DIE CASTING FLUIDS CHEMTOOL INCORPORATED CHEMTOOL MISSION Our mission is to leverage our world class manufacturing, customized packaging capabilities and industry leading technology to create sustainable value for our customers. OUR VISION The vision of Chemtool Incorporated is to become the preeminent specialty lubricants, grease and functional fluids solution provider to the global marketplace. Superior Formulas Sustainable Worldwide Distribution Support Chemtool’s Die Cast Lubricants have played an integral role in keeping our customers lean, safe and ahead of the curve in their manufacturing process. DIE CASTING FLUIDS Chemtool Incorporated is your one-stop solution that specializes in meeting the needs of the die casting industry. We are well-suited partner to supply high quality lubricant solutions as well as a large line of high technology machining coolants and metal working fluids. Die casting companies can now go to one supplier that specializes in handling the non-ferrous machining needs of the die casting industry for their high-technology die casting and machining fluids. Chemtool Incorporated, a Lubrizol company, has access to the highest technology additives and products in the fluids industry. With our laboratory and manufacturing capabilities, we are uniquely suited to provide high-technology value to you and your company. We look forward to partnering with you to find ways to improve your products and ultimately your bottom line! TABLE OF CONTENTS I DIE CASTING LUBRICANTS DieMaxx 4450 HTS 4 Lubricast 840-D 5 Lubricast 8992 6 Lubricast 899 7 Lubricast 898-NS 8 Lubricast 836-C 9 I DIE CASTING NON-FERROUS METALWORKING FLUIDS NuSol Alumax 10 Lubricut 1144 CF 12 Lubricut 4157 14 CT 250 NCPW 16 I DIE CAST FIRE RESISTANT HYDRAULIC FLUID Lubricast 902 18 DIEMAXX 4450 HTS DIE CASTING LUBRICANT PRODUCT DESCRIPTION APPLICATION DieMaxx 4450 HTS is a premium semi-synthetic die release agent. It has excellent high temperature adhesion for high temperature mold applications. It is formulated for the aluminum die caster with large complex molds. DieMaxx 4450 HTS forms a micro-stable emulsion in both hard and soft water. DieMaxx 4450 HTS can easily be used in fully automatic spray systems or hand-held units with excellent coverage. DieMaxx 4450 HTS is highly concentrated and can be diluted from 70:1 to 140:1. FEATURED BENEFITS • Excellent solder protection FOR USE IN: • Excellent high temperature adhesion • Complex molds • Large molds • Leaner dilution ratios • High temperature molds • Less staining tendency • Smoking is significantly reduced • No waxy buildup • Shorter cycle times TYPICAL PROPERTIES Fluid Type Die casting release lubricant Appearance Off-white, opaque, milky liquid Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 77°F (25°C) 8.2 pH (5% dilution) 9.0 Flash Point C.O.C. None (contains water) Wetting Temperature 345°F (174°C) PRODUCT CODE HEALTH AND SAFETY 11099D0000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets). 4 | www.chemtool.com LUBRICAST 840-D DIE CASTING LUBRICANT PRODUCT DESCRIPTION APPLICATION Lubricast 840-D is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 100:1. FEATURED BENEFITS • Good general workhorse die-spray • Excellent cooling for lower temperature adhesion • Cold-solder protection TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 60°F (15.6°C) 8.2 pH (5% dilution) 9.5 Temperature Tolerance Do not freeze PRODUCT CODE HEALTH AND SAFETY 1103300000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets). www.chemtool.com | 5 LUBRICAST 8992 DIE CASTING LUBRICANT PRODUCT DESCRIPTION APPLICATION Lubricast 8992 is a high performance semi-synthetic die release agent. It is formulated for the aluminum, magnesium, or zinc die caster with large or small complex molds. Lubricast 8992 can be diluted from 30:1 to 100:1. FEATURED BENEFITS • Improved solder protection from thermally stable release film • Reduced usage cost from leaner dilution ratios and less die lube required in the die cavity • Increased production from reduced over-all cycle time from reduced spray time TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.99 Weight, lb/gal., 60°F (15.6°C) 8.3 pH (5% dilution) 8.9 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze PRODUCT CODE HEALTH AND SAFETY 1122400000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets). 6 | www.chemtool.com LUBRICAST 899 DIE CASTING LUBRICANT PRODUCT DESCRIPTION APPLICATION Lubricast 899 is a high performance die release agent. It is formulated for the aluminum, magnesium, or zinc die caster with large or small complex molds. Lubricast 899 can be diluted from 50:1 to 200:1. FEATURED BENEFITS • Improved solder protection from thermally stable release film • Reduced usage cost from leaner dilution ratios and less die lube required in the die cavity • Increased production from reduced over-all cycle time from reduced spray time TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.97 Weight, lb/gal., 60°F (15.6°C) 8.2 pH (5% dilution) 8.9 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze Solids 52 – 54% PRODUCT CODE HEALTH AND SAFETY 52061B0000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets). www.chemtool.com | 7 LUBRICAST 898-NS DIE CASTING LUBRICANT PRODUCT DESCRIPTION APPLICATION Lubricast 898-NS is a high performance non-silicone die release agent. It is formulated for the aluminum and zinc die caster with complex or detailed molds. Lubricast 898-NS is extremely resistant to rancidity and can be diluted up to 20:1 to 100:1 with water. This new Chemtool technology has had an extremely successful history of producing high volume castings weighing over 50 pounds. FEATURED BENEFITS • Submicron release agents allow emulsion to penetrate the smallest cavity hence permitting clean releases • Will not build up on dies • Cast parts will clean easily and can be painted or plated without concern for lack of adhesion • Increased production from reduced over-all cycle time from reduced spray time TYPICAL PROPERTIES Appearance Milky white emulsion Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 60°F (15.6°C) 8.3 pH (5% dilution) 9.2 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze PRODUCT CODE HEALTH AND SAFETY 1127000000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets). 8 | www.chemtool.com LUBRICAST 836-C DIE CASTING LUBRICANT PRODUCT DESCRIPTION APPLICATION Lubricast 836-C is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 100:1. FEATURED BENEFITS • Improved solder protection from thermally stable release film • Reduced usage cost from leaner dilution ratios and less die lube required in the die cavity • Increased production from reduced over-all cycle time from reduced spray time TYPICAL PROPERTIES Appearance Off-white liquid Specific Gravity, 77°F (25°C) 0.98 Weight, lb/gal., 60°F (15.6°C) 8.2 pH (5% dilution) 9.4 Flash Point (COC) None (contains water) Temperature Tolerance Do not freeze PRODUCT CODE HEALTH AND SAFETY 1113200000 For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets). www.chemtool.com | 9 NUSOLTM ALUMAX METALWORKING FLUID FOR NON-FERROUS METALS / EXOTIC ALLOYS PRODUCT DESCRIPTION APPLICATION NuSol™ Alumax is a non-chlorinated technology for the machining of non-ferrous metals and exotic alloys. NuSol™ Alumax is formu- lated for all machining operations on all metals but is specifically designed to machine today’s tougher non-ferrous and aluminum alloys. NuSol™ Alumax is manufactured using a proprietary blending process that incorporates many unique characteristics into the product that will promote high productivity rates and minimal downtime for the end user. NuSol™ Alumax is formulated using a blend of unique preformed emulsions that possess a very small particle size and which demonstrate outstanding boundary lubrication. This small particle size provides a very durable and uniform lubricant film, enhanced COMPATIBLE METALS wetting and coverage, a very clean running fluid, and exceptional Cast Iron Carbon Steel hard water stability for enhanced machining performance on Tool Steel non-ferrous and aluminum alloys. NuSol™ Alumax preformed Stainless Steel emulsions are further complemented with the presence of a sur- Aluminum factant package, offering enhanced boundary lubrication and fluid Titanium detergency and cleanliness. Inconel Bronze FEATURED BENEFITS Copper • Resistant to “Monday Morning Odors.” The biostable Brass chemistry maintains the pH eliminating objectionable odors MACHINING CAPABILITIES • Excellent corrosion protection for all tooling, equipment, Milling and parts Turning • Exceptional lubricant film strength for increased tool life Sawing and finish on all metals Drilling • Extremely small particle size for superior wetting and coverage Reaming Tapping on all metals OD/ID/Centerless Grinding • Excellent hard water stability Burnishing • High degree of cleanliness and no reportable VOC’s for Light Duty Hobbing & Broaching