08052018Cdgaj40qformipfr

STANDARD TEMPLATE FOR EVALUATION OF ALL PROJECTS/ ACTIVITIES S.No Information required Information to be furnished by the proponents 1 Name of the project or activity M/s. Hemadri Cements Ltd, 2 Name of the organization/owner Sri. P. Rama Krishna Rao 3 Address for communication M/s Hemadri Cements Ltd, Vedadri Village, Jaggayyapeta Mandal, Krishna district - 521 457 Andhra Pradesh 4 Telephone numbers Phone: +91 90524 85555 5 Email ID of the organization or [email protected] contact person 6 Location of the proposed project M/s Hemadri Cements Ltd, or activity Sy.No. 195 - 207, 244, 245 and 75/5, Vedadri Village, Jaggayyapeta Mandal, Krishna district, Andhra Pradesh - 521 457 7 Appraisal Category (B2 or B1) B1 8 Nearest habitation and distance Vedadri -2.2 km –NW direction from the project or activity 9 Installed capacity / Production Production Capacity Capacities Quantity Product Unit After Existing Modernization Clinker TPA 495000 Ordinary Portland 198000 TPA 521050 Cement (OPC) Portland Pozzolana TPA - 660000 Cement (PPC) The capacity is maximum achievable, products may be manufactured on Campion basis.

10 Specify the Fuel (Coal / CNG /biomass/Others) and quantity Coal approx 108900 MTPA required 11 Details of Land use/Land Cover The present land use is industrial use. Company owned lands are used for green belt development. 12 Occupancy, ownership of the land in which the activity is proposed: (Government land / Private land Own land used for green belt development / Forest land /Revenue land (Plantation) /Temple land /leased land/ land belongs to other Department) 13 If it is a Forest land, the No. following details shall be furnished: (Whether it is a Reserved forest / Protected forest/Demarcated forest / National Parks / S.No Information required Information to be furnished by the proponents Sanctuaries / any land in possession of Forest Department.) (The village map with Sy. No. indicating nearest forest boundary line from the site shall be enclosed) 14 Total investment of the Rs. 95 crores project/activity. a. Funds allocated for EMP Capital Cost - Rs. 25 Crores (capital cost and recurring cost Recurring cost - Rs. 2.5 Crores/year per annum) 15 Brief description of the project Presented in Annexure II, Form I with special reference to specific pollution and its control measures. 16 Compliance report on the following : Status of compliance of the NA, plant established in 1985. conditions and environmental safeguards stipulated in the earlier clearance letters. Details of the court cases, if any, No court case is pending. pending in any Court of Law against the project as well as any directions passed by the Court relating to the project directly or indirectly. Details of the notices, if any, There is no notice received given to the project under Section 5 of the Environmental (Protection) Act, 1986 and Section 18 of the Air (Prevention & Control of Pollution) Act, 1981. 17 Whether the project attracts the provisions laid under the OM dt. No 16.11.2010 issued by the MoE&F, GOI, w.r.t. violation of EIA Notification, 2006 and its amendments there of? (Yes / No) Present stage and status of the Existing project Project : 18 Name of the Consultant: M/s. Team Labs and Consultants, B115-117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad - 500 038

HEMADRI CEMENTS LIMITED SURVEY NUMBER 195 - 207, 244, 245 AND 75/5, VEDADRI VILLAGE, JAGGAYYAPETA MANDAL, KRISHNA DISTRICT, ANDHRA PRADESH

Updated Form I

Project No. 0418-05-01 May , 2018

Submitted by: Studies and Documentation By Hemadri Cements Ltd., TEAM Labs and Consultants Vedadri Village, B-115-117 & 509, Annapurna Block, Jaggaiahpet Mandal, Aditya Enclave, Ameerpet, Krishna District – 521 457 Hyderabad-500 038. 9052485555 Phone: 040-23748 555/23748616, Email: [email protected] Tele fax: 040-23748666 Email: [email protected]

Submitted to STATE LEVEL ENVIRONMENTAL IMPACT ASSESSMENT AUTHORITY ANDHRA PRADESH GOVERNMENT OF INDIA

HEMADRI CEMENTS LIMITED SURVEY NUMBER 195 - 207, 244, 245 AND 75/5, VEDADRI VILLAGE, JAGGAYYAPETA MANDAL, KRISHNA DISTRICT, ANDHRA PRADESH

1. Form I

Submitted to STATE LEVEL ENVIRONMENTAL IMPACT ASSESSMENT AUTHORITY ANDHRA PRADESH GOVERNMENT OF INDIA Hemadri Cements Ltd., Form- I

APPENDIX I (See paragraph – 6) FORM 1 I). Basic Information S.No Item Details 1. Name of the Project : M/s. Hemadri Cements Ltd, 2. S.No. of the Schedule : 3(b) “B” Cement plants Production Capacity Quantity Proposed Product Unit After Existing capacity/area/length/tonnage Modernization 3. to be handled/command : Clinker TPA 495000 Ordinary Portland Cement -OPC 198000 area/lease area/number of wells TPA 521050 to be drilled. Portland Pozzolana Cement -PPC TPA - 660000 The capacity is maximum achievable, products may be manufactured on Campion basis.

4. New/Expansion/Modernization : Modernization 5. Existing Capacity/Area etc. : Existing Cement Manufacturing Capacity: 198000 TPA 6. Category of Project i.e 'A' or 'B' : Category ‘B1’ Does it attract the general No 7. : condition? If yes, please specify Does it attract the Specific No 8. : condition? If yes, please specify. 9. Location Plot/Survey/Khasra No. : 195 - 207, 244, 245 and 75/5 Village : Vedadri Tehsil : Jaggayyapeta District : Krishna State : Andhra Pradesh 10. Nearest railway station/airport Railway Station : Jaggayyapeta - 9.6 km - NW direction, : along with distance in kms. Airport: Gannavaram Air Port – 75 km – SE direction. 11. Nearest Town, City, District Nearest City : Kodad– 25 km – NW direction Headquarters along with : District Head Quarters : Machilipatnam – 125 km – SE distance in kms. Direction 12. Village Panchayats, Zilla M/s Hemadri Cements Ltd, Parishad, Municipal Vedadri Village, Jaggayyapeta Mandal, Corporation, Local body Krishna district - 521 457 Andhra Pradesh (complete postal address with Ph : +91-90524 85555, Fax : +91-044-43907054 telephone nos. to be given) 13. Name of the Applicant : Hemadri Cements Ltd Registered Address Vedadri Village, Jaggayyapeta Mandal, 14. : Krishna district - 521 457 Andhra Pradesh Ph : +91-90524 85555, Fax : +91-044-43907054 15. Address for Correspondence: Name : P Rama Krishna Rao Designation : SR. President Address : M/s Hemadri Cements Ltd,

F-1 Hemadri Cements Ltd., Form- I

S.No Item Details Pin Code Vedadri Village, Jaggayyapeta Mandal, E-mail Krishna district - 521 457 Andhra Pradesh Telephone Number [email protected] Fax No. Ph : +91-90524 85555, Fax : +91-044-43907054 Details of alternative Sites examined, if any. Location of 16. : Not Applicable, as the present proposal is for expansion these sites should be shown on a topo sheet. Interlinked Projects Yes, Captive Limestone Mine, Environmental Clearance 17. : obtained, (EC Enclosed in Annexure) Whether separate application of Not applicable, Existing production capacity is sufficient 18. interlinked project has been : for Optimization. submitted? 19. If yes, date of submission : Not applicable 20. If no, reason : Not applicable Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given. 21. (a) The Forest (Conservation) : Not Applicable Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? Whether there is any 22. Government Order/Policy : Not Applicable relevant/relating to the site? 23. Forest land involved (hectares) : Not Applicable Whether there is any location Not Applicable pending against the project and /or land in which the project is propose to be set up? (a) Name of the Court 24. : (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.

F-2 Hemadri Cements Ltd., Form- I

II). Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Yes Details thereof (with approximate Information/Checklist / S.No quantities /rates, wherever possible) confirmation No with source of information data

1.1 Permanent or temporary change Existing Industrial land is used for in land use, land cover or No Optimization/moderinization. topography including increase in intensity of land use (with respect to local land use plan)

1.2 Clearance of existing land, No NA. vegetation and buildings? 1.3 Creation of new land uses? No Existing – industrial use 1.4 Pre-construction investigations Yes Soil test done e.g. bore houses, soil testing? 1.5 Construction works? Yes Permanent structures are proposed, it will be constructed only after obtaining necessary approvals from the competent authority. 1.6 Demolition works? No

1.7 Temporary sites used for No Local Villagers shall be employed. construction works or housing of construction workers?

1.8 Above ground buildings, Yes Excavation will be carried out only for structures or earthworks foundations purpose. All the structures including linear structures, cut will be above the ground level. and fill or excavations 1.9 Underground works including No No underground works like tunneling. mining or tunneling? 1.10 Reclamation works? No 1.11 Dredging? No No dredging activities are involved in the proposed activity. 1.12 Offshore structures? No No offshore structures are involved in the activity. 1.13 Production and manufacturing Yes Details are given in Annexure I. processes? 1.14 Facilities for storage of goods Yes During the construction phase, the or materials? required materials will be stored in the

F-3 Hemadri Cements Ltd., Form- I

Yes Details thereof (with approximate Information/Checklist / S.No quantities /rates, wherever possible) confirmation No with source of information data

yards. While the operational phase raw material and finished products will be stored in covered sheds and silos. 1.15 Facilities for treatment or Yes During the constructional phase, the disposal of solid waste or liquid packing materials particularly wood and effluents? paper board will be collected periodically and stored separately. There is no temporary housing proposed in the construction phase. During operation Domestic sewage of 50 KLD will be treated in sewage treatment plant and treated water will be utilized for greenbelt development. 1.16 Facilities for long term housing Yes A full-fledged residential colony in an of operational workers? area of 11.104 ha consisting of 125 quarters for the employees outside the plant site is established. 1.17 New road, rail or sea traffic Yes There will be marginal increase in traffic during construction or volume during the optimization plant operation? activity due to transportation of construction materials and raw materials during operational phase. The state highway connecting Hyderabad - Vijayawada National Highway-9 is at a distance of 7 km. The connecting road is sufficient for the usage during construction and after enhancing plant capacity. 1.18 New road, rail, air waterborne or No There will be minor increase in traffic other transport infrastructure volume during the plant activity due to including new or altered routes transportation of construction materials and stations, ports, airports etc? and raw materials during operational phase. Railway siding is proposed for raw material and cement transpiration 1.19 Closure or diversion of existing No No diversion or closure of existing transport routes or infrastructure transport route is envisaged due to leading to changes in traffic proposed activity. movements? 1.20 New or diverted transmission No No diversion of transmission and lines or pipelines? pipeline is envisaged in this proposed project. 1.21 Impoundment, damming, No Not anticipated. culverting, realignment or other

F-4 Hemadri Cements Ltd., Form- I

Yes Details thereof (with approximate Information/Checklist / S.No quantities /rates, wherever possible) confirmation No with source of information data

changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? No No stream crossing involved.

1.23 Abstraction or transfers of water No The water requirement after form ground or surface waters? Optimization/Modernization is 300 KLD for Cement plant, dust suppression; Domestic use and green belt development will be met from Ground water / Mine seepage water / Krishna River. (Enclosed in Annexure III) 1.24 Changes in water bodies or the No No changes in water bodies and land land surface affecting drainage surface are anticipated, as the site is flat or run-off? without any undulations. 1.25 Transport of personnel or Yes Vehicles will be provided for materials for construction, transportation of personnel during operation or decommissioning? constructional phase. 1.26 Long-term dismantling or No No such work is involved in this decommissioning or restoration proposed project. works? 1.27 Ongoing activity during No decommissioning which could have an impact on the environment? 1.28 Influx of people to an area in Yes Local villagers are given preference for either temporarily or employment. However skill permanently? requirement may necessitate influx of people in the area for plant.

1.29 Introduction of alien species? No Native species will be planted in green belt. 1.30 Loss of native species or genetic No Existing industrial area. diversity? 1.31 Any other actions? No Nil

F-5 Hemadri Cements Ltd., Form- I

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): Details thereof (with approximate quantities Sr. Information/checklist Yes /rates, wherever possible) with source of No. confirmation /No information data 2.1 Land especially No Existing industrial area. undeveloped or agricultural land (ha) 2.2 Water (expected source & Yes The water requirement after competing users) unit: Optimization/Modernization is 300 KLD for KLD Cement plant, dust suppression; Domestic use and green belt development will be met from Ground water / Mine seepage water / Krishna River. 2.3 Minerals (MT) Yes During the operational phase total 0.72 mM TPA of limestone will be utilized for manufacture the cement. 2.4 Construction material– Yes Stone Aggregates, Sand, Steel etc. stone, aggregates, sand/ soil (expected source - Source : Nearby area MT) 2.5 Forests and timber No (source – MT) 2.6 Energy including Yes The power requirement for the production electricity and fuels quantity is 9.0 MW and will be sourced from (source, competing users) APTRANCO. Unit: fuel (MT), energy (MW) 2.7 Any other natural No Not applicable. resources (use appropriate standard units)

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. Details thereof (with approximate S.N Information/Checklist Yes quantities/rates, wherever possible) with o. confirmation /No source of information data 3.1 Use of substances or materials, No Spent oil and used batteries are the which are hazardous (as per hazardous wastes generated. The total MSIHC rules) to human expected quantity of waste oil is 2000 l/year, health or the environment and used batteries of 75 nos. /year. The entire (flora, fauna, and water quantity of hazardous wastes will be disposed supplies) to authorized recyclers as per the Hazardous

F-6 Hemadri Cements Ltd., Form- I

waste Management & Handling Rules, 2016.

3.2 Changes in occurrence of No Not applicable disease or affect disease vectors 3.3 Affect the welfare of people Yes The establishment of this cement plant shall e.g. by changing living enhance employment opportunities to local conditions? people and may have positive impact on the socio economy of the surrounding areas. 3.4 Vulnerable groups of people No There are no major habitations within 1.4 km who could be affected by the vicinity of the plant. project e.g. hospital patients, children, the elderly etc., 3.5 Any other causes No Not Applicable.

4. Production of solid wastes during construction or operation or decommissioning (MT/month) Details thereof (with approximate Information/Checklist Yes / S.No quantities/rates, wherever possible) with confirmation No source of information data 4.1 Spoil, overburden or mine No wastes 4.2 Municipal waste (domestic Yes During the construction phase the main and or commercial source of solid waste generation is from the wastes) packing materials particularly wood and paper board. The anticipated quantity will be around 3-5 tons which will be collected and stored and the same will be disposed off. Domestic waste will be disposed off as per MSW guidelines. 4.3 Hazardous wastes (as per Yes The hazardous wastes of used batteries and Hazardous Waste waste oil are disposed as per the Hazardous Management Rules) waste Management & Handling Rules, 2016.

4.4 Other industrial process No Not applicable. The kiln shall be designed for wastes co-incineration also. 4.5 Surplus product No Not applicable 4.6 Sewage sludge or other Yes The sludge collected from the sludge drying sludge from effluent bed of the domestic sewage treatment plant treatment shall be used as manure. 4.7 Construction or demolition No Not applicable. wastes

F-7 Hemadri Cements Ltd., Form- I

Details thereof (with approximate Information/Checklist Yes / S.No quantities/rates, wherever possible) with confirmation No source of information data 4.8 Redundant machinery or No No redundant machinery will be kept in the equipment premises. 4.9 Contaminated soils or No Not applicable. other materials 4.10 Agricultural wastes No Not applicable. 4.11 Other solid wastes No Not applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) Details thereof (with approximate Information/Checklist Yes S.No. quantities/rates, wherever possible) with confirmation /No source of information data 5.1 Emissions from Yes Emissions are anticipated from Kiln, Cement combustion of fossil mill and raw material crushers. Kiln shall fuels from stationary or utilize coal as fuel resulting in particulate mobile sources matter, Sulfur dioxide and oxides of nitrogen. Enclosed in Annexure IV 5.2 Emissions from Yes For the cement manufacturing process coal is production processes being used as a fuel. 5.3 Emissions from Yes Raw Material Handling: Closed conveyers, materials handling dedicated bag filters at the transfer points and including storage or adequate water spray system is proposed transport Raw Material Storage: All storage hoppers will be provided with dedicated bag filters 5.4 Emissions from Yes Water sprinkling shall be adopted to mitigate construction activities emissions during construction, mainly from including plant and storage of materials and transport. equipment 5.5 Dust or odours from No All fugitive emissions will be controlled by handling of materials providing dust suppression / dust extraction including construction system. materials, sewage and waste 5.6 Emissions from No Not applicable incineration of waste 5.7 Emissions from burning No Nil of waste in open air (e.g. slash materials, construction debris) 5.8 Emissions from any No Nil other sources

F-8 Hemadri Cements Ltd., Form- I

F-9 Hemadri Cements Ltd., Form- I

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S. Information/Chec Yes Details thereof (with approximate quantities/rates, No. klist confirmation / No wherever possible) with source of information data with source of information data 6.1 From operation of Yes Minor increase in the noise level due to modernization equipment e.g. of the cement plant. Suitable noise and vibration engines, mitigation measures will be adopted. ventilation plant, Green belt will reduce the noise propagation. Earplugs crushers will be provided to the workers who work near the noise generating equipment. 6.2 From industrial or Yes Minor increase in the noise level due to the cement similar processes plant. Suitable noise and vibration mitigation measures will be adopted. Green belt will reduce the noise propagation. Earplugs will be provided to the workers who work near the noise generating equipment. 6.3 From construction Yes During the constructional phase there will be minor or demolition increase in the noise level. However developed green belt will reduce the noise propagation. Earplugs will be provided to the construction workers who work near the noise generating equipment. 6.4 From blasting or No Such operations are not involved in the proposed piling project. 6.5 From construction Yes During the constructional phase and operational phase or operational there will be slight increase in the noise level. traffic However developed green belt will reduce the noise propagation. 6.6 From lighting or No Not applicable cooling systems 6.7 From any other yes Compressors and blowers will be provided with sources Enclosures. 7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: Details thereof (with approximate Yes S.No. Information/Checklist confirmation quantities/rates, wherever /No possible) with source of information data 7.1 From handling, storage, use or spillage Yes All raw materials and of hazardous materials hazardous wastes are stored in closed sheds 7.2 From discharge of sewage or other No Not applicable. effluents to water or the land (expected mode and place of discharge) 7.3 By deposition of pollutants emitted to No All emissions are controlled air into the land or into water by installing adequate air

F-10 Hemadri Cements Ltd., Form- I

pollution control facilities. (enclosed in Annexure IV) 7.4 From any other sources No Not Applicable 7.5 Is there a risk of long term build up of No Not Applicable pollutants in the environment from these sources?

8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment Details thereof (with approximate Information/Checklist Yes / S.No. quantities/rates, wherever possible) with confirmation No source of information data 8.1 From explosions, Nil During the construction phase no hazardous spillages, fires etc from substances will be handled. Hence there will storage, handling, use or not be any spillage, During operational production of hazardous phase, Handling, Storage and Disposal of substances hazardous waste will be done as per HWM Rules 2016. 8.2 From any other causes No Not Applicable 8.3 Could the project be No affected by natural disasters causing Environmental damage (e.g. floods, earthquakes, landslides, Cloudburst etc)?

F-11 Hemadri Cements Ltd., Form- I

9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality Details thereof (with approximate Yes / S. No. Information/Checklist confirmation quantities/rates, wherever No possible) with source of information data 9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project The project may enhance which could have impact on the the local economy by environment e.g.: providing indirect •Supporting infrastructure (roads, power employment opportunities Yes supply, waste or waste water treatment, by way of transportation, etc.) supporting industries and •Housing development other facilities. •Extractive industries • Supply industries • Other 9.2 Lead to after-use of the site, which could Yes Not applicable. have an impact on the environment 9.3 Set a precedent for later developments With the improvement in the socio-economic status Yes of the people in the area later developments are expected. 9.4 Have cumulative effects due to proximity to No The baseline data of the other existing or planned projects with surrounding areas is within similar effects the prescribed limits as observed from the secondary data.

F-12 Hemadri Cements Ltd., Form- I

III). Environmental Sensitivity Aerial distance (within 15 km.) / Name/ S.No Areas Proposed project location Identity boundary 1 Areas protected under Nil international conventions, national or local legislation for their Not applicable. ecological, landscape, cultural or other related value 2 Areas which are important or Yes; Jaggayyapeta RF - 0.2 km - south sensitive for ecological reasons - Krishna direction, Wetlands, watercourses or other River Jaggayyapeta Ext RF - 0.3 km - water bodies, coastal zone, north direction, biospheres, mountains, forests Kuntimaddi RF - 3.8 km - southwest direction, Ginjupalli RF - 3.7 km - southwest direction, Venkatayapalem Ext 1 RF - 4.7 km - southwest direction Balusupadu RF - 7.5 km - northwest direction. 3 Areas used by protected, important Nil Not applicable or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or No Krishna River flows in the west underground waters from northwest to southwest at a distance of 2.0 km from the plant. 5 State, National boundaries Yes Telangana – Andhra Pradesh – 7.9 km – West direction 6 Routes or facilities used by the Yes Vedadri Narasimha Swami public for access to recreation or Temple – 2.3 km – Northwest other tourist, pilgrim areas direction 7 Defence installations Nil Not applicable 8 Densely populated or built-up area Yes Vedadri is at a distance of 1.2 km in with population of 2155. 9 Areas occupied by sensitive man- Yes made land uses (hospitals, schools, Vedadri is at a distance of 1.2 km places of worship, community in with population of 2155. facilities) 10 Areas containing important, high Nil Not applicable quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

F-13 Hemadri Cements Ltd., Form- I

11 Areas already subjected to Nil Not applicable pollution or environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard Not applicable. which could cause the project to Nil present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

F-14 Hemadri Cements Ltd., Form- I

(IV). Proposed Terms of Reference for EIA studies Scope of Work of EIA The model terms of conditions published by MoEFCC in April 2015 shall be strictly followed (Ref: standard ToR for EIA/EMP report for projects /Activities requiring Environmental Clearance under EIA Notification, 2006. Page 102-107). Additional TOR's if any shall be followed.

“I hereby given undertaking that the date and information given in the application and enclosure are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost.”

Date:

Place:

P. Rama Krishna Rao President M/s Hemadri Cements Ltd, Vedadri Village, Jaggayyapeta Mandal, Krishna district - 521 457 Andhra Pradesh Ph : +91-90524 85555 Fax : 044-43907054 [email protected] Signature of the Applicant With Name and Full Address (Project Proponent / Authorized Signatory)

F-15

Hemadri Cements Ltd Form- I

ANNEXURES

0 Hemadri Cements Ltd Form- I

Figure A.1 Site Location of Hemadri Cements Ltd.,

1 Hemadri Cements Ltd Form- I

T O

KO N AK AN COLONY ROAD CH I

82 : AM BIEN T AIR QU ALITY MONITORING SYSTEM ROOMS- 9 81 : SEPTIC TANK 80 : TOILETS 3 1000

2000 79 : SECURITY BUILDING

78 : M ETE RING YARD E SP 1 0820 CONTROL 77 : PROPOSED GYPSUM HOPPER (MS) 2 9326 7 554 4 080 3 450 ROOM 1 0810 4000 2800 E XT EN SION 0002 54 462 76 : PROPOSED CLINKE R YARD EXTENSION

4 000 10221 2 7000 1 0000 ID FAN 2 500 67 69 6221 75 : PROPOSED P ACKING MACHINE

6880 53 7005

1 4500 68 2500 SQ 44 4 380 8 800 7 530 1 1982 9 728 5 350 4 800 74 : ADM IN STRATIVE BUILDING 5000 7000

31 2400 73 : G.A OF RA W MILL CRU SHER & VIBRATING SCREEN BUILDING 3000 800 00003 9 5 900 8000 2 500 7 1 450 72 : PROPOSED G.A OF VIBRO FEE DER & GRIZZLY SCREEN

8000 1 2000 4 5000 6 8008 MCC 71 : PROPOSED C .C .R BUILDING

Belt conveyor 9000 4000 4000

12 2 0000 2500 3000 5500 6000 82 10 3 3 250 3000 70 : W ORK SHOP

5900 3500 11 13 2850

3 500 1 4500 8004 2 000 5002

60 4500 4000 47 69 : PREHE ATER FAN 2 0000

2400 MCC 1000 3 0000 3 0000 7 000 8 1 0280 68 : TERRIAT ERY AIR DUCT 1 4400 2 0000 5 380 1 000

1350 9000 67 : N - M F C 6 400 8000

71 6560

5 9000 4 73 500 66 : PROPOSED E XTEN SION CLAY STOCK YARD

1 4000 1 9150 6 000 4

UBTATION BST SU 22000 64 5 500

1 1000 1 2000 65 : ROOM S FOR STORE PSEB A 42

8000 5450 1 0350 0

3000 6380 26 0 00001 23 52 00001 0 64 : SHED FOR COMPRESSOR 8 D D 32500 MCC-3 A A Ø 2550 63 : CLAY STOCK SHED O O 46 R R

1 1725 0005 1 0000 62 : ROTARY SCRE EN & BU CKET E LEVATOR AT RAW MILL 6725

B B 1810 1 0600 4 000 & & 61 : EXSTIN G LORRY SHED R R 1 0834 2 900 60 : M ULT ICLON ES DU ST COLLECTOR -2 AT COOLER 8 440 5 120 6 100

ROAD 6503 59 : CEME NT M ILL N O -3 (DIA 2.2 MTS)

12775 35 1 0000 38 2800 58 : SECURITY OFFICE

7900 55 36 33 8008 5 500 57 : GENRAL EXCISE RECORD ROOM

13930 5 375

4600 2 2500 5 000 74 SCRAP YARD 4000 56 : DINING H ALL NEAR CEMENT MILL 72002 81 95000 5000 55 : DINING H ALL NEAR RAW MILL 65

20 5000 54 : CONDITION TOWER CLINKER BELT CLINKER 0003

5 000 6 000 ? 80 70 20000 3 650 53 : E . S. P 16475 BL OVY R-3 BELT CONVEYO 13340 6400 22 4 500 24 21 ? 52 : OUT DOOR T YPE M O C B 45 65

30 3975 51 : N EW P ACKING PLANT 1 9660 5 500 2 7500 2 5450 1 0000 4 000 8 400 2 0000 10000 50 : FLY ASH SILO 25 49 : REST SH ED GODOWNS

T 48 : O- SE PA AT CEMENT MILL

G 79 47 : CLAY HOPPER AT RAW MILL N 9 630 ROAD I 46 : W AT ER SUMP SHED A 5 550 8 020 8 000 M 45 : TE A BOOTH SHED 64

19 6000 44 : PROPOSED COAL YARD 3 730 MCC 5009 2 0000 43 : GUN NEY BAG DOWN 5000 9600 Cable Trench 1 5150 7 900 27

10000 42 : W AT ER SUMP SHED 00002 9304 2815 5000 4 0000 1 0000 2 4000 2 0630 41 : CLIN KER ST OCK & TUNNEL D 3730 5800

5225 16 A 16 6 023 O 51 17 8 950 40 : LIM E STONE STOCK YARD & TUNNEL 7425 R

I 3650 39 : CLAY STOCK SHED R 1 0200 59 10815 D MCC 5 000 38 : GENE RATOR WATER TANK

48 7170 14 A 3 000 D 1 1800 10000 37 : L S CRU SHE R M C C ROOM E 75 T e V m ple

4125 36 : DIESEL OIL TANK 8800 3 000 2 15 20000 35000 35 : 1000 KVA GENERATOR ROOM 1 7820 17550

10000 1 400 34 77 8705 41 76 34 : CEME NT M ILL M OT OR SHED & SIDE CLADDING 5000

8750 4 125 33 : REST SH ED AT LABORATORY 10000 18 MCC-2 4 800 1 0000 ROAD 32 : -- 2055 43 31 : COAL STOCK YARD 4300 30 : SE CURITY ROOM

7000 40 29 : RE ST ROOM

2 0000 8 030 1 3000 9 6770 4 0000 5 4630 8750 1250 10000 28 : BATH & TOILETS

27 : PROPOSED CEM ENT SILO (MS) COMP OU ND WALL 26 : POWER HOUSE 105.00 39 25 : TIME OFFFICE 101.00 17440 80 81 24 : ADMINSTRATIVE BUILDING 102.00

23 : ELECTICAL SUB STATION 102.00 Compoun d Wall d Compoun 22 : GENERAL STORES 102.29 1 3030 T O H E M ADR I & 21 : LABORATORY 102.29 VEN K ATES WARA M 20 : WORK SHOP 102.00 INES  19 : WEIGH BRIDGE 99.20

18 : CEMENT GODOWN 100.00 C OM PO UN D 65000 17 : CEMENT PACKING DEPT 99.00 WALL 16 : CEMENT STORAGE SILOS 100.00

66 15 : CEMENT MILL DEPERTMENT (2.4 Mts dia) 100.00 12500 3 4200 14 : CLINKER & ZYPSUM YARD 101.00 2900 1 0800 13 : COAL STORAGE YARD OPEN 107.00 28 12 : COAL CRUSHER 106.50 11 : KILN CONTROL ROOM 104.00 10000 63 10 : COAL MILL DEPERTMENT 104.00 2 0000 6 000 3 600 9 000 09 : GRATE COOLER 104.00 08 : I . D. FAN (COOLER) 7 420 37 0006 1 07 : ROTARY KILN ACTUAL

11245 06 : PRE HEATER 102.00 2455 8003 05 : KILN FEED DEPERTMENT 102.00 04 : BLENDING & STORAGE SILOS

03 : RAW MILL DEPERTMENT 102.00

CRUSHER 02 : LIME STONE STOCK YARD 101.00 RAMP 01 : LIM E STONE CRUSER

S.NO : DESCRIPTION Ground levels All Dimensions are in mm unless specified

GENERAL ARRANGEMENT OF PLANT LAYOUT

HCL-GL-526-M 2 Figure A.2 Site Layout for Hemadri Cements Ltd., 2 Hemadri Cements Ltd Form- I ANNEXURE I

M/s. Hemadri Cements Ltd (HCL) has obtained consent for operation for cement production from Andhra Pradesh Pollution Control Board (APPCB) vide consent no. 16030/PCB/A/AEE-4/94/4210, dt: September 1994. Now it is proposed to expand the clinker manufacturing capacity by optimization/Moderinization of existing kiln, Cement mills at survey numbers 75/5, 195 - 207, 244, 245, Vedadri village, Jaggayyapeta mandal, Krishna district, Andhra Pradesh. The optimization/modernization program shall enhance the cement production from 198000 TPA to 660000 TPA. This proposal does not require any additional land; the capital cost of the optimization is Rs. 95 Crores.

The project site area of 23.0 acres is located at survey numbers 75/5, 195 - 207, 244, 245, Vedadri Village, Jaggayyapeta Mandal, Krishna district, Andhra Pradesh. The plant site is situated at the intersection of 16°48'39" (N) latitude and 80°08'55" (E) longitude. The site elevation above mean sea level (MSL) is in the range of 65 – 79 m. The site is connected by Gowarawaram – Vedadri road in north direction, Hemadri cements colony road is in east direction, open land in south direction and Hemadri mines in west direction. The nearest habitation from the site is Vedadri village is at a distance of 1.2 km in southwest direction. The main road access for project site is Gowarawaram – Vedadri road, which is adjacent in north direction. Nataional Highway 9 is at a distance of 7.0 km in northeast rection. The nearest railway station from the project is Jaggayyapeta at a distance of 9.4 km in northwest direction. The nearest airport is Gannavaram located at a distance of 75 km in southeast direction. The nearest town from the project is Jaggayyapeta at a distance of 9.4 km in northwest direction. Krishna River is passing from southwest to southeast direction is at a distance of 2.0 km from the project in southwest direction. There are six reserve forests within 10 km radius of the study area from the project; Jaggayyapeta RF at a distance of 0.2 km from the project in south direction, Jaggayyapeta Ext RF at a distance of 0.3 km from the project in north direction, Kuntimaddi RF at a distance of 3.8 km from the project in southwest direction, Ginjupalli RF at a distance of 3.7 km from the project in southwest direction, Venkatayapalem Ext 1 RF at a distance of 4.7 km from the project in southwest direction and Balusupadu RF at a distance of 7.5 km from the project in northwest direction. Telanaga - Andhra Pradesh interstate boundary is at a distance of 7.9 km in northwest directin. There is no national

3 Hemadri Cements Ltd Form- I park, wildlife sanctuary, ecologically sensitive area, biosphere reserve, wildlife corridor, tiger/ elephant reserve, critically polluted area within the impact area of 10 km radius from the project site. It is now proposed to optimize the existing project. The manufacturing capacity is presented in Table A-1.

Table A. 1 Manufacturing Capacity

Product Units Existing After modernization Clinker TPA 198000 4,95,000 Ordinary Portland Cement (OPC) TPA 5,21,050 Portland Pozzolana Cement (PPC) TPA - 6,60,000 The capacity is maximum achievable, products may be manufactured on Campion basis.

Brief description of the process is illustrated as follows:

Manufacturing Process The manufacturing process involves preparation of raw materials, clinkerisation, followed by addition of additives and grinding in a mill to obtain cement.

The manufacture of cement is highly energy consuming; both Thermal and Electrical Energy. The specific heat consumption for the production of 1 kg of clinker is achieved at an average rate of 920 kcal to 870 kcal. The hot clinker produced is cooled in the grate cooler and the heat recuperated from the kiln is utilized for preheating the raw materials and fuel.

The proposals involve optimization of existing kiln, cement mills. The existing cement manufacturing line consists of limestone crushers, raw mill (ball mill), kiln with Pre- heater, coal mills, cement mills and cement packing facilities. The proposed measures for optimization as follows; Optimization details of existing plant The existing kiln rated capacity is 600 TPD. The norm for volume loading is 6 TPH/m3/day which can yield approximately 1500 TPD. It is proposed to provide the following to achieve 1500 TPD capacity.

 It is proposed to the new raw mill capacity of 150 TPH

 New crusher capacity of 200 TPH

 Cooler modification from 16 m2 to 30 m2

4 Hemadri Cements Ltd Form- I  Coal mill capacity of 15 TPH

 Cement Mill of 70 TPH

Figure A.3 Manufacturing Processing

Environmental Protection

All required Pollution control equipments like Bag Houses, Bag filters and ESP’s with latest control system is planned to be installed to protect the Environment.

5 Hemadri Cements Ltd Form- I Production details

Proportion, % by weight S.No Component OPC PPC 1 Clinker 95 60 2 Gypsum 5 5 3 Fly Ash - 35 Raw Material

The source of raw material and mode of transport is presented in the following table;

6 Hemadri Cements Ltd Form- I Table A. 2 Raw Material Requirement

Distance Quantity (TPA) Transport S. No Material Source Category Source from After Modernization Existing to Site plant, km Portland Pozzolana Cement (PPC) 1 Limestone Captive Captive mines 0-5 287100 717750 Truck * 2 Bauxite / Iron Ore Purchased Visakhapatnam 350 9900 27225 Truck * 3 Gypsum Purchased Visakhapatnam 350 9900 22500 Truck* 4 Fly ash Purchased VTPS, Vijayawada 48 135000 Bulker 5 Coal Purchased SCCL 230 41685 108900 Truck* Ordinary Portland Cement (OPC) 1 Limestone Captive Captive mines 0-5 287100 717750 Truck *

2 Bauxite / Iron Ore Purchased Visakhapatnam 350 9900 27225 Truck * 3 Gypsum Purchased Visakhapatnam 350 9900 26055 Truck* 4 Coal Purchased SCCL 230 41685 108900 Truck*

* All the trucks are covered by Tarpaulin and all the Conveyors are in enclosed System.

7 Hemadri Cements Ltd Form- I

ANNEXURE II

Air Emissions

The sources of air pollution from the plant are emissions from process, Kiln, Boiler and Transportation. The major pollutants generated from the fuel combustion are

SO2, NOx and Particulate Matter (PM). Based on fuel analysis and combustion details the emission rates of above pollutants are calculated. Air emissions from the boilers are passed through ESP before letting out into atmosphere, while emissions from DG sets are let out into atmosphere through stacks with a height, based on the effective stack height calculation of CPCB.

The critical areas of emission in the cement plant shall be provided with Electro Static Precipitators, Bag Filters to control emissions effectively. In addition to the above major pollution control equipment small sized bag filters have been installed for de-dusting at transfer points and other fugitive dust emission areas. Detailed emissions are shown in Table A.3.

8 Hemadri Cements Ltd Form- I Table A.3 Details of Air Emissions

Temp SPM So2 NOX Description Control Equipment Stack, m Diameter m Velocity m/sec Deg0C g/sec g/sec g/sec Existing Lim Stone Crusher Pulse Jet Type Bag Filter 5.0 0.2 34 20 0.06 - - Coal weighing feeder Pulse Jet Type Bag Filter 24 0.22 35 22 0.02 Raw mill/Kiln Reversible Air Bag Filter 45 2.4 240 9.35 0.80 0.63 0.29 Cooler Electrostic Precipitator (ESP) 45 2.3 270 10.79 0.42 0.88 0.24 Cement Mill- I Pulse Jet Type Bag Filter 23.5 0.41 90 8.51 0.02 - - Cement Mill- II Pulse Jet Type Bag Filter 24.1 0.68 90 8.95 0.06 - - Packer House - I Pulse Jet Type Bag Filter 24.6 0.8 40 17.93 0.16 Packer House - II Pulse Jet Type Bag Filter 24.6 0.8 40 17.93 0.16 1 x 125 KVA 12 0.25 356 20.2 0.01 0.04 0.05 Optimization Cement Mill – III Bag Filter 24 0.8 90 17.93 0.35 Transfer Point - 1 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 2 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 3 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 4 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 5 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 6 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 7 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 8 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 9 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 10 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 11 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point - 12 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point – 13 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point – 14 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04 Transfer Point – 15 Pulse Jet Type Bag Filter 15 0.42 80 7.5 <0.04

9 Hemadri Cements Ltd Form- I

Annexure – III

The total water requirement after optimization shall be 300 KLD including its cement plant, residential colony and the same shall be met by Ground water/ Krishna River/ Storm water runoff stored in mines pit. The fresh water requirement shall increase from 275 KLD to 300 KLD. The daily water consumption before expansion and after expansion is presented in the water balance in Table below.

Table A.4 Water balance – Phase II.

S. No Input Existing Proposed Total Out Put Existing Proposed Total Cooling Evaporation 175 - 175 175 - 175 1. water Loss Plant Domestic 5.5 1.5 7 2. Domestic 7 2 9 Effluent water Loss 1.5 0.5 2 Dust Evaporation 10 6 16 10 6 16 3. Suppression Loss Domestic Colony 66.4 13 79.4 Effluent 4. Domestic 83 17 100 Evaporation Use 16.6 4 20.6 Loss Total 275 25 300 Loss 275 25 300

10 Hemadri Cements Ltd Form- I

Annexure – IV

Solid waste

No solid waste will be generated from the manufacturing process except the damaged cement bags and general scrap. Quantity of waste bags will be around 50 TPA and General scrap will be around 30 TPA. The same will be collected and taken back by the buyers for reuse purpose.

Table A.5 Solid waste generation

After Description Units Existing Disposal Modernization Waste bags, damaged TPA 8 50 Sent to authorized recyclers bags Spent Oil L/Year 150 2000 Sent to authorized Recyclers / Secondary fuel in Kiln Used lead acid batteries Nos/year 8 75 Sent to authorized recyclers General Scrap (Rubber, TPA 7 30 Sent to authorized recyclers Metal & Electrical)

HEMADRI CEMENTS LIMITED SURVEY NUMBER 195 - 207, 244,245 AND 75/5, VEDADRI VILLAGE, JAGGAYYAPETA MANDAL, KRISHNA DISTRICT, ANDHRA PRADESH

Studies and Documentation by Team Labs and Consultants (MoE&F – NABET – OM – S.No 144, List A-1) (An ISO 9001:2008 Certified Organization) B-115, 116, 117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad-500 038 Tel: 91-040-23748555/616, Fax: 91-040-23748666. Email: - [email protected]

HEMADRI CEMENTS LIMITED SURVEY NUMBER 195 - 207, 244, 245 AND 75/5, VEDADRI VILLAGE, JAGGAYYAPETA MANDAL, KRISHNA DISTRICT, ANDHRA PRADESH

Pre - Feasibility Report

Submitted by: M/s. Hemadri Cements Ltd., Vedadri Village, Jaggaiahpet Mandal, Krishna District – 521 457

Andhra Pradesh

Ph : +91-90524 85555, Fax : +91-044-43907054 Email: [email protected]

Submitted to STATE LEVEL ENVIRONMENTAL IMPACT ASSESSMENT AUTHORITY ANDHRA PRADESH GOVERNMENT OF INDIA Pre-Feasibility Report Hemadri Cements Ltd,

Pre – Feasibility Report

M/s. Hemadri Cements Ltd, Hemadri Cements Ltd, Vedadri Village, Jaggayyapeta Mandal, Krishna district - 521 457 Andhra Pradesh Ph : +91-90524 85555, Fax : +91-044-43907054

1 Executive Summary

2.0 Introduction of the Project / Background Information

2.1 Identification of Project and Project Proponent:

The objective of this pre-feasibility study is to provide information for existing and optimize capacity in exist plant land at Vedadri village, Jaggayyapeta mandal, Krishna dist, Andhra Pradesh.

(i) Need for the project

The cement industry in India has been on a robust growth trajectory for more than a decade, led by buoyancy in sectors like real estate and construction. It is modern and deploys latest technology, which is among the best in the world. Additionally, the industry has great potential for development as limestone of excellent quality is found in this area.

India is the second largest producer of cement on the globe after China.

P-1 Pre-Feasibility Report Hemadri Cements Ltd,

The cement industry in India has received a great impetus from a number of infrastructure projects taken up by the Government of India like road networks and housing facilities. While the Indian cement industry enjoys a phenomenal phase of growth, experts reveal that it is poised towards a highly prosperous future over the very recent years. Estimates state that the production in the sector will touch 320 MT in 2017-18. The cement industry in the subcontinent is dominated by around 20 companies.

Growth in domestic cement demand is likely to remain strong, given the revival in the housing markets, constant government spending on the rural sector, and due to rise in the number of infrastructure projects being implemented by the private sector.

Demand Supply Gap

National future supply capability is estimated after making following adjustments: A retirement factor of 1.00 MTPA is assumed towards closure of capacity of old plants. Plants are estimated to work at average capacity utilization 90%. This is based on the past performance of plants.

Import Vs Indigenous Production

Foreign Trade Policy (FTP) for 2004-09 was notified on 31.8.2004 and made effective from 1.9.2004. The amended Export and Import Policy incorporated in the FTP and effective from 1.4.2008, freely allows the import of cement clinkers, ordinary portland cement, portland pozzolana cement, portland slag cement, white and coloured cement, aluminous cement, etc. The past cement imports data shows that a meager quantity of cement has been imported from the neighbor countries around 1.0 million tons. The main suppliers are Pakistan, Bangladesh, Indonesia, China and Japan. When the volume of import is compared with the demand is negligible. Since cement is a voluminous product, substitution by imports having lot of implications.

(ii) Employment Generation

For the project activity direct employment for about 150 persons and indirect employment for about 200 persons is expected. This is only a projected demand

P-2 Pre-Feasibility Report Hemadri Cements Ltd, subject to change; however, definitely there will be a sizeable anticipated employment opportunity.

3. Project Description

(i) Type of Project

The proposed project is falls in the B category of 3 (b) in the Schedule of EIA Notification, 2006.

(ii) Location

P-3 Pre-Feasibility Report Hemadri Cements Ltd, in northwest direction. There is no national park, wildlife sanctuary, ecologically sensitive area, biosphere reserve, wildlife corridor, tiger/ elephant reserve, critically polluted area within the impact area of 10 km radius from the project site. The site is owned by proponent and does not involve any forest land and there is no displacement of people due to the project.

The following environmental considerations within 15 kms from the existing premises are accounted:

 No areas are protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

 No areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

 No areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

 Inland, coastal, marine or underground waters – River Krishna is flowing at a distance of 2.0 km from the plant location.

 Telangana State boundary is at a distance of 7.9 km northwest direction, no National boundaries

 No routes or facilities used by the public for access to recreation or other tourist, pilgrim areas

 No defense installations

 No areas are containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

 No areas are already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

P-4 Pre-Feasibility Report Hemadri Cements Ltd,

 No areas susceptible to natural hazard which could cause the project to present environmental problems (Earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

(iii) Project Description

A brief description of the process is illustrated as follows

Manufacturing Process

The manufacturing process involves preparation of raw materials, clinkerisation, followed by addition of additives and grinding in a mill to obtain cement.

Optimization details of existing plant

The existing kiln rated capacity is 600 TPD. The norm for volume loading is 6 TPH/m3/day which can yield approximately 1500 TPD. It is proposed to provide the following to achieve 1500 TPD capacity.

 It is proposed to the new raw mill capacity of 150 TPH

 New crusher capacity of 200 TPH

 Cooler modification from 16 m2 to 30 m2

 Coal mill capacity of 15 TPH

 Cement Mill of 70 TPH

P-5 Pre-Feasibility Report Hemadri Cements Ltd,

Environmental Protection

All required Pollution control equipments like Bag Houses, Bag filters and ESPs with latest control system is planned to be installed to protect the Environment

Plant Automation

Pollution control equipments

S.NO AREA APC Equipments 1 Limestone crusher Bag Filter 2 Raw mill/Kiln Bag house 3 Blending silo Bag filter 4 Kiln feeding system Bag filter 5 Cooler ESP 6 Clinker silo Bag filter 7 Cement Mill –I Bag filter 8 Cement Mill – II Bag filter 9 Cement Silo – I Bag filter 10 Cement Silo – II Bag filter 11 Cement Mill – I O-Sepa Bag filter 12 Coal mill Bag house 13 Coal Weigh Feeder Bag filter 14 Packing Plant - I Bag filter 15 Packing Plant - II Bag filter 16 Fly Ash silo Bag filter

P-6 Pre-Feasibility Report Hemadri Cements Ltd,

Raw Material The source of raw material and mode of transport is presented in the following table; Raw Material Requirement

Distance Quantity (TPA) Transport S. No Material Source Category Source from After Existing to Site plant, km Modernization Portland Pozzolana Cement (PPC) 1 Limestone Captive Captive mines 0-5 287100 717750 Truck * 2 Bauxite / Iron Ore Purchased Visakhapatnam 350 9900 27225 Truck * 3 Gypsum Purchased Visakhapatnam 350 9900 22500 Truck* 4 Fly ash Purchased VTPS, Vijayawada 48 135000 Bulker 5 Coal Purchased SCCL 230 41685 108900 Truck* Ordinary Portland Cement (OPC) 1 Limestone Captive Captive mines 0-5 287100 717750 Truck *

2 Bauxite / Iron Ore Purchased Visakhapatnam 350 9900 27225 Truck * 3 Gypsum Purchased Visakhapatnam 350 9900 26055 Truck* 4 Coal Purchased SCCL 230 41685 108900 Truck*

* All the trucks are covered by Tarpaulin and all the Conveyors are in enclosed System.

P-7 Pre-Feasibility Report Hemadri Cements Ltd,

(iv) Resource Optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined

Dust collected from the pollution control equipment like Bag House / ESP/ bagfilter will be recycled in the process itself. Heat from the hot air coming out of the kiln and hot clinker will be used to dry the process material in Rawmill. Production of Portland pozzolona cement will be maximum encouraged by using the Flyash so that the limestone consumption will be reduced. Limestone resource, also, will be conserved by utilizing the lowgrade limestone by mixing with high grade limestone.

(v) Availability of water its source, Energy/Power requirement and source

Water – Water requirement for optimization is 25 KLD which is met through Ground water/ Krishna River/ Storm water runoff stored in mines pits.

Energy – For the Project, we will use Coal predominantly either domestic.

Power – The maximum electrical power demand for the Plant is 9.0 MW. It shall be sourced from APTRANSCO. The unit has DG sets with the capacity of 1 x 125 KVA.

(vi) Quantity of waste generated

Liquid waste – Since the proposed manufacturing process is a dry process, no liquid waste will be generated.

Solid waste- No solid waste will be generated from the manufacturing process except the burst cements bags and general scraps and fly ash from boilers.

Solid waste generation

No solid waste is generated from the manufacturing process except damaged cement bags and general scrap. Quantity of waste bags will be around 50 TPA and General scrap will be around 30 TPA. The same will be collected and taken back by the buyers for reuse purpose.

P-8 Pre-Feasibility Report Hemadri Cements Ltd,

Solid waste generation

After Description Units Existing Disposal Modernization

Waste bags, damaged bags TPA 8 50 Sent to authorized recyclers Spent Oil L/Year 150 2000 Sent to authorized Recyclers / Secondary fuel in Kiln Used lead acid batteries Nos/year 8 75 Sent to authorized recyclers General Scrap (Rubber, Metal TPA 7 30 Sent to authorized recyclers & Electrical)

4.0 SITE ANALYSIS

4.1 Connectivity

The site is connected by vedadri – Gowarawaram road adjacent to plant in north direction connected to NH-9 at a distance of 10.0 km in northeast direction. The nearest railway station is Jaggayyapeta at a distance of 13.0 km in northwest direction. Gannavaram Air Port is at a distance of 100 km in southeast direction. The nearest port is Machilipatnam at a distance of 150 km in southeast direction.

4.2 . Land Form, Land use and Land ownership

Present Land use of the area is industrial. The same will be used for the industrial purpose.

4.3 Topography

The project area represents a part of rain fed agricultural land. Except for minor undulations in the centre, the major part of the area is plain with gentle western slope.

4.4 Meteorological data

Climate

This area is situated in the warm climatic belt with moderate humidity. The coldest month in this region is December; lowest mean temperature is being 14 0C. It is very warm during the month of May and June with a mean maximum of 43-45 0C and it

P-9 Pre-Feasibility Report Hemadri Cements Ltd, even touches +40 0C also. The major portion of rainfall is well distributed between July and December with an Annual average precipitation of 850 mm.

Rainfall

From the IMD data it is concluded that August is the month of heaviest rainfall while January to April are of low rainfall. It varies from the lower value of 16 mm and maximum of 200 mm.

Wind speed

From the IMD data it is concluded that the wind speed is very high during the month of July to September, representing onset of SW monsoon and NE monsoon respectively, while the wind speed are low in the month of March–April. Heavy rainfall and stormy weather with strong winds are associated with the depression developed in the Bay of Bengal and hence the climatic conditions are found to be asymmetrical.

Wind rose

From the IMD data it is concluded that NNE and SSW are two predominant wind directions. This region gets more westerly wind during SW monsoon and North Easterly during NE monsoon.

5. Planning Brief

With the available land it is quite possible to optimize cement manufacturing facility. Increase in floating population will be around 200 nos. and fixed population will be 1500 nos due to the project.

6. Proposed Infrastructure 6.1 Industrial Area

Required building, road, conveyor etc. will be developed due to the project.

6.2 Residential Area

A residential colony for 125 quarters provided catering to both mine and plant employees. A land area of 11.104 ha is allocated for the same.

P-10 Pre-Feasibility Report Hemadri Cements Ltd,

6.3 Social Infrastructure

Jaggayyapeta is the nearest town which has both educational and health facilities. Machilipatnam town, the district head quarters is located at a distance of 125 km from the site. The surrounding villages have primary and high schools, however the health facilities are observed to be inadequate. Drinking water source is mainly ground water in the surrounding villages, and ground water potential is observed to be good.

6.4 . Connectivity

The site is connected by vedadri – Gowarawaram road adjacent to plant in north direction connected to NH-9 at a distance of 7.0 km in northeast direction. The nearest railwaystation is Jaggayyapeta at a distance of 13.0 km in northwest direction. Gannavaram Air Port is at a distance of 100 km in southeast direction. The nearest port is Machilipatnam at a distance of 150 km in southeast direction.

6.5 Sewage Treatment Plant (STP)

Sewage treatment plant of capacity 80 KLD is provided for the plant and residential colony. The sludge generated from the STP will be used as manure in greenbelt area.

6.6 Industrial Waste Management

No trade effluent or solid waste will be generated from the manufacturing process. However, only waste bag and general scraps will be generated and the same will be sold out to outsiders, for recycling as in practice. It is also proposed to provide co- incineration facility in the kiln to avail industrial hazardous wastes with high calorific value.

7. Rehabilitation and Resettlement (R&R) Plan

Not Applicable. There is no habitation within the proposed site area.

P-11 Pre-Feasibility Report Hemadri Cements Ltd,

8.0 Cost Estimate

8.1 Project Cost

The total project cost for the proposed plant and captive power plant will be Rs.95 crore.

Capital cost of the project

Description Cost in Rs. Crores Total Equipment cost 60 Pollution control Measures 25 Buildings and erection 7 Recurring Cost for EMP per Annum 2.5 CSR Budget Per Annum 0.5 Total 95

P-12 HEMADRI CEMENTS LIMITED SURVEY NUMBER 195 - 207, 244, 245 AND 75/5, VEDADRI VILLAGE, JAGGAYYAPETA MANDAL, KRISHNA DISTRICT, ANDHRA PRADESH