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Phase Diagrams
Module-07 Phase Diagrams Contents 1) Equilibrium phase diagrams, Particle strengthening by precipitation and precipitation reactions 2) Kinetics of nucleation and growth 3) The iron-carbon system, phase transformations 4) Transformation rate effects and TTT diagrams, Microstructure and property changes in iron- carbon system Mixtures – Solutions – Phases Almost all materials have more than one phase in them. Thus engineering materials attain their special properties. Macroscopic basic unit of a material is called component. It refers to a independent chemical species. The components of a system may be elements, ions or compounds. A phase can be defined as a homogeneous portion of a system that has uniform physical and chemical characteristics i.e. it is a physically distinct from other phases, chemically homogeneous and mechanically separable portion of a system. A component can exist in many phases. E.g.: Water exists as ice, liquid water, and water vapor. Carbon exists as graphite and diamond. Mixtures – Solutions – Phases (contd…) When two phases are present in a system, it is not necessary that there be a difference in both physical and chemical properties; a disparity in one or the other set of properties is sufficient. A solution (liquid or solid) is phase with more than one component; a mixture is a material with more than one phase. Solute (minor component of two in a solution) does not change the structural pattern of the solvent, and the composition of any solution can be varied. In mixtures, there are different phases, each with its own atomic arrangement. It is possible to have a mixture of two different solutions! Gibbs phase rule In a system under a set of conditions, number of phases (P) exist can be related to the number of components (C) and degrees of freedom (F) by Gibbs phase rule. -
Chapter 9. Phase Diagrams
Chapter 9. Phase Diagrams 9.1 Introduction Good understanding of phase diagrams will help engineers to design and control heat treatment procedures:- some properties of materials are functions of their microstructures, and hence of their thermal histories. The development of microstructure of an alloy is related to the characteristics of its phase diagram. Phase diagrams provide valuable information about melting, casting, crystallization, and other phenomenon. Topics to be discussed are: terminology of phase diagrams and phase transformations, interpretation of phase, simple binary phase diagrams, and development of equilibrium microstructures upon cooling. DEFINITIONS AND BASIC CONCEPTS “Components”: pure metals and/or compounds of which an alloy is composed (Ex.: solute and solvent in Cu-Zn brass). A “System”: a specific body of material under consideration (Ex.: ladle of molten steel) or a series of alloys consisting of the same components but without regard to alloy composition (Ex.: the iron- carbon system). “Solid solution”: consists of atoms of at least two different types; the solute atoms (minor component) occupy either substitutional or interstitial positions in the solvent lattice (host or major component). 9.2 Solubility Limit Solubility limit is the maximum concentration of solute atoms that may dissolve in the solvent to form a solid solution at a specific temperature. Adding more solute in excess of this limit results in forming another solid solution or compound with different composition. Consider sugar-water (C12H22O11 – H2O) system. As sugar is added to water Æ sugar-water solution (syrup). Adding more sugar Æ solution becomes more concentrated until solubility limit is reached (solution is saturated with sugar). -
Binary Solutions with Unlimited Solubility
Diffusion and Kinetics Lecture: Binary phase diagrams and Gibbs free energy curves Nikolai V. Priezjev Textbook: Phase transformations in metals and alloys (Third Edition), By: Porter, Easterling, and Sherif (CRC Press, 2009). Binary phase diagrams and Gibbs free energy curves • Binary solutions with unlimited solubility • Relative proportion of phases (tie lines and the lever principle) • Development of microstructure in isomorphous alloys • Binary eutectic systems (limited solid solubility) • Solid state reactions (eutectoid, peritectoid reactions) • Binary systems with intermediate phases/compounds • The iron-carbon system (steel and cast iron) • Temperature dependence of solubility • Equilibrium vacancy concentration • Three-component (ternary) phase diagrams Reading: Chapter 1.5 of Porter, Easterling, Sherif https://www.slideshare.net/NikolaiPriezjev Binary phase diagram and Gibbs free energy A binary phase diagram is a temperature - composition map which indicates the equilibrium phases present at a given temperature and composition. The equilibrium state can be found from the Gibbs free energy dependence on temperature and composition. Binary solutions with unlimited solubility (I) Let’s construct a binary phase diagram for the simplest case: A and B components are mutually soluble in any amounts in both solid (isomorphous system) and liquid phases, and form ideal solutions (Hmix = 0). We have 2 phases – liquid and solid. Let’s consider Gibbs free energy curves for the two phases at different T. Binary solutions with unlimited solubility (II) Binary solutions with unlimited solubility (III) sol liq A A sol liq B B Binary solutions with unlimited solubility (IV) At T4 and below this temperature the Gibbs free energy of the solid phase is lower than the G of the liquid phase in the whole range of compositions – the solid phase is the only stable phase. -
Chapter 8 Phase Diagrams
Chapter 8 Phase Diagrams A phase in a material is a region that differ in its microstructure and or composition from another region Al2CuMg Al H2O(solid, ice) in H2O (liquid) ⇒ 2 phases • homogeneous in crystal structure and atomic arrangement • have same chemical and physical properties throughout • have a definite interface and able to be mechanically separated from its surroundings Chapter 8 in Smith & Hashemi Additional resources: Callister, chapter 9 and 10 Chapter 8 1 Phase diagram and “degrees of freedom” A phase diagrams is a type of graph used to show the equilibrium conditions between the thermodynamically-distinct phases; or to show what phases are present in the material system at various T, p, and compositions • “equilibrium” is important: phase diagrams are determined by using slow cooling conditions ⇒ no information about kinetics Degree of freedom (or variance) F is the number of variables (T, p, and composition) that can be changed independently without changing the phases of the system Phase diagram of CO2 Chapter 8 2 8.1 Phase Diagram of Water 3 phases: solid, liquid, vapour Triple point: 4.579 Torr (~603Pa), 0.0098oC • Field – 1 phase • Line – phase coexistence, 2 phases • Triple point – 3 phases Chapter 8 3 8.2 Gibbs Phase Rule Gibbs' phase rule describes the possible # of degrees of freedom (F) in a closed system at equilibrium, in terms of the number of separate phases (P) and the number of chemical components (C) in the system (derived from thermodynamic principles by Josiah W. Gibbs in the 1870s) F + P = C + 2 -
PHASE DIAGRAMS • Also Called Equilibrium Or Constitutional Diagrams • Plots of Temperature Vs
Phase Equilibria Reading: West 7 433 PHASE DIAGRAMS • Also called equilibrium or constitutional diagrams • Plots of temperature vs. pressure, or T or P vs. composition, showing relative quantities of phases at equilibrium • Pressure influences phase structure – Remains virtually constant in most applications – Most solid-state phase diagrams are at 1 atm • Note: metastable phases do not appear on equilibrium phase Fe–Fe3C diagrams phase diagram 434 PHASES A phase is a homogeneous portion of a system with uniform physical and chemical characteristics, in principle separable from the rest of the system. A difference in either physical or chemical properties constitutes a phase gaseous state • seemingly only one phase occurs (gases always mix) liquid state • often only one phase occurs (homogeneous solutions) e.g., salt water, molten Na2O-SiO2 • two immiscible liquids (or liquid mixtures) count as two phases solid state • crystalline phases: e.g., ZnO and SiO2 = two phases • polymorphs: e.g., wurtzite and sphalerite ZnS are different phases • solid solutions = one phase (e.g., Al O -Cr O solutions) 2 3 2 3 435 PHASE EQUILIBRIA The equilibrium phase is always the one with the lowest free energy G = H – TS Equilibrium → state with The driving force for a phase minimum free energy under some change is the minimization of free specified combination of energy temperature, pressure, and composition e.g., melting unstable G metastable equilibrium state 436 GIBBS PHASE RULE “On the Equilibrium of Heterogeneous Substances” 1874-78 P + F = C + 2 F = C – P + 2 P: number of phases present at equilibrium Gibbs C: number of components needed to describe the system F: number of degrees of freedom, e.g. -
Phase Diagrams
CHAPTER 3 PHASE DIAGRAMS 3.1 MOTIVATION One of the most powerful tools for studying the development of microstruc- ture is the equilibrium phase diagram. A phase diagram embodies infor- mation derived from the thermodynamic principles described in Chap. 2, specialized for a particular range of compositions and presented in a form that makes the data readily accessible. The diagram shows the phases present in equilibrium, as well as the composition of the phases over a range of temperatures and pressures. In this text, we will not normally be concerned with the effect of pressure on thermodynamic equilibrium as we will work almost entirely with condensed phases (solids and liquids) in systems open to the atmosphere. We will thus for the most part assume that the pressure is constant. Before we begin, it should be noted that thermodynamics tells us what should happen, i.e., it identifies the lowest energy configuration. How- ever, as already stated in Chap. 2, it does not guarantee that that is what will happen, as the behavior of the real system may be constrained by ki- netic processes, such as solute or heat transport. Nevertheless, we will frequently make the assumption that there is sufficient time for these pro- cesses to establish local thermodynamic equilibrium at the solid-liquid in- terface, if not in the entire system. This will allow us to use the infor- mation in equilibrium phase diagrams, even in cases where transport is incomplete. The present chapter provides some fundamental concepts and tools for analyzing phase diagrams building upon the basics of thermodynam- ics and deviations from equilibrium that were presented in Chap. -
Eutectic Systems • the Simplest Kind of System with Two Solid Phases Is Called a Eutectic System
Eutectic Systems • The simplest kind of system with two solid phases is called a eutectic system. • A eutectic system contains two solid phases at low temperature. These phases may have different crystal structures, or the same crystal structure with different lattice parameters. •Examples: – Pb (FCC) and Sn (tetragonal) - solder systems – Fe (BCC) and C (graphite - hexagonal) -cast irons – Al (FCC) and Si (diamond cubic) - cast aluminum alloys – Cu(FCC) and Ag(FCC) – high temperature solder Cu/Ag Eutectic System • Copper and Silver are both FCC, but their lattice parameters and atomic radii are very different, so they have limited solubility in the solid state. • There are two solid stable phases α and β, and at high temperatures there is a eutectic reaction where the solids α, β and the liquid coexist. ← ⎯⎯Heating⎯ L(CE) α(CαE) + β(CβE) ⎯ Coolin⎯→⎯g Cu – Ag System Cu: α phase Ag: β phase Eutectic means “easily melted” in Greek Point E: invariant point (eutectic point) BG line: isotherm line AB: Solidus line FG: BC: Solvus line GH: AE: Liquidus line EF: BEG: Solidus line, isotherm line TE: eutectic isotherm Eutectic isotherm Invariant or eutectic point Eutectic Reaction: Cooling L(CE) α(CαE) + β(CβE) Heating For copper-silver system: Cooling L(71.9wt%Ag) α(8.0wt%Ag) + β(91.2wt%Ag) Heating Eutectic or invariant point - Liquid and two solid phases co-exist in equilibrium at the eutectic composition CE and the eutectic temperature TE. Eutectic isotherm - horizontal solidus line at TE. Binary Eutectic System Eutectic reaction – transition from liquid to mixture of two solid phases, α + β at eutectic concentration CE. -
PHASE DIAGRAMS Phase –A Chemically and Structurally Homogenous Region of a Material
PHASE DIAGRAMS Phase –a chemically and structurally homogenous region of a material. Region of uniform physical and chemical characteristics. Phase boundaries separate two distinct phases. A single phase system is called homogeneous. A system with two or more phases is called heterogeneous. Phase Diagram –a graphic representation showing the phase or phases present for a given composition, temperature and pressure. Component –the chemical elements which make up the alloy. Solvent atoms: primary atomic species. Host atoms Solute atoms: the impurities. Normally the minor component Solubility Limit ‐ Maximum concentration of solute atoms that may dissolve in the solvent to form a solid solution. The excess of solute forms another phase of different composition. Example: water‐sugar Phase Diagrams of Pure Substances •Predicts the stable phase as a function of Ptotal and T. Example: water can exist in solid, liquid and vapor phases, depending on the conditions of temperature and pressure. • Characteristic shape punctuated by unique points. –Phase equilibrium lines –Triple Point (three different phases of water in equilibrium) – Critical Point Example: In the pressure‐temperature (PT) phase diagram of water there exists a triple point at low pressure (4.579 torr) and low temperature (0.0098oC) where solid, liquid and vapor phases of water coexists. Vaporization Line –Liquid and vapor coexists Freezing Line – Liquid and solid coexist. Sublimation Line – Solid and vapor coexist Phase ‐ Any portion including the whole of a system, which is physically homogeneous within it and bounded by a surface so that it is mechanically separable from any other portions. Gibbs Phase Rule From thermodynamic considerations, J.W. -
Chapter 9: Phase Diagrams ISSUES to ADDRESS
Chapter 9: Phase Diagrams ISSUES TO ADDRESS... • When we combine two elements... what equilibrium state do we get? • In particular, if we specify... --a composition (e.g., wt% Cu - wt% Ni), and --a temperature ( T) then... How many phases do we get? What is the composition of each phase? How much of each phase do we get? Phase A Phase B Nickel atom Copper atom Chapter 9 - 1 Phase Equilibria: Solubility Limit Introduction – Solutions – solid solutions, single phase – Mixtures – more than one phase Adapted from Fig. 9.1, Callister 7e. Sucrose/Water Phase Diagram • Solubility Limit : 100 Max concentration for Solubility which only a single phase 80 Limit L solution occurs. (liquid) 60 L + Question: What is the 40 (liquid solution S solubility limit at 20°C? i.e., syrup) (solid 20 Temperature (°C) Temperature sugar) Answer: 65 wt% sugar . If C < 65 wt% sugar: syrup o 0 20 40 60 65 80 100 If Co > 65 wt% sugar: syrup + sugar. Co =Composition (wt% sugar) Sugar Pure Pure Water Chapter 9 - 2 Components and Phases • Components : The elements or compounds which are present in the mixture (e.g., Al and Cu) • Phases : The physically and chemically distinct material regions that result (e.g., α and β). Aluminum- β (lighter Copper phase) Alloy α (darker phase) Adapted from chapter-opening photograph, Chapter 9, Callister 3e. A phase maybe defined as a homogeneous portion of a system that has Chapter 9 - 3 uniform physical and chemical characteristics. Effect of T & Composition ( Co) • Changing T can change # of phases: path A to B.