Experience Success
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Experience Success. zenon in action. Experience Success. zenon in action. 4 I table of contents Table of contents. 8 andritz Primary Products | zenon controls bale finishing line. 12 sasol Primary Products | zenon, a future-proof solution – efficient, flexible, easily integrated. 14 arcelor mittal Primary Products | Complex plants clearly visualised. 18 ferriere nord Primary Products | Circular redundancy safeguards steel production. 22 collini Primary Products | Seamless electroplating at Collini. 24 lafarge perlmooser gmbh Primary Products | Lafarge Perlmooser upgrades transport system 26 italcementi Primary Products | Prefabricated automation structures at Italcementi. 30 mabey & johnson Civil Engineering | zenon delivers manufacturing performance. table of contents I 5 Table of contents. 33 krones 60 volkswagen werk emden Machine Building | Getting equipped today, ready for Automotive | Condition monitoring with zenon – tomorrow‘s demands. all the key figures at the press of a button. 36 pepsi-cola 64 ford Food & Beverages | Highest quality bottling for Automotive | zenon – an innovative solution Pepsi-Cola using zenon. is the engine of success. 40 braun-gillette 66 bmw Production | Smiles all round at Braun-Gillette. Automotive | zenon brings precision to a manufacturing operation. 43s clark Logistics | i-Point trusts in zenon. 69 bmw leipzig Building Automation | Operating technical facilities 46 hörmann at modine efficiently and safely. Logistics | Streamlined, sequenced production without stock. 72 allianz arena Building Automation | Kickoff with COPA-DATA in the 48 converteam Allianz Arena. Utility | Transporting heavy loads safely. 76 montblanc 51 cawleys Building Automation | Using energy efficiently. Utility | SCADA waste management and recycling. 79 tcvvv 54 bmw dingolfing Energy | Clean heat for Santa Caterina. Automotive | zenon – Greater flexibility in production. 82 uttendorf 57 audi györ Energy | High tech for ÖBB – power generation. Automotive | Engine conveyor systems are optimized with zenon. editorial I 7 do it your way. cars, machinery, food, buildings, infrastructure – each sharing something common and highly effective. That something is zenon. Our HMI/SCADA system is a truly universal tool, a fact that is borne out by the stories in our reference brochure. But that‘s not all … zenon is not only a system suited to a wide range of different requirements, it also combines all manner of different functions in a single tool and in one single develop- ment environment. zenon can be used for many different tasks such as control and visualization, communicating and exchanging data with other applications and monito- ring plant operation as well as an optimization tool to increase plant productivity and efficiency. All of this can be done with just a few mouse clicks. zenon will run on any of the current Windows operating systems. In combination with zenon, straton provides a fully-integrated soft PLC and SCADA logic system that interfaces with virtually any hardware. It supports over 300 communication protocols as standard, and our engineers will write additional protocols on request at any time. zenon also exchanges data with other applications and links directly to the ERP level. All this, needless to say, is carried out on a network, configured for multi-user operati- on, across all departments in a company, and conforms to the US FDA 21 CFR Part 11 standard. As for configuring zenon… well, all it takes is a few minutes and a few clicks of the mouse. As you can see in our Reference Brochure zenon has been deployed in a wide variety of applications in a large number of different industries. You will see zenon being used for control and visualization, often with multiple monitors. You will also see zenon being used for plant analysis and optimization. All of these applications use many different interfaces and communication protocols. The common factor in all of these applications is the ease of use and deployment even for very complicated and complex systems. We would like to thank each of our customers who have participated in sharing their experiences of zenon with us. Welcome to the world of zenon. Yours Thomas Punzenberger (CEO) 8 I primary products I andritz zenon controls bale finishing line. The international technology group Andritz (Austria) is the leading provider of process equipment. Amongst other systems, Andritz successfully delivers cellu- lose processing lines (bale finishing lines) around the globe. The software package zenon from COPA-DATA, of Salzburg, was chosen as the HMI/SCADA system, a good start for a long-lasting successful cooperation. bale finishing seeks the many requirements that needed to be about the system’s functionality, it was visualization fulfilled, included: equally important for Andritz to find a In the beginning of 2005, Andritz began reliability, reliable partner, a partner that would en- to look for a new software platform for decentralized intelligence, able Andritz to keep its position as world the consistent control of all their bale compatibility with Windows CE to market leader and to be able to deliver lines. The legacy visualization package XP, and continuous innovation to the market. An- having reached its limits. full integration of all systems from the dritz chose zenon, the independent HMI/ A project of this size is a real chal- terminal to the control room. SCADA system by the software innova- lenge for automation providers, especial- tors COPA-DATA in Salzburg. The first ly in the HMI/SCADA technology field. Andritz researched the HMI/SCADA experience with the systems turned out There were special requirements in order market carefully, as the previous tools to be very satisfying and zenon has now to provide a successful “Balematic sys- were not able to fully meet their complex been in use for all applications in the Pulp tem” for bale finishing lines. Just a few of demands. However, it was not only all & Paper/BaleMatic™ systems since 2006. andritz I primary products I 9 Gerhard Schiefer, head of the engineering zenon reduces engineering times with be established with a few mouse clicks in and software group of Andritz Automa- intelligent features such as automatic just a few minutes. Several users can work tion in Graz: “We created a very demand- engineering with intelligent wizards for on one project and maintain and update ing catalog of requirements for our new the efficient reuse of sections of existing it online, even if the machines are on a HMI/SCADA provider. We wanted perfect projects. These features also convinced different continent. This can all be done integration, system independence and a Christoph Sedminek, project manager without interruption because zenon can top product based on the latest technol- from Andritz software engineering: “In update projects without the need to stop ogy – and of course, we were also looking modern production sites, it is essential to machines. for mutual understanding and synergy. always have the latest technology. Fast Besides the sophisticated network We were looking for a partner that we information flow ensures efficient and technology, Christoph Sedminek appre- could rely on. As it turned out, it was the effective work. The continuity of zenon, ciated the openness of the zenon PLC right decision to choose COPA-DATA.” i.e. the ability to create completely plat- connectors: “Andritz delivers products form-independent projects, gives us the around the world and our customers have independence wanted freedom to engineer and structure our very different requirements. In South zenon even in its basic form has the fea- systems as we prefer.” America, for example, we have many Sie- tures that meet some of of Andritz’ most zenon also delivers complete hard- mens S7H PLCs. Other customers prefer important requirements: independence ware independence. It comes with over Allen Bradley, yet others prefer B&R. The and continuity. zenon works with all cur- 300 drivers, connecting to any hardware modular structure of zenon is the key to rent Windows operating systems – from without problems. Andritz can use any its success.” CE to XP, Vista and Server 2003/2008. type of machine without worrying about It is also the first HMI/SCADA software connectivity. zenon gives full freedom of overview raises package to be “Certified for Windows action and allows Andritz to use the best productivity Vista”, supporting all the new security technology available in each part of the Those who prefer to be proactive rather features of Windows Vista without con- system and to integrate them seamlessly than reactive need an overview of the straining users. zenon’s scope guarantees to provide a complete solution. zenon production data and information and full compatibility from the terminal to the also has sophisticated network function- their interrelationships. In order to run control room. ality. A fully operable zenon network can large-scale production processes like pulp 10 I primary products I andritz mills at a high level of productivity, the can always switch to the language they freely definable colors. Operators imme- operator must be able to evaluate data in prefer: an indispensable function – espe- diately see the alarms that need their at- real time and also keep an overview of cially for international companies. Also tention. This reduces the cognitive load, historical events. For that, zenon not only indispensable for Andritz is zenon’s abil- reducing errors and costs and minimizing provides powerful archiving and