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DAM Ústí Nad Labem S ABOUT US - DAM Ústí nad Labem s. r. o. » Our company was established on 21st June 1993 with metalworking as its scope of activity. In the years to come, based on supply and demand we expanded our scope of activity to locksmith works and steel-structure manufacture. Today, the company employs 60 employees. » The company operates in two units. The first unit, machining and locksmith shop operates in PZ Tonaso a.s. Neštěmice premises. The second unit is located in TOS Varnsdorf, a.s. premises where we are engaged in welding of steel structures. Here, our employees participate in development of new machines manufactured by TOS Varnsdorf, a.s. and help in innovation of the existing machines – horizontal boring machines. DAM Ústí nad Labem s. r. o. www.dam-ul.cz DIAGRAM OF OUR ORGANIZATION OWNER – managing director, quality manager Finance department manager Welding supervision Welding and production of steel Central – metalworking structures in Varnsdorf Technicians of the company Manager OK Varnsdorf Turning and milling machines operators Welders Designer DAM Ústí nad Labem s. r. o. www.dam-ul.cz CERTIFICATES Certifi cation Certifi cate by Český lodní ČSN EN ISO 9001:2001 IWT qualifi cation EWT qualifi cation EN ISO 3835-2:2006 a průmyslový registr EWT qualifi cation NDT test qualifi cation Authorization of Visual test qualifi cation Weld surface visual test a welding technician qualifi cation DAM Ústí nad Labem s. r. o. www.dam-ul.cz METALWORKING We perform the following activities: lathe work up to the diameter of machining - 1250 mm and length 4000 mm. Work using horizontal boring machines - standard design, TOSTEC PRIMA series CNC horizontal boring machine. Work using vertical boring machines, milling. Work using surface plain and rotary grinding. We outsource heat treatment in TOS Varnsdorf, a. s. DAM Ústí nad Labem s. r. o. www.dam-ul.cz METALWORKING MILLING MACHINES NAME OF EQUIPMENT TABLE LENGTH TABLE WIDTH PIECES Milling machine FN 25 - 700 mm 200 mm 1 Deckel - optics Milling machine FGU 32 1250 mm 320 mm 2 Milling machine FGV 40 1600 mm 400 mm 1 Gear milling machine FO 6 max. 600 mm wheel diameter max. module - 8 1 Gear milling machine FO 10 max. 1000 mm wheel diameter max. module - 10 1 TURNING MACHINES NAME OF EQUIPMENT TURNING D IN MM TURNING LENGTH IN MM PIECES Turning machine SU 50 A 500 1500 1 Turning machine SU 50 500 2000 1 Turning machine SV 18 310 1430 1 Turning machine SUR 63 730 4000 1 Turning machine SUR 63 730 2760 1 Turning machine SUI 40 420 1500 1 Turning machine SU 125 1250 4000 1 Mastrum MT 70 CNC 700 3000 1 DAM Ústí nad Labem s. r. o. www.dam-ul.cz METALWORKING HORIZONTAL DRILLING MACHINES NAME OF EQUIPMENT MAX. BORE DIAMETER PIECES Four-spindle drilling machine 20 1 TOS V20/4 Drilling machine VR 2 35 1 Drill press VS 20B 20 2 NAME OF EQUIPMENT DIMENSIONS PIECES Horizontal borer WH 63 max. table dimension - 930 x 1200 digital metering 1 Horizontal borer WH 80 max. table dimension - 1400 x 1000 digital metering 1 Horizontal borer W 100 max. table dimension - 1620 x 1620 digital metering 1 Horizontal borer CNC PRIMA axes x - 2000, y - 1350, z - 1600 1 Jig borer BL 5 max. table dimension - 900 x 1200 with optics 1 Jig borer Heckert max. table dimension - 900 x 1400 with Sinumeric 1 Vertical borer DROP-RHEIN axes x - 1600, y - 650, z - 1400 1 FSU 110 CNC Machining centre MAHO MH 800C axes x - 800, y - 650, z - 500 1 4 axes CNC DAM Ústí nad Labem s. r. o. www.dam-ul.cz METALWORKING BAND SAWS NAME OF EQUIPMENT DIMENSIONS PIECES Surface grinder BHU 40, round max. diameter 400 x 2000 1 Surface grinder 2UC 750, round max. diameter 200 x 750 1 Flat grinder BRV 30/1,5 300 x 1500 1 Flat grinder BPH 320A 250 x 1000 1 Flat grinder SFRW 630 rotary table diameter 630 WOTAN 1 Flat grinder SFSR 800 rotary table diameter 800 WOTAN 1 Tool grinder Kameníček BN 102 1 Surface grinder BHU 50A, round max. diameter 500 x 1500 1 NAME OF EQUIPMENT DIMENSIONS PIECES Band saw BAUER max. diameter 300 mm 1 Band saw BOMAR max. diameter 250 mm 1 Bolt threader GA 52/2 max. M 50 2 Slotting machine ST 350 max. stroke 350 mm 1 Hydraulic press CDC 30 - 11 25000 kg 1 DAM Ústí nad Labem s. r. o. www.dam-ul.cz METALWORKING - REFERENCES IMPORTANT CUSTOMERS TOS Varnsdorf a. s. ALSTOM Power, s. r. o. ČSPL, a. s. BOHEMIA Stahlbau, s. r. o. Linde Gas, a. s. Praha ENASPOL, s. r. o. Severočeská armaturka, a. s. Lybar, a. s. SILCHEM, s. r. o. CHEVA, s. r. o. Ústecké pivovary, a. s. Benteler Maschinenbau CZ, s. r. o. Preciosa, a. s. DAM Ústí nad Labem s. r. o. www.dam-ul.cz METALWORKING PRODUCTS DAM Ústí nad Labem s. r. o. www.dam-ul.cz WELDING Welding is carried out on the shop fl oor with an area of 3600 m2, equipped with two cranes, each with a lifting capacity of 8000 kg. The entrance gate is 4 m wide and 4.2 m high. We also provide welding of sections over 20 t, we are able to process approx. 40 t of material a month - common structural steel (S235, S355). Our Liebherr 100 t mobile crane can be used for loading of heavier pieces. Used welding methods: MAG, submerged- arc welding We provide outsourced annealing, in a large car-type furnace, including a report - depending on customer demand. We also provide outsourced weld tests - depending on customer demand. We outsource varnishing of parts - depending on customer demand. DAM Ústí nad Labem s. r. o. www.dam-ul.cz WELDING EQUIPMENT OF THE WELDING PLANT Welding aggregate Welding aggregate Plasma APC 150 Welding aggregateT ATA 400 PULS 2. ATA 500 chopper. CHOPPER. ALFIN 200. Bomar band saw Bomar band saw STG 440 DGH STG 220G DAM Ústí nad Labem s. r. o. www.dam-ul.cz WELDING The production hall of Varnsdorf unit prepares a company’s modernization project covering the very fi rst robotized welding site equipped by world-class Japan MOTOMAN robot with travelling distance 20 metres and controlled positioning system of loading capacity over 20,000 kg. Design of this implementation makes it the very fi rst site in the Czech Republic and Central Europe of this specifi cation. We expect substantial increase of working productivity as well as quality, particularly for special technology elements and reduction of total production costs. For future, we plan another robotized site. The project should be completed in 2009. DAM Ústí nad Labem s. r. o. www.dam-ul.cz REFERENCE - WELDING Aktivit Nový Bor s. r. o. Alstom Power, s. r. o. Benteler Maschinenbau CZ, s. r. o. Bohemia Stahlbau s. r. o. CETOS a. s. ČVUT Praha fakulta strojní Fertigungsberatung Beuermann GmbH Gleason Pfauer GmbH Hofmeister s. r. o. In-Centrum s. r. o. Linde Gas, a. s. Praha, Ústí nad Labem Preciosa, a. s. Reis robotics spol. s r.o. SC-Techno GnbH Severočeské vodovody a kanalizace, a. s. Škoda Transportation a. s. TOS, a. s. Čelákovice TOS Varnsdorf a. s. DAM Ústí nad Labem s. r. o. www.dam-ul.cz PRODUCTS OF THE WELDING PLANT Stand WDR 150 for TOS Varnsdorf a. s. Fixing angle bar 4 m - 12 t. Fixing angle bar 6 m 18 t and machine WRD 150 Stands WRD 150 6,2 m 18 t. for heavy assemblies in TOS Varnsdorf a. s. DAM Ústí nad Labem s. r. o. www.dam-ul.cz PRODUCTS OF THE WELDING PLANT Stand TOSTEC for TOS Varnsdorf a. s. Test machine LM-2 for ČVUT Praha. Welded parts of machine LM-2 for ČVUT Praha. Chamber structure of TOSTEC series stand. DAM Ústí nad Labem s. r. o. www.dam-ul.cz PRODUCTS OF THE WELDING PLANT Bed 9 m for mechanized Shciesse GmbH machi- ning lines Crane 13 metres with mechanized pneumatic shoulder Benteler Maschinenbau CZ s. r. o. Frame for robotized welding site Benteler Maschinenbau CZ s. r. o. DAM Ústí nad Labem s. r. o. www.dam-ul.cz PRODUCTS OF THE WELDING PLANT Gas pipeline compensator. Welded part of machining device. Welded part of machining device. DAM Ústí nad Labem s. r. o. www.dam-ul.cz PRODUCTS OF THE WELDING PLANT Tanks SC-TECHNO. Extensible platforms Düsseldorf. Tank frame for SC-TECHNO. Stand VÁRIA. DAM Ústí nad Labem s. r. o. www.dam-ul.cz PRODUCTS OF THE WELDING PLANT Transport girder Škoda Transportation. Continuous annealing furnace, 24 m for Benteler. Rotary jig for welding of trams Škoda Transportation. DAM Ústí nad Labem s. r. o. www.dam-ul.cz CONTACTS Owner and managing director ADDRESSES Daniel Smolař Tel.: +420 475 507 325 Billing address Fax: +420 475 507 167 DAM Ústí nad Labem, s. r. o. Mob.: +420 602 418 715 Na Skalce 11 E-mail: [email protected] 403 31 Ústí nad Labem METALWORKING Metalworking address Petr Petrů DAM Ústí nad Labem, s. r. o. Tel.: + 420 475 507 167 U Tonasa 2 Fax: + 420 475 507 167 403 31 Neštěmice Mob.: + 420 724 290 473 E-mail: [email protected] Welding address Areál TOS Varnsdorf, a. s. WELDING Říční 1774 Milan Šálek 407 47 Varnsdorf Tel.: +420 412 351 903 Fax: +420 412 351 903 Mob.: +420 602 943 184 E-mail: [email protected] DAM Ústí nad Labem s. r. o.
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