Closed Loop Engine Management System
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Engine Control Unit
Engine Control Unit João Filipe Ferreira Vicente Dissertation submitted for obtaining the degree in Master of Electronic Engineering, Instituto Superior Técnico Abstract The car used (Figure 1) has a fibreglass body and uses a Honda F4i engine taken from the Honda This paper describes the design of a fully CBR 600. programmable, low cost ECU based on a standard electronic circuit based on a dsPIC30f6012A for the Honda CBR600 F4i engine used in the Formula Student IST car. The ECU must make use of all the temperature, pressure, position and speed sensors as well as the original injectors and ignition coils that are already available on the F4i engine. The ECU must provide the user access to all the maps and allow their full customization simply by connecting it to a PC. This will provide the user with Figure 1 - FST03. the capability to adjust the engine’s performance to its needs quickly and easily. II. Electronic Fuel Injection Keywords The growing concern of fuel economy and lower emissions means that Electronic Fuel Injection Electronic Fuel Injection, Engine Control Unit, (EFI) systems can be seen on most of the cars Formula Student being sold today. I. Introduction EFI systems provide comfort and reliability to the driver by ensuring a perfect engine start under This project is part of the Formula Student project most conditions while lessening the impact on the being developed at Instituto Superior Técnico that environment by lowering exhaust gas emissions for the European series of the Formula Student and providing a perfect combustion of the air-fuel competition. -
05 NG Engine Technology.Pdf
Table of Contents NG Engine Technology Subject Page New Generation Engine Technology . .5 Turbocharging . .6 Turbocharging Terminology . .6 Basic Principles of Turbocharging . .7 Bi-turbocharging . .10 Air Ducting Overview . .12 Boost-pressure Control (Wastegate) . .14 Blow-off Control (Diverter Valves) . .15 Charge-air Cooling . .18 Direct Charge-air Cooling . .18 Indirect Charge Air Cooling . .18 Twin Scroll Turbocharger . .20 Function of the Twin Scroll Turbocharger . .22 Diverter valve . .22 Tuned Pulsed Exhaust Manifold . .23 Load Control . .24 Controlled Variables . .25 Service Information . .26 Limp-home Mode . .26 Direct Injection . .28 Direct Injection Principles . .29 Mixture Formation . .30 High Precision Injection . .32 HPI Function . .33 High Pressure Pump Function and Design . .35 Pressure Generation in High-pressure Pump . .36 Limp-home Mode . .37 Fuel System Safety . .38 Piezo Fuel Injectors . .39 Injector Design and Function . .40 Injection Strategy . .42 Initial Print Date: 09/06 Revision Date: 03/11 Subject Page Piezo Element . .43 Injector Adjustment . .43 Injector Control and Adaptation . .44 Injector Adaptation . .44 Optimization . .45 HDE Fuel Injection . .46 VALVETRONIC III . .47 Phasing . .47 Masking . .47 Combustion Chamber Geometry . .48 VALVETRONIC Servomotor . .50 Function . .50 Subject Page BLANK PAGE NG Engine Technology Model: All from 2007 Production: All After completion of this module you will be able to: • Understand the technology used on BMW turbo engines • Understand basic turbocharging principles • Describe the benefits of twin Scroll Turbochargers • Understand the basics of second generation of direct injection (HPI) • Describe the benefits of HDE solenoid type direct injection • Understand the main differences between VALVETRONIC II and VALVETRONIC II I 4 NG Engine Technology New Generation Engine Technology In 2005, the first of the new generation 6-cylinder engines was introduced as the N52. -
Design of the Electronic Engine Control Unit Performance Test System of Aircraft
aerospace Article Design of the Electronic Engine Control Unit Performance Test System of Aircraft Seonghee Kho 1 and Hyunbum Park 2,* 1 Department of Defense Science & Technology-Aeronautics, Howon University, 64 Howondae 3gil, Impi, Gunsan 54058, Korea; [email protected] 2 School of Mechanical Convergence System Engineering, Kunsan National University, 558 Daehak-ro, Miryong-dong, Gunsan 54150, Korea * Correspondence: [email protected]; Tel.: +82-(0)63-469-4729 Abstract: In this study, a real-time engine model and a test bench were developed to verify the performance of the EECU (electronic engine control unit) of a turbofan engine. The target engine is a DGEN 380 developed by the Price Induction company. The functional verification of the test bench was carried out using the developed test bench. An interface and interworking test between the test bench and the developed EECU was carried out. After establishing the verification test environments, the startup phase control logic of the developed EECU was verified using the real- time engine model which modeled the startup phase test data with SIMULINK. Finally, it was confirmed that the developed EECU can be used as a real-time engine model for the starting section of performance verification. Keywords: test bench; EECU (electronic engine control unit); turbofan engine Citation: Kho, S.; Park, H. Design of 1. Introduction the Electronic Engine Control Unit The EECU is a very important component in aircraft engines, and the verification Performance Test System of Aircraft. test for numerous items should be carried out in its development process. Since it takes Aerospace 2021, 8, 158. https:// a lot of time and cost to carry out such verification test using an actual engine, and an doi.org/10.3390/aerospace8060158 expensive engine may be damaged or a safety hazard may occur, the simulator which virtually generates the same signals with the actual engine is essential [1]. -
Conversion of a Gasoline Internal Combustion Engine to a Hydrogen Engine
Paper ID #3541 Conversion of a Gasoline Internal Combustion Engine to a Hydrogen Engine Dr. Govind Puttaiah P.E., West Virginia University Govind Puttaiah is the Chair and a professor in the Mechanical Engineering Department at West Virginia University Institute of Technology. He has been involved in teaching mechanical engineering subjects during the past forty years. His research interests are in industrial hydraulics and alternate fuels. He is an invited member of the West Virginia Hydrogen Working Group, which is tasked to promote hydrogen as an alternate fuel. Timothy A. Drennen Timothy A. Drennen has a B.S. in mechanical engineering from WVU Institute of Technology and started with EI DuPont de Nemours and Co. in 2010. Mr. Samuel C. Brunetti Samuel C. Brunetti has a B.S. in mechanical engineering from WVU Institute of Technology and started with EI DuPont de Nemours and Co. in 2011. Christopher M. Traylor c American Society for Engineering Education, 2012 Conversion of a Gasoline Internal Combustion Engine into a Hydrogen Engine Timothy Drennen*, Samual Brunetti*, Christopher Traylor* and Govind Puttaiah **, West Virginia University Institute of Technology, Montgomery, West Virginia. ABSTRACT An inexpensive hydrogen injection system was designed, constructed and tested in the Mechanical Engineering (ME) laboratory. It was used to supply hydrogen to a gasoline engine to run the engine in varying proportions of hydrogen and gasoline. A factory-built injection and control system, based on the injection technology from the racing industry, was used to inject gaseous hydrogen into a gasoline engine to boost the efficiency and reduce the amount of pollutants in the exhaust. -
SURVEY on MULTI POINT FUEL INJECTION (MPFI) ENGINE Deepali Baban Allolkar*1, Arun Tigadi 2 & Vijay Rayar3 *1 Department of Electronics and Communication, KLE Dr
ISSN: 2277-9655 [Allolkar* et al., 7(5): May, 2018] Impact Factor: 5.164 IC™ Value: 3.00 CODEN: IJESS7 IJESRT INTERNATIONAL JOURNAL OF ENGINEERING SCIENCES & RESEARCH TECHNOLOGY SURVEY ON MULTI POINT FUEL INJECTION (MPFI) ENGINE Deepali Baban Allolkar*1, Arun Tigadi 2 & Vijay Rayar3 *1 Department of Electronics and Communication, KLE Dr. M S Sheshgiri College of Engineering and Technology, India. 2,3Assistant Professor, Department of Electronics and Communication, KLE Dr. M S Sheshgiri College of Engineering and Technology, India. DOI: 10.5281/zenodo.1241426 ABSTRACT The Multi Point Fuel Injection (MPFI) is a system or method of injecting fuel into internal combustion engine through multi ports situated on intake valve of each cylinder. It delivers an exact quantity of fuel in each cylinder at the right time. The amount of air intake is decided by the car driver by pressing the gas pedal, depending on the speed requirement. The air mass flow sensor near throttle valve and the oxygen sensor in the exhaust sends signal to Electronic control unit (ECU). ECU determines the air fuel ratio required, hence the pulse width. Depending on the signal from ECU the injectors inject fuel right into the intake valve. Thus the multi-point fuel injection technology uses individual fuel injector for each cylinder, there is no gas wastage over time. It reduces the fuel consumption and makes the vehicle more efficient and economical. KEYWORDS: Multi point fuel injection (MPFI), Cylinder, Gas pedal, Throttle valve, Electronic control Unit (ECU). I. INTRODUCTION Petrol engines used carburetor for supplying the air fuel mixture in correct ratio but fuel injection replaced carburetors from the 1980s onward. -
2012 12 Tnoreport Noisevsfuel.Pdf PDF, 280.5 Kbyte
Maatwerkadvies Verkeersemissies Title Road Vehicle Noise versus fuel consumption and pollutants emissions Authors P.J.G. van Beek ([email protected]) M.G. Dittrich ([email protected]) Search terms Engine noise, exhaust emission, CO2 emission Introduction In the context of proposed changes to EU regulations for both vehicle noise and exhaust emissions, clear information on current technology trends is required to be able to identify correlation between these parameters. In this memo a comparison is made between noise emission, fuel consumption and CO 2 emissions of road vehicles. The main focus here is on passenger cars and small delivery vans, but the basic principles also apply to trucks, lorries, buses and motorcycles. In real traffic, vehicle operating conditions vary widely from low to high vehicle speed and/or acceleration accompanied by full (WOT = Wide Open Throttle), partial or idle engine load. All these operating conditions have their own characteristic noise emission, fuel efficiency and exhaust emissions including CO 2. Noise The main exterior noise sources of road vehicles are powertrain noise, tyre-road noise and aerodynamic noise. Powertrain noise is produced by the engine (and turbocharger, if present), intake and exhaust, cooling system and the transmission (gearbox and drive axles). For the relation between noise and fuel efficiency, the engine, the intake and the exhaust are the most important components for which a possible conflict between these two parameters may occur. In contrast, the transmission can be optimized to minimize noise emission, without affecting the fuel consumption. However, all these components are interconnected and therefore interact to a certain degree. -
Virtual Sensor for Automotive Engine to Compensate for the Map, Engine Speed Sensors Faults
Virtual Sensor For Automotive Engine To Compensate For The Map, Engine Speed Sensors Faults By Sohaub S.Shalalfeh Ihab Sh.Jaber Ahmad M.Hroub Supervisor: Dr. Iyad Hashlamon Submitted to the College of Engineering In partial fulfillment of the requirements for the degree of Bachelor degree in Mechatronics Engineering Palestine Polytechnic University March- 2016 Palestine Polytechnic University Hebron –Palestine College of Engineering and Technology Mechanical Engineering Department Project Name Virtual sensor for automotive engine to compensate for the map, engine speed sensors faults Project Team Sohaub S.shalalfeh Ihab Sh.Jaber Ahmad M.Hroub According to the project supervisor and according to the agreement of the testing committee members, this project is submitted to the Department of Mechanical Engineering at College of Engineering in partial fulfillments of the requirements of the Bachelor’s degree. Supervisor Signature ………………………….. Committee Member Signature ……………………… ……………………….. …………………… Department Head Signature ………………………………… I Dedication To our parents. To all our teachers. To all our friends. To all our brothers and sisters. To Palestine Polytechnic University. Acknowledgments We could not forget our families, who stood by us, with their support, love and care for our whole lives; they were with us with their bodies and souls, believed in us and helped us to accomplish this project. We would like to thank our amazing teachers at Palestine Polytechnic University, to whom we would carry our gratitude our whole life. Special thanks -
Throttle Position Sensor (Tps) [ Removal & Installation ]
Printer Friendly View Page 1 of 14 1988 Pontiac Grand Am 2.3L Eng SE 1Search™ TPS THROTTLE POSITION SENSOR Removal Disconnect electrical connection from TPS. Remove TPS retaining screws. Remove TPS sensor. Installation 1. With throttle valve in closed position, install TPS on throttle body. Ensure TPS lever engages with drive lever on throttle shaft. Install retaining screws and electrical connection. 2. On 2.0L and 2.8L (VIN 9) models, tighten screws. No adjustment is required. On all other models, adjust TPS to specification and tighten retaining screws. See THROTTLE POSITION SENSOR under ADJUSTMENTS in this article. THROTTLE POSITION SENSOR (TPS) [ REMOVAL & INSTALLATION ] Removal Remove air cleaner and disconnect TPS electrical lead. Remove attaching screws, lock washers, retainers and TPS sensor. If necessary, remove screw holding TPS actuator lever to end of throttle shaft. NOTE: On 4.3L engines, TPS is nonadjustable. After servicing, perform nonadjustable TPS output check. See appropriate article in TUNE-UP section. Installation 1. With throttle valve in idle (closed) position, install TPS on throttle body. Ensure that TPS pick-up lever is located above TPS actuator lever. Install retainers, screws using thread locking compound (Loctite 262), and lock washers. 2. Connect electrical lead and install air cleaner. With ignition on, connect digital voltmeter to TPS "A" and "B" terminals, rotate TPS to obtain .45-.60 volt. Tighten attaching screws and recheck voltage. THROTTLE POSITION SENSOR (TPS) CHECK/ADJUST The Throttle Position Sensor is not adjustable. This ECM auto-zeros the TPS voltage at idle. This means the ECM reads the TPS voltage at idle as indicating 0% throttle opening (as long as the voltage is within the specified range). -
Design of Electronically Controlled Fuel Injection System for Carburetor Based Engine
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 DESIGN OF ELECTRONICALLY CONTROLLED FUEL INJECTION SYSTEM FOR CARBURETOR BASED ENGINE 1 2 3 4 Abhishek Kumar , Abhijeet Kumar , Ujjwal Ashish , Ashok B 1B.Tech (EEE), 3rd year, VIT University, Vellore, India 2B.Tech (ECE), 3rd year, VIT University, Vellore, India 3B.Tech (EEE), 3rd year, VIT University, Vellore, India 4Assistant Professor, SMBS, VIT University, Vellore, India Abstract In the Modern world, automotive electronics play an important role in the manufacturing of any passenger car. Automotive electronics consists of advanced sensors, control units, and “mechatronic“actuator making it increasingly complex, networked vehicle systems. Electronic fuel injection (EFI) is the most common example of automotive electronics application in Powertrain. An EFI system is basically developed for the control of injection timing and fuel quantity for better fuel efficiency and power output. In this paper, we will explain various types of fuel injection system that are used most commonly nowadays and will also explain the various parameters considered during calculating,(using speed density method), base fuel quantity during runtime. We will explain the major difference between speed density method and alpha-n method and in the end, we will also show the MATLAB/Simulink model of fuel injection system for Single cylinder four stroke engine. Keywords: Air Fuel Ratio, Fuel Injection System, Speed Density Method, Engine Management System --------------------------------------------------------------------***---------------------------------------------------------------------- 1. INTRODUCTION The primary difference between carburetors and fuel Engine management system (EMS) is an essential part of injection system is that fuel injection atomizes through a any vehicle, which controls and monitors the engine. -
Engine Control Unit MS 12 Engine Control Unit MS 12
Bosch Motorsport | Engine Control Unit MS 12 Engine Control Unit MS 12 www.bosch-motorsport.com u 12 injection output stages u For piezo injectors u 78 data inputs The MS 12 is the high-end ECU for Diesel engines. This Optional function packages available ECU offers 12 Piezo injection power stages for use in up to a 12 cylinder engine. Various engine and chassis Interface to Bosch Data Logging System parameters can be measured with a high number of in- Max. vibration Vibration profile 1 (see Appendix put channels. All measured data can be transferred via or www.bosch-motorsport.com) FireWire interface to an optional flash card data log- ger. Gear box control strategies are optional. Technical Specifications Application Mechanical Data Engine layout Max. 12 cyl. Aluminum housing Injector type Piezo injectors 5 connectors in motorsport technology with high pin density, 242 pins Control strategy Quantity based Each connector individually filtered. Injection timing 2 pilot injections Vibration damped circuit boards 1 main injection 1 post injection 8 housing fixation points Turbo boost control (incl. VTG) Single or Twin-Turbo Size 240 x 200 x 57 mm Lambda measurement Protection Classification IP67 to DIN 40050, Section 9, Is- sue 2008 Traction control Weight 2,500 g Launch control Temperature range -20 to 85°C Gear cut for sequential gearbox Gearbox control Speed limiter 2 | Engine Control Unit MS 12 Electrical Data AS 6-18-35 SB Power consumption w/o inj. Approx. 5 W at 14 V Mating Connector III F 02U 000 475-01 AS 6-18-35 SC Power consumption at 6,500 rpm Max. -
Internal Combustion Engine
AccessScience from McGraw-Hill Education Page 1 of 15 www.accessscience.com Internal combustion engine Contributed by: Neil MacCoull, Donald L. Anglin Publication year: 2014 A prime mover that burns fuel inside the engine, in contrast to an external combustion engine, such as a steam engine, which burns fuel in a separate furnace. See also: ENGINE . Most internal combustion engines are spark-ignition gasoline-fueled piston engines. These are used in automobiles, light- and medium-duty trucks, motorcycles, motorboats, lawn and garden equipment, and light industrial and portable power applications. Diesel engines are used in automobiles, trucks, buses, tractors, earthmoving equipment, as well as marine, power-generating, and heavier industrial and stationary applications. This article describes these types of engines. For other types of internal combustion engines see GAS TURBINE ; ROCKET PROPULSION ; TURBINE PROPULSION . The aircraft piston engine is fundamentally the same as that used in automobiles but is engineered for light weight and is usually air-cooled. See also: RECIPROCATING AIRCRAFT ENGINE . Engine types Characteristics common to all commercially successful internal combustion engines include (1) the compression of air, (2) the raising of air temperature by the combustion of fuel in this air at its elevated pressure, (3) the extraction of work from the heated air by expansion to the initial pressure, and (4) exhaust. Four-stroke cyc le. William Barnett first drew attention to the theoretical advantages of combustion under compression in 1838. In 1862 Beau de Rochas published a treatise that emphasized the value of combustion under pressure and a high ratio of expansion for fuel economy; he proposed the four-stroke engine cycle as a means of accomplishing these conditions in a piston engine ( Fig. -
Modeling and Control of Actuators and Co-Surge in Turbocharged Engines
Linköping Studies in Science and Technology Dissertations, No. 1590 Modeling and control of actuators and co-surge in turbocharged engines Andreas Thomasson Department of Electrical Engineering Linköping University SE–581 83 Linköping, Sweden Linköping 2014 Linköping studies in science and technology. Dissertations, No. 1590 Modeling and control of actuators and co-surge in turbocharged engines Andreas Thomasson ISBN 978-91-7519-355-7 ISSN 0345-7524 © 2014 Andreas Thomasson, unless otherwise noted. All rights reserved. Andreas Thomasson [email protected] www.vehicular.isy.liu.se Division of Vehicular Systems Department of Electrical Engineering Linköping University SE–581 83 Linköping Sweden Paper 1 is reproduced here with permission from IFP Energies nouvelles Paper 2 is reproduced here with permission from IFAC Paper 3 is reproduced here with permission from Elsevier Paper 4 is reproduced here with permission from IFAC The cover: Photo of an electronic throttle, a pneumatic actuator, and a measurement of mass flows during co-surge, illustrating the main topics of the thesis. Typeset with LATEX 2ε Printed by LiU-Tryck, Linköping, Sweden 2014 i Abstract The torque response of the engine is important for the driving experience of a vehicle. In spark ignited engines, torque is proportional to the air flow into the cylinders. Controlling torque therefore implies controlling air flow. In modern turbocharged engines, the driver commands are interpreted by an electronic control unit that controls the engine through electromechanical and pneumatic actuators. Air flow to the intake manifold is controlled by an electronic throttle, and a wastegate controls the energy to the turbine, affecting boost pressure and air flow.