Hiprofile Lite

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Hiprofile Lite HIPROFILE LITE Laser Profile Gauge for hot & cold long products DANIELI AUTOMATION HiPROFILE LITE is a laser based 3D measurement Features instrument providing non-contact on-line profile > Blur-free profile acquisition and minimum-noise HiPROFILE LITE shape inspection and dimension measurement for measuring either hot or cold rolled products. > No need for water and compressed air (electric From small rounds, squares and flats through rebar, power is the only utility required) HiPROFILE LITE provides the optimum solution to > Fully synchronized laser triangulation heads improve production performance and quality. > Specific algorithms for real profile measurement of rebar and Kocks-like sections Principle of operation > Alarms in case of out of tolerance products The HiPROFILE LITE system is based on laser- > Continuous real time production control & sectioning optical measurement techniques tracking and image processing algorithms. Geometries, > Control points on the profile configurable by components and design solution of the 3 laser- operator sectioning heads and of the whole system are > No moving parts optimized to fulfil the requirements of hot steel > Historical database for quality control purposes detection and measurement. > Statistical Process Control (SPC) to analyze production trends The three measuring heads are synchronized > User friendly operator interface (Numerical & to acquire, at high sampling rate, the contour Graphical visualization Applications of an extremely thin slice of the hot-rolled bar. > Easy system diagnostic interface > Hot and cold long This feature guarantees for a superior blur-free > Integration via TCP/IP with existing customer products behaviour in presence of the vibrations and network > Wire rod & bar mills transversal bar movements typical of the hot rolling > Dedicated software to export CAD files of the > Light section mills process. measured product > Rebar or TMT mills The image of the profile is then real-time processed Benefits by sophisticated recognition techniques and > Immediate on-line dimension measurements software algorithms to obtain the desired shape > In-line calculation of Adherence Index for rebar and dimensional data. The thermal expansion due > Improved rolling tolerances to the material temperature is compensated by a > 100% product Quality monitoring parametric model linked with steel and product > Fast return on investment properties, to provide on the fly measures on the > Reduction of scrap and second choice products hot bar as it will be in cold conditions. > Faster reaction in case of out of tolerance products The design of the system is focused to face all the > Faster Startup time after production changeover side effects that the measuring of a 1000°C-steel > Reduced production downtime bar involves. > Automatic calculation of weight per meter Disturbances due to infrared radiation that comes > High accuracy with excellent repeatability from the bar are avoided by a specific optical > No physical contact with rolled product design, to obtain minimum-noise measures. > Good tolerance to material position changes > Immunity to product vibration The lean system architecture that doesn’t require > Small footprint (only 300 mm in material flow installation of additional automation cabinets in direction) control room, can be configured with variable > Low maintenance required number of accessories like additional operator > Low operating cost (only electric power is supervision station, giant display, traffic light and needed) more. Operating and installation costs are very low: the electrical supply is the only utility required to customers for gauge operation. A wireless connection is available nearby the gauge to aid during periodic maintenance. 2 INSTRUMENTS HiPROFILE LITE plant installation HiPROFILE LITE user-friendly HMI interface HiPROFILE LITE - Technical specifications Product dimensions from 4 to 70 mm Accuracy down to 0.015 mm Resolution ≤ 0.005 mm 2,250 points/profile every profile acquisition: Points per profile 1,125,000 points per second up to 2,000 complete Profile sampling rate sections per second 3 DANIELI HEADQUARTERS DANIELI DANIELI AUTOMATION Via Nazionale, 41 Via Bonaldo Stringher, 4 33042 Buttrio (UD) Italy 33042 Buttrio (UD) Italy Phone +39 0432 195 8111 Phone +39 0432 518 111 www.danieli.com www.dca.it [email protected] [email protected] WORLDWIDE DANIELI COMPANIES AUSTRIA GERMANY GERMANY FRANCE Max Planck Strasse, 5 Brunshofstrasse, 12 Scherl 12 Les Mercuriales A - 9100 Völkermarkt D-45470 Mülheim - Ruhr D-58540 Meinerzhagen F-93176 Bagnolet Cedex Tel (43) 4232.51440.6101 Tel (49) 208.3780000 Tel (49) 2354.70820 Tel (33) 1.49722269 [email protected] [email protected] [email protected] [email protected] UNITED KINGDOM THE NETHERLANDS SWEDEN SWEDEN 4 Ignite, Magna Way Rooswijkweg 291, 1951 Nya Ågatan, 23 Box 994 Rotherham S60 1FD ME Velsen-Noord SE-77782 Smedjebacken SE-85125 Sundsvall Tel (44) 1709.724300 T +31 (0)251 500 500 Tel (46) 240.668500 Tel (46) 60.139400 [email protected] F +31 (0)251 500 501 [email protected] [email protected] [email protected] SPAIN TURKEY RUSSIA CHINA Poligono Sondikalde 1. OSB Istiklal Mahallesi Avtozavodskoe shosse 48 No. 19, Xing Gang Road, CEDZ Calle Portu Bidea, 2 1. Cadde No. 15 Nizhny Novgorod Region Changshu, Jiangsu 215513 48150 Sondika - Vizcaya Beykoy - Duzce 606000 Dzerdzhinsk Tel (86) 512 52267088 Tel (34) 94.4872800 Tel (90) 380.5537110 Tel (7) 8313.310310 [email protected] [email protected] [email protected] [email protected] IND IA INDIA THAILAND USA Technopolis Building 7000 Central Expressway, Land Plot N. K11 600 Cranberry Woods Drive Plot 4, Block - BP, 5th Floor Sri City The Eastern Seaboard Ind. Estate Suite 200 Wing - B, Sector - V, Salt Lake 517588 Andhra Pradesh Tambol Pluakdaeng, Amphur Cranberry Township, PA 16066 700 091 Kolkata - West Bengal Tel (91) 8576.304000 Pluakdaeng, 21140 Rayong Tel (1) 724.7785400 Tel (91) 33.39847777 [email protected] Tel (66) 38.929000 [email protected] [email protected] [email protected] WORLDWIDE OFFICES AND SERVICE CENTERS SWITZERLAND RUSSIA RUSSIA UKRAINE Olsbergerstrasse 2 Leningradskiy Prospekt 31A Lenin str. 130, Office 109 Glinky Street 2, Office 301 4310 Rheinfelden Building 1, 24th Floor Chelyabinsk Region 49000 Dnipropetrovs’k Tel (41) 61.8368310 125284 Moscow 445038 Magnitogorsk Tel (380) 56.7904301 [email protected] Tel (7) 495.9819073 Tel (7) 3519.244043 [email protected] [email protected] [email protected] TURKEY EGYPT UAE KSA Adalet Mah. Manas Bulvari No. 47, 76 Al-Moltaka Al-Arabi Dist. Najda Street, Old Nissan Silver Tower 6th floor Folkart Towers, A Block, Ofis 3208, 11799 Sheraton Zone Masaood Building, Flat 1003 P.O. Box 4867 35580 Bayrakli, Izmir Heliopolis, Cairo P.O. Box 322 Abu Dhabi Al-Khobar 31952 Tel (90) 232.4355577 Tel (20) 2.22699491 Phone (971) 2.6812268 Tel (966) 3.8993145 [email protected] [email protected] [email protected] [email protected] IND IA INDIA THAILAND VIETNAM D-402 Lotus Corporate Park, Furnace Building Muang Thai-Phatra Office Lot A4b Industrial Park Ram Mandir Road, 1, Taratala Road 16th Floor, Tower II Tan Thuan EPZ (E-Office Park) Off Western Express Highway Kolkata - 700024 252-91 Rachadaphisek Road Tan Thuan Dong Ward, District 7 Goregaon (E), Mumbai 400 063 Tel (91) 33.33013510 Huaykwang - Bangkok 10310 Ho Chi Minh City Tel (91) 22.39917100 [email protected] Tel (66) 2.6933520 Tel (84) 8.35287400 [email protected] [email protected] [email protected] KOREA JAPAN TAIWAN USA Room 201, Daecheon Building 42F, Yokohama Landmark Tower 26F-1, No. 31 114 Chesser Crane Road 157-4 Samsung-dong 2-2-1, Minatomirai, Nishi-ku, Hai-Bian Road Chelsea, AL 35043 Gangnam-gu 135-090, Seoul Yokohama-City Kaohsiung City, Taiwan 802 Phone (1) 205.6787451 Tel (82) 2.5626622 220-8142 Japan Tel (886) 7.3358655 [email protected] [email protected] Tel (81) 45.651.7077 [email protected] [email protected] CANADA MEXICO BRAZIL P.O. Box 24062 Edificio Sierra Madre Rua George Rexroth, 609 Sault St. Marie Ave. Vasconcelos Oriente 310 Diadema Ontario P6C 6G7 Colonia del Valle CEP 09951-270 São Paulo Phone (1) 705.9468779 66250 Garza Garcia, N.L. Tel (55) 11.35085900 [email protected] Tel (52) 81.83781055 [email protected] [email protected] DA-17-GE-CA-175.0.
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