6V (SHE) at pH 4,224,125 A 9, 1980 Nakamura et al. 7 on the 'Wired Pleurotus ostreatus Laccase Cathode.” Biosensors 4,431,004 A 2, 1984 Bessman et al. and Bioelectronics. 2002, vol. 17, pp. 1071-1074. 4490,464 A 12/1984 Gorton et al. Barton et al., “The Wired Laccase Cathode: High Current Density 4,581,336 A 4/1986 Malloy et al. Electroreduction of O2 to Water at +0.7 V (NHE) at pH 5.” J. Am. 4,806,468 A 2/1989 Wagner et al. 4,820,399 A 4, 1989 Senda et al. Chem. Soc. 2001, vol. 123, pp. 5802-5803. 4.820,636 A 4, 1989 Hill et al. Binyamin et al., “Mechanical and Electrochemical Characteristics of 5,126.247 A 6, 1992 Palmer et al. Composites of Wired Oxidase and Hydrophilic Graphite.” 5,262,035 A 11/1993 Gregg et al. Journal of the Electrochemical Society. 2000, vol. 147, No. 7, pp. 5,262,305 A 11/1993 Heller et al. 2780-2783. 5,264,104 A 11/1993 Gregg et al. Binyamin et al., "Stabilization of Wired Anodes 5,320,725 A 6/1994 Gregg et al. Rotating at 1000 rpm at 37° C.” Journal of the Electrochemical 5,356,786 A 10, 1994 Heller et al. Society. 1999, vol. 146, No. 8, pp. 2965-2967. 5,478,754 A 12/1995 Brandt et al. Blauch et al., “Effects of Long-Range Electron Transfer on Charge 5,506,144 A 4, 1996 Sundrehagen Transport in Static Assemblies of Redox Centers.” The Journal of 5,593,852 A 1/1997 Heller et al. Physical Chemistry. 1993, vol.97, No. 24, pp. 6444-6448. 5,609,749 A 3, 1997 Yamauchi et al. Chen et al., “A Miniature Biofuel Cell,” Journal of the American 5,639,672 A 6, 1997 Burdet al. 5,651,869 A 7, 1997 Yoshioka et al. Chemical Society. 2001, vol. 123, No. 35, pp. 8630-863 1. 5,665.222 A 9, 1997 Heller et al. Chen et al., “In Situ Assembled Mass-Transport Controlling 5,804,401 A 9, 1998 Gardiol et al. Micromembranes and Their Application in Implanted Amperometric 5,807,747 A 9, 1998 Wallworth et al. Glucose Sensors.” Analytical Chemistry. Aug. 15, 2000, vol. 72, No. 5,837.546 A 11/1998 Allen et al. 16, pp. 3757-3763. 5,888,787 A 3, 1999 Chen et al. Colonet al., "Cobalt Polypyridyl Complexes as Redox Mediators for 5,906,921 A 5, 1999 Ikeda et al. Lipoamide Dehydrogenase.” Electroanalysis, 1998, vol. 10, No. 9. 5,972,199 A 10, 1999 Heller et al. pp. 621-627. 6,054,039 A 4/2000 Shieh De Lumley-Woodyear et al., “Polyacrylamide-Based Redox Poly 6,103,033. A 8/2000 Say et al. mer for Connecting Redox Centers of to Electrodes.” Ana 6,120,676 A 9, 2000 Heller et al. lytical Chemistry. 1995, vol. 67, No. 8, pp. 1332-1338. 6,134,461 A 10/2000 Say et al. 6,143,164 A 11/2000 Heller et al. Greenfield et al., “Inactivation of Immobilized Glucose Oxidase by 6,174,734 B1 1/2001 Ito et al. Hydrogen Peroxide.” Analytical Biochemistry. 1975, vol. 65, pp. 6,175,752 B1 1/2001 Say et al. 109-124. 6,262.264 B1 7/2001 Buck, Jr. et al. Heller, “Electrical Connection of Enzyme Redox Centers to Elec 6,294,062 B1 9/2001 Buck, Jr. et al. trodes.” The Journal of Physical Chemistry. 1992, vol. 96, No. 9, pp. 6,294.281 B1 9, 2001 Heller 3579-3587. 6,338,790 B1 1/2002 Feldman et al. Jaremko et al., “Advances Toward the Implantable Artificial Pancreas 6,352,824 B1 3/2002 Buck, Jr. et al. for treatment of Diabetes.” Diabetes Care. Mar. 1998, vol. 21, No. 3, 6,399.293 B1 6, 2002 Pachl et al. pp. 444-450. 6,436,255 B2 8/2002 Yamamoto et al. Jin et al., “Electron Transfer Between Cytochrome C and Copper 6,500,571 B2 12/2002 Liberatore et al. Enzymes.” Biochemistry and Bioenergetics. 1996, vol. 39, pp. 22 6,531,239 B2 3, 2003 Heller 1-225. 6,599.407 B2 7/2003 Taniike et al. 6,740,215 B1 5/2004 Nakaminami et al. Katakis et al., “Electrostatic Control of the Electron Transfer 6,746,582 B2 6, 2004 Heller et al. Enabling Binding of Recombinant Glucose Oxidase and Redox 6,766,817 B2 7/2004 da Silva Polyelectrolytes,” Journal of the American Chemical Society. 1994, 6,885,196 B2 4/2005 Taniike vol. 116, No. 8, pp. 3617-3618. 6,918.404 B2 7, 2005 da Silva Katz et al., “A Biofuel Cell Based on Two Immiscible Solvents and 7,018,735 B2 3, 2006 Heller Glucose Oxidase and Microperoxidase-11 Monolayer-Functional 7,066,586 B2 6, 2006 da Silva ized Electrodes”, New J. Chem., pp. 481-487 (1999). US 8,889,305 B2 Page 3

(56) References Cited Sayka et al., “The Effect of Plasma Treatment on the Wettability of Materials.” Solid State Technology. 1989, vol. 32, No. 5, OTHER PUBLICATIONS pp. 69-70. Service, “Can Chip Devices Keep Shrinking?” Science. Dec. 13, Katz et al., “A Non-Compartmentalized Glucose Vertline. O. Sub.2 1996, vol. 274, pp. 1834-1836. Biofuel Cell by Bioengineered Electrode Surfaces”, Journal of Tarasevich et al., “Electrocatalysis of Cathodic Molecular Electroanalytical Chemistry, vol. 479, pp. 64-68 (1999). Reduction with Biopolymers-Enzymes and Their Models.” J. Electroayal. Chem. 1986, vol. 206, pp. 217-227. Kenausis et al., “Wiring of Glucose Oxidase and Lactate Oxidase Tarasevich et al., “Electrocatalysis of a Cathodic Oxygen Reduction Within a Hydrogel Made with Poly(vinyl pyridine) Complexed with by Laccase.” Bioelectrochemistry and Bioenergetics. 1979, vol. 6, Os(4,4'-dimethoxy-2,2'-bipyridine). Sub.21). Sup. +2/2+.” The Jour pp. 393-403. nal of the Chemical Society, Faraday Transactions 1996, vol.92. No. Taylor, “Wiring of Glucose Oxidase Within a Hydrogel Made with 20, pp. 4131-4136. Polyvinyl Imidazole Cornplexed with Os-4,4'-dimethoxy-2,2'- Korolova-Skorobogatko et al., “Purification and Characterization bipyridine)C1). Sup. +2+.” Journal of Electroanalytical Chemistry. of the Constitutive Form of Laccase from the Basidiomycete 1995, vol. 396. pp. 511-515. Coriolus hirsutus and Effect of Inducers on Laccase Synthesis.” Thuesen et al., “Cyclic Voltammetry and Electrocatalysis of the Blue Copper Oxidase Polyporous Versicolor Laccase.” Acta Chemica Biotechnol Appl Biochem. 1998, vol. 28, pp. 47-54. Scandinavica. 1998, vol. 52, pp. 555-562. Lee et al., “ of the Reduction of Dioxygen at Graphite Trudeau et al., “Reagentless Mediated Laccase Electrode for the Electrodes Coated with Fungal Laccase A. J. Electroanal. Chem. Detection of Enzyme Modulators'. Anal. Chem... vol. 69, No. 5, pp. 1984, col. 172, pp. 289-300. 882-886 (Mar. 1, 1997). Mano et al., “A Miniature Biofuel Cell Operating at 0.78 V.” Chem Tsujimura et al., “Bioelectrocatalytic Reduction of Dioxygen to Commun. 2003, pp. 518-519. Water at Neutral pH Using Bilirubin Oxidase as an Enzyme and Mano et al., “A Miniature Biofuel Cell Operating in a Physiological 2,2'-AZinobis (3-ethylbenzothiazolin-6-sulfonate) as an Electron Buffer.” JAm ChemSoc. 2002, vol. 124 pp. 12962-12963. Transfer Mediator.” Journal of Electroanalytical Chemistry, 2001, Mano et al., “An Oxygen Cathode Operating in a Physiological vol. 496, pp. 69-75. Solution. J. Am. Chem. Soc. 2002, 124,6480-6486. Tsujimura et al., “Glucose/02 Biofuel Cell Operating at Physiologi Mano et al., “On the Relationship Between the Characteristics of cal Conditions.” Electrochemistry. 2002, vol. 70, No. 12, pp. 940 Bilirubin Oxidases and O2 Cathodes Based on Their Wiring.” J 942. Phys Chem B. 2002, vol. 106, pp. 8842-8848. Vreeke et al., “Hydrogen Peroxide and beta-Nicotinamide Adenine Ohara et al., “Wired Enzyme Electrodes for Amperometric Deter Dinucleotide Sensing Amperometric Electrodes Based on Electrical mination of Glucose or Lactate in the Presence of Interfering Sub Connection of Horseradish Peroxidase Redox Centers to Electrodes stance.” Analytical Chemistry. Aug. 1, 1994, vol. 66, No. 15, pp. Through a Three-Dimensional Electron Relaying Polymer Net 2451-2457. work.” Analytical Chemistry. Dec. 15, 1992, vol. 64, No. 24, pp. Palmore et al., “A methanol Dioxygen Biofuel cell that uses NAD. 3084-3090. Sup.+-dependent Dehydrogenases as Catalysts: Application of an Wagner et al., “Continuous Amperometric Monitoring of Glucose in Electro-Enzymatic Method to Regenerate Nicotinamide Adenine a Brittle Diabetic Chimpanzee with a Miniature Subcutaneous Elec Dinucleotide at Low Overpotentials”, Journal of Electroanalytical trode.” Proc. Natl. Acad. May 1998, vol. 95, pp. 6379-6382. Chemistry, vol. 443, pp. 155-161 (Feb. 10, 1998). Willner et al., “A Biofuel Cell Based on Pyrroloquinoline Quinone Palmore et al., “Electro-Enzymatic Reduction of Dioxygen to Water and Microperoxidase-11 Monolayer-Functionalized Electrodes'. in the Cathode Compartment of a Biofuel Cell”, Journal of Bioelectrochemistry and Bioenergetics, vol. 44, pp. 209-214 (Jan. Electroanalytical Chemistry, vol. 464, pp. 110-117 (1999). 1998). Palmore et al., “Microbial and Enzymatic Biofuel Cells'. Enzymatic Willner et al., "Biofuel Cell Based on Glucose Oxidase and Conversion of Biomass for Fuels Production, Ch. 14, pp. 271-290 Microperoxidase-11 Monolayer-Functionalized Electrodes'. (1994). Bioelectrochemistry and Bioenergetics, vol. 44, pp. 209-214 (Jan. Quinn et al., “Biocompatible, Glucose-Permeable Hydrogel for In 1998). Situ Coating of Implantable Biosensors.” Biomaterials. 1997, vol. 18, Willner et al., “Biofuel cell based on glucose oxidase and No. 23, pp. 1665-1670. microperoxidase-11 monolayer-functionalized electrodes'. J. Chem. Quinn et al., “Photo-Crosslinked Copolymers of 2-Hydroxyethyl Soc., Perkin Trans 2, vol. 8, pp. 1817-1822 (Aug. 1998). Methacrylate, Poly(ethylene Glycol) Tetra-Acrylate and Ethylene Yahiro et al., “Bioelectrochemistry I. Enzyme Utilizing Bio-Fuel Dimethacrylate for Improving Biocompatibility of Biosensors.” Cell Studies.” Biochimica et Biophysica Acta. 1964, vol. 88, pp. Biomaterials. 1995. vol. 15. No. 5. pp. 389-396. 375-383. Rajagopalan et al., “Effect of Quaternization of the Glucose Oxidase Yaropolov et al., “Electrochemical properties of Some Copper-Con 'Wiring Redox Polymer on the Maximum Current Densities of Glu taining Oxidases.” Bioelectrochemistry and Bioenergetics. 1996, cose Electrodes.” The Journal of Physical Chemistry, 1996, vol. 100, vol. 40, pp. 49-57. No. 9, pp. 3719-3727. Ye et al., “High Current Density Wired Quinoprotein Glucose Rajagopalan et al., “Electrical Wiring of Glucose Oxidase in Elec Dehydrogenase Electrode.” Analytical Chemistry. Feb. 1, 1993, vol. tron Conducting Hydrogels.” Molecular Electronics. 1997, Chapter 65, No. 3, pp. 238-241. 7, pp. 241-254. Zakeeruddin et al., “Towards Mediator Design: Characterization of Rao et al., “Metal-Oxygen and Glucose-Oxygen Cells for Implant Tris-(4,4'-substituted-2,2'-bipyridine) Complexes of Iron(II), able Devices.” Biomedical Engineering. 1974, vol. 9, No. 3, pp. Ruthenium(I1) and Osmium(I1) as Mediators for Glucose Oxidase of 98-102. Aspergillus niger and Other Redox Proteins,” J. Electroanal. Chem. Santucci et al., “Unmediated Heterogeneous Electron Transfer Reac 1992. vol. 337, pp. 253-283. tion of Ascorbate Oxidase and Laccase at a Gold Electrode.” (Author unknown), “Hemoglobin Function”, Ch. 3, pp. 37-60 (date Biochem. J. 1990, vol. 332, pp. 611-615. unknown). U.S. Patent Nov. 18, 2014 US 8,889,305 B2

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FIG. 5 US 8,889,305 B2 1. 2 BOLOGICAL FUEL CELL AND METHODS ment is a fuel cell having an anode and a cathode. Anode enzyme is disposed on the anode and the anode is configured This application is a continuation of application Ser. No. and arranged to electrooxidize an anode reductant in the 13/862,153, filed on Apr. 12, 2013, now U.S. Pat. No. 8,679, presence of the anode enzyme. Likewise, cathode enzyme is 688, which is a continuation of application Ser. No. 13/567, 903, filed on Aug. 6, 2012, now U.S. Pat. No. 8,435,682, disposed on the cathode and the cathode is configured and which is a continuation of application Ser. No. 12/944,551, arranged to electroreduce a cathode oxidant in the presence of filed on Nov. 11, 2010, now U.S. Pat. No. 8,241,797, which is the cathode enzyme. In addition, anode redox hydrogel may a continuation of application Ser. No. 12/876,816, filed on be disposed on the anode to transduce a current between the Sep. 7, 2010, now U.S. Pat. No. 7,998,624, which is a con anode and the anode enzyme and cathode redox hydrogel may tinuation of application Ser. No. 1 1/768,560, filed on Jun. 26, 10 be disposed on the cathode to transduce a current between the 2007, now U.S. Pat. No. 7,811,689, which is a continuation of cathode and the cathode enzyme. application Ser. No. 1 1/277,696, filed on Mar. 28, 2006, now Electrical energy is produced in the fuel cells of the present U.S. Pat. No. 7,238,442, which is a divisional of application invention as a biological fluid containing the anode reductant, Ser. No. 10/385,069, filed on Mar. 10, 2003, now U.S. Pat. Such as, for example, Sugars, alcohols, carboxylic acids, car No. 7,018,735, which is a continuation of application Ser. No. 15 bohydrates, starches, and cellulose, and the cathode oxidant, 09/961,621, filed on Sep. 24, 2001, now U.S. Pat. No. 6,531, such as, for example, O, flows through the cell. The electrical 239, which is a continuation of application Ser. No. 09/203, energy produced by the fuel cell can be stored or used to 227, filed on Nov. 30, 1998, now U.S. Pat. No. 6,294,281, power an attached device. which claims priority to provisional application No. 60/089, Another embodiment of the invention is a method of gen 900, filed on Jun. 17, 1998. erating electrical power in a biological system by inserting an anode and a cathode into the biological system. A biochemi FIELD OF THE INVENTION cal anode reductant is electrooxidized on the anode in the The present invention is, in general, directed to fuel cells presence of an anode enzyme. And a cathode oxidant is elec and methods of their manufacture and use. More particularly, trodreduced on the cathode, spaced apart from the anode, in the present invention relates to fuel cells capable of operation 25 the presence of a cathode enzyme. by electrolyzing compounds in a biological system and meth The above summary of the present invention is not ods of their manufacture and use. intended to describe each disclosed embodiment or every implementation of the present invention. The Figures and the BACKGROUND OF THE INVENTION detailed description which follow more particularly exem 30 plify these embodiments. There is interest in a variety of techniques for providing intermittent or continuous electrical power from a power BRIEF DESCRIPTION OF THE DRAWINGS source that utilizes constituents of the environment. In the context of devices implanted in a human or animal, there is a The invention may be more completely understood in con desire to find an energy source that utilizes the body’s own 35 sideration of the following detailed description of various chemicals for providing electrical power to the device. This embodiments of the invention in connection with the accom typically includes a mechanism for converting energy stored panying drawings, in which: in chemical compounds in the body to electrical energy. Such FIG. 1 is a not-to-scale cross-sectional view of one devices have been difficult to prepare and implement. embodiment of a fuel cell, according to the invention; In outdoor situations, Solar energy, wind energy, and 40 FIG. 2 is a perspective view of a second embodiment of a mechanical vibrations have been used to provide power from fuel cell, according to the invention; the environment. However, because of the diffuse nature of FIG.3 is a perspective view of a third embodiment of a fuel these sources of energy, devices with relatively large foot cell, according to the invention; prints are needed to provide the desired energy. Furthermore, FIG. 4 is a perspective view of a fourth embodiment of a these sources of energy are often intermittent and may not be 45 fuel cell, according to the invention; and available in all situations. Another potential source of energy FIG. 5 is a perspective view of a fifth embodiment of a fuel is available from chemical energy stored in plants or their cell, according to the invention. residue. While the invention is amenable to various modifications Electrochemical fuel cells have been developed to convert and alternative forms, specifics thereof have been shown by energy stored in chemical compounds to electrical energy. 50 way of example in the drawings and will be described in After nearly 50 years of research and development, however, detail. It should be understood, however, that the intention is only the hydrogen anode/oxygen cathode fuel cell operates at not to limit the invention to the particular embodiments ambient temperatures. Fuel cells that operate using organic described. On the contrary, the intention is to cover all modi compounds have not been developed, at least in part, because fications, equivalents, and alternatives falling within the spirit the Surfaces of electrocatalysts for the oxidation of organic 55 and scope of the invention. compounds have not been stabilized. Fouling by intermediate oxidation products, that are strongly bound to the active sites DETAILED DESCRIPTION OF THE PREFERRED of the catalysts, causes loss of electrocatalyst activity. Thus, EMBODIMENT there is a need for the development of electrochemical fuel cells that have electrocatalysts that are resistant to fouling and 60 The present invention is believed to be applicable to fuel that can operate using compounds found in biological sys cells and methods of manufacture and use. In particular, the temS. present invention is directed to fuels cells capable of using compounds from biological systems as fuel and methods of SUMMARY OF THE INVENTION manufacture and use. For example, fuel cells can be made that 65 oxidize biochemicals available in the body of an animal, in a Generally, the present invention relates to fuel cells that plant, or in plant residue. Examples of oxidizable biochemi operate using fuels from biological systems. One embodi cals include Sugars, alcohols, carboxylic acids, carbohy US 8,889,305 B2 3 4 drates, starches, and cellulose. The fuel cell can be implanted one embodiment, the cathode oxidant is oxygen and the in a portion of the animal or plant where a fluid, such as blood anode reductant includes Sugars, alcohols, and/or carboxylic or sap, flows or the fuel cell can operate utilizing tissue or acids. The fuel cell optionally includes enzymes that break fibers, particularly, cellulose, as a fuel. While the present down more complex molecules, such as, for example, invention is not so limited, an appreciation of various aspects starches and cellulose, into simpler components, such as Sug of the invention will be gained through a discussion of the ars, alcohols, and/or carboxylic acids. examples provided below. The physical dimensions, as well as the operational param Fuel Cell eters, such as the output power and Voltage, are, at least in The fuel cells of the invention typically operate using, as part, a function of the components of the fuel cell. The open fuel, compounds available in a biological system. Fuel cells 10 circuit Voltage of the fuel cell can range from, for example, of the invention can be operated in a variety of biological 0.5 volts to 1.2 volts, however, the fuel cells of the invention systems. For example, a fuel cell may be configured for can also produce larger or Smaller Voltages. The Voltage at the implantation into a person or animal to operate an electrical maximum power point can range from, for example, 0.4 to 0.8 device. Such as a pacemaker, a nerve growth stimulator, a volts. In addition, two or more fuel cells may be combined in nerve stimulator for relief of chronic pain, a stimulator for 15 series and/or in parallel to form a composite fuel cell with a regrowth of bone or other tissue, a drug-release valve or larger Voltage and/or current. The Volumetric output power microvalve, or a fluid-flow control valve, such as a valve in a density of the fuel cell can range from, for example, about 0.5 duct or in the urinary tract. Another example of a fuel cell for mW/cm to about 5 W/cm, however, fuel cells can also be use with a biological system is a fuel cell that provides elec formed with higher or lower volumetric output power density. tricity from a plant, tree, plant residue, or the like. Typically, The gravimetric output power density can range from, for the fuel cells operate as a biological fluid, such as, for example, about 5 mW/g to about 50 W/g, however, fuel cells example, blood or sap, flows through the fuel cell. This pro can also be formed with higher or lower gravimetric output vides a replenishing source of reactants for the fuel cell. power density. The output power density depends on the flow The fuel for the operation of the fuel cell may be provided of fluid through the fuel cell. Generally, increasing the rate of by compounds in blood, sap, and other biological fluids or 25 flow increases the output power density. Solids. Such compounds may include, for example, Sugars, Electrodes alcohols, carboxylic acids, carbohydrates, starches, cellulose, The anode 102 and cathode 104 can have a variety of forms and dissolved or complexed oxygen (e.g., oxygen complexed and be made from a variety of materials. For example, the with a biomolecule Such as hemoglobin or myoglobin). anode and/or cathode can be formed as plates (as shown in Examples of compounds for electroreduction or electrooxi 30 FIG. 1), mesh (as shown in FIG. 2), tubes (as shown in FIG. dation in the operation of a fuel cell in an animal include 3), or other shapes of conductive material. The anode and/or glucose or lactate at the anode and oxygen, dissolved as cathode can also be a conductive film formed over an inert molecular oxygen or bound in hemoglobin or myoglobin, at non-conducting base material formed in the shape of, for the cathode. example, a plate, tube, or mesh. The conductive films can be A fuel cell 100 of the invention for use in a biological 35 formed on the non-conducting base material by a variety of system includes an anode 102 and a cathode 104, as illus methods, including, for example, Sputtering, physical vapor trated in FIG.1. The anode 102 and cathode 104 are separated deposition, plasma deposition, chemical vapor deposition, to avoid shorting. Optionally, separation between the anode screen printing, and other coating methods. 102 and cathode 104 is accomplished using one or more The anode 102 and cathode 104 are formed using a con spacers 103. The spacers 103 are often permeable, porous, 40 ductive material. Such as, for example, metal, carbon, con microporous, and/or fibrous. Alternatively, the spacers 103 ductive polymer, or metallic compound. Suitable conductive may have gaps to allow fluid to flow through the spacers 103. materials are typically non-corroding and can include, for In some embodiments, the spacers 103 may be ion selective example, gold, vitreous carbon, graphite, platinum, ruthe membranes. Suitable materials for the spacers 103 include, nium dioxide, and palladium, as well as other materials for example, polyamides (e.g., nylon), polyesters (e.g., 45 known to those skilled in the art. Suitable non-conducting DacronTM), a cation exchange membrane (e.g., NafionTM), an base materials for use with a conductive film include plastic anion exchange membrane, porous polyolefins, polyimides, and polymeric materials, such as, for example, polyethylene, polyethers, and polyurethanes. polypropylene, polyurethanes, and polyesters. It will be An anode electrolysis layer 106 is formed on at least a understood that the anode 102 and cathode 104 of any par portion of the anode 102. The anode electrolysis layer 106 50 ticular embodiment are not necessarily made using the same typically includes an anode redox polymer and an anode materials. enzyme. Likewise, the cathode 104 has a cathode electrolysis The conductive material and/or the optional non-conduct layer 108, typically including a cathode redox polymer and a ing base material are often porous or microporous. For cathode enzyme, formed on at least a portion of the cathode example, the conductive material and/or the optional non 104. More than one redox polymer and/or more than one 55 conducting base material may be formed, for example, as a enzyme can be used in each electrolysis layer. In some mesh, a reticulated structure (e.g., reticulated graphite), a embodiments, the anode electrolysis layer 106 and/or cath microporous film, or a film that is permeable to the anode ode electrolysis layer 108 are covered by a non-fouling coat reductant and/or cathode oxidant. The surface area of the ing 109. electrode can also be increased by roughening. Preferably, the The enzyme in each electrolysis layer typically catalyzes 60 actual exposed Surface area of the anode and/or cathode is an electrochemical reaction of a cathode oxidant or anode larger than the macroscopic geometric Surface area because reductant. Usually, the anode reductant is electrooxidized at the anode and/or cathode are reticulated, mesh, roughened, the anode 102 and the cathode oxidant is electroreduced at the porous, microporous, and/or fibrous. In addition, the conduc cathode 104. The redox polymer transduces a current tive material and/or the optional non-conducting base mate between the cathode oxidant or anode reductant and the 65 rial can be an ion selective membrane. respective electrode. In general, the cathode oxidant and FIGS. 1 to 5 illustrate a few of the possible configurations anode reductant are provided within the biological system. In for the anode 102 and cathode 104. The anode 102 and cath US 8,889,305 B2 5 6 ode 104 can be formed as plates and separated by optional well-defined. The redox potentials of the redox hydrogels are non-conducting spacers 103, as illustrated in FIG. 1. The typically within a range at which water is neither electrooxi plates can be, for example, permeable or non-permeable dized or electroreduced. At neutral pH and 25°C., this range plates of conductive material that are optionally formed on a is from about (-)0.65 V to about (+) 0.58 V versus the stan base material. The fuel cell 100 may be configured, for 5 dard calomel electrode (SCE) (i.e., from about (-)0.42 V to example, so that biological fluid flows through and/or about (+)0.81 V versus the standard hydrogen electrode between the spacers 103 and then between the anode 102 and (SHE)). The preferred range of the redox potential for the the cathode 104, or the fuel cell 100 may be configured so that anode redox polymer is from about -0.65 V to about +0.05 V biological fluid flows through a permeable anode 102 and (SCE). The preferred range of the redox potential for the permeable cathode 104. 10 cathode redox polymer is from about +0.3 V to about +0.7V Another embodiment of a fuel cell 200 includes an anode (SCE). 202 and a cathode 204 formed out of a woven or mesh mate The preferred redox polymers include a redox species rial, as shown in FIG. 2. The anode 202 and cathode 204 can bound to a polymer which can in turn be immobilized on the be separated by a woven or mesh non-conducting spacer 203. working electrode. In general, redox polymers suitable for Yet another embodiment of a fuel cell 300 includes an 15 use in the invention have structures or charges that prevent or anode 302 and a cathode 304 formed as tubes and separated substantially reduce the diffusional loss of the redox species by an optional non-conducting spacer 303, as shown in FIG. during the period of time that the sample is being analyzed. 3. The anode 302 and cathode 304 of this fuel cell 300 are The bond between the redox species and the polymer may be formed, for example, using a permeable or mesh material to covalent, coordinative, or ionic. Examples of useful redox allow flow of a biological fluid through the anode 302 and/or polymers and methods for producing them are described in cathode 304. As an alternative, the fuel cell 300 may be U.S. Pat. Nos. 5,262,035: 5,262,305; 5,320,725; 5,264,104; configured for fluid flow between or through the spacers 303 5,264,105; 5,356,786; 5,593,852; and 5,665.222, incorpo and between the anode 302 and cathode 304. In addition, rated herein by reference. Although any organic or organo instead of individual tubes, the anode 302 and cathode 304 metallic redox species can be bound to a polymer and used as may form spirals. 25 a redox polymer, the preferred redox species is a transition Another embodiment of a fuel cell 400 includes a tubular metal compound or complex. The preferred transition metal anode 402 with one or more planar cathode plates 404 in the compounds or complexes include osmium, ruthenium, iron, center, as shown in FIG. 4. The tubular anode 402 and planar and cobalt compounds or complexes. In the preferred com cathode plates 404 may be separated by an optional tubular plexes, the transition metal is coordinatively bound to one or spacer 403. Again, the fuel cell 400 may be configured, for 30 more ligands and covalently bound to at least one other example, so that biological fluid flows through a permeable ligand. The ligands are often mono-, di-, tri-, or tetradentate. anode and cathode or so that biological fluid flows between The most preferred ligands are heterocyclic nitrogen com the anode and/or cathode. One alternative embodiment has a pounds, such as, for example, pyridine and/or imidazole tubular cathode with one or more intersecting planar anode derivatives. For example, the multidentate ligands typically plates at the center. 35 include multiple pyridine and/or imidazole rings. Alterna Another embodiment of a fuel cell 500 includes a tubular tively, polymer-bound metallocene derivatives, such as, for anode 502 with a planar cathode plate 504 at the center and a example, ferrocene, can be used. An example of this type of wider planar spacer 503 intersecting the cathode plate 504 redox polymer is poly(vinylferrocene) or a derivative of poly and positioned within the tubular anode 502 to keep the (vinylferrocene) functionalized to increase swelling of the cathode plate 504 and tubular anode 502 spaced apart, as 40 redox polymer in water. shown in FIG. 5. Again, the fuel cell 500 may be configured, Another type of redox polymer contains an ionically for example, so that biological fluid flows through a perme bound redox species. Typically, this type of mediator includes able anode and/or cathode or so that biological fluid flows a charged polymer coupled to an oppositely charged redox between the anode and cathode. One alternative embodiment species. Examples of this type of redox polymer include a has a tubular cathode with a planaranode plate at the center. 45 negatively charged polymer such as Nafion(R) (DuPont) Redox Polymers coupled to multiple positively charged redox species Such as Water, which is typically the primary mass transporting an osmium or ruthenium polypyridyl cations. Another medium in many biological systems, is an electrical insulator. example of an ionically-bound mediator is a positively Although the solubility of many compounds is high in water, charged polymer Such as quaternized poly(4-vinyl pyridine) these compounds can not be electrolyzed in the absence of 50 or poly(1-vinyl imidazole) coupled to a negatively charged transport of electrons through the aqueous medium. This can redox species such as ferricyanide or ferrocyanide. The pre be accomplished using a redox polymer, and particularly a ferred ionically-bound redox species is a multiply charged, redox hydrogel. Redox polymers generally provide for often polyanionic, redox species bound within an oppositely adequate transport of electrons if the redox polymer includes charged polymer. active redox functional groups that are mobile and can carry 55 In another embodiment of the invention, suitable redox electrons between the analyte and the electrode. For example, polymers include a redox species coordinatively bound to a a redox hydrogel typically contains a large amount of water. polymer. For example, the mediator may be formed by coor Water soluble reactants and products often permeate through dination of an osmium, ruthenium, or cobalt 2,2'-bipyridyl the redox hydrogel nearly as fast as they diffuse through complex to poly(1-vinylimidazole) or poly(4-vinyl pyridine) water. Electron conduction in the redox hydrogel is through 60 or by co-polymerization of for example, a 4-vinyl-2,2'-bipy electron exchange between polymer segments that are mobile ridyl osmium, ruthenium, or cobalt complex with 1-vinyl after the polymer is hydrated. imidazole or 4-vinylpyridine. The anode redox polymer and cathode redox polymer are Examples of other redox species include stable quinones deposited on the anode 104 and cathode 102, respectively. In and species that in their oxidized State have quinoid struc general, the redox polymers include electroreducible and 65 tures, such as Nile blue and indophenol. A preferred tetrasub electrooxidizable ions, functionalities, species, or molecules stituted quinone usually has carbon atoms in the positions having redox potentials. Preferably, these redox potentials are neighboring the oxygen-containing carbon. US 8,889,305 B2 7 8 The preferred redox species are osmium or ruthenium tran ligand, Such as 2.2.2"-terpyridine and 2,6-di(imidazol-2-yl)- sition metal complexes with one or more ligands, each ligand pyridine, or (c) one bidentate ligand and one tridentate ligand. having one or more nitrogen-containing heterocycles. Suitable osmium transition metal complexes include, for Examples of Such ligands include pyridine, imidazole rings, example, (bpy),OsCII'", (dimet),OsCII'", and ligands that include two or more pyridine and/or imida- 5 (dmo).OsCII'', terOsC1', trimetOsC1', and (ter) Zole rings such as, for example, 2,2'-bipyridine; 2.2.2"-terpy (bpy)Cs'" where bpy is 2,2'-bypyridine, dimet is 4,4'- ridine; 1,10-phenanthroline; ligands having the following dimethyl-2,2'-bipyridine, dimo is 4,4'-dimethoxy-2,2'-bipyri dine, ter is 2.2.2"-terpyridine, and trimet is 4,4',4'-trimethyl Structures: 2.2.2"-terpyridine. 10 The redox species often exchange electrons rapidly between each other and the electrode so that the complex can (I) be rapidly oxidized and/or reduced. In general, iron com plexes are more oxidizing than ruthenium complexes, which, J in turn, are more oxidizing than osmium complexes. In addi (II) 15 tion, the redox potential generally increases with the number of coordinating heterocyclic rings. Typically, the polymers used for the redox polymers have nitrogen-containing heterocycles, such as pyridine, imida all Zole, or derivatives thereof for binding as ligands to the redox species. Suitable polymers for complexation with redox spe cies, such as the transition metal complexes, described above, U / \ (III) include, for example, polymers and copolymers of poly(1- vinyl imidazole) (referred to as “PVI') and poly(4-vinyl pyri (IV) dine) (referred to as “PVP), as well as polymers and copoly 21 25 mer of poly(acrylic acid) or polyacrylamide that have been modified by the addition of pendant nitrogen-containing het erocycles, such as pyridine and imidazole. Modification of poly(acrylic acid) may be performed by reaction of at least a portion of the carboxylic acid functionalities with an ami (V) 30 noalkylpyridine oraminoalkylimidazole. Such as 4-ethylami nopyridine, to form amides. Suitable copolymer Substituents of PVI, PVP and poly(acrylic acid) include acrylonitrile, acrylamide, acrylhydrazide, and Substituted or quaternized N s a NN N-vinyl imidazole. The copolymers can be random or block — 35 copolymers. The transition metal complexes typically covalently or coordinatively bind with the nitrogen-containing hetero and derivatives thereof. cycles (e.g., imidazole and/or pyridine) of the polymer. Alter Suitable derivatives of these ligands include, for example, natively, the transition metal complexes may have vinyl func the addition of alkyl, alkoxy, vinyl, allyl, vinylester, and 40 tional groups through which the complexes can be acetamide functional groups to any of the available sites on co-polymerized with vinylic heterocycles, amides, nitriles, the heterocyclic ring, including, for example, on the 4-posi carboxylic acids, Sulfonic acids, or other polar vinylic com tion (i.e., para to nitrogen) of the pyridine rings or on one of pounds, particularly, for those compounds whose polymer is the nitrogen atoms of the imidazole. Typically, the alkyl, known to dissolve or Swell in water. alkoxy, vinyl, and acetamide functional groups are C1 to C6 45 Typically, the ratio of osmium or ruthenium transition and, preferably, C1 to C3 functional groups (referring to the metal complex to imidazole and/or pyridine groups ranges number of carbon atoms in the functional group). Suitable from 1:10 to 1:1, preferably from 1:2 to 1:1, and more pref derivatives of 2,2'-bipyridine for complexation with the erably from 3:4 to 1:1. Generally, the redox potentials of the osmium cation include, for example, mono-, di-, and poly hydrogels depend, at least in part, on the polymer with the alkyl-2,2'-bipyridines, such as 4,4'-dimethyl-2,2'-bipyridine, 50 order of redox potentials being poly(acrylic acid)