Oil and Gas Industry Equipment GROUP of COMPANIES ATOMENERGOMASH
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Oil and Gas Industry Equipment GROUP OF COMPANIES ATOMENERGOMASH JSC Atomenergomash (Company, Holding, AEM) is an Engineering Division of State Corporation for Nuclear Energy Rosatom. It is one of the largest power engineering holdings in Russia’s power industry off ering its clients a full range of solutions in the sphere of design, production and supply of equipment for nuclear and thermal power plants, oil and gas industry, ship building and wind power industry. Ɣ Scientifi c, project designing and technological works HEAT POWER SHIP BUILDING Ɣ Manufacturing of special semi-fi nished ENGINEERING metallurgical products and materials SPECIAL NUCLEAR STEEL MARKET POWER Ɣ Manufacturing and delivery of INDUSTRY machine-building equipment GAS AND PETROCHEMICAL Ɣ Construction and installation works INDUSTRY Ɣ More than 30 enterprises in Russia and abroad Ɣ About 20% of domestic power engineering machine-building market Ɣ About 21 000 employees Ɣ Equipment of AEM manufacture is operated in more than 20 countries all over the world MACHINE-BUILDING FOR OIL AND GAS INDUSTRY AEM off ers equipment and solution for support of main oil and gas production, refi ning and transportation processes. Companies of AEM group have been designing, manufacturing and supplying machinery for oil and gas industry starting with 1931 when ZiO-Podolsk machine building plant manufactured the fi rst cracking unit. Based on traditions of quality, reliability and scientifi c base of nuclear industry, machine building and engineering companies of AEM ensure production of a wide range of equipment for oil and gas industry. Design and engineering companies within Atomenergomash JSC have high potential for developing and designing a complete cycle from process design to issuing work- ing documentation and further manufac- turing of equipment. www.aem-group.ru/en/ 1 SALES GEOGRAPHY FOR OIL AND GAS INDUSTRY 3 4 2 1 3 1 2 1 1 3 1 1 2 1 2 1 Refi ning and petrochemical 1 1 companies 1 2 1 1 2 2 1 2 2 1 2 Angara refi nery 1 Achinsk refi nery 1 Volgograd 2 3 1 Grozny refi nery 1 1 Kuybyshev refi nery Moscow refi nery 1 Novokuybyshevsk refi nery 4 Ryazan oil refi nery company Omsk refi nery Saratov refi nery Syzran refi nery 2 Hydrocarbon Tuapse refi nery transportation Ufa refi nery companies Ukhta refi nery Bashtransgaz Kirishinefteorgsintez Beltransgaz Orsknefteorgsintez Volgogradtransgaz Permnefteorgsintez Kavkaztransgaz Salavatnefteorgsintez Ufanefteorgsintez Lentransgaz Yaroslavlnefteorgsintez Kubantransgaz LUKOIL-neftekhim Burgas Mostransgaz Nizhegorodnefteorgsintez Permtransgaz Orengurgnefteorgsintez Samaratransgaz Tyumentransgaz Yugtransgaz Transneft 2 JSC Atomenergomash 3 3 3 3 3 1 4 Off -shore production facilities Prirazlomnya (Barents sea) 1 Gazprom LSP-1, LSP-2 (Caspian Sea) LUKOIL 3 Gas industry 5 Export companies Azerbaijan Nadymgazprom Belarus Nоyabrskgazdobycha Bulgaria Severgazprom Brazil Uralgazprom Hungary Urengoygazprom India Yamalinvest Lithuania Yamburggazdobycha Latvia Astrakhangazprom Kazakhstan Khimgazkomplekt Mexico Yamburgsnabkomplekt Nicaragua Poland Romania Uzbekistan www.aem-group.ru/en/ 3 EQUIPMENT AND SERVICES FOR OIL AND GAS PRODUCTION, REFINING AND TRANSPORTATION Oil industry HEAT EXCHANGERS TOWER VESSELS TANK VESSELS REACTOR EQUIPMENT TUBULAR FURNACES PRODUCT COILS TRUNK OIL PUMPS PUMPING EQUIPMENT OF DIFFERENT FUNCTION SLIDE GATES FROM TRUNK OIL LINES 4 JSC Atomenergomash Gas production, processing and transportation AIR COOLERS REGENERATIVE AIR HEATERS DUST COLLECTORS FUEL, PILOT, PULSE GAS CONDITIONING PLANTS MOTOR FUEL PRODUCTION PLANTS STOP AND CONTROL VALVES AEM companies produce equipment for processing of oil, gas, gas condensate and process equipment for oil refi neries: up to 700 equipment items per year. www.aem-group.ru/en/ 5 MANAGEMENT SYSTEM The basis for quality assurance of gas and petrochemical equipment manufacturing is quality management system, corresponding to state-of-the-art worldwide practice, norms of international standards ISO 9000 series. Enterprises of Atomenergomash are specialized in manu- Laboratories of Atomenergomash enterprises have all facturing of the equipment for diff erent industries of heat required licenses, certifi cates and accreditation for perfor- and nuclear power engineering, gas and petrochemi- mance of these types of inspection, and specialists of sub- cal industries. For this purpose at the enterprises of the divisions monitoring product quality have certifi cates in Holding certifi cation of quality management system and accordance with regulatory requirements. Measurement manufacturing of the core products was carried out by devices used during manufacturing of products shall be independent certifi cation authorities (international and verifi ed both by metrology departments using their own domestic ones). resources in accordance with accreditation certifi cate in the sphere of measurements uniformity and by state Quality management system of Atomenergomash metrology service authorities headed by Federal Agency enterprises includes the whole management system for for Technical Regulation and Metrology. Company and its subsidiaries, functioning of which is aimed at quality assurance for the provided services and Products may be designed and manufactured in accor- applied processes. dance with standards of American Society of Mechanical Engineers (ASME) as confi rmed by ASME Code confor- All equipment manufactured by the enterprises of mance certifi cates. Atomenergomash Holding is subject to the strictest quality inspection, including detailed expert review of the Well functioning processes, focus on quality, highly skilled documentation and tests performance with the highest personnel and experience are key elements of our suc- quality level. cess in the market. The inspection starts from the moment of the contract signing. According to its requirements the manufacturer develops and agrees with the customer quality plans comprising all main stages of the equipment creation, starting from the agreement with the customer of design documentation, inspection of production readiness, certifi cation of the technologies, equipment and person- nel, incoming inspection of the purchased materials and completing items, to production progress and accep- tance by the customer. Prior to production starting 100% incoming inspection of the purchased materials and completing items takes place. Visual and dimensional inspection of the obtained materials, semi-fi nished products, welding materials is performed as well as inspection of supporting documen- tation. Laboratories of the Holding enterprises perform the following types of inspection during equipment manufacturing: chemical analysis, metallographic ex- amination, corrosion tests, mechanical tests of metal and welded joints, radiographic, ultrasonic, magnetic particle testing, dye penetrant testing, metal and welded joints leakage testing. 6 JSC Atomenergomash MANUFACTURING CAPABILITIES The unique manufacturing capabilities of AEM allows us off er the customer equipment as per the highest requirements. Currently, owing to upgrade of Holding enterprises in Karelia, Moscow and Rostov Regions and in Ukraine, AEM is one of leading companies at Russian power engineering market. One of the largest engineering companies in Russia with over It is the largest machine-building enterprise in the South of 90 years of history. Having a unique fl eet of equipment, this Russia with total area 1.7 ha. The process capabilities allow plant manufactures up to 700 items of equipment for gas manufacturing any heat-exchanging, package units and and petrochemical industry per year with total weight up to vessel equipment, 3D machine-building structures and boiler 20.000 tons. Nowadays, the plant has almost all types of the equipment of high readiness in modular design. The company main machine-building facilities allowing manufacturing state- owns extended fl eet of the unique metal cutting, press, thermal of-the-art process equipment. Rosatom production system (RPS) and welding equipment. The advantage of the enterprise is also is implemented at the plant allowing to detect and reduce all the possibility of equipment transportation by means of trucks kinds of losses in manufacturing and business processes. and railway transport as well as sea transport from specialized port terminal. One of the largest engineering companies in northwestern Energomashspetsstal OJSC is the largest in the Eastern Europe region of Russia supplying shells, tanks and other equipment. enterprise producing special heavy castings and forgings of The plant owns unique melting and load-lifting facilities special steels. Energomashspetsstal OJSC owns extended fl eet providing output of castings of almost all required standard of metal cutting equipment, including turning, boring, turning- sizes. The company has unique machine fl eet: turning-and- and-boring lathes, deep boring lathes, planer-type milling boring mills, horizontal-milling lathes, deep boring machines, machines, slotting machines, gear-milling machines, bandsaw multi-spindle drilling, grinding and fi nishing CNC machines, machines and others. Manufacturing capabilities of electric- balancing and other machines. furnace melting shop allow producing steel forged blanks of Production areas are connected to all European ports via its diff erent steel grades of virtually unlimited size. own port terminal and Volga-Baltic Route. • Blank production • Welding • Forging • Stamping • Steel casting • Assembly • Thermal processes • Machining www.aem-group.ru/en/ 7 HEAT