DANIELI AUTOMATION

Know-how in process control and turnkey electrical systems for metals industry

DANIELI AUTOMATION CONTENTS KNOW-HOW IN PROCESS CONTROL AND TURNKEY ELECTRICAL SYSTEMS FOR METALS INDUSTRY

4 About us 6 Products 8 Business units 10 3Q technology 12 After Sales 14 Research & Development 16 Worldwide presence KNOW-HOW IN PROCESS CONTROL

ABOUT US

Danieli Automation is the are developed in house and are requirements. Company, within the Danieli the means to transfer Danieli Furthermore, we design and Group, responsible for the transfer process know-how to final supply complete electrical of technological know-how users, thanks to the synergistic distribution systems, up to from other Danieli technological relationship with Danieli and the turnkey solutions for steel divisions to end users, supplying technological background shared industry, with installation the interface between plant with the parent Company. This engineering based on extensive process and operator. co-operation with the mechanical experience and on the required Our mission is to provide process designers has lead to optimized standards. automation and control systems and standardized solutions, Additionally we produce special for metals industry covering resulting in best performances instruments and sensors, the wide spectrum of Danieli and quicker plant start-up. designed and engineered to meet Technology, ranging from iron ore The Motors and Drives the demand from steel producers to long and flat products. department designs and selects for sophisticated controls, quality Software algorithm models, the best solutions for motors certification, cost optimisation computerized quality and and their respective drives and quick adaptation to the latest production control systems dependant upon the technical systems.

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PRODUCTS

Danieli Automation provides TECHNOLOGICAL AREAS electrical and automation › Blast furnaces equipments, as well as › Direct reduction and palletizing plants engineering, for the whole range › Meltshops, scrap yard and raw material handling of Danieli products. › Primary and secondary metallurgy facilities › Billet/bloom and beam blanks casters Automation and electrical › Slab and thin slab casters systems are designed and quality › Slab/billet/bloom reheating furnaces tested at Danieli Automation’s › Hot strip mills production centers. › Steckel mills › Plate mills Our systems are designed based › Pipe mills on the 3Q concept: Quality, › Long product rolling mills for bars, wire rod and sections Quantity and Quickness. › Cold mills: 6-high, 4-high, temper and tandem mills These are our main targets › Processing lines: galvanizing, pickling, coating and inspection lines which are focused on satisfying › Non-ferrous hot/cold and foil mills our customers needs and › Complete minimills requirements.

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BUSINESS UNITS

Today Danieli Automation can units, one for each specific specialization and to target more supply complete electrical and category of products offered. precisely and accurately the automation equipment for all The Business units are: specific technological needs types and sizes of plants in the > Steelmaking and Casters of each production line. steel industry, on a complete > Power Systems This structure will furthermore turnkey basis while keeping > Long Products improve our focus on innovation, software development and know- > Flat Products since engineers are dedicated to how in-house. > Instruments and Robotics the analysis of the technological In order to offer an expert > After Sales solutions for each particular and even more focused service product or business area. to customers, Danieli Automation The division into business established different Business units aims at further increasing

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STEELMAKING > Iron ore reduction POWER SYSTEMS > Power distribution & CASTERS > Steelmaking > Analysis and furnaces > Secondary metallurgy > Drive systems > Continuous casting > Induction reheating > Thick & tin slab casting > Installation engineering

LONG PRODUCTS > Seamless tube FLAT PRODUCTS > Hot strip & plate rolling > Hot rolling > Cold strip rolling > Cold finishing > Strip processing line

INSTRUMENTS > Sensors AFTER SALES > Teleservice & ROBOTICS > Q-Metal > Training > Q-Roll long products > Spare parts > Q-Roll flat products > Revamping > Robotics > Maintenance

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3Q TECHNOLOGY

Our systems are designed based on the 3Q concept: Quality, Quantity and Quickness. These are our main targets which are focused on satisfying our customers needs and requirements

QUALITY QUANTITY QUICKNESS Excellence in product quality High Productivity by fully Quick response to market certification automatic operations demand

Quality of final production means Our system designs guarantee Product changes must be quick. competitiveness, access to new high availability and efficiency, This is obtained by means of markets, reputation and improved thanks to advanced solutions flexible control systems and margins. One of the tasks of our for specific process aspects process controls including the automation systems is to assist as well as a complete line of required setups for the complete our customers in producing technological packages including production range. quality, ensuring continuous integrated automation equipment. Quick production steps are monitoring and providing quality Fully automatic and repetitive obtained thanks to predefined and certification of the final product. operations increase productivity fully automatic sequences. High quality control systems levels and this is possible due to Reaction to unexpected situations with a constant innovation of automation system architecture, must also be quick. Dedicated process technologies guarantees with client-server solutions, technological packages are top quality production in high- redundant operator workstations applied for prompt system reaction production steelmaking plants. and dedicated monitoring tools. to unusual circumstances.

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AFTER SALES

After Sales Business Unit is you competitive advantages. > TELESERVICE the department within Danieli A specialized team is at customer > TRAINING Automation dedicated to disposal for any professional > SPARE PARTS worldwide support for all our advice regarding preventive > REVAMPING customers, providing assistance maintenance and revamping, > MAINTENANCE 4.0 with automation systems and providing quick and effective > ELECTRICAL MOTORS electrical parts for steel making assistance and service to MAINTENANCE plants. the customer via Web or by This structure provides dedicated technical specialist specialized support for your directly at Customer’s plant. investment, assisted by our Call centers and service centers extensive know-how in process are located worldwide, with control. It ensures you have remote monitoring and diagnostic constantly updated hardware troubleshooting, for a better and with simple access to technical closer service to Customer. expertise application tools giving

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TELESERVICE TRAINING With just a web In-depth and personalized browser and an internet training courses are connection, Danieli arranged at our HQ in Automation Remote (also on-site if needed). Support services let to Moreover, Danieli establish an immediate Automation implemented connection between DA E-learning webplatform, a and Customer computers training service for Level 1 providing remote technical and 2 process systems. or sales assistance Our training programs are single-user oriented.

SPARE PARTS REVAMPING State-of-the-art products Danieli Automation and services to assist Customer Service offers our customers with the possibility of changing appropriate spare parts. any type of old and E-spare is a Danieli outdated equipments Automation orders with the most recent implementation system and revised supplies for via web, by which hardware and software. customers can order spare parts directly via internet.

MAINTENANCE 4.0 ELECTRICAL MOTORS MAINTENANCE A data drive technology for continuous maintenance Daco Ltd, a Danieli improvement. Automation’s owned > Predictive maintenance subsidary located to detect in advance any in , offers fault symptoms complete electric motor > Preventive maintenance repair, refurbish, rewind to plan cost-effective and rebuild services, strategies with complete testing > TCO optimization for procedures for total performance, energy and quality control maintenance costs

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RESEARCH & DEVELOPMENT

Danieli Automation is to perform fully automatic continuously investing in research operations in dangerous areas, and development, in order to such as close proximity to casting be always one step ahead in platforms or electric arc furnaces technology, looking at new ideas as well as galvanising lines. and new products to satisfy the Sophisticated metallurgical demands of the market. models, developed also with We have registered more the contribution of specialized than 100 patents and relative research centres and universities technologies adopted include: have been developed in order to > Laser be able to predict the quality of > Optical the final product during rolling. > Electromagnetic fields Co-operation with main electrical > Infrared and automation suppliers is > X-ray constant with an aim to provide Danieli Automation developed new solutions and cost effective anthropomorphic robots systems to our customers.

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DIGI&MET digitalization of the processes. will become more and more There are no known techniques, The consequence for Danieli important due to the intensive beyond simulation, that will customers will be a drastic application of IoT technology identify the behavior of a physical drop in transformation costs (Internet of Things) and the phenomenon even before it while maintaining the same added value coming from the manifests itself. For this reason level of productivity, increasing interdisciplinary analysis based Danieli, and in particular Danieli the product level quality and on BI technology (Business Automation, is proceeding reducing the consumption of Intelligence). to develop a technology that, scarce and expensive resources. To achieve all this, Danieli assisted and integrated by a Collaborative robots and mobile Automation created DIGI&MET, modern automation system, equipment devices, supporting a working group based on is able to prevent and/or the operators’ usual functions, experiences in process control correct deviations from the will help them to avoid mistakes, and product technology. Under desired process profile. What increasing the product quality the same leadership, it will have Danieli wants to do is to move level and workplace safety. the aim to identify and develop from a reactive to a proactive Additionally, the role of the product/process that can enjoy design, thanks to the complete steelmaking dedicated sensors the benefits of “Predictivity”.

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WORLDWIDE PRESENCE

Our international facilities, located in the regions where business opportunities are most abundant, are integrated with the rest of the group and coordinated by italian headquarters to reinforce the Danieli group’s technical and commercial strategies. They consist of Sales and DANIELI CORPORATION USA Service units, together with local operating units, fully autonomous, in order to offer an expert and DANIELI TARANIS USA focused service to customers. A complete network of DANIELI MEXICO production sites, sales, and service offices, established in order to meet international markets’ needs.

HEADQUARTERS

PRODUCTION, SALES & SERVICE

SALES & SERVICE

DANIELI SAN PAOLO BRASIL

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THE BENEFITS

DANIELI UK DANIELI

DANIELI POLAND DANIELI UKRAINA

DA HQ DANIELI ROMANIA

DANIELI DANIELI SYSTEC CROATIA TELEROBOT LABS DANIELI JAPAN

DANIELI DANIELI EGYPT

DANIELI INBESCO KSA DANIELI UAE DANIELI LTD

DANIELI THAILAND DANIELI

DANIELI SAN PAOLO BRASIL

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DANIELI HEADQUARTERS DANIELI DANIELI AUTOMATION Via Nazionale, 41 Via Bonaldo Stringher, 4 33042 Buttrio (UD) Italy 33042 Buttrio (UD) Italy Phone +39 0432 195 8111 Phone +39 0432 518 111 www.danieli.com www.dca.it [email protected] [email protected]

WORLDWIDE DANIELI COMPANIES

AUSTRIA GERMANY FRANCE Max Planck Strasse, 5 Brunshofstrasse, 12 Scherl 12 Les Mercuriales A - 9100 Völkermarkt D-45470 Mülheim - Ruhr D-58540 Meinerzhagen F-93176 Bagnolet Cedex Tel (43) 4232.51440.6101 Tel (49) 208.3780000 Tel (49) 2354.70820 Tel (33) 1.49722269 info@.danieli.com [email protected] [email protected] [email protected]

UNITED KINGDOM THE SWEDEN 4 Ignite, Magna Way Rooswijkweg 291, 1951 Nya Ågatan, 23 Box 994 Rotherham S60 1FD ME Velsen-Noord SE-77782 Smedjebacken SE-85125 Sundsvall Tel (44) 1709.724300 T +31 (0)251 500 500 Tel (46) 240.668500 Tel (46) 60.139400 [email protected] F +31 (0)251 500 501 [email protected] [email protected] [email protected] SPAIN TURKEY RUSSIA CHINA Poligono Sondikalde 1. OSB Istiklal Mahallesi Avtozavodskoe shosse 48 No. 19, Xing Gang Road, CEDZ Calle Portu Bidea, 2 1. Cadde No. 15 Nizhny Novgorod Region Changshu, Jiangsu 215513 48150 Sondika - Vizcaya Beykoy - Duzce 606000 Dzerdzhinsk Tel (86) 512 52267088 Tel (34) 94.4872800 Tel (90) 380.5537110 Tel (7) 8313.310310 [email protected] [email protected] [email protected] [email protected]

INDIA­ INDIA THAILAND USA Technopolis Building 7000 Central Expressway, Land Plot N. K11 600 Cranberry Woods Drive Plot 4, Block - BP, 5th Floor Sri City The Eastern Seaboard Ind. Estate Suite 200 Wing - B, Sector - V, Salt Lake 517588 Andhra Pradesh Tambol Pluakdaeng, Amphur Cranberry Township, PA 16066 700 091 Kolkata - West Bengal Tel (91) 8576.304000 Pluakdaeng, 21140 Rayong Tel (1) 724.7785400 Tel (91) 33.39847777 [email protected] Tel (66) 38.929000 [email protected] [email protected] [email protected]

WORLDWIDE OFFICES AND SERVICE CENTERS

SWITZERLAND RUSSIA RUSSIA UKRAINE Olsbergerstrasse 2 Leningradskiy Prospekt 31A Lenin str. 130, Office 109 Glinky Street 2, Office301 4310 Rheinfelden Building 1, 24th Floor Chelyabinsk Region 49000 Dnipropetrovs’k Tel (41) 61.8368310 125284 Moscow 445038 Magnitogorsk Tel (380) 56.7904301 ­[email protected] Tel (7) 495.9819073 Tel (7) 3519.244043 [email protected] [email protected] [email protected] TURKEY EGYPT UAE KSA Adalet Mah. Manas Bulvari No. 47, 76 Al-Moltaka Al-Arabi Dist. Najda Street, Old Nissan Silver Tower 6th floor Folkart Towers, A Block, Ofis 3208, 11799 Sheraton Zone Masaood Building, Flat 1003 P.O. Box 4867 35580 Bayrakli, Izmir Heliopolis, Cairo P.O. Box 322 Abu Dhabi Al-Khobar 31952 Tel (90) 232.4355577 Tel (20) 2.22699491 Phone (971) 2.6812268 Tel (966) 3.8993145 [email protected] [email protected] [email protected] [email protected] INDIA­ INDIA THAILAND VIETNAM D-402 Lotus Corporate Park, Furnace Building Muang Thai-Phatra Office Lot A4b Industrial Park Ram Mandir Road, 1, Taratala Road 16th Floor, Tower II Tan Thuan EPZ (E-Office Park) Off Western Express Highway Kolkata - 700024 252-91 Rachadaphisek Road Tan Thuan Dong Ward, District 7 Goregaon (E), Mumbai 400 063 Tel (91) 33.33013510 Huaykwang - Bangkok 10310 Ho Chi Minh City Tel (91) 22.39917100 [email protected] Tel (66) 2.6933520 Tel (84) 8.35287400 [email protected] [email protected] [email protected] KOREA JAPAN TAIWAN USA Room 201, Daecheon Building 42F, Yokohama Landmark Tower 26F-1, No. 31 54 Chesser Crane Road 157-4 Samsung-dong 2-2-1, Minatomirai, Nishi-ku, Hai-Bian Road Chelsea, AL 35043 Gangnam-gu 135-090, Seoul Yokohama-City Kaohsiung City, Taiwan 802 Phone (1) 205.6787451 Tel (82) 2.5626622 220-8142 Japan Tel (886) 7.3358655 [email protected] [email protected] Tel (81) 45.651.7077 [email protected] [email protected]

CANADA MEXICO P.O. Box 24062 Edificio Sierra Madre Rua George Rexroth, 609 Sault St. Marie Ave. Vasconcelos Oriente 310 Diadema Ontario P6C 6G7 Colonia del Valle CEP 09951-270 São Paulo Phone (1) 705.9468779 66250 Garza Garcia, N.L. Tel (55) 11.35085900 [email protected] Tel (52) 81.83781055 [email protected] [email protected] DA-21-GE-CA-170.4