Your Vacuum Gauge Is Your Friend
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Bentley Mulsanne Turbo and Turbo R Turbocharging System
Bentley Mulsanne Turbo and Turbo R Turbocharging System Extracts from Workshop Manuals TSD4400, TSD 4700, TSD4737 Basic Principles of Operation – Systems with Solex 4A-1 Carburettor The turbocharger is fitted to increase the power, and especially the low engine speed torque, of the engine. This it achieved by utilising the exhaust gas flow to pump pressurised air into the engine at wide throttle openings. Whenever this occurs, the turbocharger applies boost to the induction system. Under most conditions, the motor runs under naturally-aspirated principles. The inlet manifold may be under partial vacuum but the pressure chest partially pressurised under conditions of moderate power demand. The size of the turbocharger has been carefully chosen to give a substantial increase in torque at low engine speeds. The turbocharger is especially effective from 800rpm, with the engine achieving full torque at less than 1800RPM. Thus, maximum engine torque is available constantly between 1800RPM and 3800 RPM. By comparison to most turbocharging systems, the turbocharger capacity may appear decidedly oversized. This selection is intentional, and is fundamental to the achievement of full engine torque at low engine speeds and the absence of any noticeable delay when boost is demanded. It also minimises heating of exhaust gases by ensuring minimal resistance to gas flow under boost conditions. Furthermore, the design has been carefully chosen to avoid the need for the turbocharger to accelerate on demand, a feature commonly referred to as spool-up. By using a large turbocharger running but unloaded when not under demand, spool-up is not a phenomenon in the system. -
Mr. Gasket Catalog
Restore. Restyle. Relive. PRODUCT CATALOG THE MR. GASKET STORY Back in 1964, Joe Hrudka was a drag racer in Northern Ohio who was looking to solve a problem that parts manufacturers had not addressed. Using his own 1957 Chevy drag race car as a test vehicle, he created a line of engine gaskets and fasteners proven to seal and withstand extreme temperatures, pressures and stresses created by high performance engines. This product line that was developed by a drag racer would evolve into a brand of legendary proportions over the next 50 years. Mr. Gasket started with Joe’s ‘57 Chevy and has continued to advance and expand with application coverage and even more new products for muscle cars. Head gaskets, exhaust gaskets and oil pan gaskets were just the beginning. The Mr. Gasket brand develops and distributes a variety of performance parts for your vehicle including: carburetor and fuel accessories, chrome-plated accessories, cooling system accessories, engine components, fuel additives, shifter accessories, specialty tools, suspension and driveline components. Located in Cleveland, Ohio, the Mr. Gasket team continues to design, develop, manufacture and distribute products that bring back the luster and performance that everyone remembers to a variety of auto projects. It may have started with a Chevrolet, but when you are ready to Restore, Restyle and Rebuild your car, Mr. Gasket is who you can trust to have the parts and advice you need to complete your project. Find out about all of the Mr. Gasket products and applications at www.mr-gasket.com www.mr-gasket.com TABLE OF CONTENTS CHEMICALS ....................................................................... -
Engine Control Unit
Engine Control Unit João Filipe Ferreira Vicente Dissertation submitted for obtaining the degree in Master of Electronic Engineering, Instituto Superior Técnico Abstract The car used (Figure 1) has a fibreglass body and uses a Honda F4i engine taken from the Honda This paper describes the design of a fully CBR 600. programmable, low cost ECU based on a standard electronic circuit based on a dsPIC30f6012A for the Honda CBR600 F4i engine used in the Formula Student IST car. The ECU must make use of all the temperature, pressure, position and speed sensors as well as the original injectors and ignition coils that are already available on the F4i engine. The ECU must provide the user access to all the maps and allow their full customization simply by connecting it to a PC. This will provide the user with Figure 1 - FST03. the capability to adjust the engine’s performance to its needs quickly and easily. II. Electronic Fuel Injection Keywords The growing concern of fuel economy and lower emissions means that Electronic Fuel Injection Electronic Fuel Injection, Engine Control Unit, (EFI) systems can be seen on most of the cars Formula Student being sold today. I. Introduction EFI systems provide comfort and reliability to the driver by ensuring a perfect engine start under This project is part of the Formula Student project most conditions while lessening the impact on the being developed at Instituto Superior Técnico that environment by lowering exhaust gas emissions for the European series of the Formula Student and providing a perfect combustion of the air-fuel competition. -
The Achates Power Opposed-Piston Two-Stroke Engine
Gratis copy for Gerhard Regner Copyright 2011 SAE International E-mailing, copying and internet posting are prohibited Downloaded Wednesday, August 31, 2011 08:49:32 PM The Achates Power Opposed-Piston Two-Stroke 2011-01-2221 Published Engine: Performance and Emissions Results in a 09/13/2011 Medium-Duty Application Gerhard Regner, Randy E. Herold, Michael H. Wahl, Eric Dion, Fabien Redon, David Johnson, Brian J. Callahan and Shauna McIntyre Achates Power Inc Copyright © 2011 SAE International doi:10.4271/2011-01-2221 technical challenges related to emissions, fuel efficiency, cost ABSTRACT and durability - to name a few - and these challenges have Historically, the opposed-piston two-stroke diesel engine set been more easily met by four-stroke engines, as demonstrated combined records for fuel efficiency and power density that by their widespread use. However, the limited availability of have yet to be met by any other engine type. In the latter half fossil fuels and the corresponding rise in fuel cost has led to a of the twentieth century, the advent of modern emissions re-examination of the fundamental limits of fuel efficiency in regulations stopped the wide-spread development of two- internal combustion (IC) engines, and opposed-piston stroke engine for on-highway use. At Achates Power, modern engines, with their inherent thermodynamic advantage, have analytical tools, materials, and engineering methods have emerged as a promising alternative. This paper discusses the been applied to the development process of an opposed- potential of opposed-piston two-stroke engines in light of piston two-stroke engine, resulting in an engine design that today's market and regulatory requirements, the methodology has demonstrated a 15.5% fuel consumption improvement used by Achates Power in applying state-of-the-art tools and compared to a state-of-the-art 2010 medium-duty diesel methods to the opposed-piston two-stroke engine engine at similar engine-out emissions levels. -
Pressure Sensors
PRESSURE SENSORS Pressure Sensors Pressure sensors are used to measure intake manifold pressure, atmospheric pressure, vapor pressure in the fuel tank, etc. Though the location is different, and the pressures being measured vary, the operating principles are similar. Page 1 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved. PRESSURE SENSORS Manifold Absolute Pressure (MAP) Sensor In the Manifold Absolute Pressure (MAP) sensor there is a silicon chip mounted inside a reference chamber. On one side of the chip is a reference pressure. This reference pressure is either a perfect vacuum or a calibrated pressure, depending on the application. On the other side is the pressure to be measured. The silicon chip changes its resistance with the changes in pressure. When the silicon chip flexes with the change in pressure, the electrical resistance of the chip changes. This change in resistance alters the voltage signal. The ECM interprets the voltage signal as pressure and any change in the voltage signal means there was a change in pressure. Intake manifold pressure is a directly related to engine load. The ECM needs to know intake manifold pressure to calculate how much fuel to inject, when to ignite the cylinder, and other functions. The MAP sensor is located either directly on the intake manifold or it is mounted high in the engine compartment and connected to the intake manifold with vacuum hose. It is critical the vacuum hose not have any kinks for proper operation. Page 2 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved. PRESSURE SENSORS The MAP sensor uses a perfect vacuum as a reference pressure. -
POLESTAR Systems
POLE STAR Systems Engine Management Systems Overview: The POLE STAR HS engine management Although originally developed for the Mini A- system is a low cost yet highly sophisticated Series engine the systems can now be used on system, ranging from the basic 2D ignition-only virtually any engine including high revving system up to the full 3D Turbo Fuel Injection motorbike engines. The systems features System. include, • Supports up to 8 cylinders and 4 injector drivers • Fully sequential 4 cylinder operation supported with cam sensor • Special sequential twin-point fuel injection mode specifically designed for the A-Series engine (requires cam sensor) • Single point mode (multi-injector) • Low cost ignition only distributor-less versions also available • Direct crankshaft trigger for greater accuracy. Supports standard 36-1 trigger wheel or existing POLE STAR sensor and disk • Accurate control of ignition timing and fuelling. Timing/Fuelling adjusted with 8 load sites at every 500 rpm from 0-15000rpm with full interpolation. • Optional closed-loop fuelling with wideband lambda input • Integral ‘smooth-cut’ rev limiter • Optional ‘Boost Retard’ feature with integral MAP sensor for Turbo engines POLE STAR Systems, 31 Taskers Drive, Anna Valley, Andover, Hants, SP11 7SA web: www.polestarsystem.com Tel: 01264-333034 POLE STAR Systems depending on the system type. These are typically Details: a throttle position sensor, MAP sensor, water temperature sensor and inlet air temperature Originally developed and tested in conjunction sensor, usually the ECU canbe calibrated to use an with Bryan/Neil Slark of Slark Race Engineering engines existing temperature sensors. and Jon Lee of LynxAE using their dyno facilities. -
Simulation Approaches for the Solution of Cranktrain Vibrations Pavel Novotný, Václav Píštěk, Lubomír Drápal, Aleš Prokop
Simulation Approaches for the Solution of Cranktrain Vibrations PaveL NOVOTNÝ, VÁCLav PíštěK, LUBOMÍR DRÁPAL, ALEš PROKOP 10.2478/v10138-012-0006-8 SIMULATION APPROACHES FOR THE SOLUTION OF CRANKTRAIN VIBRATIONS PAVEL NOVOTNÝ, VÁCLAV PíštěK, LubOMÍR DRÁPAL, ALEš PROKOP Institute of Automotive Engineering, Brno University of Technology, Technická 2896/2, 616 69 Brno, Czech Republic Tel.: +420 541 142 272, Fax: +420 541 143 354, E-mail: [email protected] SHRNUTÍ Vývoj moderních pohonných jednotek vyžaduje využívání pokročilých výpočtových metod, nutných k požadovanému zkrácení času tohoto vývoje společně s minimalizací nákladů na něj. Moderní výpočtové modely jsou stále složitější a umožnují řešit mnoho různých fyzikálních problémů. V případě dynamiky pohonných jednotek a životnosti jejich komponent lze využít několik různých přístupů. Prvním z nich je přístup zahrnující samostatné řešení každého subsystému pohonné jednotky. Druhý přístup využívá model pohonné jednotky obsahující všechny hlavní subsystémy, jako klikový mechanismus, ventilový rozvod, pohon rozvodů nebo vstřikovací čerpadlo, a řeší všechny tyto subsystémy současně i s jejich vzájemným ovlivněním. Cílem článku je pomocí vybraných výsledků prezentovat silné a slabé stránky obou přístupů. Výpočty a experimenty jsou prováděny na traktorovém vznětovém šestiválcovém motoru. KlíčOVÁ SLOVA: POHONNÁ JEDNOTKA, DYNAMIKA, VIBRACE, KLIKOVÝ mechANISMUS, NVH, MKP ABSTRACT The development of modern powertrains requires the use of advanced CAE tools enabling a reduction in engine development times and costs. Modern computational models are becoming ever more complicated and enable integration of many physical problems. Concentrating on powertrain dynamics and component fatigue, a few basic approaches can be used to arrive at a solution. The first approach incorporates a separate dynamics solution of the powertrain parts. -
Developments in Precision Power Train Sensors
109 Hitachi Review Vol. 63 (2014), No. 2 Developments in Precision Power Train Sensors Keiji Hanzawa OVERVIEW: The fuel economy and emissions performance demands on Shinobu Tashiro vehicle power trains are becoming more stringent for reasons relating Hiroaki Hoshika to global environmental protection and the rising price of oil. There has also been a change in thinking on the measurement of emissions and Masahiro Matsumoto fuel economy toward allowing for conditions where the temperature and humidity are closer to real driving conditions. Other changes include the electrifi cation of power trains, such as in hybrid vehicles, and improvements in the running effi ciency of internal combustion engines that result in more frequent use of engine operating modes in which sensor operation is more diffi cult, such as the Atkinson cycle. Hitachi Automotive Systems, Ltd. is supporting ongoing progress in power train control by making further improvements in sensor accuracy. INTRODUCTION Automotive power trains have made rapid progress HITACHI supplies customers around the world with on electrifi cation and reducing fuel consumption in a variety of systems for the driving, cornering, and recent years. This article describes advances in the braking of vehicles. By using a range of different performance of the sensors used in these power trains, sensors to determine conditions in the power train, looking at micro electromechanical system (MEMS) vehicle body movements, and what is happening air fl ow sensors that reduce the error in intake pulsation, around the vehicle, these systems ensure a driving the integration of air intake relative humidity sensors experience that is safe and comfortable, and that is and pressure sensors, and the adoption of digital signal conscious of the global environment (see Fig. -
Cranfield University T Fong Maf to Map Based Engine
CRANFIELD UNIVERSITY T FONG MAF TO MAP BASED ENGINE LOAD ANALOGY CONVERSION SCHOOL OF APPLIED SCIENCES MSc THESIS CRANFIELD UNIVERSITY SCHOOL OF APPLIED SCIENCES MSc THESIS Academic Year 2007-2008 T FONG MAF to MAP based engine load analogy conversion Supervisor: J Nixon September 2008 This thesis is submitted in partial 40% weighting fulfilment of the requirements for the Degree of Motorsport Engineering and Management © Cranfield University 2008. All rights reserved. No part of this publication may be reproduced without the written permission of the copyright owner. ii Abstract In motorsport, high engine power output and engine responsiveness are often desired in order to gain competition advantage. The engine tuner will normally upgrade the standard vehicle with aftermarket components such as a higher rating turbo, a longer duration camshafts, and an exhaust system. As a result of the modifications, some of the standard sensors/actuators are not able to work efficiently. For example, air reversal flow and venting of excess air pressure caused by the aftermarket tuning devices can affect the reading accuracy of the mass air flow (MAF) sensor. This thesis is to develop an Engine Control Unit (ECU) system, which will replace the MAF sensor with a manifold absolute pressure (MAP) sensor to calculate the air flow into the engine. Enduring Solution Limited (ESL) seeks to develop the MAP based system into their existing programmable ECU, thus improve their market position. The challenge of the newly developed system is to be economically viable by minimising hardware and software alterations. The approach is to modify and correlate the load analogy in the system embedded code, while retaining the other comprehensive code designed by the original manufacturer. -
PDF of Catalog
Edition rd The Power Behind The Power 3 Marine & Industrial Accessories Guide Headquarters New England Carolinas Great Lakes 2365 Route 22, West 48 Leona Drive 4500 Northchase Pkwy., NE 1270 Kyle Court Union, NJ 07083 Middleborough, MA 02346 Wilmington, NC 28405 Wauconda, IL 60084 (908) 964-0700 (508) 946-9200 (910) 792-1900 (847) 526-9700 Fax: (908) 687-6725 Fax: (508) 946-0779 Fax: (910) 792-6266 Fax: (847) 526-9708 [email protected] [email protected] [email protected] [email protected] (800) MAC K-E N G • w w w.m a c k bo ring.c om • (8 00 ) MA C K-FAX TO OUR FRIENDS A Reputation Built On Dependable Service Since 1922 Dear Friends: As we enter into our 84th year in business, we still maintain the core values upon which Mack Boring was founded by our grandfather, Ed McGovern, Sr. Quality, Strong Support, Engineered Solutions, Superior Customer Service, and Added Value to the products we supply, has been the Mack Boring way. Mack Boring and the McGovern Family stand for Quality. We provide quality solutions, backed by quality support – with no compromise, to the challenges our customers face every day, and deliver high quality prod- ucts, services and resources. We hire high quality personnel. Mack Boring relentlessly strives to provide superior support in the form of friendly, technically-savvy customer service representatives in the field, or on the telephone when you call for parts or whole-goods. If you are performing a start-up or an application review, we will support your needs. -
Article 2: F1600/F2000 2021 Technical Specifications
ARTICLE 2: F1600/F2000 2021 TECHNICAL SPECIFICATIONS ! ARTICLE 2.1: F1600/F2000/Technical Specifications…...........pgs 2-28 Update 4-20-21 — 2.2.25.1 & 2.2.26.1 ARTICLE 2.2: Mazda MZR F2000/Technical Specifications…pgs 29-37 ! ! Article 2.1: F1600/F2000 Technical Specifications - 2021 ____________________________________________________________ These specifications are part of Formula Race Promotions (FRP) Competition Rules and all automobiles shall conform with these Specifications and FRP Pro Racing Rules (PRR). F1600, F2000, is intended to provide competitors and interested manufacturers with the opportunity to compete in purpose built, highly modified open wheel single seat cars. FRP may alter or adjust specifications and require, permit, or restrict certain specific components to equate competitive potential as deemed necessary. In an effort to control shock/damper technology and cost to a level reasonable for competitive racing, any fluid dampers are allowed, with the following restrictions: 1. Maximum of 4 dampers/shock absorbers per vehicle. 2. Dampers must be independent from each other with no interconnectivity. However, data acquisition is permissible, as long as it serves no other purpose. 3. Dampers must be manually adjustable only. 4. Mechatronic valves, G valves, hybrid inerters, inerters and mass dampers are prohibited. 5. Electro/Magnetic shock fluid is prohibited. F1600 and F2000 PREPARATION RULES - 2021 Definitions a. F1600: A formula for single-seat, tubular frame, flat bottom, open-wheel racing cars using standard Ford 1600 “crossflow” pushrod engines, or a Honda Fit 1500 (L15A7) overhead cam engine, with firewall, floor, and safety equipment conforming to the FRP PRR. b. F2000: A formula for single-seat, tubular frame, flat bottom, open-wheel racing cars using the Ford 2 liter single overhead camshaft “NE” series engine, the 1971-74 Pinto/Capri 2 liter single overhead camshaft engine, or the Ford Zetec ZX-3 2 liter dual overhead camshaft engine. -
TECH GUIDE 1 1-5 Gaskets/Decks 4/15/09 10:51 AM Page 2
2009 APRIL Pg 1 Head & Block Decks & Gaskets Pg 6 Cylinder Bores & Piston Rings Pg 12 Valves & Valve Seats Pg 16 Cam Bores, Bearings & Camshafts Circle 101 or more information 1-5 Gaskets/Decks 4/15/09 10:51 AM Page 1 ince the days of sealing Smooth Operation or chatter when it makes an interrupt- engines with asbestos, cork, How smooth is smooth enough? You ed cut. S rope and paper are, for the used to be able to tell by dragging For example, a converted grinder most part, ancient history, your fingernail across the surface of a may be able to mill heads and blocks. new-age materials and designs have cylinder head or engine block. And But the spindles and table drives in elevated the critical role gaskets and besides, it didn’t really matter because many of these older machines cannot seals play in the longevity of an the composite head gasket would fill hold close enough tolerances to engine. Finding the optimum sealing any gaps that your equipment or tech- achieve a really smooth, flat finish. material and design remain a chal- nique left behind. One equipment manufacturer said lenge many gasket manufacturers face But with MLS gaskets the require- grinding and milling machines that as engines are asked to do more. ments have changed. To seal properly, are more than five years old are prob- Gaskets that combine high per- a head gasket requires a surface finish ably incapable of producing consistent formance polymers with metal or that is within a recommended range. results and should be replaced.