DIE CASTING FLUIDS CHEMTOOL INCORPORATED CHEMTOOL MISSION Our mission is to leverage our world class manufacturing, customized packaging capabilities and industry leading technology to create sustainable value for our customers.

OUR VISION The vision of Chemtool Incorporated is to become the preeminent specialty lubricants, grease and functional fluids solution provider to the global marketplace.

Superior Formulas Sustainable Worldwide Distribution Support Chemtool’s Die Cast Lubricants have played an integral role in keeping our customers lean, safe and ahead of the curve in their manufacturing process.

DIE CASTING FLUIDS

Chemtool Incorporated is your one-stop solution that specializes in meeting the needs of the die casting industry. We are well-suited partner to supply high quality lubricant solutions as well as a large line of high technology machining coolants and metal working fluids. Die casting companies can now go to one supplier that specializes in handling the non-ferrous machining needs of the die casting industry for their high-technology die casting and machining fluids.

Chemtool Incorporated, a Lubrizol company, has access to the highest technology additives and products in the fluids industry. With our laboratory and manufacturing capabilities, we are uniquely suited to provide high-technology value to you and your company. We look forward to partnering with you to find ways to improve your products and ultimately your bottom line!

TABLE OF CONTENTS

I DIE CASTING LUBRICANTS DieMaxx 4450 HTS 4 Lubricast 840-D 5 Lubricast 8992 6 Lubricast 899 7 Lubricast 898-NS 8 Lubricast 836-C 9 I DIE CASTING NON-FERROUS METALWORKING FLUIDS NuSol Alumax 10 Lubricut 1144 CF 12 Lubricut 4157 14 CT 250 NCPW 16 I DIE CAST FIRE RESISTANT HYDRAULIC FLUID Lubricast 902 18 DIEMAXX 4450 HTS DIE CASTING LUBRICANT

PRODUCT DESCRIPTION APPLICATION DieMaxx 4450 HTS is a premium semi-synthetic die release agent. It has excellent high temperature adhesion for high temperature mold applications. It is formulated for the aluminum die caster with large complex molds. DieMaxx 4450 HTS forms a micro-stable emulsion in both hard and soft water. DieMaxx 4450 HTS can easily be used in fully automatic spray systems or hand-held units with excellent coverage. DieMaxx 4450 HTS is highly concentrated and can be diluted from 70:1 to 140:1.

FEATURED BENEFITS • Excellent solder protection FOR USE IN: • Excellent high temperature adhesion • Complex molds • Large molds • Leaner dilution ratios • High temperature molds • Less staining tendency • Smoking is significantly reduced • No waxy buildup • Shorter cycle times

TYPICAL PROPERTIES Fluid Type Die casting release lubricant Appearance Off-white, opaque, milky liquid Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 77°F (25°C) 8.2 pH (5% dilution) 9.0 Flash Point C.O.C. None (contains water) Wetting Temperature 345°F (174°C)

PRODUCT CODE HEALTH AND SAFETY 11099D0000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

4 | www.chemtool.com LUBRICAST 840-D DIE CASTING LUBRICANT

PRODUCT DESCRIPTION APPLICATION Lubricast 840-D is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 100:1.

FEATURED BENEFITS • Good general workhorse die-spray • Excellent cooling for lower temperature adhesion • Cold-solder protection

TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 60°F (15.6°C) 8.2 pH (5% dilution) 9.5 Temperature Tolerance Do not freeze

PRODUCT CODE HEALTH AND SAFETY 1103300000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 5 LUBRICAST 8992 DIE CASTING LUBRICANT

PRODUCT DESCRIPTION APPLICATION Lubricast 8992 is a high performance semi-synthetic die release agent. It is formulated for the aluminum, magnesium, or zinc die caster with large or small complex molds. Lubricast 8992 can be diluted from 30:1 to 100:1.

FEATURED BENEFITS • Improved solder protection from thermally stable release film • Reduced usage cost from leaner dilution ratios and less die lube required in the die cavity • Increased production from reduced over-all cycle time from reduced spray time

TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.99 Weight, lb/gal., 60°F (15.6°C) 8.3 pH (5% dilution) 8.9 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze

PRODUCT CODE HEALTH AND SAFETY 1122400000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

6 | www.chemtool.com LUBRICAST 899 DIE CASTING LUBRICANT

PRODUCT DESCRIPTION APPLICATION Lubricast 899 is a high performance die release agent. It is formulated for the aluminum, magnesium, or zinc die caster with large or small complex molds. Lubricast 899 can be diluted from 50:1 to 200:1.

FEATURED BENEFITS • Improved solder protection from thermally stable release film • Reduced usage cost from leaner dilution ratios and less die lube required in the die cavity • Increased production from reduced over-all cycle time from reduced spray time

TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.97 Weight, lb/gal., 60°F (15.6°C) 8.2 pH (5% dilution) 8.9 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze Solids 52 – 54%

PRODUCT CODE HEALTH AND SAFETY 52061B0000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 7 LUBRICAST 898-NS DIE CASTING LUBRICANT

PRODUCT DESCRIPTION APPLICATION Lubricast 898-NS is a high performance non-silicone die release agent. It is formulated for the aluminum and zinc die caster with complex or detailed molds. Lubricast 898-NS is extremely resistant to rancidity and can be diluted up to 20:1 to 100:1 with water. This new Chemtool technology has had an extremely successful history of producing high volume castings weighing over 50 pounds.

FEATURED BENEFITS • Submicron release agents allow emulsion to penetrate the smallest cavity hence permitting clean releases • Will not build up on dies • Cast parts will clean easily and can be painted or plated without concern for lack of adhesion • Increased production from reduced over-all cycle time from reduced spray time

TYPICAL PROPERTIES Appearance Milky white emulsion Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 60°F (15.6°C) 8.3 pH (5% dilution) 9.2 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze

PRODUCT CODE HEALTH AND SAFETY 1127000000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

8 | www.chemtool.com LUBRICAST 836-C DIE CASTING LUBRICANT

PRODUCT DESCRIPTION APPLICATION Lubricast 836-C is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 100:1.

FEATURED BENEFITS • Improved solder protection from thermally stable release film • Reduced usage cost from leaner dilution ratios and less die lube required in the die cavity • Increased production from reduced over-all cycle time from reduced spray time

TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 60°F (15.6°C) 8.2 pH (5% dilution) 9.4 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze

PRODUCT CODE HEALTH AND SAFETY 1113200000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 9 NUSOLTM ALUMAX METALWORKING FLUID FOR NON-FERROUS METALS / EXOTIC ALLOYS

PRODUCT DESCRIPTION APPLICATION NuSol™ Alumax is a non-chlorinated technology for the machining of non-ferrous metals and exotic alloys. NuSol™ Alumax is formu- lated for all machining operations on all metals but is specifically designed to machine today’s tougher non-ferrous and aluminum alloys. NuSol™ Alumax is manufactured using a proprietary blending process that incorporates many unique characteristics into the product that will promote high productivity rates and minimal downtime for the end user. NuSol™ Alumax is formulated using a blend of unique preformed emulsions that possess a very small particle size and which demonstrate outstanding boundary lubrication. This small particle size provides a very durable and uniform lubricant film, enhanced COMPATIBLE METALS wetting and coverage, a very clean running fluid, and exceptional Cast Iron Carbon Steel hard water stability for enhanced machining performance on Tool Steel non-ferrous and aluminum alloys. NuSol™ Alumax preformed Stainless Steel emulsions are further complemented with the presence of a sur- Aluminum factant package, offering enhanced boundary lubrication and fluid Titanium detergency and cleanliness. Inconel Bronze FEATURED BENEFITS Copper • Resistant to “Monday Morning Odors.” The biostable Brass chemistry maintains the pH eliminating objectionable odors MACHINING CAPABILITIES • Excellent corrosion protection for all tooling, equipment, Milling and parts Turning • Exceptional lubricant film strength for increased tool life Sawing and finish on all metals Drilling • Extremely small particle size for superior wetting and coverage Reaming on all metals Tapping OD/ID/Centerless Grinding • Excellent hard water stability Burnishing • High degree of cleanliness and no reportable VOC’s for Light Duty Hobbing & Broaching operator acceptance Medium-Duty Stamping & • Halogen free Drawing • Excellent rejection of process oils and system contaminants HIGH PRESSURE COOLANT • Low foaming CAPABILITY • Excellent tolerance and micro-finish control at speed up Yes to 10,000 RPM ALL METAL SAFE • Higher viscosity oils offer improved boundary lubrication Yes without heavy oil content reducing coolant carry-off and providing a cleaner machine interior REFRACT INDEX • High flash point oils eliminate mist and evaporation that 2.5 reduces coolant cost and promotes a healthy work NON-CHLORINATED environment • Tramp oil rejection eliminates a source for bacteria and rancid odors that reduces sump change outs, disposal costs, and machine downtime • Non-chlorinated 10 | www.chemtool.com NUSOL ALUMAX TECHNICAL DATA

TYPICAL PROPERTIES Fluid Type New technology metalworking fluid Appearance White, translucent emulsion Odor Mild Specific Gravity, 60°F (15.6°C) 1.014 Weight, lb/gal., 60°F (15.6°C) 8.45 pH (10% dilution) 9.30 Biostability Excellent

PRODUCT APPLICATION / USAGE NuSol™ Alumax is recommended for general purpose machining of aluminum alloys, non-ferrous and aluminum alloys, and tougher exotic alloys (both non-ferrous and ferrous).

Operation Aluminum Alloys Copper and Brass Ferrous Alloys Milling, Drilling, Turning 8 – 12% 7 – 10% 8 – 14% Reaming, Light Duty Broaching,Milling, 8 – 14% 7 – 11% 9 – 15% Tapping, Sawing Grinding: I.D., O.D. 6 – 7% 6 – 7% 6 – 8%

MIXING DATA NuSol™ Alumax metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 12.5% 10.0% 7.5% 5.0% 2.5% Refractometer Reading 5.0 4.0 3.0 2.0 1.0

PRODUCT CODE HEALTH AND SAFETY 27023F0000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 11 LUBRICUT 1144 CF SEMI-SYNTHETIC METALWORKING FLUID - CHLORINE FREE

PRODUCT DESCRIPTION APPLICATION Lubricut 1144 CF is a high performance and versatile, chlorine- free, semisynthetic based metalworking fluid designed specifically for demanding precision applications of both ferrous and aluminum alloys. Formulated with the latest chemical innovations for lubricity, wetting, and corrosion prevention available, Lubricut 1144 CF establishes the standard for superior performance without the need for chlorine. The unique emulsifier and deter- gency package prevents bacterial problems and hard water woap formation typical of traditional soluble oil metalworking fluids. Lubricut 1144 CF also utilizes a very high viscosity base oil blend for increased boundary film lubrication and superior COMPATIBLE METALS film strength on machined/ground surfaces. Lubricut 1144 CF Cast Iron incorporates a synthetic surface lubricant technology which Carbon Steel offers comparable performance to traditional soluble oils Tool Steel containing chlorine, sulfur, or phosphorus. Stainless Steel Aluminum Lubricut 1144 CF is enhanced with specialized corrosion inhib- Titanium itors which offer outstanding corrosion protection/anti-staining Inconel properties on aerospace and automotive aluminum alloys. When Bronze cleanliness and performance are your priorities, Lubricut 1144 Copper Brass CF is the product of choice. MACHINING CAPABILITIES FEATURED BENEFITS Milling • Sulfonate Free Chemistry: Will not produce “Monday Morning Turning Sawing Odors”. The biostable chemistry maintains the pH eliminating Drilling objectionable odors. Reaming • Hard Water Stable: Lubricut 1144 CF has twice the hard water Tapping stability of traditional soluble oils thereby maintaining a stable OD/ID/Centerless Grinding emulsion for better wetting and lubricity. Burnishing Light Duty Hobbing & Broaching • Additive Independent: No need for tank side pH buffers, Roll Forming emulsifiers, or costly and hazardous biocides. Medium-Duty Stamping & • Chlorine Free Chemistry: Lubricut 1144 CF eliminates the Drawing need for chlorine with a unique blend of synthetic esters and HIGH PRESSURE COOLANT high molecular weight base oils. CAPABILITY • Excels at maintaining tolerances and finishes at very high Yes speeds & feed rates above 10,000 RPM. ALL METAL SAFE • Triazine free Yes REFRACT INDEX 1.3

CHLORINE FREE

12 | www.chemtool.com LUBRICUT 1144 CF TECHNICAL DATA

TYPICAL PROPERTIES Fluid Type Semi-synthetic Appearance Amber liquid Odor Mild Specific Gravity, 60°F (15.6°C) 1.013 Weight, lb/gal., 60°F (15.6°C) 8.45 pH (10% dilution) 9.60 Biostability Excellent Product separates upon freezing. Thaw completely at room temperature and mix thoroughly prior to use.

PRODUCT APPLICATION / USAGE Lubricut 1144 CF is recommended for general purpose and high performance machining and grinding of ferrous and non-ferrous alloys.

Operation Carbon Steels, Cast Iron High Alloy Steels Aluminum Alloys Milling, Drilling, Turning 6 – 8% 9 – 12% 7 – 15% Reaming, Light Duty Broaching,Milling, 6 – 9% 8 – 13% 8 – 14% Tapping, Sawing Grinding: I.D., O.D. 6 – 7% 6 – 8% 6 – 9%

MIXING DATA Lubricut 1144 CF metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 15.0% 12.5% 10.0% 7.5% 5.0% Refractometer Reading 11.5 9.6 7.7 5.75 3.85

PRODUCT CODE HEALTH AND SAFETY 23120D0000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 13 LUBRICUT 4157 SYNTHETIC METALWORKING FLUID - NON-CHLORINATED

PRODUCT DESCRIPTION APPLICATION Lubricut 4157 is a synthetic based metalworking fluid designed specifically for medium to heavy duty operations on aluminum and steel. Formulated with the latest chemical innovations for lubricity, wetting, and corrosion prevention available Lubricut 4157 sets the standard for superior performance. Due to the unique detergency additives and film forming characteristics of this product, unacceptable sticky residues on machine surfaces and parts will be a thing of the past. Exceptional boundary lubri- cation never before offered in a synthetic affords the maximum lubricity seen in a soluble with the cooling and cleanliness of a synthetic. This products ability to settle fines and control biological COMPATIBLE METALS contamination will prolong sump life and reduce maintenance. Cast Iron The mild alkalinity provided by select ingredients ensures worker Carbon Steel acceptability and health and safety piece of mind. When you Tool Steel demand excellent performance in your critical machining Stainless Steel applications look to Lubricut 4157. Aluminum Titanium Inconel FEATURED BENEFITS Bronze • Does not contain chlorine, nitrites, phenols or Copper dimethyl polysiloxane. Brass • Mild alkalinity eliminates staining on aluminum and MACHINING CAPABILITIES is operator safe Milling • Low residue remaining on parts Turning Sawing • Non-chlorinated Drilling Reaming Tapping OD/ID/Centerless Grinding Burnishing Light Duty Hobbing & Broaching Medium-Duty Stamping & Drawing

HIGH PRESSURE COOLANT CAPABILITY Yes

ALL METAL SAFE Yes

REFRACT INDEX 2.5

NON-CHLORINATED

14 | www.chemtool.com LUBRICUT 4157 TECHNICAL DATA

TYPICAL PROPERTIES Fluid Type Synthetic Appearance Clear amber liquid Odor Mild Specific Gravity, 60°F (15.6°C) 1.068 Weight, lb/gal., 60°F (15.6°C) 8.89 pH (5% dilution) 8.00 Boiling Point Initial = 212°F (100°C) Flash Point 350°F (176°C) Freezing Point -10°F (-23°C)

PRODUCT APPLICATION / USAGE Lubricut 4157 combines excellent lubricity with improved cooling and cleanliness found only in water reducible products. It is particularly well suited for a variety of cutting and grinding operations such as turning, milling, deep drilling, boring, and reaming of hard steels and aluminum alloys.

Operation High Alloy Steels Tool Steels Aluminum Alloys Broaching, Tapping 10% 10% 10% Gear Shaping, Deep Drilling, 5% 6% 6% Form Milling,Tapping, Sawing Grinding: I.D., O.D., Centerless 4% 4% 4%

MIXING DATA Lubricut 4157 metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 10% 6% 5% 4% 3% Refractometer Reading 5.5 3.3 2.8 2.2 1.7 Drops 0.5N HCl 15 10 9 8 6

PRODUCT CODE HEALTH AND SAFETY 2304000000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 15 CT 250 NCPW NON-CHLORINATED SOLUBLE OIL

PRODUCT DESCRIPTION APPLICATION CT 250 NCPW is a high performance, heavy duty, all purpose machining oil. CT 250 NCPW is ideal for moderate to heavy duty cutting, grinding, threading, broaching, forging and drawing of all ferrous metals. The CT 250 NCPW contains a balanced blend of highly refined mineral oils, extreme pressure additives, and polar boundry lubrication to maximize the machining performance.

FEATURED BENEFITS • Non-chlorinated additive package maximizes machining performance in severe applications • Extends tool life COMPATIBLE METALS • Good surface finish Cast Iron Carbon Steel • Medium viscosity to reduce product loss from carryout Tool Steel • Easy to remove/clean Stainless Steel • Recyclable Aluminum Titanium Inconel Bronze Copper Brass

MACHINING CAPABILITIES Milling Turning Sawing Drilling Reaming Tapping OD/ID/Centerless Grinding Burnishing Light Duty Hobbing & Broaching Medium-Duty Stamping & Drawing

HIGH PRESSURE COOLANT CAPABILITY Yes

ALL METAL SAFE Yes

REFRACT INDEX 1.05

NON-CHLORINATED

16 | www.chemtool.com CT 250 NCPW TECHNICAL DATA

TYPICAL PROPERTIES Fluid Type Soluble oil Appearance Blue-green liquid Odor Mild Specific Gravity, 60°F (15.6°C) 0.92 Weight, lb/gal., 60°F (15.6°C) 7.66 pH (5% dilution) 9.60 Boiling Point Initial = 212°F (100°C) Flash Point 350°F (176°C) Freezing Point -10°F (-23°C) NOTE: Product remains stable through three freeze/thaw cycles . Does not contain chlorine, nitrites, phenols, or dimethyl polysiloxane.

PRODUCT APPLICATION / USAGE CT 250 NCPW combines tenacious film strength with improved cooling capacity found only in water reducible products. It is particularly well suited for a variety of cutting and grinding operations such as broaching, tapping, gear shaping, deep drilling, boring, screw machining, end milling, and reaming of hard steels and nickel alloys.

Operation High Alloy Steels Tool Steels Aluminum Alloys Broaching, Tapping 10% 10% 10% Gear Shaping, Deep Drilling, 5% 6.7% 6.7% Form Milling,Tapping, Sawing Grinding: I.D., O.D., Centerless 3.3% 3.3% 3.3%

MIXING DATA CT 250 NCPW metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 10% 6.7% 5% 4% 3.3% Refractometer Reading 10.3 7.2 5.4 4.6 3.0

PRODUCT CODE HEALTH AND SAFETY 2400700000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 17 LUBRICAST 902 HYDRAULIC FLUID

PRODUCT DESCRIPTION APPLICATION Lubricast 902 is Chemtool Incorporated’s premium water glycol fire resistant hydraulic fluid formulated specifically for end users who require a phenol response level of less than 100 parts per billion (PPB). Lubricast 902 raw materials have been carefully selected to provide a phenol response level of 60 PPB maximum while maintaining excellent lubricity, shear stability, rust protection and corrosion resistance. Lubricast 902 is factory mutual approved. Lubricast 902 is designed for use in high pressure applications where fire resistance, conformance to local waste treatment regulations and good pump life are required. Lubricast 902 is especially well suited for die casters, foundries, steel mills and mines.

FEATURED BENEFITS • Exceptionally low phenol response levels for ease of disposal • Excellent rust and corrosion protection which eliminates down time and wear on the system • Factory mutual approval enables fluid to be used in critical operations • Designed to be used in demanding operations without fear of excessive pump wear

18 | www.chemtool.com LUBRICAST 902 TECHNICAL DATA

TYPICAL PROPERTIES Appearance Clear red liquid Viscosity, 100°F 200 SUS pH (5% dilution) 9.6 Specific Gravity, 60°F (15.6°C) 1.09 Weight, lb/gal., 60°F (15.6°C) 9.03 Freezing Point -55°F (-48°C) Percent water 40% Flash Point Contains water Fire Point Contains water ISO Particulate 16/12 max. Reserve Alkalinity 210

PRODUCT APPLICATION / USAGE To keep Lubricast 902 operating at maximum performance levels, periodic monitoring should be conducted. Percent water level and alkalinity should be routinely checked to eliminate problems with fire resistance, viscosity variations or rust. Water content can be determined with the use of a refractometer or the Karl Fisher titration procedure. Alkalinity testing should be determined by titration. All testing can be performed as part of our service maintenance program. See Tables 1 and 2 for recommendations on water and morpholine additions.

Gallons Added Per Quarts of Morpholine to Add Viscosity Range 100 Gallons of Reserve Alkalinity* Per 100 Gallons of Hydraulic Fluid SUS@100°F Fluids Added Hydraulic Fluid 150 - 210 0 140 - 160 Concentrate 10 125 - 150 1 160 - 180 Concentrate 5 100 - 125 2 180 - 220 None 0 75 - 100 3 220 - 300 Water 5 <75** 4

300 - 350 Water 10 *Titration to pH 5.5 with 0.5 HCl. **Samples showing an alkalinity below 75 should be evaluated for significant acidic contamination. 350 - 410 Water 15

PRODUCT CODE HEALTH AND SAFETY 1401000000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

www.chemtool.com | 19 801 W Rockton Road, Rockton, IL 61072 Phone: 815-957-4140 Fax: 815-624-0381 Email: [email protected] www.chemtool.com 09/2016_M