Iskra ISD Group, Kranj, Slovenia Iskra ISD’s 5 technologies…

…at one place – location Iskra ISD Kranj, Slovenia 40 % automotive 15% trucks 15% electro 15% household appliances 15% others Certificates and insurance

Process organization of the Iskra ISD group companies complies with the guidelines of IATF 16949

Others avaliable: ISO 9001 ISO 14001 ISO 17025

Insurance certificate on place. Division Surface finishing

Technologies – rack and barrel lines Rack lines: ZnNi (transparent and black passivation) Line 1-capacity: 1200 m2/24 h, Dimension of tube : 2800 mm x 1200 mm x 500 mm Line 2-capacity: 450 m2/24 h, Dimension of tube : 2400 mm x 1200 mm x 500 mm Zn (blue, tick, black passivation with or without sealer) Line2-capacity: 550 m2/24 h, Dimension of tube : 2400 mm x 1200 mm x 500 mm Zn phosphating / Capacity: 4.000 kg/24 h, Volume of barrel: 100 kg Barrel lines: Zn or ZnNi electroplating / Capacity: 6.500 kg/24 h, Volume of barrel: 100 kg Ni and Sn electroplating Line 1-capacity: 2.500 kg/24 h, Volume of barrel: 100 kg Line 2-capacity: 1.000 kg/24 h, Volume of barrel: 5, 30 and 60 kg Zn phosphating Capacity: 5.000 kg/24 h, Volume of barrel: 100 kg Additional services: Hydrogening Salt spray testing according to customer specifications Assembly Development of prototype racks Packing according to customer requriments Division Plastics

Thermoplast Machine size: 25 – 420tons (50 machines) Materials: PA6/4.6/6.6, PP, PC, PPS, LCP, POM, TPE Thermoset Machine size: 35 – 300tons (11 machines) Materials: PF, UP, MF

17x ABB 5D robot 16x Wittmann 3D robot

Ultrasonic welding Leakage testing

Manual or automatic assembly Sub-assembly Final product assembly and testing Division Plastics

3 main product segments

Thermoplastic-metal components

Thermoset (niche items as overmoulded PCB‘s and sensors)

Encapsulation of stator and rotor stacks (electric motors) Division CNC turning and grinding

70+ turning machines Tornos, Miyano, Citizen, Nakamura, Pfiffner Hydromat Rotary Transfer Machine HB32/16 8 - spindle turning CNC machine up to: Ø20mm x 90mm 6 - spindle turning CNC machines up to: Ø20mm x 90mm single spindle fixed head lathe up to: Ø65mm x 210mm single spindle sliding head lathe: up to: Ø20mm x 100mm

Deep drilling up to 250 mm Grinding – center or centerless Knurling Milling Gear hobbing Induction hardening

Materials: free cutting steel, stainless steel, brass, aluminum, titanium Division Alu HPDC and CNC machining

8 die casting machines - clamping forces 250t – 850t central vacuum system 7 fully automated cells 2 self standing trimming presses bowl sandblasting machine rotofinish line ultrasonic tool cleaning CNC machining 9+2 CNC turning leathes 3 CNC milling center

Materials: 226-AlSi9Cu3 (90%), 230-AlSi12, 231-AlSi12Cu1(Fe), 239 3 melting furnices Surface treatments – outsourced at our preselected local sub-suppliers (KTL, Powder coating, anodization)

Leakage testing and impregnation R&D support to our customers

Moldflow analyses (MOLDEX 3D)

Moldflow analyses (MAGMASOFT) R&D support to our customers (ref.cases)

Existing situation New solution Iskra ISD Plast

Existing situation Shaft optimization to fulfill media tight requirment Substitution aluminium to plastics Our components in electric motors Contacts

ISKRA ISD d.o.o. Savska loka 4 4000 Kranj Slovenia, EU www.iskra-isd.si