Engineering Plastics – the Manual This Manual Is Designed to Provide Readers with a Compact Outline of Our Extensive Fund of Plastics-Related Knowledge
Total Page：16
File Type：pdf, Size：1020Kb
Stock shapes Engineering plastics – The Manual This manual is designed to provide readers with a compact outline of our extensive fund of plastics-related knowledge. Alongside a grounding of theoretical facts and informa- tion, the manual also provides a range of practical tips and material recommendations, together with calculation ex- amples for component design and advice on the further processing of plastics. 4 Overview of plastics 6 Classification of plastics 7 Ensinger process chain 8 Processing methods Materials 12 TECARAN ABS 13 TECANYL 14 TECAFINE PE 15 TECAFINE PMP 16 TECAPRO MT / TECAFINE PP 18 TECAFORM 20 TECAMID 22 TECAST / TECARIM 24 TECADUR / TECAPET 26 TECANAT 28 TECAFLON 30 TECAPEI 32 TECASON S, P, E 34 TECATRON 36 TECAPEEK 38 TECATOR 40 TECASINT Properties 44 Modifications / additives 46 Thermal properties 50 Mechanical properties 54 Processing influences 55 Tribological characteristics 57 Electrical properties 60 Chemical resistance 62 Moisture absorption 63 Flame retardant classification 64 Radiation resistance 66 Certifications and approvals Material selection and calculations 70 Material selection 72 Calculations Further processing This manual is designed to provide readers with a compact 76 Processing plastics outline of our extensive fund of plastics-related knowledge. 77 Machining guidelines Alongside a grounding of theoretical facts and informa- 78 Tempering tion, the manual also provides a range of practical tips and 80 Welding material recommendations, together with calculation ex- 82 Gluing amples for component design and advice on the further 84 Cleaning plastics processing of plastics. 86 Product handling 88 Material guideline values 98 Liability disclaimer Overview of plastics TECARAN ABS (ABS) TECAPRO MT (PP) TECAMID 11/12 (PA 11/12) TECARIM (PA 6 C) Long-term service temperature Long-term service temperature Long-term service temperature Long-term service temperature Glass transition temperature Glass transition temperature Glass transition temperature Glass transition temperature Modulus of elasticity Modulus of elasticity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Tensile strength Tensile strength Modifications Modifications Modifications Modifications Fibre-reinforced Fibre-reinforced Fibre-reinforced Fibre-reinforced Modified sliding properties Modified sliding properties Modified sliding properties Modified sliding properties Electrically conductive Electrically conductive Electrically conductive Electrically conductive Detectable Detectable Detectable Detectable Medical technology Medical technology Medical technology Medical technology Food technology Food technology Food technology Food technology Stock shapes Stock shapes Stock shapes Stock shapes 10 – 200 mm 10 – 200 mm 4 – 250 mm 50 – 800 mm 5 – 100 mm 5 – 100 mm 5 – 100 mm 8 – 200 mm • p. 12 • p. 16 25 – 300 mm • p. 20 50 – 600 mm • p. 22 TECANYL (PPE) TECAFORM AH (POM-C) TECAMID 6/66 (PA 6/66) TECAPET (PET) Long-term service temperature Long-term service temperature Long-term service temperature Long-term service temperature Glass transition temperature Glass transition temperature Glass transition temperature Glass transition temperature Modulus of elasticity Modulus of elasticity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Tensile strength Tensile strength Modifications Modifications Modifications Modifications Fibre-reinforced Fibre-reinforced Fibre-reinforced Fibre-reinforced Modified sliding properties Modified sliding properties Modified sliding properties Modified sliding properties Electrically conductive Electrically conductive Electrically conductive Electrically conductive Detectable Detectable Detectable Detectable Medical technology Medical technology Medical technology Medical technology Food technology Food technology Food technology Food technology Stock shapes Stock shapes Stock shapes Stock shapes 10 – 200 mm 3 – 250 mm 4 – 250 mm 10 – 180 mm 5 – 100 mm 5 – 150 mm 5 – 100 mm 8 – 100 mm • p. 13 20 – 505 mm • p. 18 25 – 300 mm • p. 20 • p. 24 TECAFINE PE (PE) TECAFORM AD (POM-H) TECAST (PA 6 C) TECADUR PET (PET) Long-term service temperature Long-term service temperature Long-term service temperature Long-term service temperature Glass transition temperature Glass transition temperature Glass transition temperature Glass transition temperature Modulus of elasticity Modulus of elasticity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Tensile strength Tensile strength Modifications Modifications Modifications Modifications Fibre-reinforced Fibre-reinforced Fibre-reinforced Fibre-reinforced Modified sliding properties Modified sliding properties Modified sliding properties Modified sliding properties Electrically conductive Electrically conductive Electrically conductive Electrically conductive Detectable Detectable Detectable Detectable Medical technology Medical technology Medical technology Medical technology Food technology Food technology Food technology Food technology Stock shapes Stock shapes Stock shapes Stock shapes 10 – 200 mm 3 – 250 mm 50 – 800 mm 10 – 180 mm 5 – 100 mm 5 – 150 mm 8 – 200 mm 8 – 100 mm • p. 14 20 – 505 mm • p. 18 50 – 600 mm • p. 22 • p. 24 4 TECANAT (PC) TECAPEI (PEI) TECATRON (PPS) TECATOR (PAI) Long-term service temperature Long-term service temperature Long-term service temperature Long-term service temperature Glass transition temperature Glass transition temperature Glass transition temperature Glass transition temperature Modulus of elasticity Modulus of elasticity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Tensile strength Tensile strength Modifications Modifications Modifications Modifications Fibre-reinforced Fibre-reinforced Fibre-reinforced Fibre-reinforced Modified sliding properties Modified sliding properties Modified sliding properties Modified sliding properties Electrically conductive Electrically conductive Electrically conductive Electrically conductive Detectable Detectable Detectable Detectable Medical technology Medical technology Medical technology Medical technology Food technology Food technology Food technology Food technology Stock shapes Stock shapes Stock shapes Stock shapes 3 – 250 mm 8 – 150 mm 10 – 60 mm 5 – 100 mm 10 – 100 mm 10 – 80 mm 10 – 70 mm 5 – 30 mm • p. 26 • p. 30 • p. 34 • p. 38 TECAFLON PTFE (PTFE) TECASON S (PSU) TECAPEEK (PEEK) TECASINT (PI) Long-term service temperature Long-term service temperature Long-term service temperature Long-term service temperature Glass transition temperature Glass transition temperature Glass transition temperature Glass transition temperature Modulus of elasticity Modulus of elasticity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Tensile strength Tensile strength Modifications Modifications Modifications Modifications Fibre-reinforced Fibre-reinforced Fibre-reinforced Fibre-reinforced Modified sliding properties Modified sliding properties Modified sliding properties Modified sliding properties Electrically conductive Electrically conductive Electrically conductive Electrically conductive Detectable Detectable Detectable Detectable Medical technology Medical technology Medical technology Medical technology Food technology Food technology Food technology Food technology Stock shapes Stock shapes Stock shapes Stock shapes 4 – 300 mm 8 – 150 mm 3 – 200 mm 6 – 100 mm 1 – 100 mm 10 – 80 mm 5 – 100 mm 5 – 100 mm • p. 28 • p. 32 40 – 360 mm • p. 36 • p. 40 TECAFLON PVDF (PVDF) TECASON P (PPSU) Long-term service temperature Long-term service temperature Glass transition temperature Glass transition temperature Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Modifications Modifications Fibre-reinforced Fibre-reinforced Modified sliding properties Modified sliding properties Electrically conductive Electrically conductive Detectable Detectable Medical technology Medical technology Food technology Food technology Stock shapes Stock shapes 4 – 300 mm 8 – 150 mm 10 – 100 mm 10 – 80 mm • p. 28 • p. 32 5 Classification of plastics New polymer materials represent an important driving Grading of plastics within force for technological progress. Plastics have a whole array the material classes of benefits to offer and in many cases can effectively replace metals or ceramics. Among different types of polymers, a distinction is drawn between thermosetting plastics, elasto- mers and thermoplastics. Thermosetting polymers, or thermoset plastics, are plastics which permit no further de- formation or shaping after three-dimensional chemical Metals Ceramics cross-linking. Elastomers are also cross linked materials but have the capacity for elastic deformation, and return to their original shape after exposure to load. Thermoplastic Metal-modified Fibre-reinforced plastics plastics polymers, or thermoplastics, are reversibly re-meltable as Plastics Thermoset they are not three-dimensionally cross-linked. The forces Elastomers plastics linking thermoplastic chains are less strong. The thermo- Thermoplastics plastic group of plastics is subdivided again into two differ- ent subgroups on the basis of their structure: amorphous and partially crystalline thermoplastics. Ensinger processes thermoplastics. These can be deformed and reshaped repeatedly and offer very wide scope for mod- ification. On principle, the entire thermoplastic group is subdivided Amorphous Semi-crystalline into three sections based partially on their thermal stability: