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Danieli Automation DANIELI AUTOMATION Know-how in process control and turnkey electrical systems for metals industry DANIELI AUTOMATION CONTENTS KNOW-HOW IN PROCESS CONTROL AND TURNKEY ELECTRICAL SYSTEMS FOR METALS INDUSTRY 4 About us 6 Products 8 Business units 10 3Q technology 12 After Sales 14 Research & Development 16 Worldwide presence KNOW-HOW IN PROCESS CONTROL ABOUT US Danieli Automation is the are developed in house and are requirements. Company, within the Danieli the means to transfer Danieli Furthermore, we design and Group, responsible for the transfer process know-how to final supply complete electrical of technological know-how users, thanks to the synergistic distribution systems, up to from other Danieli technological relationship with Danieli and the turnkey solutions for steel divisions to end users, supplying technological background shared industry, with installation the interface between plant with the parent Company. This engineering based on extensive process and operator. co-operation with the mechanical experience and on the required Our mission is to provide process designers has lead to optimized standards. automation and control systems and standardized solutions, Additionally we produce special for metals industry covering resulting in best performances instruments and sensors, the wide spectrum of Danieli and quicker plant start-up. designed and engineered to meet Technology, ranging from iron ore The Motors and Drives the demand from steel producers to long and flat products. department designs and selects for sophisticated controls, quality Software algorithm models, the best solutions for motors certification, cost optimisation computerized quality and and their respective drives and quick adaptation to the latest production control systems dependant upon the technical systems. 4 DANIELI AUTOMATION 5 KNOW-HOW IN PROCESS CONTROL PRODUCTS Danieli Automation provides TECHNOLOGICAL AREAS electrical and automation › Blast furnaces equipments, as well as › Direct reduction and palletizing plants engineering, for the whole range › Meltshops, scrap yard and raw material handling of Danieli products. › Primary and secondary metallurgy facilities › Billet/bloom and beam blanks casters Automation and electrical › Slab and thin slab casters systems are designed and quality › Slab/billet/bloom reheating furnaces tested at Danieli Automation’s › Hot strip mills production centers. › Steckel mills › Plate mills Our systems are designed based › Pipe mills on the 3Q concept: Quality, › Long product rolling mills for bars, wire rod and sections Quantity and Quickness. › Cold mills: 6-high, 4-high, temper and tandem mills These are our main targets › Processing lines: galvanizing, pickling, coating and inspection lines which are focused on satisfying › Non-ferrous hot/cold and foil mills our customers needs and › Complete minimills requirements. 6 DANIELI AUTOMATION 7 KNOW-HOW IN PROCESS CONTROL BUSINESS UNITS Today Danieli Automation can units, one for each specific specialization and to target more supply complete electrical and category of products offered. precisely and accurately the automation equipment for all The Business units are: specific technological needs types and sizes of plants in the > Steelmaking and Casters of each production line. steel industry, on a complete > Power Systems This structure will furthermore turnkey basis while keeping > Long Products improve our focus on innovation, software development and know- > Flat Products since engineers are dedicated to how in-house. > Instruments and Robotics the analysis of the technological In order to offer an expert > After Sales solutions for each particular and even more focused service product or business area. to customers, Danieli Automation The division into business established different Business units aims at further increasing 8 DANIELI AUTOMATION STEELMAKING > Iron ore reduction POWER SYSTEMS > Power distribution & CASTERS > Steelmaking > Analysis and furnaces > Secondary metallurgy > Drive systems > Continuous casting > Induction reheating > Thick & tin slab casting > Installation engineering LONG PRODUCTS > Seamless tube FLAT PRODUCTS > Hot strip & plate rolling > Hot rolling > Cold strip rolling > Cold finishing > Strip processing line INSTRUMENTS > Sensors AFTER SALES > Teleservice & ROBOTICS > Q-Metal > Training > Q-Roll long products > Spare parts > Q-Roll flat products > Revamping > Robotics > Maintenance 9 KNOW-HOW IN PROCESS CONTROL 3Q TECHNOLOGY Our systems are designed based on the 3Q concept: Quality, Quantity and Quickness. These are our main targets which are focused on satisfying our customers needs and requirements QUALITY QUANTITY QUICKNESS Excellence in product quality High Productivity by fully Quick response to market certification automatic operations demand Quality of final production means Our system designs guarantee Product changes must be quick. competitiveness, access to new high availability and efficiency, This is obtained by means of markets, reputation and improved thanks to advanced solutions flexible control systems and margins. One of the tasks of our for specific process aspects process controls including the automation systems is to assist as well as a complete line of required setups for the complete our customers in producing technological packages including production range. quality, ensuring continuous integrated automation equipment. Quick production steps are monitoring and providing quality Fully automatic and repetitive obtained thanks to predefined and certification of the final product. operations increase productivity fully automatic sequences. High quality control systems levels and this is possible due to Reaction to unexpected situations with a constant innovation of automation system architecture, must also be quick. Dedicated process technologies guarantees with client-server solutions, technological packages are top quality production in high- redundant operator workstations applied for prompt system reaction production steelmaking plants. and dedicated monitoring tools. to unusual circumstances. 10 DANIELI AUTOMATION 11 KNOW-HOW IN PROCESS CONTROL AFTER SALES After Sales Business Unit is you competitive advantages. > TELESERVICE the department within Danieli A specialized team is at customer > TRAINING Automation dedicated to disposal for any professional > SPARE PARTS worldwide support for all our advice regarding preventive > REVAMPING customers, providing assistance maintenance and revamping, > MAINTENANCE 4.0 with automation systems and providing quick and effective > ELECTRICAL MOTORS electrical parts for steel making assistance and service to MAINTENANCE plants. the customer via Web or by This structure provides dedicated technical specialist specialized support for your directly at Customer’s plant. investment, assisted by our Call centers and service centers extensive know-how in process are located worldwide, with control. It ensures you have remote monitoring and diagnostic constantly updated hardware troubleshooting, for a better and with simple access to technical closer service to Customer. expertise application tools giving 12 DANIELI AUTOMATION TELESERVICE TRAINING With just a web In-depth and personalized browser and an internet training courses are connection, Danieli arranged at our HQ in Italy Automation Remote (also on-site if needed). Support services let to Moreover, Danieli establish an immediate Automation implemented connection between DA E-learning webplatform, a and Customer computers training service for Level 1 providing remote technical and 2 process systems. or sales assistance Our training programs are single-user oriented. SPARE PARTS REVAMPING State-of-the-art products Danieli Automation and services to assist Customer Service offers our customers with the possibility of changing appropriate spare parts. any type of old and E-spare is a Danieli outdated equipments Automation orders with the most recent implementation system and revised supplies for via web, by which hardware and software. customers can order spare parts directly via internet. MAINTENANCE 4.0 ELECTRICAL MOTORS MAINTENANCE A data drive technology for continuous maintenance Daco Ltd, a Danieli improvement. Automation’s owned > Predictive maintenance subsidary located to detect in advance any in Thailand, offers fault symptoms complete electric motor > Preventive maintenance repair, refurbish, rewind to plan cost-effective and rebuild services, strategies with complete testing > TCO optimization for procedures for total performance, energy and quality control maintenance costs 13 KNOW-HOW IN PROCESS CONTROL RESEARCH & DEVELOPMENT Danieli Automation is to perform fully automatic continuously investing in research operations in dangerous areas, and development, in order to such as close proximity to casting be always one step ahead in platforms or electric arc furnaces technology, looking at new ideas as well as galvanising lines. and new products to satisfy the Sophisticated metallurgical demands of the market. models, developed also with We have registered more the contribution of specialized than 100 patents and relative research centres and universities technologies adopted include: have been developed in order to > Laser be able to predict the quality of > Optical the final product during rolling. > Electromagnetic fields Co-operation with main electrical > Infrared and automation suppliers is > X-ray constant with an aim to provide Danieli Automation developed new solutions and cost effective
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