SURVEY on MULTI POINT FUEL INJECTION (MPFI) ENGINE Deepali Baban Allolkar*1, Arun Tigadi 2 & Vijay Rayar3 *1 Department of Electronics and Communication, KLE Dr
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Engine Control Unit
Engine Control Unit João Filipe Ferreira Vicente Dissertation submitted for obtaining the degree in Master of Electronic Engineering, Instituto Superior Técnico Abstract The car used (Figure 1) has a fibreglass body and uses a Honda F4i engine taken from the Honda This paper describes the design of a fully CBR 600. programmable, low cost ECU based on a standard electronic circuit based on a dsPIC30f6012A for the Honda CBR600 F4i engine used in the Formula Student IST car. The ECU must make use of all the temperature, pressure, position and speed sensors as well as the original injectors and ignition coils that are already available on the F4i engine. The ECU must provide the user access to all the maps and allow their full customization simply by connecting it to a PC. This will provide the user with Figure 1 - FST03. the capability to adjust the engine’s performance to its needs quickly and easily. II. Electronic Fuel Injection Keywords The growing concern of fuel economy and lower emissions means that Electronic Fuel Injection Electronic Fuel Injection, Engine Control Unit, (EFI) systems can be seen on most of the cars Formula Student being sold today. I. Introduction EFI systems provide comfort and reliability to the driver by ensuring a perfect engine start under This project is part of the Formula Student project most conditions while lessening the impact on the being developed at Instituto Superior Técnico that environment by lowering exhaust gas emissions for the European series of the Formula Student and providing a perfect combustion of the air-fuel competition. -
05 NG Engine Technology.Pdf
Table of Contents NG Engine Technology Subject Page New Generation Engine Technology . .5 Turbocharging . .6 Turbocharging Terminology . .6 Basic Principles of Turbocharging . .7 Bi-turbocharging . .10 Air Ducting Overview . .12 Boost-pressure Control (Wastegate) . .14 Blow-off Control (Diverter Valves) . .15 Charge-air Cooling . .18 Direct Charge-air Cooling . .18 Indirect Charge Air Cooling . .18 Twin Scroll Turbocharger . .20 Function of the Twin Scroll Turbocharger . .22 Diverter valve . .22 Tuned Pulsed Exhaust Manifold . .23 Load Control . .24 Controlled Variables . .25 Service Information . .26 Limp-home Mode . .26 Direct Injection . .28 Direct Injection Principles . .29 Mixture Formation . .30 High Precision Injection . .32 HPI Function . .33 High Pressure Pump Function and Design . .35 Pressure Generation in High-pressure Pump . .36 Limp-home Mode . .37 Fuel System Safety . .38 Piezo Fuel Injectors . .39 Injector Design and Function . .40 Injection Strategy . .42 Initial Print Date: 09/06 Revision Date: 03/11 Subject Page Piezo Element . .43 Injector Adjustment . .43 Injector Control and Adaptation . .44 Injector Adaptation . .44 Optimization . .45 HDE Fuel Injection . .46 VALVETRONIC III . .47 Phasing . .47 Masking . .47 Combustion Chamber Geometry . .48 VALVETRONIC Servomotor . .50 Function . .50 Subject Page BLANK PAGE NG Engine Technology Model: All from 2007 Production: All After completion of this module you will be able to: • Understand the technology used on BMW turbo engines • Understand basic turbocharging principles • Describe the benefits of twin Scroll Turbochargers • Understand the basics of second generation of direct injection (HPI) • Describe the benefits of HDE solenoid type direct injection • Understand the main differences between VALVETRONIC II and VALVETRONIC II I 4 NG Engine Technology New Generation Engine Technology In 2005, the first of the new generation 6-cylinder engines was introduced as the N52. -
Design of the Electronic Engine Control Unit Performance Test System of Aircraft
aerospace Article Design of the Electronic Engine Control Unit Performance Test System of Aircraft Seonghee Kho 1 and Hyunbum Park 2,* 1 Department of Defense Science & Technology-Aeronautics, Howon University, 64 Howondae 3gil, Impi, Gunsan 54058, Korea; [email protected] 2 School of Mechanical Convergence System Engineering, Kunsan National University, 558 Daehak-ro, Miryong-dong, Gunsan 54150, Korea * Correspondence: [email protected]; Tel.: +82-(0)63-469-4729 Abstract: In this study, a real-time engine model and a test bench were developed to verify the performance of the EECU (electronic engine control unit) of a turbofan engine. The target engine is a DGEN 380 developed by the Price Induction company. The functional verification of the test bench was carried out using the developed test bench. An interface and interworking test between the test bench and the developed EECU was carried out. After establishing the verification test environments, the startup phase control logic of the developed EECU was verified using the real- time engine model which modeled the startup phase test data with SIMULINK. Finally, it was confirmed that the developed EECU can be used as a real-time engine model for the starting section of performance verification. Keywords: test bench; EECU (electronic engine control unit); turbofan engine Citation: Kho, S.; Park, H. Design of 1. Introduction the Electronic Engine Control Unit The EECU is a very important component in aircraft engines, and the verification Performance Test System of Aircraft. test for numerous items should be carried out in its development process. Since it takes Aerospace 2021, 8, 158. https:// a lot of time and cost to carry out such verification test using an actual engine, and an doi.org/10.3390/aerospace8060158 expensive engine may be damaged or a safety hazard may occur, the simulator which virtually generates the same signals with the actual engine is essential [1]. -
Cg2015 RIKESH SHAKYA ALL RIGHTS RESERVED
c 2015 RIKESH SHAKYA ALL RIGHTS RESERVED MASS AIRFLOW SENSOR AND FLAME TEMPERATURE SENSOR FOR EFFICIENCY CONTROL OF COMBUSTION SYSTEMS A Thesis Presented to The Graduate Faculty of The University of Akron In Partial Fulfillment of the Requirements for the Degree Master of Science Rikesh Shakya December, 2015 MASS AIRFLOW SENSOR AND FLAME TEMPERATURE SENSOR FOR EFFICIENCY CONTROL OF COMBUSTION SYSTEMS Rikesh Shakya Thesis Approved: Accepted: Advisor Interim Dean of the College Dr. Nathan Ida Dr. Mario R. Garzia Faculty Reader Dean of the Graduate School Dr. Joan Carletta Dr. Chand K. Midha Faculty Reader Date Dr. Kye-Shin Lee Interim Department Chair Dr. Joan Carletta ii ABSTRACT A premixed mixture for a combustion process is said to be stoichiometric when the amount of air provided is just enough to burn the fuel completely. A parameter called the equivalence ratio gives a measure of the closeness of the com- bustion system to stoichiometric combustion. In practice, excess air is provided in a combustion system to avoid production of harmful flue gases. The amount of fuel and air intake in a combustion process along with their degree of mixing affects its efficiency. This thesis describes the design of a mass airflow sensor and a flame tem- perature sensor that can be used to estimate mass airflow rate and equivalence ratio respectively, thereby enabling control of the efficiency of combustion systems. The mass airflow sensor designed for this thesis is an inline airflow sensor that can be used to measure combustion intake air in the temperature range between -40◦F to 140◦F and mass airflow rate between 0 kg/hr to 120 kg/hr. -
Cummins Westport, Inc
Cummins Westport, Inc. Engine Overview March 2015 Cummins Westport Inc. (CWI) A Cummins JV Company . CWI was established in 2001 as a 50/50 joint venture company between Cummins Inc and Westport Innovations. – Cummins Inc. - world’s largest independent manufacturer of commercial diesel and natural gas engines. – Westport Innovations Inc. - world leader in gaseous fuel engine technology . CWI offers 8.9 and 12 liter spark ignited alternative fuel automotive engines. Engines are manufactured by Cummins in Rocky Mount, North Carolina, and Jamestown, New York. Local parts and service support through Cummins Distributor network. 2 Cummins Westport Heavy Duty Engines Designed Specifically for Alternative Fuels . Based on Reliable Cummins Engine Platforms . Common parts and design provide heavy duty performance . Engineered and Optimized Specifically for Alternative Fuel . Continued improvement in reliability and cost of ownership . Service, Parts and Training Support through the Cummins Distributor network 3 2014/16 Cummins Westport Products. 2016 6.7 Litre 8.9 Litre 11.9 Litre Spark Ignited Spark Ignited Spark Ignited SEGR SEGR SEGR Three Way Catalyst Three Way Catalyst Three Way Catalyst Up to 60,000 miles/year Up to 80,000 lb. GVW 66,000 lb. GVW 4 Natural Gas Engines: Features . ISX12 G : 12 Liters, 80,000 lb GVW . ISL G : 9 Liters, 66,000 lb GVW . Use 100% Natural Gas – Stored as CNG, LNG . Spark Ignited, In-line 6 cylinder . Wastegate Turbocharger . Charge-Air Cooled (CAC) . Stoichiometric EGR Combustion . Three Way Catalyst Aftertreatment – Maintenance Free . Base Warranty: 2 yr/250,000 miles . Extended Coverage Available 2015 Engines Aftertreatment Comparison SCR Catalyst Particulate Filter 2015 Diesel Heated Urea Tank Urea ECM Dosing Control Unit Cummins TWC Three Way Catalyst 6 Natural Gas Engine Introduction . -
Closed Loop Engine Management System
Information Sheet #105 CLOSED-LOOP CONTROL SYSTEMS ON GASEOUS GENERATORS Frequently the engine used to drive the generator in a standby or prime power generator system is a 4-stroke spark ignition (SI) engine. While many smaller portable generators use SI engines fueled by gasoline, the majority of SI engine driven generators above 10kW are fitted with SI engines fueled by gaseous fuel, either natural gas (NG), or liquid petroleum gas (LPG). The majority of gaseous powered SI engines within a generator system are frequently referred to as having a Closed-Loop Engine Control System. In understanding Buckeye Power Sales necessary maintenance required to maintain optimum operation and performance of an SI engine using a closed-loop system, it is Reliable Power Professionals Since 1947 important to be aware of all the components within the system, their functions, and the advantages a closed-loop system. 1.0 WHAT IS A CLOSED-LOOP SYSTEM: The term “loop” in a control system refers to the path taken through various components to obtain a desired output. Used in conjunction with the word “closed” it refers to sensors measuring actual output along the path against required output. The various outputs measured along the path, or loop, are referred to as feedback signals. In a closed- loop system, the feedback along the path constantly enables the engine control system to adjust and ensure the right output is maintained as variations in ambient temperature, load, altitude, and humidity influence combustion and required output. So, in brief, closed-loop systems employ sensors in the loop to constantly provide feedback so the ECU can adjust inputs to obtain the required output. -
Gas Flow Observer for Diesel Engines With
Gas flow observer for Diesel Engines with EGR Master’s thesis performed in Vehicular Systems by Fredrik Swartling Reg nr: LiTH-ISY-EX-3692-2005 15th June 2005 Gas flow observer for Diesel Engines with EGR Master’s thesis performed in Vehicular Systems, Dept. of Electrical Engineering at Linkopings¨ universitet by Fredrik Swartling Reg nr: LiTH-ISY-EX-3692-2005 Supervisor: Mattias Nyberg Scania CV AB Jesper Ritzen´ Scania CV AB Examiner: Assistant Professor Erik Frisk Link¨opings Universitet Link¨oping, 15th June 2005 Avdelning, Institution Datum Division, Department Date Vehicular Systems, Dept. of Electrical Engineering 15th June 2005 581 83 Link¨oping Sprak˚ Rapporttyp ISBN Language Report category — Svenska/Swedish Licentiatavhandling ISRN × Engelska/English × Examensarbete LITH-ISY-EX-3692-2005 C-uppsats Serietitel och serienummer ISSN D-uppsats Title of series, numbering — Ovrig¨ rapport URL for¨ elektronisk version http://www.vehicular.isy.liu.se http://www.ep.liu.se/exjobb/isy/2005/3692/ Titel Gasfl¨odesobservat¨or f¨or dieselmotorer med EGR Title Gas flow observer for Diesel Engines with EGR Forfattare¨ Fredrik Swartling Author Sammanfattning Abstract Due to stricter emission legislation, there is a need for more efficient control of diesel engines with exhaust gas recirculation(EGR). In particular, it is im- portant to estimate the air/fuel ratio accurately in transients. Therefore a new engine gas flow model has been developed. This model divides the gas into one part for oxygen and one part for inert gases. Based on this model an observer has been designed to estimate the oxygen concentration in the gas going into the engine, which can be used to calculate the air/fuel ratio. -
Design of Electronically Controlled Fuel Injection System for Carburetor Based Engine
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 DESIGN OF ELECTRONICALLY CONTROLLED FUEL INJECTION SYSTEM FOR CARBURETOR BASED ENGINE 1 2 3 4 Abhishek Kumar , Abhijeet Kumar , Ujjwal Ashish , Ashok B 1B.Tech (EEE), 3rd year, VIT University, Vellore, India 2B.Tech (ECE), 3rd year, VIT University, Vellore, India 3B.Tech (EEE), 3rd year, VIT University, Vellore, India 4Assistant Professor, SMBS, VIT University, Vellore, India Abstract In the Modern world, automotive electronics play an important role in the manufacturing of any passenger car. Automotive electronics consists of advanced sensors, control units, and “mechatronic“actuator making it increasingly complex, networked vehicle systems. Electronic fuel injection (EFI) is the most common example of automotive electronics application in Powertrain. An EFI system is basically developed for the control of injection timing and fuel quantity for better fuel efficiency and power output. In this paper, we will explain various types of fuel injection system that are used most commonly nowadays and will also explain the various parameters considered during calculating,(using speed density method), base fuel quantity during runtime. We will explain the major difference between speed density method and alpha-n method and in the end, we will also show the MATLAB/Simulink model of fuel injection system for Single cylinder four stroke engine. Keywords: Air Fuel Ratio, Fuel Injection System, Speed Density Method, Engine Management System --------------------------------------------------------------------***---------------------------------------------------------------------- 1. INTRODUCTION The primary difference between carburetors and fuel Engine management system (EMS) is an essential part of injection system is that fuel injection atomizes through a any vehicle, which controls and monitors the engine. -
Engine Control Unit MS 12 Engine Control Unit MS 12
Bosch Motorsport | Engine Control Unit MS 12 Engine Control Unit MS 12 www.bosch-motorsport.com u 12 injection output stages u For piezo injectors u 78 data inputs The MS 12 is the high-end ECU for Diesel engines. This Optional function packages available ECU offers 12 Piezo injection power stages for use in up to a 12 cylinder engine. Various engine and chassis Interface to Bosch Data Logging System parameters can be measured with a high number of in- Max. vibration Vibration profile 1 (see Appendix put channels. All measured data can be transferred via or www.bosch-motorsport.com) FireWire interface to an optional flash card data log- ger. Gear box control strategies are optional. Technical Specifications Application Mechanical Data Engine layout Max. 12 cyl. Aluminum housing Injector type Piezo injectors 5 connectors in motorsport technology with high pin density, 242 pins Control strategy Quantity based Each connector individually filtered. Injection timing 2 pilot injections Vibration damped circuit boards 1 main injection 1 post injection 8 housing fixation points Turbo boost control (incl. VTG) Single or Twin-Turbo Size 240 x 200 x 57 mm Lambda measurement Protection Classification IP67 to DIN 40050, Section 9, Is- sue 2008 Traction control Weight 2,500 g Launch control Temperature range -20 to 85°C Gear cut for sequential gearbox Gearbox control Speed limiter 2 | Engine Control Unit MS 12 Electrical Data AS 6-18-35 SB Power consumption w/o inj. Approx. 5 W at 14 V Mating Connector III F 02U 000 475-01 AS 6-18-35 SC Power consumption at 6,500 rpm Max. -
(12) United States Patent (10) Patent No.: US 7,886,588 B2 Pöhmerer Et Al
US007886588B2 (12) United States Patent (10) Patent No.: US 7,886,588 B2 PÖhmerer et al. (45) Date of Patent: Feb. 15, 2011 (54) METHOD FOR DETERMINING CURRENT (56) References Cited OXYGEN LOADING OF A 3-WAY CATALYTIC CONVERTER OF A LAMBDA-CONTROLLED U.S. PATENT DOCUMENTS INTERNAL COMBUSTON ENGINE 5,842,339 A 12/1998 Bush et al. 6,694,243 B2 * 2/2004 Shi et al. .................... TO1,114 (75) Inventors: Wolf-Dieter Pöhmerer, Colomiers (FR): 2002fOO69864 A1 6/2002 Takahashi et al. Volker Renz, Würzburg (DE); Gerd 2002fO116919 A1 8, 2002 Rosel et al. Rösel, Regensburg (DE); Milos Tichy, 2002/O120386 A1* 8, 2002 Shi et al. .................... TO1,114 Regensburg (DE) 2005, 0166578 A1 8, 2005 Pohmerer et al. (73) Assignee: Continental Automotive GmbH, 2008/O163608 A1* 7/2008 Yacoub ....................... 60,276 Hannover (DE) 2009/0126344 A1* 5/2009 Arlt et al. ..................... 60,276 (*) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 FOREIGN PATENT DOCUMENTS U.S.C. 154(b) by 520 days. DE 19851843 A1 5, 2000 DE 19953. 601 C2 5, 2001 (21) Appl. No.: 10/590,788 DE 19953691 A1 5, 2001 (22) PCT Filed: Dec. 6, 2004 DE 100 39 709 A1 3, 2002 (86). PCT No.: PCT/EP2004/053283 (Continued) S371 (c)(1), (2), (4) Date: Sep. 11, 2008 OTHER PUBLICATIONS Japanese Office Action, JP Application No. 2006-553462. 23 pages, (87) PCT Pub. No.: WO2005/083250 Apr. 28, 2009. PCT Pub. Date: Sep. 9, 2005 Primary Examiner Eric S McCall (74) Attorney, Agent, or Firm—King & Spalding L.L.P. -
CFD Analysis of Flow Through a Throttle Body of a Spark Ignition Engine for Different Throttle Valve Shaft Configurations
International Journal of Engineering and Technical Research (IJETR) ISSN: 2321-0869 (O) 2454-4698 (P), Volume-5, Issue-4, August 2016 CFD Analysis of Flow through a Throttle Body of a Spark Ignition Engine for different Throttle Valve Shaft Configurations Kriti Gupta, Saumya Sharma, Jayashree Aseri, Anupriya Abstract— In a spark ignition engine, the design of air intake mixed. These systems posed challenges of inefficient system is of utmost importance in order to improve its power combustion, slow response and increased pollution. These are and fuel efficiency. The amount of air entering the engine is now replaced by the modern intake system with quick controlled by the throttle valve. However, it also acts as a response throttle coupled with electronically controlled fuel restriction to the intake air stream, causing loss of flow energy in injection. the intake air. For this reason, the fluid flow analysis for the flow through the throttle valve for different cross-sections of the There are three main parts of the air intake system i.e. air throttle shaft has been carried out using ANSYS FLUENT and a filter, mass flow sensor and throttle body. The throttle body is comparative study of pressure and velocity variations across the usually positioned between the air filter box and the intake valve has been made. Different basic shapes, namely circular, manifold. Its main objective is to control the amount of air oval, square, hexagonal, rectangular, rhombus and triangular flowing into the engine combustion chambers. It consists of a have been considered and their models have been designed for throttle plate that rotates on a shaft when the accelerator pedal analysis. -
X-TMF-5861E-MFM-Eng Cover.Pmd
Installation and Operation Manual X-TMF-5861E-MFM-eng Part Number: 541B107AAG November, 2008 Model 5861E Model 5861E Mass Flowmeter Installation and Operation Manual X-TMF-5861E-MFM-eng Part Number: 541B107AAG Model 5861E November, 2008 Essential Instructions Read this page before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using and maintaining Brooks Products. • Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not the correct manual, please see back cover for local sales office contact information. Save this instruction manual for future reference. • If you do not understand any of the instructions, contact your Brooks Instrument representative for clarification. • Follow all warnings, cautions and instructions marked on and supplied with the product. • Inform and educate your personnel in the proper installation, operation and maintenance of the product. • Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources. • To ensure proper performance, use qualified personnel to install, operate, update, program and maintain the product. • When replacement parts are required, ensure that qualified people use replacement parts specified by Brooks Instrument. Unauthorized parts and procedures can affect the product's performance and place the safe operation of your process at risk.