Bulletin BPI-96

Total Page：16

File Type：pdf, Size：1020Kb

Bulletin BPI 00-02 DODGE, DURANGO Subject: Brake Grind Or Growl Sound Vehicle Involved: 1998-99 DODGE DURANGO Condition: Growl/grind noise that may be accompanied by squeal. Low frequency grinding noise that may be accompanied by pedal pulsation. In addition, wheel and seat vibration may occur in extreme cases. Repair Procedure: 1. Clean master cylinder reservoir and filler caps. 2. Remove the reservoir filler cap and remove approximately ¼ of the fluid from the reservoir. Use a clean suction gun or similar device to drain the brake fluid. 3. Raise and support the vehicle, remove front wheel and tire assemblies. 4. Open caliper bleed screws, bottom the caliper pistons in the caliper bores using a large c- clamp. Close the caliper bleed screw. 5. Remove the caliper slide pins and remove caliper from the caliper adapter. CAUTION: Do not allow the caliper to hang by the brake hose. Use a hanger to support the caliper while servicing the brake shoes. 6. Remove the inboard and outboard brake pads, clean and lubricate all pad and caliper contact points. 7. Remove any dirt or foreign material from the wear surface of the rotor. 8. Secure a dial indicator onto the steering knuckle so that the plunger of the dial indicator is positioned approximately 1” inward from the rotor’s edge. If the rotor exceeds .004 inch runout, resurface or replace the rotor. Refer to machining specifications guide. 9. Position a micrometer approximately 1” in from the outer circumference and measure the thickness. Take additional 6-12 measurements around the rotor. If the thickness of the rotor varies more than .0005 inch resurface or replace the rotor. Refer to machining specifications guide. 10. Install a new inboard brake pad and outboard pad making sure the anti-rattle clips are attached correctly. 11. Install caliper and brake pad assembly over the rotor and into the adapter. It is very important for the brake pad tangs to be properly clinched on the adapter ledge. 12. Install and tighten the caliper slide pins to (18 –26 ft.-lbs.) 13. Start the slide pins by hand before tightening. Do not cross thread the pins. 14. Install the wheel and tire assembly and lower the vehicle. Brake Parts Inc. 4400 Prime Parkway McHenry, IL 60050 (815) 363-9000 ® Raybestos is a Registered Trademark licensed to Brake Parts Inc. by Raybestos Products Company. 15. Pump the brake pedal to seat the new brake pads and verify a firm brake pedal before moving the vehicle. 16. Fill master cylinder reservoir to the proper level as indicated on the side of the Reservoir and flush the hydraulic brake system. 17. Repeat the diagnostic procedure to ensure that the brake growl/grind noise has been eliminated. LUBRICATE .

Copy Link

Recommended publications

Suspension Geometry and Computation
Suspension Geometry and Computation By the same author: The Shock Absorber Handbook, 2nd edn (Wiley, PEP, SAE) Tires, Suspension and Handling, 2nd edn (SAE, Arnold). The High-Performance Two-Stroke Engine (Haynes) Suspension Geometry and Computation John C. Dixon, PhD, F.I.Mech.E., F.R.Ae.S. Senior Lecturer in Engineering Mechanics The Open University, Great Britain. This edition first published 2009 Ó 2009 John Wiley & Sons Ltd Registered office John Wiley & Sons Ltd, The Atrium, Southern Gate, Chichester, West Sussex, PO19 8SQ, United Kingdom For details of our global editorial offices, for customer services and for information about how to apply for permission to reuse the copyright material in this book please see our website at www.wiley.com. The right of the author to be identified as the author of this work has been asserted in accordance with the Copyright, Designs and Patents Act 1988. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, except as permitted by the UK Copyright, Designs and Patents Act 1988, without the prior permission of the publisher. Wiley also publishes its books in a variety of electronic formats. Some content that appears in print may not be available in electronic books. Designations used by companies to distinguish their products are often claimed as trademarks. All brand names and product names used in this book are trade names, service marks, trademarks or registered trademarks of their respective owners. The publisher is not associated with any product or vendor mentioned in this book.
[Show full text]
Technical Bulletin TP-02173Revised1 Technical 11- Bulletin04
TP-02173 Revised 11-04 DiscPlus™ DX195 and DX225 Air Disc Brakes Inspection, Installation and Diagnostics Technical Bulletin TP-02173Revised1 Technical 11- Bulletin04 Air Disc Brake Inspection Intervals and 3. Release the parking brake. Procedures 4. Measure the distance from the bottom of the air chamber to ASBESTOS AND NON-ASBESTOS the center of the clevis pin while the brakes are released. This FIBERS WARNING distance should be approximately 1.46-inches (37 mm). Some brake linings contain asbestos fibers, a cancer and lung Figure 1. disease hazard. Some brake linings contain non-asbestos ț If the distance is greater than 1.62-inches (41 mm): fibers, whose long-term effects to health are unknown. You Refer to the diagnostics table in this bulletin to determine must use caution when you handle both asbestos and the cause and correct the condition. non-asbestos materials. Figure 1 MEASURE ADJUSTED CHAMBER STROKE WARNING To prevent serious eye injury, always wear safe eye protection when you perform vehicle maintenance or service. Park the vehicle on a level surface. Block the wheels to prevent the vehicle from moving. Support the vehicle with safety stands. Do not work under a vehicle supported only by jacks. Jacks can slip and fall over. Serious personal injury and damage to components can result. Measure this Intervals distance. Periodically inspect the brakes. Check the stroke length and inspect the brake components for signs of wear and damage. 4004410a Use the schedule below that gives the most frequent inspections. Figure 1 ț Fleet chassis lubrication schedule 5. Have another person apply and hold the brakes one full ț Chassis manufacturer lubrication schedule application.
[Show full text]
Formula SAE Interchangeable Independent Rear Suspension Design
Formula SAE Interchangeable Independent Rear Suspension Design Sponsored by the Cal Poly Formula SAE team A Final Report for Reid Olsen, FSAE Technical Director By: Suspension Solutions Design team Mike McCune - [email protected] Daniel Nunes - [email protected] Mike Patton - [email protected] Courtney Richardson - [email protected] Evan Sparer - [email protected] 2009 ME 428/481/470 Table of Contents Abstract ......................................................................................................................................................... 6 Chapter 1: Introduction ............................................................................................................................... 7 FSAE Team History and Opportunity ......................................................................................................... 8 Formal Problem Definition ...................................................................................................................... 10 Objectives/Specification Development ................................................................................................... 11 Chapter 2: Background ............................................................................................................................... 13 Solid Rear Axle Design ............................................................................................................................. 14 Tire Research ..........................................................................................................................................
[Show full text]
Llllllllllllllilllllllllllllllllllll!!!)Llllllllllllllllllllllllllllll United States Patent [19] [11] Patent Number: 5,593,005 Kullmann Et Al
llllllllllllllIlllllllllllllllllllll!!!)llllllllllllllllllllllllllllll United States Patent [19] [11] Patent Number: 5,593,005 Kullmann et al. [45] Date of Patent: Jan. 14, 1997 [54] CALIPER-TYPE DISC BRAKE WITH 4,811,822 3/1989 Estaque. STEPPED ROTOR 4,930,606 6/1990 Sporzynski et a1. 5,010,985 4/1991 Russell et a1. [75] Inventors: Bernhard Kullmann, Rochester Hills; 510221500 6/1991 Wang - Mich.;Joerg Scheibel,Larry Masserant, Auburn Hills’ Frankfurt, both of FOREIGN PATENTEmmons DOCUMENTS............................... .. Germany; Daniel Keck, Westland; Werner Gottschalk, Auburn Hills’ both 1336878 of 1962 France ................................ .. 188/724 of Mich 0329831 8/1989 Germany ............................ .. 188/73.1 199785 3/1966 U.S.S.R. _ . 0199785 7/1967 U.S.S.R. [73] Assrgnee. ITThAutomotlve, Inc., Auburn Hills, 1019094 2/1966 United Kingdom _ MIC - 1108916 10/1968 United Kingdom. [21] AppL NOJ 486,457 Primary Examiner--Robert J. 0138116111161‘ Assistant Examiner—Chris Schwartz [22] Filed: Jun. 7, 1995 Attorney, Agent, or Firm-Thomas N. Tworney; J. Gordon [51] Int. Cl.6 ........................... .. F16D 55/22; F16D 65/12 Lew“ [52] US. Cl. ........................................ .. 188/724; 188/731 [57] ABSTRACT [58] Fleld of searlcgs Adisc brake for the wheel of a motor vehicle includes a rotor ' ’ '1’92/65 ’85 AA’ 66 70 15’ mounted to the wheel, and a caliper straddling the rotor and ’ ’ ’ ' supporting a brake pad on either side thereof. In order to R f C-t d accommodate packaging constraints within the wheel’s rim, [56] e erences l e the outboard pad and the rotor’s outboard friction surface are US. PATENT DOCUMENTS both positioned radially inwardly of the inboard pad and .
[Show full text]
MAXX22T ADB Installation and Maintenance
TECHNICAL PROCEDURE MAXX22T™ AIR DISC BRAKE SUBJECT: Installation and Maintenance Procedures LIT NO: T72009 DATE: April 2015 TABLE OF CONTENTS Conventions Applied in this Document �� 3 Explanation of Signal Words �� 3 Links �� 3 General Service Notes �� 3 During Service: �� 3 Important Safety Notices �� 3 Contacting Hendrickson �� 5 Phone �� 5 MAXX22T™ InstaLLatiON AND MAINTENANCE PROCEDURES Email �� 5 Literature ��
[Show full text]
INTRODUCTION the Global Landing Gear System Is a Retractable Tricycle Type Consisting of Two Main Landing Gear Assemblies and a Steerable Nose Landing Gear Assembly
Bombardier Global Express - Landing Gear & Brakes INTRODUCTION The Global landing gear system is a retractable tricycle type consisting of two main landing gear assemblies and a steerable nose landing gear assembly. Each assembly is equipped with a conventional oleopneumatic shock strut. On the ground, all three landing gear assemblies are secured with gear locking pins. The landing gear is fully enclosed when the gear is retracted. Normal extension and retraction is electrically controlled by the Landing Gear Electronic Control Unit (LGECU) and hydraulically operated by systems 2 and 3. Emergency extension of the landing gear system is enabled through the Landing Gear Manual Release System handle in the flight compartment. Each landing gear assembly has twin wheels and tires. The main wheels have hydraulically powered and electrically actuated carbon brakes, controlled through a brake-by-wire system. Main landing gear overheat detection is available. Antiskid protection and automatic braking is provided. The main and nose landing gear assemblies use proximity sensors to provide air and ground sensing. This is accomplished by two sensors (referred to as weight-on-wheels or WOW) on each assembly. All hydraulically actuated doors, uplocks, downlocks and nose shock strut (centering) use sensors to determine their position for gear operation. Landing gear status and position is visually displayed on EICAS and aurally annunciated in the flight compartment. The antiskid, nosewheel steering indication and status are also displayed on EICAS and
[Show full text]
United States Patent (10) Patent N0.: US 6,241,052 B1 Berwanger (45) Date of Patent: *Jun
US006241052B1 (12) United States Patent (10) Patent N0.: US 6,241,052 B1 Berwanger (45) Date of Patent: *Jun. 5, 2001 (54) INTEGRATED AIRCRAFT WHEEL, BRAKE 4,944,370 * 7/1990 Chambers et a1. ................ .. 188/71.6 AND AXLE * cited. by examiner. (75) Inventor: Fred William Berwanger, South Bend, Primary Examiner_ManheW 0 Graham IN (Us) (74) Attorney, Agent, or Firm—Larry J. Palguta (73) Assignee: AlliedSignal Inc., MorristoWn, NJ (US) (57) ABSTRACT (>1) Notice, Subject to any disclaimer, the term of this The integrated aircraft Wheel, brake and axle comprises a patent is extended or adjusted under 35 holloW Wheel and brake‘ axle (16, 116) having longitudinal USO 154(k)) by 0 days' splines (17, 117) about its outer periphery, the longitudinal splines (17, 117) engaging splines (62, 162) of a piston This patent is Subject to a terminal dis_ housing (60, 160) to effect a non-rotatable connection ther Claimm ebetWeen. In one embodiment, the piston housing (60) is connected by Way of a spline sleeve (70) With a backing _ plate 80 .AWheel 45 is rotatably mounted upon an end of (21) Appl' NO" 09/306’597 the br(akg axle (16)( an)d includes a drum drive (52) Which (22) Filed; May 6, 1999 extends axially to a drum drive end (52A) having at its inner diameter a bearing assembly (55, 56) betWeen the drum Related US. Application Data drive end (52A) and an outer diameter of the piston housing (60). In another embodiment, the drum drive (152) may (63) Continuation of application No. 08/672,894, ?led on Jun.
[Show full text]
ACKNOWLEDGEMENTS the Authors Would Like to Give Special Thanks To
Design and Integration of Suspension, Brake and Steering Systems for a Formula SAE Race Car Final Report Mark Holveck ’01 Rodolphe Poussot ’00 Harris Yong ’00 Submitted to the Department of Mechanical and Aerospace Engineering, Princeton University in partial fulfillment of the requirements of Undergraduate Independent Work. Advisor: Prof. Seymour Bogdonoff Reader: Prof. Jeremy Kasdin MAE 340/440 67 pages Vehicle Control Division Mark Holveck ’01 Rodolphe Poussot ’00 Harris Yong ’00 ACKNOWLEDGEMENTS The authors would like to give special thanks to: The Mechanical and Aerospace Engineering Department at Princeton University, for encouraging the Formula SAE project and for their financial support. Jim Arentz at Penske Racing Shocks, for the prompt design of suitable adjustable dampers. Professor Seymour Bogdonoff at Princeton University, for his advice on the direction of the Formula SAE team, his focus on the larger picture of car design and pointing out the necessity of sensitivity analysis. Scott Badenoch at Delphi Chassis, for his insights on suspension design of Formula SAE cars. Rich Cervone at Cervone’s Competition Karts for supplying high quality brake products and for his design help. Chassis Shop Performance Products, in supplying a variety of components at discounted prices. Dave Cook at Cal Poly Pomona for help on a variety of design decisions. Steve Dalstrom at TrueChoice Motorsports, for assisting us in hardware selection. Roy Dean at Lehigh University for help on a variety of design decisions. Lawrence Gunn at Reynard Motorsport, for providing us with free versions of the Reynard Kinematics suspension geometry software. Hyperco High Performance Products for supplying coil springs at discounted prices.
[Show full text]
Operation Maintenance Service Manual for Proper Operation
OPERATION MAINT ENANCE SERVICE MANUAL 600 - 8,000 lb. Axles & Related Components www.dexteraxle.com Introduction This manual is designed to provide information for you to understand, use, maintain, and service your trailer running gear system. Your axles are manufactured by Dexter Axle. Since 1960, Dexter’s experience in the design, testing, and manufacturing of trailer axles has resulted in the most complete product line in the industry. The Dexter running gear system consists of axles, suspensions, and braking systems which are engineered to provide you the finest towing and stopping performance currently available today. Two Dexter philosophies are at work to provide you the best product available and have enabled us to maintain our position of leadership. First, we operate on the theory that “there is always a better way” for a product to operate, to be manufactured, and/or to be serviced. We are constantly striving to find that better way. Secondly, we maintain wall-to-wall production control so that all the major components of your running gear system are manufactured in Dexter facilities under our strict quality control standards. These manufactured components include axle beams, hubs, drums, spindles, and braking systems, as well as the components used in the attachment of the axle to the chassis. Dexter has the most complete, state-of-the-art manufacturing facilities which enable us to provide you, the trailer owner, with the finest product possible. For all your running gear needs... Visit us online at www.dexteraxle.com Introduction
[Show full text]
Map Title 05-001-21
NUMBER: 0500121 GROUP: 05 Brakes DATE: January 14, 2021 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of FCA US LLC. This Technical Service Bulletin (TSB) has also been released as a Rapid Response Transmittal (RRT) 21005, date of issue January 14, 2021. All applicable UnSold RRT VINs have been loaded. To verify this RRT service action is applicable to the UnSold vehicle, use VIP or perform a VIN search in DealerCONNECT/Service Library. This RRT will expire 18 months after the date of issue. SUBJECT: Front Brake (Chirp/Squeak) Noise OVERVIEW: This bulletin involves applying grease to the antirattle clips on both sides of the front brakes. MODELS: 2020 2021 (DT) RAM 1500 Pickup NOTE: This bulletin applies to vehicles within the following markets/countries: North America. NOTE: This bulletin applies to vehicles built on or after June 06, 2020 (MDH 0606XX) and on or before September 08, 2020 (MDH 0908XX). SYMPTOM/CONDITION: The customer may comment on the following: • A chirp and/or squeak from front of vehicle over bumps when the brakes are not applied. DIAGNOSIS: If a customer’s VIN is listed in VIP or your RRT VIN list, perform the repair. If any vehicle not on the VIN list exhibits the symptom/condition, perform the repair. PARTS REQUIRED: Qty. Part No. Description 1 68545954AA Grease Pack NOTE: Rotor, pad and clip replacement is NOT required for the Repair Procedure.
[Show full text]
Midget Chassis & Accessories Brakes Suspension Rear
XXX 600/Micro Sprint Plastic Torsion Bar Bush REAR END BRAKES Made from heavy duty nylon material, suitable for 7/8” torsion bars. TXRC-600-CH3001 XXX 600/Micro Sprint Rear Brake Rod XXX 600/Micro Sprint Heavy duty 4130 chrome moly rod, 20” long with 7/16”. Aluminium Torsion Stop TXRC-600-SU0025 Aluminium torsion stops come complete with pinch XXX 600/Micro Sprint Complete Rear End XXX 600 Micro Sprint Rear Brake Carrier bolt, adjuster bolt and Complete 52” x 1-7/8” rear axle assembly. 600 Micro Sprint Rear Brake Carrier. jam nut. Black. The aluminum single row TXRC-600-SU0170 Complete Rear Axle Includes: • 52” Rear Axle Tube bearing design saves weight over • Splined Rear Axle Nuts • Sprocket/Rotor Hub • 1/4”-28 mounts bulkier, more awkward designs. • Ultralight Rear Brake Rotor • Sprocket/Rotor Hub Comes complete with snap ring • 5/16”-20 mounts • Complete Rear Brake Carrier • Bird Cages and bolts, so you don’t have to XXX 600/Micro Sprint Aluminium Radius Rod’s • 2” Tapered Axle Spacer • 1” Tapered Axle Spacer spend time searching for hardware XXX 600/Micro Sprint use a 3/4” panhard bar and radius rods on • 1/4” Axle Spacer • 1/2” Axle Spacers • 3 x 3/4” Axle Spacer to assemble your brake system. the front, while the rear radius rods are 7/16”. • 2 x 1” Axle Spacers • 2” Axle Spacer • 3-1/4” Axle Spacer 3.25” Spread Caliper Mounts Panhard/Front Radius Rod 15-1/2” TXRC-600-SU0019 • 4-5/8” Axle Spacer • 7-3/4” Rear Axle Spacer Directly to Carrier.
[Show full text]
Dexter Axle Hydraulic Brakes
Hydraulic Drum Brakes Braking Systems - Hydraulic The hydraulic brakes on your trailer are much like those on your automobile or light truck. The hydraulic fluid from a master cylinder is used to actuate the wheel cylinder which, in turn, applies force against the brake shoes and drum. The main difference between automotive hydraulic brakes and hydraulic trailer brakes is the trailers' actuation system. These systems respond to the braking signal from the tow vehicle and supply the required brake fluid volume and pressure to the trailer brakes. CAUTION The operating pressure required for Dexter brakes: • 7" diameter brakes maximum operating pressure is 750 PSI • 10" diameter and larger maximum operating pressure is 1,000 PSI -23- Hydraulic Brake Operation Duo-Servo The duo-servo brake uses a dual piston wheel cylinder to apply the brakes. This type of brake is typically used in a vacuum/ hydraulic, electric/hydraulic or air/hydraulic system. A description of operation of this brake is as follows: When the brakes are applied, the double-acting wheel cylinder moves the primary and secondary shoes towards the drum. The frictional force between the brake drum and lining Anchor Post Hydraulic Wheel Retractor attempts to turn the Cylinder primary shoe into the Springs secondary shoe. The Backing Actuating Pin secondary shoe is forced Plate onto the anchor pin and Hold Down from this point, the Secondary Spring secondary and primary Shoe shoes attempt to "wrap Primary Shoe around". In essence, the Adjuster Spring Adjuster Assembly brake has utilized frictional force to help the applying force on both shoes.
[Show full text]