CUTTING TOOLS SQUARE SHOULDER MADE IN THE USA 90° MILLING SOLUTIONS
RHINO-FEED™ HIGH-FEED ROUGHING SOLUTIONS
TOROID BUTTON / FACE MILLING SOLUTIONS
BALL NOSE / BACK DRAFT SURFACE FINISHING SOLUTIONS
SOLUTIONS
POWER SCRAPING WORKHOLDING DIRECT PART MARKING & DEBURRING
www.dapra.com (800) 243-3344 At Dapra, our mantra is that YOUR job is OUR job. From the highest-quality, American-made indexable milling tools to the industry’s leading added-value programs and our dedication to ongoing training and application support, our relationship with shops large and small doesn’t start and end with a purchase order.
We’re here to help you choose the best tooling, inserts and operating parameters to maximize your milling efficiency and productivity – from sale to the spindle. If you have questions about how to best apply the technology outlined in this catalog, contact us for a free application review!
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AUTOMATIC CUTTER REPLACEMENT IN-HOUSE TECHNICAL SUPPORT Keep fresh cutters in service and save your All of our field personnel are highly experienced shop thousands with our industry-leading CNC machinists, ready to provide guidance and EDGE2 DSS (page 5) and Ball Nose (page 92) support for maximizing your tooling investment. replacement programs. AMERICAN-MADE PRODUCT EDGE2 TECHNOLOGY Dapra is one of very few remaining companies Our double-sided inserts and premium-quality making cutting tools right here in the USA. cutters deliver unbeatable indexable milling value. American-made tools for American manufacturers – one of the ways that your job is our job! GUARANTEED TEST ORDERS Don’t just take our word for it – try our tools risk-free! See back cover for details.
CATALOG INDEX High-Performance Cutting Tools & Inserts
PAGE 3 SQUARE SHOULDER | 90° MILLING SOLUTIONS DSS | DOUBLE-SIDED PAGE 4 Automatic Cutter Replacement Program ...... 5 Spare Parts & Tools...... 6 End Mills...... 5 Inserts & Grade Selection ...... 7 Extended-Reach End Mills with Carbide Core...... 5 Application Tips ...... 8 Shell Mills...... 6 Recommended Cutting Speeds ...... 9 Screw-On Modular Heads...... 6
APET/XPET | SINGLE-SIDED PAGE 10 Ordering Information ...... 11 Insert Grades...... 24-25 10mm Cutter Bodies & Inserts...... 12-13 Spare Parts & Tools...... 26 12mm Cutter Bodies & Inserts...... 14-15 Application Information...... 27 16mm Cutter Bodies & Inserts...... 16-19 Troubleshooting...... 28 Utility Cutters...... 20 Optimizing Cutting Performance...... 29 Helical Roughing Mills ...... 21 Hole Diameter Calculation for Helical Interpolation...... 30 Metric Series Cutter Bodies...... 22 Recommended Cutting Speeds ...... 31 Screw-On Modular Heads ...... 23
PAGE 32 RHINO-FEED™ | HIGH-FEED ROUGHING SOLUTIONS
FEED SINGLE-SIDED PAGE 32 R2 Mini-Feed (8mm IC) Cutter Bodies & Inserts ...... 34-35 Spare Parts & Tools...... 41 FEED R3 Mid-Feed (10mm IC) Cutter Bodies & Inserts...... 36-37 Application Information...... 41 R4 Heavy-Feed (12mm IC) Cutter Bodies & Inserts...... 38-39 Hole Diameter Calculation for Helical Interpolation...... 42 FEED Insert Grades...... 40 Recommended Cutting Speeds...... 43
FEED
FEED INDEX CONTINUED ON PAGE 2 FEED
800-243-3344 | 860-242-8539 | www.dapra.com 1 PAGE 44 TOROID | BUTTON / FACE MILLING SOLUTIONS DTB | DOUBLE-SIDED PAGE 45 Inserts & Loading Information ...... 46-47 Application Information ...... 50 End Mills ...... 48 Running & Feed Rate Compensation ...... 51 Carbide Core, Long-Reach End Mills ...... 48 Hole Diameter Calculation for Helical Interpolation ...... 52 Shell Mills ...... 48 Troubleshooting ...... 53 Screw-On Modular Heads ...... 49 Insert Grades ...... 54 Spare Parts & Tools ...... 49 Recommended Cutting Speeds ...... 55 TOROID | SINGLE-SIDED PAGE 56 R3 3/8” IC Cutting Tools & Inserts ...... 58-59 Application Information ...... 70 R4 1/2” IC Cutting Tools & Inserts ...... 60-61 Troubleshooting ...... 71 R5 5/8” IC Cutting Tools & Inserts ...... 62-63 Feed Rate Compensation ...... 72 R6 3/4” IC Cutting Tools & Inserts ...... 64-65 Hole Diameter Calculation for Helical Interpolation ...... 73 Screw-On Modular Heads ...... 66 Insert Grades ...... 74 Spare Parts & Tools ...... 67 Recommended Cutting Speeds ...... 75 Metric Cutting Tools & Inserts ...... 68-69
PAGE 76 BALL NOSE / BACK DRAFT | SURFACE FINISHING SOLUTIONS SBN | DOUBLE-SIDED PAGE 77 SBN Spherical Ball Nose Inserts ...... 78 Spare Parts & Tools ...... 85 SBD Back Draft-Style Inserts ...... 79 Insert Indexing & Anti-Seize Application ...... 86 Insert Grades ...... 80 Keys to Success ...... 87 Standard Shank End Mills ...... 81 Application Information ...... 88 Solid Carbide End Mills ...... 82 Feed, Speed & Diameter Compensation ...... 89 Carbide Core End Mills ...... 83 Troubleshooting ...... 90 Screw-On Modular Heads ...... 84 Recommended Cutting Speeds ...... 91 BALL NOSE | SINGLE-SIDED PAGE 92 Automatic Cutter Replacement Program ...... 92 Oversized Shank – Carbide Core End Mills ...... 105 Ordering Information ...... 93 Solid Carbide Shank End Mills ...... 106 RDBN Rough-Duty Ball Nose Inserts ...... 94 Undersized Shank Cutters ...... 107 HBN Helical Cutting Edge Ball Nose Inserts ...... 95 Back Draft & Flat Bottom Cutters ...... 107 BNR Standard Ball Nose Inserts ...... 96-97 Screw-On Modular Heads ...... 108 BDR Back Draft Inserts ...... 98 Metric Series Cutters ...... 109 FBR Flat Bottom Inserts ...... 99 Spare Parts & Tools ...... 110 HFBD High-Feed Inserts ...... 100 Application Information ...... 111 Insert Grades ...... 101 Feed, Speed & Diameter Compensation ...... 112 Standard Shank – Steel End Mills ...... 102 Troubleshooting ...... 113 Standard Shank – Carbide Core End Mills ...... 103 Anti-Seize Application ...... 114 Oversized Shank – Steel End Mills ...... 104 Recommended Cutting Speeds ...... 115
UNIVERSAL MODULAR EXTENSIONS UNIVERSAL TORQUE WRENCH SYSTEMS 116-117 118
119 WORKHOLDING SOLUTIONS
ARNOLD ALLMATIC HIGH-PRESSURE VISES ...... 120-121 PRECISION VISES ...... 122-123
124 DIRECT PART MARKING SOLUTIONS
LASER, DOT PEEN CNC / SPINDLE & VISION SYSTEMS ...... 124-125 MARKING TOOLS ...... 126-127
128 BIAX POWER SCRAPING & DEBURRING SOLUTIONS POWER SCRAPERS & ACCESSORIES...... 128-131 PNEUMATIC SPINDLES FOR AUTOMATED DEBURRING ...... 132-133 HAND-HELD AIR TOOLS ...... 134-135
2 800-243-3344 | 860-242-8539 | www.dapra.com • • • ong andpositive double-sidedinserts •
of dollars program cansaveyour shopthousands Permanent automatic cutter r per edge Excellent valuepr and shouldermilling Excellent surfacefinishesforbothface materials exceptnonferrous with fourusableedges–suitableforall Str EDGE² DSSDouble-Sided SEE PAGE 4 YOUR CHOICE: oposition withlowcost 800-243-3344 eplacement These linesareagreatsolutionfor: cut toatrue90degrees,generatingsmootherfinishes. milling tools.Ourhigh-performanceSquareShouldertools EDGE² DSSdouble-sided90°SquareShoulderindexable Obtain extrememetalremovalwithoursingle-sidedand 90° SquareShoulder EDGE²DSSor APET/XPET • Pocketing • Profiling • Slotting • Ramping | 860-242-8539
• • •
inserts foraluminums and plastics Outstanding edgeand polishedALU helixing excellent clearanceforrampingand Positive insertgeometryprovides of theheaviestchiploads(feeds) edges –strongcuttingedge,capable Single-sided insertswithtwousable APET/XPET Single-Sided | www.dapra.com • • • • Helicalinterpolation Shouldermilling Facemilling Stepmilling SEE P AGE 10
3 90° SQUARE SHOULDER 4 DSS | DOUBLE-SIDED 90° SQUARE SHOULDER MILLS • • • • • DSS SeriesCutterBodies as anormal,single-sidedinsert. Double-sided DSSinsertsprovide twicethenumberofusableedges DSS SeriesInserts cutters. Seepage5fordetails! use ratherthanmakingdowithworn-out this premium indexablemillingline,allowingyoutokeepgood-conditiontoolsin the industrytooffer apermanentautomaticcutterreplacementprogramfor double thatofourcurrent APETandXPETinserts.AndDapraistheonlycompanyin performance andmaximumvalue.Double-sidedDSSinsertsoffer fourusableedges– DSS istheevolutionofourSquare Shoulderline,offering premium 90-degree milling NEW EDGE when step-downprofilemilling to createsmoothsurface finishes Designed convexity gummy materials high-temp. alloysand Dished forstainlesssteels, steels andirons T-land forstrengthin 2 cuttinggeometries: The Industry’s BestIndexable Milling Value Long-r Deep gulletspr Pr resistance tochipgalling Nickel platingpr and maximizedurabilitylife Cutter bodiesmachinedfr Spare Parts &Tools Cutter Bodies Automatic CutterReplacement Program ecision cutterandinsertcombinationprovides longertoollifeandoptimumsurfacefinishes each toolsare availablewithCarbideCore forenhancedrigidityandreduced deflection ...... ovide efficientchipevacuation,evenontheheaviest cuts ovides aharder casingforimproved pocketdurabilityand ...... DSS 2 Double-SidedSquareShoulderSeries om hardened, high-shocktoolsteeltominimizerunout EDGE 800-243-3344 90° MillingSeries ...... 2 DSS90°MILLING TOOLSINDEX minimal runoutwhenloadedinthecutterbody Edges markedforeaseofindexing andtoachieve while stillmaintainingstrength lowcuttingpressure Positive provides geometry 5-6 | 860-242-8539 6
5 Recommended CuttingSpeeds Application Tips Inserts &GradeSelection | www.dapra.com Two cornerradii:.031” and.062” surface finishes edge generatesbeautiful Custom-designed wiper ...... 8 7 9 EDGE 2 DSS Series 90° Milling Cutters
DSS Automatic Cutter Replacement Program
Stop making due with worn-out cutters! Our DSS replacement program allows you to keep good-condition tools SHOULDER 90° SQUARE in use at all times to maximize your productivity, and could save your shop thousands in cutter replacement costs. Simply order the specified number of inserts to receive a FREE or 1/2 PRICE cutter.
• Pertains to DSS product line only • Dapra reserves the right to cancel program without notice • Products can be shipped to the distributor or end user • Specials (non-standards) not eligible
End Mills DSS | DOUBLE-SIDED
NOTE: “C” in the part number denotes a thru-coolant tool.
DSS END MILLS Max. S L R FREE 1/2 PRICE EDP OD Holder Flutes Shank Overall Effective Diameter DOC Dia. Length Length with # Inserts
33300 1.000” DSSEM-1000-1000-D45-2C .420” 2 1.000” 4.28” 2.00” 30 10 33305 1.000” DSSEM-1000-1000-D45-2LC .420” 2 1.000” 5.28” 3.00” 30 10 33310 1.000” DSSEM-1000-1000-D45-3C .420” 3 1.000” 4.28” 2.00” 30 10 33315 1.000” DSSEM-1000-1000-D45-3LC .420” 3 1.000” 5.28” 3.00” 30 10 33325 1.250” DSSEM-1250-1250-D45-4C .420” 4 1.250” 4.78” 2.50” 40 20 33330 1.250” DSSEM-1250-1250-D45-4LC .420” 4 1.250” 6.03” 3.75” 50 20 33335 1.500” DSSEM-1500-1250-D45-4C .420” 4 1.250” 4.78” 2.50” 50 20
DSS EXTENDED-REACH END MILLS WITH CARBIDE CORE Max. S L R FREE 1/2 PRICE EDP OD Holder Flutes Shank Overall Effective Diameter DOC Dia. Length Length with # Inserts
33385 1.000” CC-DSSER1000-4000-D45-3C .420” 3 1.250” 6.28” 4.00” 70 20 33390 1.000” CC-DSSER1000-6000-D45-2C .420” 2 1.250” 8.28” 6.00” 70 20 33395 1.250” CC-DSSER1250-6000-D45-3C .420” 3 1.500” 8.70” 6.00” 80 30
800-243-3344 | 860-242-8539 | www.dapra.com 5 6 DSS | DOUBLE-SIDED 90° SQUARE SHOULDER MILLS • Seepage116formodularextensions • Allfeature thru-coolanttooling • Usestandard inchwrench flats–nospecialmetricwrenches needed • Provide significantlymore effective reach thansolidendmills • Close-tolerancemountingofheadsminimizesrunoutandmaximizesrigidity • Screw-on modularheadsare compatiblewithISOstandard modularcuttingsystems Screw-On ModularHeads Shell Mills OUR TORQUEWRENCH SYSTEMSMAKEREPEATABLE, ACCURATEINSERTLOADING EASIERTHANEVERBEFORE!SEE PAGE118FORDETAILS. 39 .5”DSM15-O-4-CM6.2”4.6”17”15/16” 1.75” .669” 4 .420” M16 DSSEM-1250-MOD-D45-4C 1.250” 33495 39 .0”DSM10-O-4-CM2.2”3.9”15”11/16” 1.50” .492” 3 .420” M12 DSSEM-1000-MOD-D45-3C 1.000” 33490 38 .0”DSM10-O-4-CM2.2”2.9”15”11/16” 1.50” .492” 2 .420” M12 DSSEM-1000-MOD-D45-2C 1.000” 33485 30 .0”DSM10-70D55 40 70 .0 0.59” 1.50” .750” 5 .420” DSSSM-1500-0750-D45-5C 1.500” 33400 30 .0”DSM20-70D55 40 70 .0 0.59” 1.50” .750” 5 .420” DSSSM-2000-0750-D45-5C 2.000” 33405 31 .0”DSM20-00D56 40 .0”17”0.82” 1.75” 1.000” 6 .420” DSSSM-2500-1000-D45-6C 2.500” 33410 31 .0”DSM30-00D56 40 .0”20”0.82” 2.00” 1.000” 6 .420” DSSSM-3000-1000-D45-6C 3.000” 33415 32 .0”DSM40-50D58 40 .0”22”1.19” 2.25” 1.500” 8 .420” DSSSM-4000-1500-D45-8C 4.000” 33420 32 .0”DSM50-50D59.2”9150 .0 2.12” 2.00” 1.500” 9 .420” DSSSM-5000-1500-D45-9 5.000” 33425 33 .0”DSM60-00D51 40 0200 .0 2.75” 2.00” 2.000” 10 .420” DSSSM-6000-2000-D45-10 6.000” 33430 SEE D Dia. EDP EDP DSS SpareParts& Tools PAGE 116FORCARBIDECORE,SOLIDANDHEAVYMETALMODULAR EXTENSIONS. Tightening Torquefor Flag-Style Wrench Flag-Style Part Description Clamping Screw Clamping Screw Diameter OD EDGE
Holder Holder DSS SCREW-ONMODULARHEADS 2 NOTE: “C”inthepartnumberdenotesathru-coolanttool. DSSSeries90°MillingCutters 13-16 inlbs(1.5-1.8Nm) Order Number(EDP) SSTX-10-SL (22606) 800-243-3344 T10-F (41070) DSS SHELLMILLS Thread M Max. DOC Max. DOC Flutes ltsPilot Flutes | 860-242-8539 Arbor Dia. B Effective Length T10-F Overall Length R R Wrench Bore Dia. Counter H 10-SL SSTX- | www.dapra.com FREE FREE 100 50 40 30 50 60 70 70 80 90 with #Inserts with #Inserts be followed regularly.be followed specs inthechartcan recommended torque are “broken in,” the new cutter’s pockets the inserts. Oncethe torque tofullyseat may requireadditional New cutterbodies 1/2 PRICE 1/2 PRICE 20 20 10 20 30 30 30 40 40 40 (old versions for comparison) (old versions for comparison)
EDGE 2 DSS Series 90° Milling Inserts Left to right: T, N, D Left to right: T, N, D
L DSS-T DSS-D Cutting Edge Cutting Edge W (T-Land Edge) (Honed Edge) R High Strength High Shear 90° SQUARE SHOULDER 90° SQUARE
Fancier “cutaway” style Fancier “cutaway” style Insert Size L W R Uncoated (EDP) Available Coated Grades (EDP)
DSS-T inserts feature a high-strength cutting edge and are ideal for high-performance milling of most DSS-T tougher steels and cast irons. DMK30 (33700) DMK30-TS (33785) DMK30-HM (33765) DSS-1208-T .480” .315” .031” DMP25 (33800) DMP25-TS (33885) DMP25-HM (33865) DMK15 (33900) DMK15-TS (33985) DMK15-HM (33965) DMK30 (34000) DMK30-TS (34085) DMK30-HM (34065) DSS-1216-T .480” .315” .062” DMP25 (34100) DMP25-TS (34185) DMP25-HM (34165)
DMK15 (34200) DMK15-TS (34285) DMK15-HM (34265) DSS | DOUBLE-SIDED DSS-D inserts feature a sharper cutting edge ideally suited to high-shear milling of stainless steels, DSS-D various exotic and nickel alloys, and low-carbon steels. DMK30 (33590) DMK30-TS (33593) DMK30-HM (33592) DMK30-IN (33591) DSS-1208-D .480” .315” .031” DMK35 (33500) DMK35-HM (33565) DMK35-IN (33545) DMK30 (33595) DMK30-TS (33598) DMK30-HM (33597) DMK30-IN (33596) DSS-1216-D .480” .315” .062” DMK35 (33600) DMK35-HM (33665) DMK35-IN (33645)
DSS Series Insert Grades
Shock & Wear Uncoated with Description Specifications Resistance (Base Grade) Coating
Moderate wear resistance/high shock resistance. Recommended for DMK30 interrupted or unstable steel, most stainless steel, high-temperature alloys, and cast iron applications. TOUGHEST ANSI C5-C6, Shock General-purpose grade for most materials except hardened steel. Tough ISO P35-P40, DMK30-TS Resistance and wear-resistant, with all-around coating. M30-M40 Same tough carbide substrate, but with a higher-temperature coating. DMK30-HM Usually used for high-temperature alloys or tough stainless steels. Specifically developed for inconel and other high-temperature alloys, DMK35 as well as demanding stainless steel applications. ANSI C5-C6, TOUGH ISO M30-M40, Shock DMK35-HM Use HM for a higher-temperature coating in tough stainless steels. P30-P40, and Wear IN provides the best performance for high-temperature alloys and tough K30-K40 DMK35-IN stainless steels. First choice for inconel. High wear resistance/moderate shock resistance. Recommended for DMP25 MEDIUM most steel and ductile iron applications. ANSI C5, Shock ISO P25-P35, DMP25-TS Use TS for high-performance milling of steels and ductile irons. and Wear K25-K35 DMP25-HM Use HM for high-performance milling of tougher steels and tool steels. Highest wear resistance with reduced shock absorption capabilities. DMK15 Micro-grain carbide provides excellent edge strength. Suitable for all HARDEST materials under stable conditions. ANSI C2-C3, Wear DMK15-TS Use TS for good all-around performance in gray and ductile irons. ISO K10-K30 Resistance Use HM for the highest hardness in gray and ductile irons, as well as DMK15-HM heat-treated steels.
800-243-3344 | 860-242-8539 | www.dapra.com 7 8 DSS | DOUBLE-SIDED 90° SQUARE SHOULDER MILLS T-handle andscrewdriver-style torquewrenches). wrenches toassurecorrect insertscrewtorque(seepage118foravailable breaking offtheinsertscrew heads.Alternately,purchaseDapra’storque bodies) totightentheinsertscrew,avoidovertightening andpotentially Use asmall,flag-stylewrench(includedwithall DSSEM andDSSSMcutter Screw Torque • • setup rigidity. Depth ofcutisauserchoice,typicallydependentonmachinetoolhorsepowerandworkpiece Depth ofCut • • Radius • • properly inordertoachievethebestperformance. DSS insertsprovidedoublethenumberofedgessingle-sidedinserts,butcaremustbetakentoindex Indexing • • more clearance. as aggressivecanbeseenonpositive,single-sidedinsertsthathave DSS insertsarethick,withneutral(straight)sides,sofeedratesnot Feed &Ramping
A maximumDOCof.375”isrecommendedforlight radialcuts(WOC)lessthan20%ofthetooldiameter. of thetooldiameteron40-tapermachines;.200” on50-tapermachines. A maximumDOCof.100”isgenerallyrecommended fornormalcutsbetween30%and100% finish quality. Use thesmallercornerradiusoption(DSS-1208)foroptimumfloor Use thelargercornerradiusoption(DSS-1216)foroptimumstrength. tool life,and/ordamage. correct locationandaccuracy.Failuretocleanthelocatingedgescouldresultinrunout,poorfinish, poor Clean boththeinsertsidesandfacewhenindexingtobacksideedges(edges34)assure (edges 1and2). Clean theinsertsidesbeforeindexingtoalternatecuttingedgeofsameface (1/2° forshell/facemills). Ramping ispossible,butkeeprampangles<1°formostapplications optimum performance. Be suretofollowtherecommendedfeedraterangesshownonpage9for 800-243-3344 Application Tips | 860-242-8539
| www.dapra.com
S-28TDSS-1216-T DSS-1208-T
7.00° Recommended Cutting Speeds/Feeds
1018, 4140, 4150 4140, 4150, 4140, 4150 303, 304 316, 347, GRAY, INCONEL, AMPCO, Recommended 12L14, 4340, H13, 4340, H13, P20, 4340, H13, LOW 400 PH MALLEABLE, WASPALOY, BERYLLIUM Cutting 1041, 1045 P20, A2, D2 A2, D2 (40s RC) P20, A2, D2 SERIES STAINLESS DUCTILE MONEL Speeds for LOW-TO- TOOL STEELS, TOOL STEELS, TOOL STEELS, FREE MEDIUM HIGH-ALLOY HIGH-ALLOY HIGH-ALLOY TOUGHER CAST COPPER HIGH-TEMP. Dapra DSS MACHINING TITANIUM CARBON STEELS STEELS (MID- STEELS STAINLESS IRONS ALLOYS ALLOYS STAINLESS SHOULDER 90° SQUARE Cutters STEELS (SOFT) HARDNESS) (HARDENED)
250-500 (wet) DMK30-TS 700-900 450-750 300-500 250-500 550-1000 250-500 50-110 120-180 600-750 (dry)
250-500 (wet) TOUGHEST DMK30-HM 300-500 250-550 600-1200 300-600 50-110 120-180 600-750 (dry) Shock Resistance
50-110 DMK35-HM 300-600 120-180 INCONEL
50-110 DMK35-IN 350-650 120-180 INCONEL DSS | DOUBLE-SIDED 550-900 DMP25-TS 700-1100 500-800 350-550 200-400 DUCTILE
MEDIUM 600-900 DMP25-HM 500-850 350-550 200-400 Shock & Wear DUCTILE
250-500 (wet) 300-600 700-1100 50-110 120-180 DMK15-TS 700-1100 500-800 350-550 250-550 250-500 600-750 (dry) FINISHING GRAY FINISHING FINISHING HIGHER TEMPS LOWER TEMPS HIGHER TEMPS LOWER HARDEST 250-500 (wet) 350-650 800-1200 50-110 120-180 DMK15-HM 550-850 350-550 250-550 300-600 FINISHING GRAY FINISHING FINISHING
Wear Resistance Wear 600-750 (dry)
DSS-D / 1ST CHOICE GEOMETRY DSS-T DSS-T DSS-T DSS-D DSS-D DSS-T DSS-D DSS-D DSS-D DSS-T
RECOMMENDED .004-.008 .005-.008 .004-.007 .003-.005 .003-.007 .003-.007 .004-.008 .003-.008 .002-.006 .002-.006 FPT RANGE
• First choice grade shown in bold text. • For heavy WOC and/or DOC, use the lower end of the FPT range. • For light WOC and DOC, the higher end of the FPT range may be possible.
The parameters provided are suggested operating parameters. Actual speeds and feeds will depend on many variables, such as rigidity, workpiece hardness, tool extension, machine accuracy, Depth of Cut, etc.
Start at the middle of the SFM range and the low end of the IPT range. Next, increase IPT to optimize productivity and tool life.
Higher SFM will provide higher output but will reduce tool life. Try different combinations to find the parameters that best suit your needs.
800-243-3344 | 860-242-8539 | www.dapra.com 9 10 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS Single-Sided EXTREME longer toollife provides combination and insert cutter Precision Screw-On Modular Heads Metric SeriesCutterBodies Utility Cutters 16mm CutterBodies&Inserts 12mm CutterBodies&Inserts 10mm CutterBodies&Inserts Ordering Information Helical RoughingMills rigidity andreduceddeflection Carbide Coreforenhanced Long-reach toolsavailablewith runout andcreateexcellentsurfacefinishesathighfeedrates Cutter bodiesmachinedfromhardenedsteeltominimize SINGLE-SIDED SQUARESHOULDER90° MILLINGTOOLSINDEX ...... 800-243-3344 APET/XPET
16-19 14-15 12-13 Square Shoulder 22 21 23 20 | 860-242-8539 11 even ontheheaviestcuts efficient chipevacuation, Deep gulletsprovide Metal Removal Spare Parts &Tools Recommended CuttingSpeeds Hole DiameterCalculationfor HelicalInterpolation Optimizing CuttingPerformance Troubleshooting Application Information Insert Grades 90° MillingSeries ...... | www.dapra.com ...... resistance tochipgalling pocket durabilityand harder casingforimproved Nickel platingprovidesa ...... for acombination both pressedand Inserts offeredin of economyand lapped versions performance ...... 24-25 28 26 27 31 30 29 Metal Removal • • • • • • • • • The mosteconomical,high-performanceinsertsavailable!
tangential Variety ofcornerradiiavailable withatrue in low-torquematerialremoval. cutting nonferrousmaterials,yieldingtheultimate Sharp cuttingedgeisconfiguredspecificallyfor providing highestshearpossible. Positive rakeangleishigherthanstandardinserts, brass, etc.Built-upedgeisvirtually machining aluminumandcopperalloys,bronze, Ground andlappedrakefaceisideallysuitedfor Wiper geometryprovidesexcellentsurfacefinishes. Are availableinalargevarietyofcornerradiiwithtruetangential Have astrongedgepreparationforheavy Feature ahighpositivepressedcuttinggeometryforaggressivematerial providing reliableaccuracyand APET andXPET removal ratesandlowhorsepower more burrandwearoutratherthanchip Longer edgelifeduetostrongcuttingedge;willroll and interruptions Very strongcuttingedge;abletowithstandmoreshock at higherspeeds Higher heatgenerationthanXPET;createsmore than XPET Higher forceduetonegativeedge;willdeflectmore (>.005” IPT);createsmediumburr Somewhat free-cutting;meantforhigherchiploads Positive/negative cuttingedgewithT-land
blend. XPET Lapped,Aluminum CuttingInserts See pages 24-25for grade selection information. APET Geometry insertsaremanufacturedusingCNC APET & and castirons. of mosthardersteels high-performance milling edge andareidealfor a high-strengthcutting APET
inserts feature inserts
repeatability. 800-243-3344
consumption. XPET CNC eliminated. Insert GeometrySelection
chiploads.
| 860-242-8539
Cutting Action Cutting Edge Edge Life Traits Strength
Force press technology, Heat
Pressed Inserts
blend. too long Shorter, duetoedgesharpness;maychipoutifrun significant interruptions Weaker, duetoedgesharpness;notablewithstand Less heatgeneratedduetopositiveedge Lower forceduetosharperedge;lessdeflection (>.002” IPT) Free-cutting, smallburr;canrunatlighterchiploads Positive cuttingedgewithalighthoneandnoT-land
| www.dapra.com
XPET free-machining steels. Also goodforgummy,softer, alloys andnonferrousmaterials. stainless steels,high-temperature high-performance millingof 1/32” cornerradiusonly. graphite milling.Available in for high-volumealuminum or the ultimateinwearresistance PCD-Tipped copper alloys. for machiningaluminumand a groundand XPET Lapped XPET Geometry
inserts areidealfor
inserts provide inserts lapped rakeface inserts feature
11 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 12 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS 10mm EndMills available whilestocklasts,afterwhichonlythru-coolantversionswillbeavailable.“C”denotescoolantthrutool. Dapra isintheprocessoftransitioningtoallthru-coolanttoolingforSSEM,SSER,andCC-SSERcutterbodies.Solidbodiesare * Cylindricalshank–noWeldonflats. Add WOFtoendofpartnumberwhenordering. 1.25” cuttersandsmallerareavailablewithoutWeldonflatsinlimitedsupplies. 05C100 SM0005-3-C.5”4.5”35”1.47” 3.50” .750” 4 .350” SSEM1000-0750-R35-4C 1.000” 20150C 00C.5”SE05-70R53 30 70 .0 1.47” 3.50” .750” 3 .350” SSEM0750-0750-R35-3C .750” 20100C 02C.2”SE02-65R52 30 65 .0 1.09” 3.00” .625” 2 .350” SSEM0625-0625-R35-2C .625” 20020C 00C.5”C-SR7020-3-C.5”2100 .8 2.50” 4.78” 1.000” 2 .350” CC-SSER0750-2500-R35-2C .750” 20700C 03C.2”SE02-00S-3-CWF 30 65 .0 1.25” 7.00” .625” 2 .350” SSER0625-7000-SS-R35-2C-WOF* .625” 20533C 06C.750” 20565C 00C.0”SE00-00R51 30 65 .1 2.00” 3.91” .625” 1 .350” SSER0500-2000-R35-1C .500” 20500C 00C.0”SE00-65R51 30 65 .5 .97” 2.75” .625” 1 .350” SSEM0500-0625-R35-1C .500” 20000C 03 .5”SE15-20R55 30 .5”47”2.50” 4.78” 1.250” 5 .350” SSEM1250-1250-R35-5C 1.250” 20230 03 .0”SE10-00R53 30 .0”40”1.72” 4.00” 1.000” 3 .350” SSEM1000-1000-R35-3C 1.000” 20130 07 70 SM7005-3-C.5”2.5”35”1.47” 3.50” .750” 2 .350” SSEM0750-0750-R35-2C .750” 20070 02 70 CSE05-00R52.5”2100 .8 4.00” 6.28” 1.000” 2 .350” CC-SSER0750-4000-R35-2 .750” 20720 04 .750” 20540 02 65 SR6530-3-C.5”2.5”52”3.30” 2.50” 5.21” 4.41” .750” .750” 2 2 .350” .350” SSER0625-3300-R35-2C SSER0625-2500-R35-2C .625” .625” 20525 20520 05 70 SR7040-3-C.5”2100 .8 4.00” 6.28” 1.000” 2 .350” SSER0750-4000-R35-2C .750” 20550 00 70 CSE05-50R52.5”2100 .8 2.50” 4.78” 1.000” 2 .350” CC-SSER0750-2500-R35-2 .750” 20700 EDP EDP EDP Cutter Bodiesfor10mmAPET/XPETInserts 10MM EXTENDED-REACHENDMILLSWITHCARBIDE CORE Diameter Diameter Diameter OD OD OD SSER0750-7000-SS-R35-2C-WOF* SSER0750-2500-R35-2C 10MM EXTENDED-REACHENDMILLS Holder Holder Holder 800-243-3344 10MM ENDMILLS R R 30 70 .0 1.13” 2.50” 7.00” .750” 4.78” 2 1.000” .350” 2 .350” Max. Max. Max. DOC DOC DOC | 860-242-8539 OD OD S S Flutes Flutes Flutes L L Shank Dia. Shank Dia. Shank Dia. S S S Overall Length Overall Length Overall Length L L L R R | www.dapra.com Effective Length Effective Length Effective Length OD OD S S R R R L L R R R OD OD OD S S S L L L R OD S L R OD S L w APKT.. ADKT.. l r w XPHT.. l Other gradesavailableuponrequest. XPET-ALU XPET APET PT036AU.8”.5”.6”DMK25(29910) .062” .250” .380” XPET100316-ALU PT038AU.8”.5”.3”DMK25(29902) .031” .250” .380” XPET100308-ALU REQ =Availableuponrequest. PT036.8”.5”.062” .250” .380” APET100316 PT038.8”.5”.031” .250” .380” APET100308 PT036.8”.5”.062” .250” .380” XPET100316 PT038.8”.5”.031” .250” .380” XPET100308 netSz Uncoated(EDP) R W L Insert Size r Also goodforgummy, softer, free-machiningsteels. XPET Insertsareidealforhigh-performancemillingofstainlesssteelsandnonferrousmaterialssuchascopperalloysaluminum. APET Insertsfeatureahigh-strengthcuttingedgeandareidealforhigh-performancemillingofmosthardersteelscastirons. 10mm APET/XPETInsertsandGrades See 29 fortechnicalhelponoptimizingcuttingperformance. See chartonpage Built-up edgeisvirtuallyeliminated. XPET-ALU lappedinsertsfeatureagroundandrakeface formachiningaluminumandcopperalloys, bronze, brass, etc. page 31 forrecommendedspeeds/feeds. page
W XPET.. 800-243-3344 L Older coatingsavailableuponrequest;mayhaveuptoa2-weekleadtime. M2 240 M2-C 240 M2-L 240 DMK25-HM(REQ) DMK25-GLH (27460) DMK25-TCI (27490) DMK25 (27400) M3 250 M3-C 250 M3-L 250 DMK30-HM(REQ) DMK30-GLH (27560) DMK30-TCI (27590) DMK30 (27500) M2 200 M2-C 200 M2-L 200 DMK25-HM(27085) DMK25-GLH (27060) DMK25-TCI (27090) DMK25 (27000) M3 210 M3-C 210 M3-L 210 DMK30-HM(REQ) DMK30-GLH (27160) DMK30-TCI (27190) DMK30 (27100) M2 230 M2-C 230 M2-L 230 DMK25-HM(25385) DMK25-GLH (25360) DMK25-TCI (25390) DMK25 (25300) M2 200 M2-C 200 M2-L 200 DMK25-HM(25085) DMK25-GLH (25060) DMK25-TCI(25090) DMK25 (25000) DMP30 (27600) DMP35 (27700) DMP30 (27200) DMP35 (27300) DMP30 (25400) DMP35 (25500) DMP30 (25100) DMP35 (25200) R | 860-242-8539 (old versionsforcomparison) Fancier “cutaway”style Left toright:T, High Strength (T-Land Edge) Cutting Edge APET M3-C 260 M3-L 260 DMP30-HM(REQ) DMP30-GLH(27660) DMP30-TCI (27690) M3-C 270 M3-L 270 DMP35-HM(REQ) DMP35-GLH(27760) DMP35-TCI (27790) M3-C 220 M3-L 220 DMP30-HM(REQ) DMP30-GLH(27260) DMP30-TCI (27290) M3-C 230 M3-L 230 DMP35-HM(27385) DMP35-GLH(27360) DMP35-TCI (27390) M3-C 240 M3-L 240 DMP30-HM(25485) DMP30-GLH(25460) DMP30-TCI (25490) M3-C 250 M3-L 250 DMP35-HM(25585) DMP35-GLH(25560) DMP35-TCI (25590) M3-C 210 M3-L 210 DMP30-HM(25185) DMP30-GLH(25160) DMP30-TCI (25190) M3-C 220 M3-L 220 DMP35-HM(25285) DMP35-GLH(25260) DMP35-TCI (25290) M2-C RQ M2-L RQ DMK25-HM(REQ) DMK25-GLH(REQ) DMK25-TCI (REQ) M2-C RQ M2-L 298 DMK25-HM(REQ) DMK25-GLH(29908) DMK25-TCI (REQ) N,D SEE PG.25FORINSERTGRADEDESCRIPTIONS (old versionsforcomparison) Fancier “cutaway”style Left toright:T, N,D Available CoatedGrades(EDP) | www.dapra.com High Shear (Honed Edge) Cutting Edge XPET
13 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 14 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS 12mm ShellMills 12mm EndMills available whilestocklasts,afterwhichonlythru-coolantversionswillbeavailable.“C”denotescoolantthrutool. Dapra isintheprocessoftransitioningtoallthru-coolanttoolingforSSEM,SSER,andCC-SSERcutterbodies.Solidbodiesare 09 .0”SE10-20R55 40 .5”47”2.50” 4.78” 1.250” 5 .430” SSEM1500-1250-R45-5C 1.500” 20295 04 .5”SE15-20R54C.3”4120 .3 3.75” 6.03” 1.250” 4 .430” SSEM1250-1250-R45-4LC 1.250” 20247 04 .5”SE15-20R54 40 .5”47”2.50” 4.78” 1.250” 4 .430” SSEM1250-1250-R45-4C 1.250” 20245 06 .0”SE10-00R53C.3”3100 .8 3.00” 5.28” 1.000” 3 .430” SSEM1000-1000-R45-3LC 1.000” 20167 06 .0”SE10-00R53 40 .0”42”2.00” 4.28” 1.000” 3 .430” SSEM1000-1000-R45-3C 1.000” 20165 06 .0”SE10-00R53C.3”3100 .8 1.00” 3.28” 1.000” 3 .430” SSEM1000-1000-R45-3SC 1.000” 20169 02 .0”C-SR0060-4- 40 .5”82”6.00” 8.29” 1.250” 3 .430” CC-SSER1000-6000-R45-3 1.000” 20726 2.25” 4.28” .750” 2 .430” SSEM0750-0750-R45-2LC .750” 20107 02 .0”C-SR0040-4- 40 .5”62”4.00” 6.29” 1.250” 3 .430” CC-SSER1000-4000-R45-3 1.000” 20724 1.47” 3.50” .750” 2 .430” SSEM0750-0750-R45-2C .750” 20105 02 70 CSE05-00R52.3”2100 .0 4.00” 6.30” 1.000” 2 .430” CC-SSER0750-4000-R45-2 .750” 2.00” 1.45” 20722 1.09” 9.00” 7.00” 7.00” 1.000” .750” .625” 2 2 1 .430” .430” 1.250” SSER1000-9000-SS-R45-2C-WOF* SSER0750-7000-SS-R45-2C-WOF* .430” 1.000” 20612 SSER0625-7000-SS-R45-1C-WOF* .750” 20603 .625” 20567 20535 1.09” 3.00” .625” 1 .430” SSEM0625-0625-R45-1C .625” 20035 09 .0”SS10-70R55 40 70 .5 5”TC-3/8 .58” 1.75” .750” 5 .430” SSSM1500-0750-R45-5C 1.500” 20890 01 .0”SS20-70R55 40 70 .0 6”TC-3/8 .60” 1.50” .750” 5 .430” SSSM2000-0750-R45-5C 2.000” 20913 01 .0”SS20-70R57 40 70 .0 6”TC-3/8 .60” 1.50” .750” 7 .430” SSSM2000-0750-R45-7C 2.000” 20915 04 .0”SS20-00R58 40 .0”17”.0 TC-1/2 .80” 1.75” 1.000” 8 .430” SSSM2500-1000-R45-8C 2.500” 20945 05 .0”SS30-00R57 40 .0”20”.0 TC-1/2 .80” 2.00” 1.000” 7 .430” SSSM3000-1000-R45-7C 3.000” 20955 05 .0”SS30-00R51C.3”1 .0”20”.0 TC-1/2 .80” 2.00” 1.000” 10 .430” SSSM3000-1000-R45-10C 3.000” 20957 06 .0”SS40-50R51 40 2150 .0 .0 N/A 1.90” 2.00” 1.500” 12 .430” SSSM4000-1500-R45-12 4.000” 20965 EDP EDP EDP EDP Cutter Bodiesfor12mmAPET/XPETInserts 12MM EXTENDED-REACHENDMILLSWITHCARBIDECORE Diameter Diameter Diameter Diameter OD OD OD OD * Cylindricalshank–noWeldonflats. SSER1250-10000-SS-R45-2C-WOF* 12MM 12MM EXTENDED-REACHENDMILLS Holder Holder Holder Holder STANDARD-PITCH SHELLMILLS 12MM ENDMILLS 800-243-3344 Max. DOC 40 .5”1.0 2.50” 10.00” 1.250” 2 .430” Max. Max. Max. DOC DOC DOC Flutes Flutes Flutes Flutes | 860-242-8539 Arbor Dia. B R Shank Dia. Shank Dia. Shank Dia. S S S OD Overall Length S R Overall Length Overall Length Overall Length L Bore Dia. Counter L L L H Effective Length Effective Length Effective Length Socket Head | www.dapra.com Cap Screw SHCS R R R R d2 OD S R *CC-SSER SSER -WOF* OD S L R L OD B H OD S l1 R L OD S
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D OD S L l l R OD S D d L 2 d D 2 DOC h h w APKT.. ADKT.. l r w XPHT.. l Other gradesavailableuponrequest. PT248PD10.7”.1”.3”DMK25(29895) .031” .312” .472” XPET120408-PCD-150 PCD-TIPPED XPET-ALU XPET APET PT241AU.7”.1”.2”DK5(30)DK5TI(E)DK5GH(31)DMK25-HM(REQ) DMK25-GLH(33015) DMK25-TCI(REQ) DMK25(33000) .120” .312” .472” XPET120431-ALU PT246AU.7”.1”.6”DK5(20)DK5TI(E)DK5GH(21)DMK25-HM(REQ) DMK25-GLH(32615) DMK25-TCI(REQ) DMK25(32600) .062” .312” .472” XPET120416-ALU PT248AU.7”.1”.3”DK5(21)DK5TI(E)DK5GH(22)DMK25-HM(REQ) DMK25-GLH(32025) DMK25-TCI(REQ) DMK25(32010) .031” .312” .472” XPET120408-ALU REQ =Availableuponrequest. PT241.7”.1”.120” .312” .472” APET120431 PT246.7”.1”.062” .312” .472” APET120416 PT248.7”.1”.031” .312” .472” APET120408 PT241.7”.1”.120” .312” .472” XPET120431 .062” .312” .472” XPET120416 PT248.7”.1”.031” .312” .472” XPET120408 netSz Uncoated(EDP) R W L Insert Size r Also goodforgummy, softer, free-machiningsteels. XPET Insertsareidealforhigh-performancemillingofstainlesssteelsandnonferrousmaterialssuchascopperalloysaluminum. APET Insertsfeatureahigh-strengthcuttingedgeandareidealforhigh-performancemillingofmosthardersteelscastirons. 12mm APET/XPETInsertsandGrades Built-up edgeisvirtuallyeliminated. XPET-ALU lappedinsertsfeatureagroundandrakeface formachiningaluminumandcopperalloys, bronze, brass, etc. Available in1/32” cornerradiusonly. theultimateinwearresistanceforhigh-volumealuminumorgraphitemilling.PCD-tipped insertsprovide
W XPET.. 800-243-3344 L Older coatingsavailableuponrequest;mayhaveuptoa2-weekleadtime. DMK35 (32200) M2 390 M2-C 390 M2-L 390 DMK25-HM(REQ) DMK25-GLH(32960) DMK25-TCI(32990) DMK25 (32900) DMK25-GLH(32560) DMK25-TCI(32590) DMK35 (32640) DMK25 (32500) M2 310 M2-C 310 M2-L 310 DMK25-HM(32185) DMK25-GLH(32160) DMK25-TCI(32190) DMK25 (32100) M2 330 M2-C 330 M2-L 330 DMK25-HM(REQ) DMK25-GLH(31360) DMK25-TCI(31390) DMK25 (31300) M2 390 M2-C 390 M2-L 390 DMK25-HM(30985) DMK25-GLH(30960) DMK25-TCI(30990) DMK25 (30900) M2 350 M2-C 350 M2-L 350 DMK25-HM(30585) DMK25-GLH(30560) DMK25-TCI(30590) DMK25 (30500) M3 310 M3-C 310 M3-L 310 DMP30-HM(REQ) DMP30-GLH(33160) DMP30-TCI(33190) DMP30-HM (32785) DMP30 (33100) DMP30-GLH(32760) DMP30-TCI(32790) DMP30 (32700) M3 330 M3-C 330 M3-L 330 DMP30-HM(32385) DMP30-GLH(32360) DMP30-TCI(32390) DMP30 (32300) M3 320 M3-C 320 M3-L 320 DMP35-HM(REQ) DMP35-GLH(33260) DMP35-TCI(33290) DMP35-HM(REQ) DMP35 (33200) DMP35-GLH(32860) DMP35-TCI(32890) DMP35 (32800) M3 340 M3-C 340 M3-L 340 DMP35-HM(32485) DMP35-GLH(32460) DMP35-TCI(32490) DMP35 (32400) M3 350 M3-C 350 M3-L 350 DMP30-HM(REQ) DMP30-GLH(31560) DMP30-TCI(31590) DMP30 (31500) M3 360 M3-C 360 M3-L 360 DMP35-HM(REQ) DMP35-GLH(31660) DMP35-TCI(31690) DMP35 (31600) M3 310 M3-C 310 M3-L 310 DMP30-HM(31185) DMP30-GLH(31160) DMP30-TCI(31190) DMP30 (31100) M3 320 M3-C 320 M3-L 320 DMP35-HM(31285) DMP35-GLH(31260) DMP35-TCI(31290) DMP35 (31200) M3 370 M3-C 370 M3-L 370 DMP30-HM(30785) DMP30-GLH(30760) DMP30-TCI(30790) DMP30 (30700) M3 380 M3-C 380 M3-L 380 DMP35-HM(REQ) DMP35-GLH(30860) DMP35-TCI(30890) DMP35 (30800) R See cutting performance. 29 fortechnicalhelponoptimizing See chartonpage page 31 forrecommendedspeeds/feeds. page | 860-242-8539 (old versionsforcomparison) Fancier “cutaway”style Left toright:T, High Strength (T-Land Edge) Cutting Edge APET N,D SEE PG.25FORINSERTGRADEDESCRIPTIONS (old versionsforcomparison) Fancier “cutaway”style Left toright:T, Available CoatedGrades(EDP) N,D | www.dapra.com High Shear (Honed Edge) Cutting Edge XPET M3-M(20)DMK35-IN(32202) DMK35-HM (32201) M3-M(24)DMK35-IN(32642) DMK35-HM (32641)
15 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 16 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS 16mm EndMills available whilestocklasts,afterwhichonlythru-coolantversionswillbeavailable.“C”denotescoolantthrutool. Dapra isintheprocessoftransitioningtoallthru-coolanttoolingforSSEM,SSER,andCC-SSERcutterbodies.Solidbodiesare * Cylindricalshank–noWeldonflats. 02C150 CSE10-00R52 60 .0”86”6.00” 8.69” 1.500” 2 .600” CC-SSER1500-6000-R55-2C 1.500” 20820C 01C120 CSE15-00R52 60 .0”1.0 8.00” 10.70” 1.500” 2 .600” CC-SSER1250-8000-R55-2C 1.250” 20810C 00C120 CSE15-00R52 60 .0”87”6.00” 8.70” 1.500” 2 .600” CC-SSER1250-6000-R55-2C 1.250” 20800C 08C120 CSE15-00R53 60 .5”62”4.00” 6.28” 1.250” 3 .600” CC-SSER1250-4000-R55-3C 1.250” 20780C 00C150 SM5015-5-C.0”3120 .8 2.50” 4.78” 1.250” 3 .600” SSEM1500-1250-R55-3C 1.500” 20300C 06C100 CSE10-00R52 60 .5”1.8 8.00” 10.28” 1.250” 2 .600” CC-SSER1000-8000-R55-2C 1.000” 20760C 04C100 CSE10-00R52 60 .5”82”6.00” 8.28” 1.250” 2 .600” CC-SSER1000-6000-R55-2C 1.000” 20740C 03C100 CSE10-00R52 60 .5”62”4.00” 6.28” 1.250” 2 .600” CC-SSER1000-4000-R55-2C 1.000” 20730C 04C.2”SE02-70R51 60 70 .5 1.15” 3.35” .750” 1 .600” SSEM0625-0750-R55-1C .625” 20040C 02 .0”SE10-20R54 60 .5”47”2.50” 4.78” 1.250” 4 .600” SSEM1500-1250-R55-4C 1.500” 20320 01 .0”SSEM1500-1250-R55-4 1.500” 20310 08 .5”C-SR2040-5- 60 .5”62”4.00” 6.28” 1.250” 3 .600” CC-SSER1250-4000-R55-3 1.250” 20780 07 .5”C-SR2030-5- 60 .5”55”2.62” 5.50” 1.250” 3 .600” CC-SSER1250-3200-R55-3 1.250” 20770 07 .5”SE15-20R53 60 .5”47”2.50” 4.78” 1.250” 3 .600” SSEM1250-1250-R55-3C 1.250” 20270 01 .0”SE10-00R52C.0”2100 .8 3.00” 5.28” 1.000” 2 .600” SSEM1000-1000-R55-2LC 1.000” 20210 09 .0”SE10-00R52 60 .0”42”2.00” 4.28” 1.000” 2 .600” SSEM1000-1000-R55-2C 1.000” 20190 07 .0”SSEM1000-1000-R55-2 1.000” 20170 01 70 SSEM0750-0750-R55-1 .750” 20110 02 .0”SE10-00R53 60 .0”66”4.00” 4.00” 6.69” 6.00” 1.88” 1.500” 6.28” 4.00” 1.50” 3 1.250” 8.28” 10.00” 6.28” .600” 9.00” 3 1.250” 1.250” 1.250” 1.000” .600” 2 2 2 2 SSER1500-4000-R55-3C .600” .600” 1.500” SSER1250-10000-SS-R55-2-WOF* .600” .600” 1.250” SSER1250-4000-R55-3C 20620 1.250” SSER1000-9000-SS-R55-2-WOF* 20615 1.000” SSER1000-6000-R55-2C 20610 1.000” SSER1000-4000-R55-2C 20605 1.000” 20590 20570 EDP EDP EDP Cutter Bodiesfor16mmAPET/XPETInserts 16MM EXTENDED-REACHENDMILLSWITHCARBIDECORE Diameter Diameter Diameter OD OD OD 16MM EXTENDED-REACHENDMILLS Holder Holder Holder 16MM ENDMILLS 800-243-3344 60 .5”47”2.50” 4.78” 1.250” 4 .600” 60 .0”42”2.00” 4.28” 1.000” 2 .600” 60 70 .9 1.40” 3.49” .750” 1 .600” Max. Max. Max. DOC DOC DOC R R Flutes Flutes Flutes OD OD S S | 860-242-8539 Shank Dia. Shank Dia. Shank Dia. L L S S S Overall Length Overall Length Overall Length L L L R R Effective Length Effective Length Effective Length | www.dapra.com OD R R R OD S S L L R R R OD OD OD S S S
L L L R OD S L R OD S L 16mm ShellMills 12 .0”SS20-70R53 60 70 .0 6”TC-3/8 .60” 1.50” .750” 3 .600” SSSM2000-0750-R55-3C 2.000” 21020 TC-3/8 .58” 1.75” .750” 4 .600” SSSM1500-0750-R55-4C 1.500” 20905 14 .0”SS30-00R53 60 .0”20”.0 TC-1/2 .80” 2.00” 1.000” 3 .600” SSSM3000-1000-R55-3C 3.000” 21040 TC-3/8 .60” 1.50” .750” 4 .600” SSSM2000-0750-R55-4C 2.000” 20930 04 .0”SS20-70R55 60 70 .0 6”TC-3/8 .60” 1.50” .750” 5 .600” SSSM2000-0750-R55-5C 2.000” 20940 05 .0”SS20-00R55 60 .0”17”.0 TC-1/2 .80” 1.75” 1.000” 5 .600” SSSM2500-1000-R55-5C 2.500” 20950 06 .0”SS30-00R56 60 .0”20”.0 TC-1/2 .80” 2.00” 1.000” 6 .600” SSSM3000-1000-R55-6C 3.000” 20960 07 .0”SS40-50R58.0”8150 .0 .0 N/A 1.90” 2.00” 1.500” 8 .600” SSSM4000-1500-R55-8 4.000” 20970 08 .0”SS50-50R58.0”8150 .0 .0 N/A 2.10” 2.00” 1.500” 8 .600” SSSM5000-1500-R55-8 5.000” 20980 09 .0”SS60-00R57.0”7200 .0 .5 N/A 2.75” 2.00” 2.000” 7 .600” SSSM6000-2000-R55-7 6.000” 20990 10 .0”SS80-MR59.0”9250 .0 .0 CN/A 4.00” BC 2.50” 2.500” 9 .600” SSSM8000-FM-R55-9 8.000” 21000 EDP EDP Cutter Bodiesfor16mmAPET/XPETInserts Diameter Diameter OD OD 16MM STANDARD-PITCHSHELLMILLS 16MM Holder Holder COARSE-PITCH SHELLMILLS 800-243-3344 Max. Max. DOC DOC Flutes Flutes | 860-242-8539 Arbor Arbor Dia. Dia. B B Overall Overall Length Length R R Bore Dia. Bore Dia. Counter Counter H H SEE PGS.18-19FOR16MMINSERTS Socket Head Socket Head | www.dapra.com Cap Screw Cap Screw SHCS SHCS
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l2 R
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D 17 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER l l D d 2 d D 2 DOC h h w APKT.. ADKT.. l r w 18 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS XPHT.. l Older coatingsavailableuponrequest;mayhaveuptoa2-weekleadtime. ** Notstockedstandard;availablebyrequest. REQ =Availableuponrequest. XPET APET PT641 65 35 .120” .375” .625” APET160431* PT641 65 35 .120” .375” .625” XPET160431* PT644.2”.7”.9”DP5(90)DP5TI(99)*DP5GH(96)DMP35-HM(29485) DMP35-GLH(29460) DMP35-TCI(29490)** DMP35(29400) .094” .375” .625” XPET160424 PT646.2”.7”.062” .375” .625” APET160416 PT646.2”.7”.062” .375” .625” XPET160416 PT642.2”.7”.047” .375” .625” APET160412 PT642.2”.7”.047” .375” .625” XPET160412 PT648.2”.7”.031” .375” .625” XPET160408 PT648.2”.7”.031” .375” .625” APET160408 PT644.2”.7”.015” .375” .625” XPET160404 netSz Uncoated(EDP) R W L Insert Size r Also goodforgummy, softer, free-machiningsteels. XPET Insertsareidealforhigh-performancemillingofstainlesssteelsandnonferrousmaterialssuchascopperalloysaluminum. APET Insertsfeatureahigh-strengthcuttingedgeandareidealforhigh-performancemillingofmosthardersteelscastirons. 16mm APET/XPETInsertsandGrades W XPET.. 800-243-3344 L DMK35 (29083) M2 250 M2-C 250 M2-L 250 DMK25-HM(REQ) DMK25-GLH(29560) DMK25-TCI(29590) DMK25 (29500) M2 290 M2-C 290 M2-L 290 DMK25-HM(28985) DMK25-GLH(28960) DMK25-TCI(28990) DMK25 (28900) M3 260 M3-C RQ M3-L 260 DMK30-HM (REQ) DMK30-GLH(29660) DMK30-TCI(REQ) DMK30 (29600) M3 200 M3-C RQ M3-L 200 DMK30-HM(REQ) DMK30-GLH(29060) DMK30-TCI(REQ) DMK30 (29000) DMK35 (28183) M2 250 M2-C 250 M2-L 250 DMK25-HM(REQ) DMK25-GLH(28560) DMK25-TCI(28590) DMK25 (28500) M2 210 M2-C 211 M2-L 210 DMK25-HM(REQ) DMK25-GLH(28160) DMK25-TCI(28181) DMK25 (28100) M3 260 M3-C 260 M3-L 260 DMK30-HM(REQ) DMK30-GLH(28660) DMK30-TCI(28690) DMK30 (28600) M3 220 M3-C 220 M3-L 220 DMK30-HM(REQ) DMK30-GLH(28260) DMK30-TCI(28290) DMK30 (28200) M2 280 M2-C RQ M2-L 280 DMK25-HM(REQ) DMK25-GLH(27860) DMK25-TCI(REQ) DMK25 (27800) M2 250 M2-C 250 M2-L 250 DMK25-HM(26585) DMK25-GLH(26560) DMK25-TCI(26590) DMK25 (26500) M2 220 M2-C 220 M2-L 220 DMK25-HM(26285) DMK25-GLH(26260) DMK25-TCI(26290) DMK25 (26200) M3 270 M3-C RQ M3-L 270 DMP30-HM(REQ) DMP30-GLH(29760) DMP30-TCI(REQ) DMP30 (29700) M3 210 M3-C 210 M3-L 210 DMP30-HM(REQ) DMP30-GLH(29160) DMP30-TCI(29190) DMP30 (29100) M3 280 M3-C 280 M3-L 280 DMP35-HM(29885) DMP35-GLH(29860) DMP35-TCI(29890) DMP35 (29800) M2 290 M2-C 290 M2-L 290 DMK25-HM(REQ) DMK25-GLH(25960) DMK25-TCI(25990) DMK25 (25900) M3 220 M3-C 220 M3-L 220 DMP35-HM(29285) DMP35-GLH(29260) DMP35-TCI(29290) DMP35 (29200) M3 270 M3-C RQ M3-L 270 DMP30-HM(REQ) DMP30-GLH(28760) DMP30-TCI(REQ) DMP30 (28700) M2 260 M2-C 260 M2-L 260 DMK25-HM(25685) DMK25-GLH(25660) DMK25-TCI(25690) DMK25 (25600) M3 230 M3-C 230 M3-L 230 DMP30-HM (28385) DMP30-GLH(28360) DMP30-TCI(28390) DMP30 (28300) M3 280 M3-C 280 M3-L 280 DMP35-HM(REQ) DMP35-GLH(28860) DMP35-TCI(28890) DMP35 (28800) M3 240 M3-C 240 M3-L 240 DMP35-HM (28485) DMP35-GLH(28460) DMP35-TCI(28490) DMP35 (28400) M3 290 M3-C 290 M3-L 290 DMP30-HM(REQ) DMP30-GLH(27960) DMP30-TCI(27990) DMP30 (27900) M3 200 M3-C 200 M3-L 200 DMP35-HM(28085) DMP35-GLH(28060) DMP35-TCI(28090) DMP35 (28000) M3 260 M3-C 260 M3-L 260 DMP30-HM(REQ) DMP30-GLH(26660) DMP30-TCI(26690) DMP30 (26600) M3 270 M3-C 270 M3-L 270 DMP35-HM (26785) DMP35-GLH(26760) DMP35-TCI(26790) DMP35 (26700) M3 230 M3-C 230 M3-L 230 DMP30-HM(26385) DMP30-GLH(26360) DMP30-TCI(26390) DMP30 (26300) M3 240 M3-C 240 M3-L 240 DMP35-HM(26485) DMP35-GLH(26460) DMP35-TCI(26490) DMP35 (26400) M3 200 M3-C 200 M3-L 200 DMP30-HM(REQ) DMP30-GLH(26060) DMP30-TCI(26090) DMP30 (26000) M3 210 M3-C 210 M3-L 210 DMP35-HM(REQ) DMP35-GLH(26160) DMP35-TCI(26190) DMP35 (26100) M3 270 M3-C 270 M3-L 270 DMP30-HM(25785) DMP30-GLH(25760) DMP30-TCI(25790) DMP30 (25700) M3 280 M3-C 280 M3-L 280 DMP35-HM(25885) DMP35-GLH(25860) DMP35-TCI(25890) DMP35 (25800) R | 860-242-8539 (old versionsforcomparison) Fancier “cutaway”style Left toright:T, High Strength (T-Land Edge) Cutting Edge APET N,D (old versionsforcomparison) Fancier “cutaway”style Left toright:T, N,D | www.dapra.com With Coating(EDP) High Shear (Honed Edge) Cutting Edge XPET M3-M(98)DMK35-IN(29085) DMK35-HM (29084) M3-M(88)DMK35-IN(28185) DMK35-HM (28184)
w APKT.. ADKT.. l r w Other gradesavailableuponrequest. * Older coatingsavailableuponrequest;mayhaveuptoa2-weekleadtime. REQ =Availableuponrequest. PT648PD25.2”.7”.3”DMK25(29900) .031” .375” .625” XPET160408-PCD-225 positive radialinsertangle. This insertisdesignedforheavyroughingandhasacornerradiusthatactuallymeasurescloserto.115”than.125”(.010” PCD-TIPPED XPET-ALU PT641AU 65 35 10 M2 290 M2-C RQ M2-L 298 DMK25-HM(REQ) DMK25-GLH(29948) DMK25-TCI(REQ) DMK25(29940) .120” .375” .625” XPET160431-ALU* PT646AU.2”.7”.6”DK5(93)DK5TI(E)DK5GH(93)DMK25-HM(29939) DMK25-GLH(29936) DMK25-TCI(REQ) DMK25(29932) .062” .375” .625” XPET160416-ALU PT642AU.2”.7”.4”DK5(92)DK5TI(E)DK5GH(92)DMK25-HM(REQ) DMK25-GLH(29928) DMK25-TCI(REQ) DMK25(29924) .047” .375” .625” XPET160412-ALU PT648AU.2”.7”.3”DK5(91)DK5TI(92)DK5GH(92)DMK25-HM(REQ) DMK25-GLH(29921) DMK25-TCI(29923) DMK25(29916) .031” .375” .625” XPET160408-ALU PT644AU.2”.7”.1”DK5(91)DK5TI(E)DK5GH(91)DMK25-HM(REQ) DMK25-GLH(29914) DMK25-TCI(REQ) DMK25(29912) .015” .375” .625” XPET160404-ALU netSz Uncoated(EDP) R W L Insert Size XPHT.. l 16mm APET/XPETInsertsandGrades r See 29 fortechnicalhelponoptimizingcuttingperformance. See chartonpage Built-up edgeisvirtuallyeliminated. XPET-ALU lappedinsertsfeatureagroundandrakeface formachiningaluminumandcopperalloys, bronze, brass, etc. page 31 forrecommendedspeeds/feeds. page Available in1/32” cornerradiusonly. .225” leglengthforthePCDtip. theultimateinwear resistanceforhigh-volumealuminumorgraphitemilling.PCD-tipped insertsprovide 800-243-3344 W XPET.. L | 860-242-8539 R (old versionsforcomparison) Fancier “cutaway”style Left toright:T, N,D SEE PG.25FORINSERTGRADEDESCRIPTIONS High Shear (Honed Edge) Cutting Edge XPET Available CoatedGrades(EDP) | www.dapra.com difference) duetodistortionbythe 19 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 20 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS Stock notguaranteed.Oncethenon-coolantcuttersupplyisexhausted,thru-coolant optionwillbetheonlyoneavailable. Dapra istransitioningtothru-coolantonCMEM “C” denotescoolantthrutool. 45° chamfering. CMEM you get4usableedgesperinsertinsteadof2! BCSM BCSM 15°Back-CornerShellMills CMEM ChamferingEndMills 22 .0”CE10-5R53 30 .6 .0”40”17”45° 1.72” 30° 45° 4.00” 1.72” 1.45” 30° 1.000” 4.00” 3.50” 1.45” 45° 1.76” 1.000” 3.50” 1.45” 45° .750” 1.53” 3.50” 1.45” 1.18” 30° .750” 3 45° 3.50” 1.45” 1.25” .750” 3 1.45” 3 .390” 3.50” 1.40” .750” 3.50” 2 .475” 1.31” .750” .245” .750” 2 CMEM1000-45-R55-3C 1.14” .475” 1.000” 3 .94” CMEM1000-30-R55-3C .245” CMEM0750-45-R35-3C 22320 1.000” 3 .290” .750” CMEM0700-30-R55-2C 22280 2 .355” .700” CMEM0625-45-R55-2C 22300 .245” .625” CMEM0750-45-R45-3C 22259 .750” CMEM0750-30-R45-3C 22310 .750” CMEM0500-45-R35-2C 22305 .500” 22265 22255 .77” .80” 2.25” .60” 1.50” 2.00” .80” 4.16” 1.00” 1.50” .60” 3.16” .750” 2.00” 6 2.16” 1.00” 1.50” 5 3.13” .750” .378” 4 2.13” BCSM4000-1500-R55-6C .375” 6 4.000” BCSM3000-1000-R55-5C .375” 4 22245 3.000” BCSM2000-0750-R55-4C .312” 22240 2.000” BCSM3000-1000-R45-6C .312” 22230 3.000” BCSM2000-0750-R45-4C 22235 2.000” 22215 21 .0”BS20-70R54 20 .1 70 .0 .60” 1.50” .750” 2.11” 4 .250” BCSM2000-0750-R35-4C 2.000” 22210 24 50 MM503-3- 30 8”.5”35”14”30° 1.45” 3.50” .750” .80” 2 .300” CMEM0500-30-R35-2 .500” 22248 EDP EDP Diameter Diameter shell millsallowtheunusedcornerofAPET/XPETinsertstobeusedforgeneralfacemilling–thismeans Cutting Cutting end millsareperfectforchamfermilling,providingafree-cuttingpositivegeometryboth30°and D D BCSM Make themostofyourAPETandXPET Holder Holder CMEM 15° BACK-CORNERSHELLMILLS
cutters. Tospecifythethru-coolantoption,adda“C”toendofpartnumber. CHAMFERING ENDMILLS Max. DOC 800-243-3344 Max. DOC ltsOD Flutes ltsOD Flutes Utility Cutters Arbor Dia. | 860-242-8539 B Shank Dia. S Overall Length R Overall Length L Bore Dia. Counter Effective H Length R 16mm (pg. 18) 16mm (pg. 18) 16mm (pg. 18) 12mm (pg. 15) 12mm (pg. 15) 10mm (pg. 13) Inserts A Inserts 16mm (pg. 18) 16mm (pg. 18) 10mm (pg. 13) 16mm (pg. 18) 16mm (pg. 18) 12mm (pg. 15) 12mm (pg. 15) 10mm (pg. 13) 10mm (pg. 13) | www.dapra.com
Inserts! l Back CornerShellMill L Chamfering EndMill R CMEM BCSM OD OD H D S B D R To reducetoolpressure,itisrecommendedthatthemorepositiveXPETinsertgeometrybeusedwithHelicalRoughingMills. damage mayoccur. inserts. Werecommendnotexceeding10%ofthetooldiameterinwidthcut(WOC)withtheseHREMtools;irreversiblecutter Helical (“stacked”)cutterscreatemuchmoretoolpressurethanstandardendmills,duetotheincreasednumberofengaged milling applications. Helical Roughing HREM/HRSM HelicalRoughingEndMills&Shell 18 .0”HS20-70R5425.5”427”37”20 3.79” 2.75” 4 .750” HRSM2000-0750-R55-4-265 2.000” 21085 18 .0”HE10-20R5325210 .5”56”31”12 6 3.15” 12 5.65” 2.44” 6 1.250” 4.88” 2.50” 8 1.250” 4.83” 2.00” 3 1.250” 4.50” 2.04” 2 1.000” 4.50” 2.150” 3 40mm 1.000” HREM1500-1250-R55-3-215 1.650” 2 21050 1.500” HREM1250-1250-R55-2-165 1.480” 2 21080 1.250” HREM1250-1250-R45-3-150 1.100” 21070 1.250” HREM1000-1000-R45-2-110 1.200” 21075 1.000” HREM1000-1000-R35-2-120 21045 1.000” 21060 14 70 RM7005-3--9 .2”2.5”35”14”6 1.45” 3.50” .750” 2 1.020” HREM0750-0750-R35-2-090 .750” 21042 EDP EDP Diameter Diameter Cutting Cutting D HREM40mm-1250-R55-2-165 Make themostofyourAPETandXPET end millsandshellaredesignedforhighperformanceinlong-edgeprofilingstep HRSM Holder HREM Holder Helical (Stacked)UtilityCutters HELICAL ROUGHINGSHELLMILLS HELICAL ROUGHINGENDMILLS 800-243-3344 .5”2120 .0 .4 6 2.44” 4.80” 1.250” 2 1.650” Max. DOC Arbor Hole Flutes ltsLOC Flutes Shank Dia. S | 860-242-8539 Overall Length L Overall Length Effective Length R Inserts # of Inserts # of 16mm (pg. 18) 10mm (pg. 13) 10mm (pg. 13) 16mm (pg. 18) 16mm (pg. 18) 16mm (pg. 18) 12mm (pg. 15) 12mm (pg. 15) Inserts | www.dapra.com Inserts
Inserts! Helical Roughing ShellMill Helical RoughingEndMill L HREM Ø 2.000” HRSM Ø 0.750” S D DOC R 2.75” R 0.031 LOC 3.79” 21 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 22 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS Dapra iseliminatingmetricendmillsandshellmills.Itemsshownareavailablewhilesupplieslast.“C”denotescoolantthrutool. 20 6mSE1-6R52 0m21m 0m31mm 80mm 16mm 2 10mm SSEM16-16-R35-2C 16mm 22005 23 0mSS8-7R561m 7m5m M12 50mm 27mm 6 16mm SSSM80-27-R55-6 80mm 22130 26 0mSE4-2R541m 2m15m55mm 44mm 44mm 115mm 39mm 100mm 32mm 100mm 32mm 90mm 4 32mm 3 16mm 20mm 5 16mm SSEM40-32-R55-4 2 10mm SSEM32-32-R55-3 40mm SSEM32-32-R35-5 32mm 22060 10mm SSEM20-20-R35-2C 32mm 22050 20mm 22040 22015 20 0mSS5-2R54 6m42m 8mM10 38mm 22mm 4 16mm SSSM50-22-R55-4C 50mm 22105 EDP EDP Diameter Diameter OD OD APET/XPET Holder Holder APET/XPET STANDARD-PITCH METRICSHELLMILLS 800-243-3344 Max. DOC Metric CutterBodies Max. DOC METRIC ENDMILLS Flutes Flutes Shank Dia. S Arbor Dia. B | 860-242-8539 Overall Length Overall Length L R Mounting Effective Length Screw R 16mm (pg. 18) 16mm (pg. 18) 16mm (pg. 18) 16mm (pg. 18) 10mm (pg. 13) 10mm (pg. 13) 10mm (pg. 13) Inserts Inserts | www.dapra.com R OD OD B S L R E M (MOUNTINGTHREAD) DIA SEE DOC PAGE 116FORCARBIDECORE,SOLIDAND HEAVY METALMODULAREXTENSIONS. • • • • • • Allfeaturethru-coolanttooling 23 .0”SE10-O-5-CM6.0”17”2 2 1.75” 2 1.75” 4 .600” 1.50” 3 2 .600” 1.75” 2 .600” M16 1.50” 1.50” .430” M16 1.50” SSEM1500-MOD-R55-2C .430” M12 .430” SSEM1250-MOD-R55-2C M16 .350” 1.500” SSEM1000-MOD-R55-2C M12 M10 1.250” SSEM1250-MOD-R45-4C 22430 M10 1.000” SSEM1000-MOD-R45-3C 22420 SSEM0750-MOD-R45-2C 1.250” 22410 SSEM0750-MOD-R35-2C 1.000” 22415 .750” 22407 .750” 22405 22400 maximizes rigidity Close-tolerance mountingofheadsminimizesrunoutand Screw-on headsarecompatiblewithISOstandardmodularcuttingsystems See page116formodularextensions Use standardinchwrenchflats–nospecialmetricwrenchesneeded Provide significantlymoreeffectivereachthansolidendmills D DIA. EDP Screw-On ModularHeads 800-243-3344 Holder APET/XPET | 860-242-8539 SCREW-ON MODULARHEADS a.DCEFue net Open-EndWrench Inserts Flutes E Max. DOC M | www.dapra.com
16mm (pg. 18) 16mm (pg. 18) 16mm (pg. 18) 12mm (pg. 15) 12mm (pg. 15) 12mm (pg. 15) 10mm (pg. 13) 15/16” 15/16” 11/16” 15/16” 11/16” 9/16” 9/16” 23 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 24 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS Heat Resistance Built-Up Edge Resistance to (304L, 316,400seriesandPHseries) Resistance Toughness (Edge Life) Capability Capability (Fracture) Free machining,low-carbonsteels * ContactApplications Specialistiffirstchoicedoesn’twork. Medium-carbon steels,toolsteels risDMP35 Traits High-temperature alloys,titanium Coolant All steels–interruptedcutsand Aluminum alloys,copperalloys Soft stainlesssteels(303,304) (BUE) Heat-treated steels(48-62Rc) Wear Feed Tough stainlesssteels heavy roughingcuts Material Cast iron thermal shock it moreresistanceto Good; toughness gives toughness High, dueto as apreventative occur –usecoolant some buildupmay Fair resistancetoBUE; of carbide due tolowerhardness Lower heatresistance interruptions withstand shockand Very tough,ableto last aslongDMK25 Softer carbide,willnot Choose theBestGradeforYourApplication Carbide (Uncoated)GradeSelection APET/XPET InsertSelection 800-243-3344 Good; intendedforusewithcoolant not intendedforheavyfeedrates Feed atgeneralparametersonly; problematic be used,soBUEwillless materials wherecoolantwill designed forthemostchallenging Excellent resistancetoBUE; fine grainstructureofthecarbide Good heatresistanceduetothe control isprimaryandcoolantused exotic materialswheretemperature Outstanding edgelifeininconeland resistant asDMP35 normal parameters;notasfracture exotics andhigh-temp.alloysat Somewhat tough–abletohandle Operating Speed Low toMedium Low toMedium Low toMedium Low toMedium Low toMedium Higher Higher Higher Higher DMK35 All All All All
| 860-242-8539 ** Customerpreference. Bothareacceptable–seecutting edgedifferencesonpage11. Geometry PT/XE* DMK30-HM / DMK25-HM APET /XPET** PT/XE* DMP30-GLH/DMK30-GLH APET /XPET** PT/XE* DMP30-TCI/DMK30-TCI APET /XPET** XPET-PCD XPET-ALU more thanDMK25 than DMP35but Average –lessfeed Good resistance hard asDMK25 DMP35 butnotas Good –harderthan tough stainlesssteels alloys andsome Good onhigh-temp. but lessthanDMK25 – morethanDMP35, Good heatresistance DMK25 but tougherthan as toughDMP35, Tough andhard;not APET PTDMP35-TCI/DMP35-GLH APET XPET DMP35-GLH /DMK30-GLH XPET XPET XPET PTDMP35-HM/DMP35-GLH XPET XPET XPET M3 M3 DMK25 DMP30 DMK30 | www.dapra.com 1st ChoiceGrade* DMP35-TCI /DMK30-TCI DMP35-HM /DMK35-IN DMK25 /DMK25-GLH DMP35 approx. 20%lowerthan Strong feedcapabilities, stainless steelgrade BUE; nottypicallya Poorer resistanceto but shorterthanDMK25 Longer lifethanDMP35, DMK25 than DMP35,less Higher heatresistance coolant flow machining withgood Fairly tough;willallow tougher thanDMK25 tough asDMP35,but Tough andhard;notas DMP30-GLH DMK25-HM DMP35-HM DMP30-TCI lower feeds higher speedsand brittleness; runat Lower, dueto Good resistance hardness to highercarbide Longer edgelifedue resistance Highest heat flow isverygood shock unlesscoolant experience thermal Not ashigh;may applications fracture inabusive Not astough;may Coolant Air/Flood Air/Flood Air/Flood Air/Flood Air/Flood Flood Flood Air Air Air Air Air Air Older coatingsavailableuponrequest;mayhaveuptoa2-week leadtime. Shock &Wear Resistance TOUGHEST Resistance Resistance HARDEST and Wear and Wear and Wear MEDIUM MEDIUM TOUGH Shock Shock Shock Shock Wear APET/XPET InsertGradeDescriptions (Base Grade) Uncoated XPET ONLY XPET ONLY DMK30 DMK35 DMK25 DMP35 DMP30 NEW NEW NEW NEW NEW NEW NEW DMK30-GLH DMK25-GLH DMP35-GLH DMP30-GLH DMK25-HM DMK30-HM DMK35-HM DMK30-TCI DMK25-TCI DMP35-TCI DMP30-HM DMP35-HM DMP30-TCI DMK35-IN Coating with 800-243-3344 characteristics. Premium AlTiN–higher-temperature coating,verylowfriction Modified AlTiN–premium medium-tohigh-temperature coating. high-temperature alloyapplications. interrupted orunstablesteelapplications,moststainlesssteel,and Moderate wearresistance/highshockresistance.Recommendedfor heat-treated steels. Use HMforthehighesthardness ingrayandductileirons, aswell Use HMforahigher-temperature coatingintoughstainlesssteels. tough stainlesssteels.Firstchoiceforinconel. IN provides thebestperformanceforhigh-temperature alloysand Use HMforahigher-temperature coatingintoughstainlesssteels. characteristics. Premium AlTiN–higher-temperature coating,verylowfriction Modified AlTiN–premium medium-tohigh-temperature coating. most steelandsomeductileironapplications. High wearresistance/moderateshockresistance,recommendedfor characteristics. Premium AlTiN–higher-temperature coating,verylowfriction Modified AlTiN–premium medium-tohigh-temperature coating. high-temperature alloys,irons,andmanytoolsteels. moderate shockresistanceforapplicationsintoughstainlesssteels, Micro-grain carbideprovidinghigherwearresistanceand as welldemandingstainlesssteelapplications. Specifically developedforinconelandotherhigh-temperature alloys, Use HMforhigh-performancemillingoftoughersteelsandtoolsteels. high-temperature alloys,andtitanium. Use HMforahigher-temperature coatingintoughstainlesssteels, characteristics. Premium AlTiN–higher-temperature coating,verylowfriction Modified AlTiN–premium medium-tohigh-temperature coating. choice forhardenedsteel(>52Rc). Suitable forallmaterialswherecuttingconditionsareverystable.First Highest wearresistancewithreducedshock-absorptioncapabilities. | 860-242-8539 Description | www.dapra.com Specifications ISO M30-M40, ISO K25-K40, ISO K15-K30, ISO K15-K25, ISO P25-P40 ANSI C1-C2 ANSI C5-C6 ANSI C2-C3 ANSI C5-C6 ANSI C2-C3 M25-M35 M15-M30 M15-M25 P30-P40, K30-K40 25 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 26 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS pockets are“brokenin,”therecommendedtorquespecsinchartcanbefollowedregularly. New cutterbodiesmayrequireadditionaltorquetofullyseattheinserts.Oncenewcutter’s for ClampingScrew Tightening Torque Part Description lmigSrwST-8S(20)ST-0S(20)SSTX-15-S(22610) SSTX-10-S(22605) SSTX-08-S (22600) Clamping Screw INSERT LOADINGEASIERTHANEVERBEFORE!SEEPAGE118FORDETAILS. OUR TORQUEWRENCHSYSTEMSMAKEREPEATABLE,ACCURATE Wrench
o l .03.IsrsFral.10. net Forall..1604.. Inserts Forall..1204.. Inserts For all..1003.. Inserts 2i-b 10N)2 nls(.5N)30in-lbs(3.5Nm) 20in-lbs(2.25Nm) 12 in-lbs(1.0Nm) T8-F (83000) 800-243-3344 Spare Parts&Tools Order Number(EDP) T10-T (83005) | 860-242-8539 T15-T (83010) | www.dapra.com T8-F SSTX- 08-S SSTX- 10-S 10-S T10-T SSTX-15-S T15-T • • • • • Recommendations • • • • • Technical Considerations Changeinsertscrewevery10inserts. Alwaysuseanti-seizecompoundonscrews. and reducedchatter. For long-reachapplications, utilizetheCarbideCorecuttingtoolsforincreased rigidity failure. creates ahighpotential for thermalshock,whichcanproducepremature, andsometimescatastrophic, Most ofDapra’shigh-performancegradesrunbest withoutcoolant.Coolantinmostmillingapplications insert’s toollife. Utilize asmuchofthecuttingedgeperpass(DOC)possible,togetmostmetalremovalwithin the horsepower andrigidity. Although thecutteriscapableofheaviercut,takecaretoallowformachinetool’scapabilities in for screwbreakage. the insertlengthshouldbeengagedtoreducechance (DOC), butDaprarecommendsthatnomorethan2/3of Square ShouldermillingallowsheavierDepthsofCut collets end millholdersandpowerchucksarerecommended; Use toolholdersappropriateforroughingoperations: up insidethemachinespindletaperwheneverpossible. maximum rigidity.Theshankofthecuttingtoolshouldbe Use theshortest-lengthtoolholder(endmillholder)for Thoroughly cleanpocketateachinsertchange. are notrecommended. Use airpressuretoprovide adequatecoolingandchipevacuation. Application Information •
800-243-3344 Feed ratesshouldnotgosignificantlybeloworabovetherecommended •
Use CoarsePitchcuttersforslottingcutsorwhen cuttingpressure or whenfeedratescanbemaximized. needs tobereduced.UseFinePitchcuttersfor lighter profilingcuts ranges (seepage31),orprematurefailurecanoccur. •
• Square Shouldertoolscannotplunge;instead,useuptoa 2° ramp angle for full diameter cut. Greater ramp angles are 2° rampangleforfulldiametercut.Greateranglesare
a goodchoiceforwiderangeoffinishingapplications. Because ourSquareShouldertoolscutatrue90°, theyare • possible withpartialwidthcut.
• • Compensate forradialchipthinning(seecharton the cutterdiameter. page 29)whenWidthofCut(WOC)islessthan50% of
during roughingapplications. Use thelargercornerradiiforstrongestcuttingedge Climb millingisrecommendedwheneverpossible. | 860-242-8539
| www.dapra.com
27 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 28 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS Tool shankbreaks Poor finish/chatter insert Built-up edgeon Insert chipping high (flankwear) Insert wearappears Concern 800-243-3344 • • Surfacefootageislow • Incorrectgradeorcoating • Surfacefootageishigh • Notenoughchipload Possible Cause • Fatiguedcutterbody • Toolpressuretoogreat • Inadequatetoolholding • Excessiverunout • Cutterhungouttoofar • Incorrectcoating • • • Feedtoohigh • tooth) Light chipload(feedper Low surfacefootage incorrectly Using sharpedgeinsert Incorrect gradeorcoating Troubleshooting | 860-242-8539 | www.dapra.com o o o o o o o o o o o o o o o o o o o o Solutions
Decrease feedrate Reduce toolgagelength Decrease DOC Use high-rigiditytoolholder Check toolholderwear Reduce toolgagelength Use CarbideCorecutterbody Select differentcoating Increase feedrate Increase cuttingspeed Verify correctspeedandfeed Decrease DOC Change insertselection Decrease feedrate Increase spindlespeed Verify correctspeedandfeed Consider differentinsert Decrease RPM Increase feedrate Verify correctspeedandfeed 2. 1. most fromyourinvestment. operating parameters.Adheringtothefollowingstepswillensurethatyouaregetting Dapra’s high-performancecuttersworkbestwhenallowedtoperformwithintheirdesigned 3. 4. for yourcuttingtool: Use thefollowingformulatodetermineRevolutionsperMinute( material tobemachined. per Minute(SFM)andFeedToothFPTatwhichtorunyourcutter,basedonthe Refer totheFeedandSpeedChart(seepage31)findrecommendedSurfaceFeet programmed intothemachinetool: Use thefollowingformulatodeterminefeedinInchesperMinute( compensation chart(below)tocompensateforchipthinning. If theWidthofCut( Example: (SFM x3.82)/ToolDia.=RPM Example: FPT xRPMN(numberofteethincutter)=Feed A 2”diametertooloperatingat900 A 5-flutecutterat.008” Optimizing CuttingPerformance WOC) is<1/2thecutterdiameter,usefeedrate
EXAMPLE: the desiredamount. be theAdjustedFeedperTooth(AFPT)resultinginatruechipthicknessof desired feedratebythecorrespondingfactorshowninchart.Thiswill After determiningthepercentageofWOCfortooldiameter,multiply Feed RateMultiplier (% oftoolØ) Width of or 800-243-3344 Cut (WOC) Adjusted FeedperTooth( chip thicknessxthinningfactor(fromchart). the machinetool. feed rateof.0085”(.005x1.7)shouldbeprogrammed into chip thickness=1.7.Ifaof.005” isdesired,a the cutterdiameter.Usingchartabove,factorfor If usinga1”[email protected]”
FPT (.008x1720)5=69IPM
1 50% or>40%30%20%10% | 860-242-8539 SFM (900x3.82)/2=1720RPM
1.02 AFPT) =desired
1.1 | www.dapra.com WOC, the=10%of RPM) IPM) tobe
1.25
1.7
29 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 30 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER MILLS efficiency, contactyourDapraApplicationsSpecialist. For moreinformationonhowHelicalInterpolationcanimproveyourmanufacturing be generatedwiththesamediametertool.Holesizevariationisallinprogramming. The quickandeasyprocessofferstheaddedadvantageofallowingmanydifferenthole sizesto tends toavoidthehighhorsepowerconsumptioncharacteristicoflargediameterholemaking. the holebyrampingdowntofinaldepth.Thissmoothoperation begin itshelixfromthere,achievingcompletematerialremoval The toolsimplyispositionedattheinsidediameterofholeto any kind. that thetoolisintroducedintomaterialwithoutastartholeof and Z)areinmotionsimultaneously.Itdiffersfromthreadmilling This techniqueresemblesthreadmillinginthatallthreeaxes(X,Y Shoulder CutterisusedincombinationwithHelicalInterpolation. Larger-diameter holemakingcanbequickandeasywhenaSquare Helical InterpolationforLarger-DiameterHoleMaking Typical recommendedramp angle=1degreeorless. * Smallerholesmaybeinterpolated bypre-drilling. SSSM6000-R55-7 SSSM5000-R55-8 SSSM4000-R55-8 SSSM3000-R55-6 SSSM2500-R55-5 SSSM2000-R55-5 SSEM1500-R55-3 SSEM1250-R55-3 SSEM1000-R55-2 SSEM1500-R45-5 SSEM1250-R45-4 SSEM1000-R45-3 SSEM0750-R45-2 SSEM0625-R45-1 SSEM0750-R35-2 SSEM0625-R35-2 SSEM0500-R35-1 Part Number Hole DiameterCalculation 800-243-3344 | 860-242-8539 Min. HoleDia.* 11.28” 9.28” 7.28” 5.28” 4.28” 3.28” 2.28” 1.78” 1.28” 2.38” 1.88” 1.38” 0.88” 0.75” 1.03” 0.78” 0.63” Max. HoleDia. | www.dapra.com 12.00” 10.00” 8.00” 6.00” 5.00” 4.00” 3.00” 2.50” 2.00” 3.00” 2.50” 2.00” 1.50” 1.25” 1.50” 1.25” 1.00” best suityourneeds. Higher SFMwillprovidehigheroutputbutreduce toollife.Trydifferentcombinationstofindtheparametersthat middle oftheSFMrangeandlowendIPT variables, suchasrigidity,workpiecehardness,tool extension,machineaccuracy,DepthofCut,etc.Startatthe The parametersprovidedaresuggestedoperatingparameters. Actualspeedsandfeedswilldependonmany • • • Cutters Shoulder for DapraSquare Cutting Speeds Recommended
1ST CHOICEGEOMETRY For lightWOCandDOC,thehigherendofFPT range maybepossible. For heavyWOCand/orDOC,usethelowerendof FPTrange. First choicegradeshownin HIGHER TEMPS LOWER TEMPS REC’D FPT–16MM REC’D FPT–12MM REC’D FPT–10MM
HARDEST MEDIUM MEDIUM TOUGH TOUGHEST Wear Resistance Shock & Wear Shock Resistance Shock & Wear Shock Resistance DMK25-GLH M3-L 0-405010 350-550 500-1000 700-1400 DMP30-GLH M3-L 700-1000 DMP35-GLH DMK30-GLH DMK25-HM DMK35-HM DMK30-HM DMK25-TCI M3-M770-1100 DMP35-HM DMP30-HM DMK30-TCI M3-C 0-0 0-0 350-550 400-800 500-900 DMP30-TCI 500-800 DMP35-TCI DMK35-IN DMK25 DMK30 DMK35 DMP30 300-450 DMP35 PCD Recommended CuttingSpeeds/Feeds PTAE PTAE PTXE PTAE PTAUXE PTXE XPET-ALU XPET XPET XPET XPET-ALU APET XPET XPET APET APET APET XPET/APET 1041, 1045 06.1 06.1 04.0 03.0 05.1 04.1 06.1 03.2 03.2 .003-.008 .003-.020 .003-.025 .006-.015 .004-.010 .005-.012 .003-.008 .004-.008 .006-.012 .006-.015 04.1 04.1 04.0 03.0 03.1 03.1 04.1 03.2 03.1 03.0 02.0 .003-.025 .002-.006 .003-.007 .003-.015 .003-.020 .004-.012 .003-.010 .003-.010 .003-.006 .004-.006 .004-.010 .004-.012 03.0 03.0 03.0 03.0 03.0 03.0 03.1 03.2 03.1 03.0 02.0 .003-.025 .002-.005 .003-.006 .003-.010 .003-.020 .003-.010 .003-.007 .003-.008 .003-.005 .003-.005 .003-.008 .003-.008 0-405010 350-550 500-1000 700-1400 7-50550-1100 770-1540 0-40500-1000 700-1400 LOW-TO- 0-0 400-800 500-900 0-0 300-600 400-700 0-0 500-800 500-900 0-0 300-600 400-700 MEDIUM CARBON STEELS 12L14, 1018, TOOL STEELS, HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, 0-5 350-550 500-850 250-400 5-9 250-450 550-990 5-5 350-550 550-850 0-0 250-450 400-700 0-0 250-450 500-900 STEELS (SOFT) bold text. 800-243-3344 A2, D2(40sRC) 4340, H13, P20, TOOL STEELS, STEELS (MID- HIGH-ALLOY HARDNESS) 4140, 4150, TOOL STEELS, (HARDENED) HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, 250-600 250-700 2-6 2-06363-968 528-1056 220-660 0-0 8-6 330-880 480-960 200-600 200-600 250-550 STEELS | 860-242-8539
range. Next,increaseIPTtooptimizeproductivityand toollife. 300-550 (wet) 250-500 (wet) 250-500 (wet) 600-750 (dry) 600-750 (dry) 600-750 (dry) MACHINING STAINLESS 600-1200 LOW 400 3-7 330-880 530-970 0-4 250-500 400-640 8-8 300-800 480-880 500-900 5-0 2-5 300-450 125-250 150-300 250-400 275-550 350-550 400-720 140-275 200-320 140-275 200-320 303, 304 SERIES FREE STAINLESS STAINLESS FINISHING FINISHING FINISHING FINISHING TOUGHER 250-500 300-800 350-650 300-600 350-650 125-250 316, 347, PH MALLEABLE, 800-1200 800-1300 500-1300 550-1430 500-1300 600-1000 660-1320 600-1200 DUCTILE DUCTILE DUCTILE 600-900 500-900 500-900 350-600 350-550 500-800 DUCTILE DUCTILE IRONS GRAY GRAY GRAY GRAY, CAST GRAY | www.dapra.com ALUMINUM ALLOYS 2000+ 1500+ 6061, 7075 400-1200 400-1200 WEARITE 300-600 400-900 200-600 300-600 200-500 200-500 200-600 COPPER AMPCO, ALLOYS WASPALOY, ROUGHING ROUGHING ROUGHING FINISHING FINISHING FINISHING INCONEL, ALLOYS 50-100 50-100 50-110 50-110 50-150 510140-200 75-120 510120-180 75-120 55-120 MONEL 50-80 50-75 07 100-150 50-75 HIGH- TEMP. 55-90 .003-.007 TITANIUM 140-200 120-180 140-200 100-150 140-200 100-150 140-200 2-8 1000+ 120-180 100-150 .003-.025 PLASTICS, FERROUS 1000+ 1000+ NON- 31 APET/XPET | SINGLE-SIDED 90° SQUARE SHOULDER 32 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS RHINO-FEED R4 R2 R3 • .060”max. DOC • “T,”“D”or“F”cutting edge • 4usableedges • 12mmIC • 1.250”-6.000”OD • .045”max.DOC • “T,”“D”or“F”cuttingedge • 4usableedges • 10mmIC • 1.000”-3.000”OD • .030”max.DOC • “D”cuttingedge • 3usableedges • 8mmIC • .500”-2.000”OD The ultra-aggressivegeometryofRHINO-FEED,DAPRA’shigh-feedline,takes advantage ofchipthinningtoallowfeedratesup5xfasterthannormal! Mini-Feed CuttersandInserts Heavy-Feed Cuttersand Inserts Mid-Feed CuttersandInserts rate cancreatemoreheatthantypicalmillingtools.Strongairblastisrecommended(multiplelinesifpossible). NOTE: • • • • 2D contouring Slotting Roughing ofcomplexpartcontours Mold cavityandcoreroughing What is?
High-feed millingdoesatremendousamountofworkinshortperiodtime.Thisline'shighproduction Use RHINO-FEEDhigh-feedinsertsfor: RHINO-FEED 800-243-3344 ™ High-FeedMillingSeries | 860-242-8539 ™ Options: • • • Helicalinterpolation • Pocketing FEED FEED FEED FEED FEED FEED
Step milling Face milling
| www.dapra.com
pg. 38-39 pg. pg. 36-37 pg. pg. 34-35 pg. • • • • High-Feed CutterBodies • • • • High-Feed Inserts Spare Parts &Tools Insert Grades Screw-On ModularHeads Cutter Bodies&Inserts
tool steelforoptimumstrength bodies available Standard andlong-reach excellent runout Machined afterhardeningfor and chip-weldingresistance Surface hardenedforextrawear Through-hardened, extra-tough strong performanceinallmaterials Simple buteffectivegradevarietyprovides or strongedgeconditions Multiple geometriesforeithersmoothcutting and helixingcapabilities Positive clearanceprovidesexcellentramping all materials Strong designallowshighfeedratesin How Does ...... (5x ChipThinningFactor) 11.50° LeadAngle At .050”FPT .010” actualchipthickness RHINO-FEED ......
800-243-3344
™
HIGH-FEEDMILLINGTOOLSINDEX the mostoutofyourDapraRHINO-FEEDproduct! specific instructionsforeachsizeofhigh-feedinserttoget high feeds(IPM),butatlighterdepthsofcut(DOC).Seethe for chipthinningcreatescuttingconditionsthatprovidevery example ofthiscondition.Adjustingfeedratestoaccount this tomaximizeproductivity.Thefigureatleftshowsan an extremeleadangle.Feedratesmustcompensatefor High-feed millingcreatessignificantchipthinningdueto 34, 36
34-39 41 40
| 860-242-8539
Recommended CuttingSpeeds Hole DiameterCalculationfor HelicalInterpolation Application Information FEED FEED FEED FEED FEED FEED | www.dapra.com ...... Work? ...... 41 43 42 33 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS 34 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS R2 Screw-OnModularHeads R2 ShellMills End Millsaresolidsteel, manufactured forcoolantthrutool. R2 EndMills SEE 07 .0”HFEM100-450-R2-3 1.000” HFEM100-250-R2-3 HFEM075-300-R2-2 1.000” 60070 .750” HFEM075-200-R2-2 60060 .750” HFEM063-300-R2-1 60050 .625” HFEM063-200-R2-1 60040 .625” HFEM050-250-R2-1 60030 .500” HFEM050-150-R2-1 60020 .500” 60010 60000 08 .0”HFSM200-075-R2-7C 2.000” 60380 00 70 HFEM075-MOD-R2-2C .750” 60200 01 .0”HFEM100-MOD-R2-3C 1.000” 60210 EDP EDP EDP PAGE 116FORCARBIDECORE,SOLIDANDHEAVYMETALMODULAR EXTENSIONS. Diameter Diameter Diameter OD OD OD R2 •.500”-2.000”OD8mmIC3usableedges Holder Holder Holder R2 –8MMIC R2 Mini-FeedCutterBodies R2 –8MMIC R2 –8MMICENDMILLS 800-243-3344 Effective Length Effective Length Effective Length .0”225 .1”2M0.1-00 RF-08 .010-.020” M10 2 0.413” 2.275” 1.500” .0”235 .9”3M2.1-00 RF-08 .010-.020” M12 3 0.492” 2.375” 1.500” .0”670 .0”3.1-05 RF-08 RF-08 .010-.025” RF-08 .010-.025” RF-08 .010-.020” 3 RF-08 .010-.025” 3 2 RF-08 1.000” .010-.020” 2 RF-08 1.000” .010-.025” 6.750” .750” 1 RF-08 .010-.015” 4.750” .750” 1 .010-.015” 4.500” 5.030” .750” 1 2.500” 4.030” .750” 1 3.000” 5.030” .750” 2.000” 4.030” .750” 3.000” 4.530” 2.000” 3.530” 2.500” 1.500” .0”070 .9”7.1-00 RF-08 .015-.040” 7 0.590” 0.750” 1.500” R R R MODULAR HEADS SHELL MILLS Overall Length Overall Length Arbor Dia. B L L | 860-242-8539 Counter Bore Dia. Shank Dia. Shank Dia. H S S ltsThread Flutes Flutes Flutes “D”cuttingedge• Recommended Recommended DOC DOC | www.dapra.com Recommended DOC Insert Insert Insert .030”max.DOC R L L R R OD OD H OD S B S Operating InstructionsforMini-Feed Inserts Other gradesavailableuponrequest. Grade Availability Mini-Feed RF-08 loaded withthecorrespondingedge. diepositionduringpressing.RHINO-FEED insertsarelabeledwithdotstoindicate For runoutwhenloadedintothecutterbody, themostaccurate makesureeachinsertis bottom ofthispage. thebottom-mostlayerofcut, at asmallamountofextramaterial theintersectionofwallandpocketfloor. leave at The high-feedinsertwillnaturally at Seediagram * A specialcornerradiusvalueisrequiredforcorrectprogrammingofahigh-feedinsert. gougingofthecornersinworkpiecematerial. Usingtheprogramradiusavoids RF-08-D RF-08-D netI deTp Uncoated(EDP) EdgeType IC Insert Thickness Insert TN (old versionsforcomparison) Left toright:T, 8mm Prog R.088” 15 .062” 3 .125” (sharper) Positive N,D Usable Edges # of DF (4x ChipThinningFactor) 14.5° LeadAngle Radius Corner M3 610 M3-L 610 M3-C 610 DMK30-HM(62185) DMK30-TCI(62190) DMK30-GLH(62160) DMK35 (62193) DMK30 (62100) M2 600 M2-L 600 DMK25-TCI(62090) DMK25-GLH(62060) DMK25 (62000) If cuttingat.025”DOCand tryingfora.007”chipthickness,multiplyx4 = .028”FPT. wear toavoidbreakage. heavier DOC,usethelowertomiddlefeedranges.Index insertspromptlyuponvisible When runningalightDOC,thehigherendoffeed rangeisacceptable.Whenrunning suggested torunagoodcommon-sensecombination offeedandDOCwiththeseinserts. Mini-feed insertshavethesmallestIC(InscribedCircle) andsmallestcrosssection.Itis M2 620 M2-L 620 DMP25-TCI(62290) DMP25-GLH(62260) DMP25 (62200) Actual 0.030” Max.DOC for allmaterials. forces andheat.Suitable designed toreducecutting Positive cuttinggeometry INSERTS “D” Radius Corner Program .088” 800-243-3344 R2 Mini-FeedInserts 00 00.2”.012-.032” .010-.025” .030” DOC Max. Recommended DOC | 860-242-8539 represents an actualchipthicknessof.003-.008”. The compensated FPTrecommendation of.012-.032” Dapra’s mini-feedinsertshave a4xchipthinningfactor. Compensated FPT(fromchart above): Compensated FPT SEE PG.40FORINSERTGRADEDESCRIPTIONS A Available CoatedGrades(EDP) ll Around 15˚ M3-M(29)DMK35-IN(62195) DMK35-HM (62194) | www.dapra.com .1250” 28˚ R .240 .088” CornerRadius(Program) TYP. DMK30-TS (62187) R .062 TYP. O .328±.002 14.5˚ IC 35 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS 36 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS Modular Headsaresolidsteel, manufactured forcoolantthrutool. R3 Screw-OnModularHeads Shell Millsaresolidsteel, manufactured forcoolantthrutool. R3 ShellMills End Millsaresolidsteel, manufactured forcoolantthrutool. R3 EndMills SEE 05 .0”HFEM150-550-R3-3 1.500” HFEM150-350-R3-3 1.500” 60350 HFEM125-500-R3-3 1.250” 60340 HFEM125-300-R3-3 1.250” 60330 HFEM100-450-R3-2 1.000” 60320 HFEM100-250-R3-2 60310 1.000” 60300 01 .0”HFSM300-100-R3-6C 3.000” HFSM200-075-R3-5C 60410 2.000” 60400 00 .0”HFEM100-MOD-R3-2C 1.000” 60500 01 .5”HFEM125-MOD-R3-3C 1.250” 60510 02 .0”HFEM150-MOD-R3-3C 1.500” 60520 EDP EDP EDP PAGE 116FORCARBIDECORE,SOLID ANDHEAVYMETALMODULAREXTENSIONS. Diameter Diameter Diameter R3 •1.000”-3.000”OD10mmIC4usableedges“T,”“D”or“F”cuttingedge.045”max.DOC OD OD OD Holder Holder Holder R3 –10MMIC R3 Mid-FeedCutterBodies R3 –10MMIC R3 –10MMICENDMILLS 800-243-3344 Effective Length Effective Length Effective Length .0”235 .9”2M2.1-00 RF-10 .015-.030” M12 2 0.492” 2.375” 1.500” .5”270 .6”3M6.1-00 RF-10 .015-.030” M16 3 0.669” 2.750” 1.750” .5”270 .6”3M6.1-00 RF-10 .015-.030” M16 3 0.669” 2.750” 1.750” .0”770 .5”3.1-00 RF-10 RF-10 .015-.030” RF-10 .015-.040” 3 RF-10 .015-.030” 3 RF-10 .015-.040” 1.250” 3 RF-10 .015-.030” 1.250” 3 .015-.040” 7.780” 1.250” 2 5.780” 1.250” 2 5.500” 7.280” 1.000” 3.500” 5.280” 1.000” 5.000” 6.750” 3.000” 4.750” 4.500” 2.500” .0”100 .9”6.1-00 RF-10 RF-10 .015-.040” .015-.040” 6 5 0.790” 0.590” 1.000” 0.750” 2.000” 1.500” R R R MODULAR HEADS SHELL MILLS Overall Length Overall Length Arbor Dia. B L L | 860-242-8539 Counter Bore Dia. Shank Dia. Shank Dia. H S S ltsThread Flutes Flutes Flutes Recommended Recommended DOC DOC | www.dapra.com Recommended DOC Insert Insert Insert L R L R R OD OD OD S H S B Operating InstructionsforMid-Feed Inserts Other gradesavailableuponrequest. Grade Availability Mid-Feed RF-10 loaded withthecorrespondingedge. diepositionduringpressing.RHINO-FEED insertsarelabeledwithdotstoindicate For runoutwhenloadedintothecutterbody, themostaccurate makesureeachinsertis bottom ofthispage. thebottom-mostlayerofcut, at asmallamountofextramaterial theintersectionofwallandpocketfloor. leave at The high-feedinsertwillnaturally at Seediagram * A specialcornerradiusvalueisrequiredforcorrectprogrammingofahigh-feedinsert. gougingofthecornersinworkpiecematerial. Usingtheprogramradiusavoids RF-10-D RF-10-D RF-10-T RF-10-T RF-10-F RF-10-F netI deTp Uncoated(EDP) EdgeType IC Insert Thickness Insert TN (old versionsforcomparison) 10mm 10mm 10mm Left toright:T, Prog R.105” 10 .075” 4 .190” 10 .075” 4 .190” 10 .075” 4 .190” (strongest) (stronger) (sharper) Flat-top Flat-top Positive T-land N,D Usable Edges # of DF Radius Corner M3 650 M3-L 650 DMK30-TCI(63590) DMK30-GLH(63560) DMK30 (63500) M1 620 M1-L 622 M1-C 628 DMK15-HM(63296) DMK15-TCI(63298) DMK15-GLH(63292) DMK15 (63290) M3 630 M3-L 630 M3-C 630 DMK30-HM(63385) DMK30-TCI(63390) DMK30-GLH(63360) DMK30 (63300) M2 600 M2-L 600 DMK25-TCI(63090) DMK25-GLH(63060) DMK30-HM(63185) DMK25 (63000) DMK30-TCI(63190) DMK30-GLH(63160) DMK35 (63193) DMK30 (63100) If cuttingat.030”DOCandtryingfora.010”chipthickness, multiply.010”x5=.050”FPT. situations. InheavierDOC,runthelowertomiddlearea ofthefeedranges. (40-taper, linearways,etc.)machines.Runfasterfeeds withlighterDOCinmost the heavy-feed.Thesearegreatgeneral-purposeinserts bestsuitedforlighter-duty Mid-feed insertshaveastrongercross-sectionthan themini-feed,butaresmallerthan M2 640 M2-L 640 M2-C 640 DMP25-HM(63485) DMP25-TCI(63490) DMP25-GLH(63460) DMP25 (63400) M2 620 M2-L 620 DMP25-TCI(63285) DMP25-GLH(63260) DMP25 (63200) Actual hardened steel. for forces andheat.Suitable designed toreducecutting Positive cuttinggeometry INSERTS “D” (5x ChipThinningFactor) 11.50° LeadAngle 0.045” Max.DOC most materials,except Radius Corner Program .105” .105” .105” 800-243-3344 R3 Mid-FeedInserts 05 05.4”.030-.065” .015-.040” .045” 05 05.4”.020-.060” .015-.040” .045” 05 05.4”.015-.050” .015-.040” .045” DOC Max. Recommended DOC | 860-242-8539 Compensated TN thickness of.004-.012” and.003-.010”, respectively. (“T”) and.015-.050” (“D”)representsan actualchip The compensatedFPTrecommendation of.020-.060” Dapra’s mid-feedinsertshave a5xchipthinningfactor. Compensated FPT(fromchart above): TN FPT (old versionsforcomparison) and hardmilling. edge forsteels,irons Reinforced cutting INSERTS “T” (old versionsforcomparison) Left toright:T, Left toright:T, SEE PG.40FORINSERTGRADEDESCRIPTIONS Available CoatedGrades(EDP) N,D A N,D M3-M(39)DMK35-IN(63195) DMK35-HM (63194) ll Around 16˚ | www.dapra.com DF DF All Around 12˚ .190” (Available ingradeDMK30only). in steelsorirons. most abusiveapplications the heaviestfeedsand Specially reinforcedfor INSERTS “F” R .075 .105” CornerRadius(Program DMK30-TS (63595) DMK15-TS (63297) DMK30-TS (63395) DMK30-TS (63187) DMP25-TS (63487) .375”
) 37 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS 38 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS ”C” denotescoolantthrutool. R4 ShellMills End Millsaresolidsteel, manufactured forcoolantthrutool. R4 EndMills 03 .0”HFEM150-550-R4-3 1.500” HFEM150-350-R4-3 1.500” 60630 HFEM125-500-R4-2 1.250” 60620 HFEM125-300-R4-2 60610 1.250” 60600 06 .0”HFSM600-200-R4-9 6.000” HFSM500-150-R4-8 60760 5.000” HFSM400-150-R4-8 60750 4.000” HFSM300-100-R4-6C 60740 3.000” HFSM250-100-R4-5C 60730 2.500” HFSM200-075-R4-5C 60720 2.000” HFSM200-075-R4-4C 60710 2.000” 60700 EDP EDP Diameter Diameter R4 •1.250”-6.000”OD12mmIC4usableedges“T,”“D”or“F”cuttingedge.060”max.DOC OD OD Holder Holder R4 Heavy-FeedCutterBodies R4 –12MMIC R4 –12MMICENDMILLS 800-243-3344 Effective Length Effective Length .0”770 .5”3.2-00 RF-12 RF-12 .020-.040” RF-12 .020-.050” 3 RF-12 .020-.040” 3 .020-.050” 1.250” 2 1.250” 2 7.780” 1.250” 5.780” 1.250” 5.500” 7.280” 3.500” 5.280” 5.000” 3.000” .0”200 .7”9.2-00 RF-12 RF-12 .020-.050” RF-12 .020-.050” 9 RF-12 .020-.050” 8 RF-12 .020-.050” 2.875” 8 RF-12 .020-.050” 2.060” 2.000” 6 RF-12 .020-.050” 2.060” 1.500” 5 2.000” .020-.050” 0.790” 5 1.500” 2.000” 4 0.790” 1.000” 2.000” 0.590” 1.000” 2.000” 0.590” .750” 2.000” .750” 1.500” 1.500” R R SHELL MILLS Overall Length Arbor Dia. B L | 860-242-8539 Counter Bore Dia. Shank Dia. H S Flutes Flutes Recommended Recommended DOC DOC | www.dapra.com Insert Insert R L R OD OD H B S Other gradesavailableuponrequest. Operating InstructionsforHeavy-Feed Inserts Grade Availability Heavy-Feed RF-12 loaded withthecorrespondingedge. diepositionduringpressing.RHINO-FEED insertsarelabeledwithdotstoindicate For runoutwhenloadedintothecutterbody, themostaccurate makesureeachinsertis bottom ofthispage. thebottom-mostlayerofcut, at asmallamountofextramaterial theintersectionofwallandpocketfloor. leave at The high-feedinsertwillnaturally at Seediagram * A specialcornerradiusvalueisrequiredforcorrectprogrammingofahigh-feedinsert. gougingofthecornersinworkpiecematerial. Usingtheprogramradiusavoids RF-12-D RF-12-D RF-12-T RF-12-T RF-12-F RF-12-F netI deTp Uncoated(EDP) EdgeType IC Insert Thickness Insert TN (old versionsforcomparison) 12mm 12mm 12mm Left toright:T, 20 .094” 4 .220” 20 .094” 4 .220” 20 .094” 4 .220” Prog R.135” (strongest) (stronger) (sharper) Flat-top Flat-top Positive T-land N,D Usable Edges # of DF Radius Corner M3 660 M3-L 660 M3-C 660 DMK30-HM(64685) DMK30-TCI(64690) DMK30-GLH(64660) DMK30 (64600) M1 610 M1-L 612 M1-C 618 DMK15-HM(64196) DMK15-TCI(64198) DMK15-GLH(64192) DMK15 (64190) M3 620 M3-L 620 M3-C 620 DMK30-HM(64285) DMK30-TCI(64290) DMK30-GLH(64260) DMK30 (64200) M3 600 M3-L 600 M3-C 600 M3-M(48)DK0I 602 DMK30-TS(64087) DMK30-IN(64062) DMK30-HM(64085) DMK30-TCI(64090) DMK30-GLH(64060) DMK35 (64093) DMK30 (64000) If cuttingat.030”DOCandtryingfora.010”chipthickness, multiply.010”x5=.050”FPT. or lighterDOCwithheavierFPT. optimum performance,usegoodcombinationsofheavier DOCwithlight-to-middleFPT, inserts aresuitableforheavierDOCandlargermachines (50-taper,boxways,etc).For Heavy-feed insertshavethestrongestcross-section oftheRHINO-FEEDline.Heavy-feed M2 630 M2-L 630 M2-C 630 DMP25-HM(64385) DMP25-TCI(64390) DMP25-GLH(64360) DMP25 (64300) M2 610 M2-L 610 M2-C 615 DMP25-HM(64125) DMP25-TCI(64185) DMP25-GLH(64160) DMP25 (64100) Actual hardened steel. for forces andheat.Suitable designed toreducecutting Positive cuttinggeometry INSERTS “D” most materials,except (5x ChipThinningFactor) 11.50° LeadAngle 0.060” Max.DOC Radius Corner Program R4 Heavy-FeedInserts .135” .135” .135” 800-243-3344 00 00.5”.035-.080” .020-.050” .060” 00 00.5”.025-.070” .020-.050” .060” 00 00.5”.020-.055” .020-.050” .060” DOC Max. Recommended DOC | 860-242-8539 Compensated TN chip thickness of.005-.014”and.004-.011”, respectively. .025-.070” (“T”) and.020-.055”(“D”)represents anactual factor. ThecompensatedFPT recommendationof Dapra’s heavy-feedinserts havea5xchipthinning Compensated FPT(fromchart above): TN FPT (old versionsforcomparison) and hardmilling. edge forsteels,irons Reinforced cutting INSERTS “T” (old versionsforcomparison) Left toright:T, Left toright:T, SEE PG.40FORINSERTGRADEDESCRIPTIONS Available CoatedGrades(EDP) A N,D ll Around N,D M3-M(49)DMK35-IN(64095) DMK35-HM (64094) 16˚ | www.dapra.com All Ar DF DF 12˚ ound .220” (Available ingradeDMK30only). in steelsorirons. most abusiveapplications the heaviestfeedsand Specially reinforcedfor INSERTS “F” R .094 .135” CornerRadius(Program DMK30-TS (64695) DMK15-TS (64197) DMK30-TS (64295) DMP25-TS (64395)
.472”
) 39 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS 40 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS Additional coatingsavailable on request.Contactusfordetails. DMK30-GLH isagoodfirstchoice formostapplications.Theolder“HP”coatinghasbeen replacedby“TCI.” Shock &Wear Resistance TOUGHEST Resistance Resistance HARDEST and Wear and Wear and Wear MEDIUM MEDIUM TOUGH Shock Shock Shock Shock Wear (Base Grade) Uncoated High-Feed InsertGradeDescriptions “D” ONLY DMK35 DMK25 DMK30 DMK15 DMP25 NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW DMK25-GLH DMK30-GLH DMK15-GLH DMP25-GLH DMK30-TCI DMK15-HM DMK25-HM DMK35-HM DMK30-HM DMK15-TCI DMP25-HM DMP25-TCI DMK15-TS DMK30-TS DMP25-TS DMK35-IN Coating with 800-243-3344 steels, high-temperature alloys,andmanytoolsteels. wear resistance inhigh-heatapplications involvingtoughstainless Premium high-temperature coating.Outstandingperformanceand alloys, irons,andmanytoolsteels. resistance forapplicationsintoughstainlesssteels,high-temperature Micro-grain carbideprovidinghigherwearresistanceandgoodshock temperature alloys,andmanytoolsteels. high-shock applications.Excellentfortoughstainlesssteels,high- Premium high-temperature coating.Goodresistance toheatfor materials <44Rc. wear resistance insteels,irons, andstainlesssteels.Bestsuitedfor High-performance medium-tohigh-temperature grade.Outstanding temperature alloys,andcastironapplications. interrupted orunstablesteel,most300seriesstainlesshigh- Moderate wearresistance/highshockresistance.Recommendedfor heat-treated steels. Use HMforthehighesthardness ingrayandductileirons, aswell steels (<44Rc)andductileirons. resistance inhigh-heatapplicationssuchashigher-speed machiningin Premium high-temperature grade.Unbeatableperformanceandwear wear resistance insteelsandductile. Bestsuitedformaterials<44Rc. High-performance medium-tohigh-temperature grade.Outstanding most steelandductileironapplications. High wearresistance/moderateshockresistance.Recommendedfor Use HMforahigher-temperature coatingintoughstainlesssteels. Use HMforahigher-temperature coatingintoughstainlesssteels. Usually usedforhigh-temperature alloysortoughstainlesssteels. Same toughcarbidesubstrate,butwithahigher-temperature coating. Use TSforgoodall-around performanceinharder steels. tough stainlesssteels.Firstchoiceforinconel. IN provides thebestperformance forhigh-temperature alloysand Tough andwear-resistant, withall-around coating. General-purpose gradeformostmaterialsexcepthardened steel. speed grey iron applicationsandlightercutsinsteelsorductileiron. High-performance medium-tohigh-temperature grade.Great forhigher- used inotherhigh-temperature alloysandausteniticstainlesssteels. Special carbidegradeformulatedforinconelapplications.Canalsobe materials understableconditions. Micro-grain carbideprovidesexcellentedgestrength.Suitablefor all Highest wearresistancewithreducedshockabsorptioncapabilities. Use HMforhigh-performancemillingoftoughersteelsandtoolsteels. Use TSforhigh-performancemillingofsteelsandductileirons. irons andsteelhard milling>44Rc. Premium high-temperature gradeforoptimumwearresistance incast | 860-242-8539 Description | www.dapra.com Specifications ISO M30-M40, ISO K15-K30, ISO K25-K40, ISO K15-K25, ISO P25-P40 ANSI C2-C3 ANSI C1-C2 ANSI C5-C6 ANSI C5-C6 ANSI C2-C3 M15-M30 M25-M35 M15-M25 P30-P40, K30-K40 • • • • • • Technical Considerations • • • • • • Recommendations
Changeinsertscrewevery10inserts. Alwaysuseanti-seizecompoundonscrews. Use theFeedRateCompensationchartsoneachinsertpagetocompensateforchipthinningthat occurs High-feed millingproducesathickchipthatisefficientatcarryingawayheat.Combinethiswith running a especially important–cuttingpressureshouldbeonbothsidesofthecenterline. whenever possible.Aslightscallopingeffectbetweenpassesisacceptable.Forlonger-reachtools,this Width ofCut(WOC)shouldbe60-75%cutterdiameter Try tomaintainatleast75%ofthecutterdiameteron Climb millingisabsolutelyrequiredwithRHINO-FEED Ramping (upto2° Solid plunging Tool ismostappropriatefor“Z-level”roughing;rampto with RHINO-FEEDinserts.Thiswillprovideforoptimummetalremovalratesandtoollife. slightly lowerSFMthannormaltogetverygoodtoollife. your workisdetrimentaltotoollifeandperformance. workpiece wheneverpossible.Hangingacutterofftothesideof conventional milling. tooling. Cutterorpartdamagecanoccurwithextended Depth ofCut(DOC)andclearentirelevel. recommended; colletsarenotrecommended. Use toolholdersappropriateforroughingoperations:endmillandpowerchucks Thoroughly cleanpocketandscrewateachinsertchange. should beupinsidethemachinespindletaperwheneverpossible. Use theshortest-lengthtoolholder(endmillholder)formaximumrigidity;shankofcutting tool THAN EVERBEFORE! SEEPAGE118FORDETAILS. OUR TORQUE WRENCHSYSTEMSMAKE REPEATABLE,ACCURATE INSERTLOADINGEASIER pockets are“brokenin,”therecommended torquespecsinthechartcanbefollowedregularly. New cutterbodiesmayrequireadditional torquetofullyseattheinserts.Oncenewcutter’s All listedtoolsuseAnti-SeizeGrease ASG-120. Part Description Insert Screw Wrench Torque recommended with RHINO-FEED inserts. is notrecommendedwithRHINO-FEEDinserts. max.)isrecommended. T8-F Flag (83000) T8-F Flag R2 MINI-FEED R- 800 SX1- 260 TRS-4L(83090) SSTX-15-S (22610) TRS-3 (83040) 12-15 in-lbs Application Information 800-243-3344 Spare Parts&Tools 1- -ade(31)T15-T T-Handle(83010) T15-T T-Handle(83010) Order Number(EDP) R3 MID-FEED 30-35 in-lbs | 860-242-8539
R4 HEAVY-FEED 30-35 in-lbs
| www.dapra.com TRS-3 SSTX-15-S T8-F TRS-4L are T15-T
41 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS 42 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS efficiency, contactyourDapraApplicationsSpecialist. For moreinformationonhowHelicalInterpolationcanimproveyourmanufacturing tool. Holesizevariationisallintheprogramming. added advantageofallowingmanydifferentholesizestobegeneratedwiththesame diameter large diameterholemaking.Thisquickandeasyprocessoffersthe tends toavoidthehighhorsepowerconsumptioncharacteristicof the holebyrampingdowntofinaldepth.Thissmoothoperation begin itshelixfromthere,achievingcompletematerialremoval The toolsimplyispositionedattheinsidediameterofholeto without astartholeofanykind. from threadmillinginthatthetoolisintroducedintomaterial three axes(X,YandZ)areinmotionsimultaneously.Itdiffers interpolation. Thistechniqueresemblesthreadmillinginthatall a RHINO-FEEDCutterisusedincombinationwithhelical Larger diameterholemakingcanbequickandeasywhen FM0-O-231.58” HFEM100-MOD-R2-3 1.09” HFEM075-MOD-R2-2 FM0-5-231.58” 1.58” HFEM100-450-R2-3 1.09” HFEM100-250-R2-3 1.09” HFEM075-300-R2-2 HFEM075-200-R2-2 .78” .78” HFEM063-300-R2-1 .65” HFEM063-200-R2-1 .65” HFEM050-250-R2-1 HFEM050-150-R2-1 Holder R2 –8MMIC Helical InterpolationforLarger-DiameterHoleMaking MINI-FEED * Notgenerallyrecommended. Atthisdiameter,thecentertipisatitsmaximum. Minimum Hole Dia. Hole DiameterCalculation It issuggestedthatyoustay slightlyunderthisnumber. Maximum HoleDia.* =ToolDia.x2 800-243-3344 FM0-0-36 5.375” HFSM300-100-R3-6C FM5-O-332.375” HFEM150-MOD-R3-3 1.875” HFEM125-MOD-R3-3 1.375” HFEM100-MOD-R3-2 FM0-7-353.375” HFSM200-075-R3-5 FM5-5-332.375” 2.375” HFEM150-550-R3-3 HFEM150-350-R3-3 1.875” 1.875” HFEM125-500-R3-3 HFEM125-300-R3-3 1.375” 1.375” HFEM100-450-R3-2 HFEM100-250-R3-2 Holder R3 –10MMIC | 860-242-8539 MID-FEED Minimum Hole Dia. | www.dapra.com FM0-0-4911.25” 9.25” HFSM600-200-R4-9 7.25” HFSM500-150-R4-8 5.25” HFSM400-150-R4-8 4.25” HFSM300-100-R4-6 3.25” HFSM250-100-R4-5 3.25” HFSM200-075-R4-5 HFSM200-075-R4-4 FM5-5-432.25” 2.25” HFEM150-550-R4-3 1.75” HFEM150-350-R4-3 1.75” HFEM125-500-R4-2 HFEM125-300-R4-2 Holder R4 –12MMIC HEAVY-FEED Minimum Hole Dia. • best suityourneeds. different combinationstofindtheparametersthat provide higheroutputbutmayreducetoollife.Try optimize productivityandtoollife.HigherSFMwill the lowendofFPTrange.Next,increaseto of Cut,etc.StartatthemiddleSFMrangeand hardness, toolextension,machineaccuracy,Depth on manyvariables,suchasrigidity,workpiece parameters. Actualspeedsandfeedswilldepend The parametersprovidedaresuggestedoperating ** Firstchoicegradeshowninboldtext. typical millingtools.Strongairblastisrecommended(multiplelinesifpossible). NOTE: • Cutters RHINO-FEED for Dapra Cutting Speeds Recommended harder materials. for highoperatingspeeds (temperatures) and The -GLHand-HMcoatings arebestsuited The -TCIand-TScoatings arebestsuitedfor and softermaterials. low-to-medium operating speeds (temperatures)
1ST CHOICEGEOMETRY HIGHER TEMPS LOWER TEMPS
High-feed millingdoesatremendousamountofworkinshortperiodtime.Thisline’shighproductionratecancreatemore HARDEST MEDIUM MEDIUM TOUGH TOUGHEST Wear Shock & Shock Shock Shock Resistance Wear Resistance & Wear Resistance M3-L 5-0 450-700 550-800 DMK30-GLH DMK15-GLH DMK25-GLH M2-L 5-0 0-0 300-500 400-700 450-800 DMP25-GLH DMK35-HM DMK30-HM DMK25-HM DMK15-HM M3-C 5-0 350-600 450-700 DMK30-TCI DMK15-TCI DMP25-HM M2-C 0-0 350-600 400-700 DMP25-TCI DMK15-TS DMK30-TS DMP25-TS DMK35-IN Recommended CuttingSpeeds/Feeds 1041, 1045 LOW-TO- MEDIUM 0-0 5-5 250-450 450-750 400-800 5-0 5-0 300-500 450-800 550-900 400-700 450-800 5-0 5-0 250-450 450-700 550-800 CARBON STEELS 12L14, 1018, / T/F T/D TOOL STEELS, HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, STEELS (SOFT) 800-243-3344 TOOL STEELS, STEELS (MID- HIGH-ALLOY HARDNESS) 4140, 4150, P20, A2, D2 4340, H13, 300-500 300-500 250-450 250-450 250-450 300-500 300-500 (40s Rc) T
| 860-242-8539 TOOL STEELS, (HARDENED) HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, 250-450 250-450 250-450 200-400 200-400 200-400 > 42Rc > 42Rc > 42Rc STEELS T MACHINING STAINLESS LOW 400 0-0 250-550 300-600 0-0 250-550 300-600 250-550 0-0 5-0 300-750 300-750 250-600 250-600 300-700 300-700 303, 304 SERIES FREE D 316, 347, PH STAINLESS STAINLESS TOUGHER 5-5 0-5 400-600 400-750 250-450 250-500 250-550 250-500 | www.dapra.com / D D D T/F D MALLEABLE, DUCTILE DUCTILE DUCTILE DUCTILE 400-800 300-750 300-650 400-800 300-750 300-750 300-750 500-800 0-0 400-600 500-800 DUCTILE IRONS GRAY GRAY GRAY GRAY, CAST WEARITE 400-650 400-650 400-600 400-600 COPPER AMPCO, ALLOYS WASPALOY, INCONEL INCONEL INCONEL, ALLOYS 010120-180 50-150 50-150 50-150 010120-180 50-150 120-180 50-150 50-150 MONEL HIGH- TEMP. heat than TITANIUM 120-180 43 SINGLE-SIDED RHINO-FEED ™ HIGH-FEED MILLS 44 TOROID / BUTTON CUTTERS • • • • • • Pocketing • Profiling • Roughingcomplexpartcontours • Moldcavityandcoreroughing series indexablemillingtools.Thislineisgreatfor: and EDGE²DTBdouble-sidedhigh-performanceToroid Maximize yourroughingoperationswithoursingle-sided Roughing Mills High-Performance Toroid
Not suitedfornonferrous materials shell millsfrom2.0”to 4.0” End millsin1.25”and 1.50”sizes; One insertsize:12mm stress absorption Robust insertforpremiumheatand edges each outstanding valuewith12usable Double-sided buttoninsertsoffer EDGE² DTBDouble-Sided
SEE P YOUR CHOICE: EDGE²DTBorSingle-Sided AGE 45 800-243-3344
• • • • Helicalinterpolation Slotting Facemilling Stepmilling | 860-242-8539 • • • ramping andnonferrous cutting Extra clearanceallows aggressive shell mills Excellent varietyofendmillsand cutting andlongtoollife inserts, designedforaggressivemetal ground orCNC-pressedRHINO-CARB Single-sided buttonandoctagonal | www.dapra.com Single-Sided SEE P AGE 56
™
• • • Highaccuracy/centralityforminimalrunout,providing bestfinishesandtoollife • Fullythru-andcase-hardenedbodiesforoptimum strength andlongevity • Super-tough,high-shocktoolsteel DTB SeriesCutterBodies • • • • • • DTB SeriesInserts roughing applications. and facemilling,theDTBserieswasdesignedtohelpyoumaximizeyourefficienciesinmostchallenging From moldcavity, core andcomplexpartcontour roughing tohelicalinterpolation,pocketing,semi-finishing of usableedgesasanormal,single-sidedinsert. performance across awide rangeofroughing applications.Double-sidedDTBinsertsprovidetwicethenumber The EDGE²DTBroughing seriesfeatures double-sidedbuttoninsertsandsuper-tough cutterbodiesforpremium Twice theMetal Double-Sided ButtonInsertsandCutterBodies: Capableofmetalremovalratesapproachinghigh-feed,butwithbetterreliability Thickercarbideinsertprovidesbetterheatandstressabsorption Thru-coolant standardinmanybodiesforoptimum air blastorhigh-pressurecoolantuse Anti-rotation recesseddimplescorrespondwithraised insertdimplesforsecure,consistentseatingandindexing Recessed mountingfacecreatesunobstructedchipflowforreducedstressandheat Anti-rotation raiseddimplesforsecurelyandconsistentlyseatinginsertincutterbodywhenindexing aluminum andplastics) Smooth cuttingaction,withavailablegeometriessuitableforvirtuallyallmaterials(exceptbar-stock competitors’ double-sidedofferings Outstanding insertlifeforroughingapplications–significantlyoutlastssingle-sidedbuttoninserts,aswell as Spare Parts &Tools Screw-On ModularHeads Cutter Bodies Inserts &LoadingInformation ...... DTB ToroidRoughingSeries ...... EDGE 800-243-3344
Removal – Twice the Value 2 DTBROUGHINGTOOLS INDEX
46-47 49 49 48 | 860-242-8539 Double-Sided Recommended CuttingSpeeds Insert Grades Troubleshooting Application Information ...... | www.dapra.com ...... Single-Sided ...... 50-52 54 53 55 45 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS (old versionsforcomparison) Fancier “cutaway”style Left toright:T, 46 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS N,D DTB Grade Availability DTB applications, including: Round insertshaveastrongcuttingedge,makingthemanexcellentchoiceformany DTB-12-D DTB-12-D DTB-12-T DTB-12-T SEE PG.54FORINSERTGRADEDESCRIPTIONS netI deTp Uncoated(EDP) EdgeType IC Insert Radius #ofUsableEdges Thickness Insert • • • Helical interpolation(largerdiameterholemaking) Roughing ofcomplexpartcontours Mold cavityandcoreroughing hardened steel. for mostmaterialsexcept forces andheat.Suitable designed toreducecutting Positive cuttinggeometry INSERTS “D” 12mm 12mm .250” .250” (stronger) (sharper) Positive T-land DTB Double-SidedButtonInserts 12 12 M1 750 M1-C 750 M1-L 750 M1-S(08)DMK15-HM(70575) DMK15-TS(70585) DMK15-GLH(70560) DMK15-TCI(70580) DMK15 (70550) M3 760 M3-C 760 M3-L 760 M3-S(03)DMK30-HM(70625) DMK30-TS(70635) DMK30-GLH(70610) DMK30-TCI(70630) DMK30 (70600) M3 740 M3-C 740 M3-L 740 M3-S(08)DMK30-HM(70454) DMK30-TS(70485) DMK30-GLH(70460) DMK30-TCI(70480) DMK30 (70450) M2 760 M2-C 760 M2-L 760 M2-S(09)DMP25-HM(70675) DMP25-TS(70695) DMP25-GLH(70660) DMP25-TCI(70680) DMP25 (70650) 800-243-3344
(old versionsforcomparison) hard milling. for steels,ironsand Reinforced cuttingedge INSERTS “T” 6mm 6mm Fancier “cutaway”style Left toright:T,
N,D | 860-242-8539
Other gradesavailableuponrequest. • • • Face milling Semi-finishing Pocketing Available CoatedGrades(EDP) | www.dapra.com
for 6IndexesPerSide 0.100” Max.DOC down intotherecesseddimplesincutterbodypocket.Seediagrambelow. is importantthattheinsertbeloadedcorrectly–withraiseddimplesonseating well ashelpmaintainaminimumof6indexesperinsertside(12totalinsert).It Your DTBseriestoolhashemisphericaldimplesdesignedtoprovideanti-rotationsupport,as See See 52 fortechnicalhelponoptimumfeedsbuttoninserts. See chartonpage page 55 forrecommendedspeeds/feeds. page 54 forinsertgradedescriptions. page 800-243-3344 DTB InsertLoading | 860-242-8539 dimples recessed pocket with Cutter body cutter bodypocket dimples insertedinto insert withraised Double-sided DTB | www.dapra.com 47 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS 48 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS All DTSMshellmillscomewiththru-coolantstandard. CC-DTEM endmillsaresolid,nothru-coolant. DTEM endmillshavethru-coolant. 02 .0”DTSM200-075-R4-5 2.000” 70120 CC-DTEM125-500-R4-3 1.250” 70240 DTEM125-300-R4-3 1.250” 70060 04 .0”DTSM250-100-R4-6 2.500” 70140 CC-DTEM150-550-R4-3 1.500” 70260 DTEM150-350-R4-3 1.500” 70080 06 .0”DTSM300-100-R4-7 3.000” 70160 08 .0”DTSM400-150-R4-8 4.000” 70180 EDP EDP EDP Diameter Diameter Diameter OD OD OD DTB CARBIDE CORE,LONG-REACHENDMILLS Holder Holder Holder DTB DTB SeriesCutterBodies DTB 800-243-3344 SHELL MILLS END MILLS Effective Length Effective Length Effective Length .0 .5 .9 12mm 5 0.59” 0.75” 1.50” 12mm 3 1.25” 7.40” 5.00” 12mm 3 1.25” 5.40” 3.00” .5 .0 .9 12mm 6 0.79” 1.00” 1.75” 12mm 3 1.25” 7.90” 5.50” 12mm 3 1.25” 5.90” 3.50” .0 .0 .9 12mm 7 0.79” 1.00” 2.00” .5 .0 .0 12mm 8 1.10” 1.50” 2.25” R R R Shell Mills End Mills Overall Length Overall Length Arbor Dia. B | 860-242-8539 L L Counter Bore Dia. Shank Dia. Shank Dia. H S S Flutes Flutes Flutes Insert Dia. Insert Dia. Insert Dia. | www.dapra.com R L R OD H B OD S All listedtoolsuseAnti-SeizeGrease ASG-120. 06 .0”DTEM150-MOD-R4-2 1.500” DTEM125-MOD-R4-2 1.250” 70360 70340 EDP THAN EVERBEFORE! SEEPAGE118FORDETAILS. OUR TORQUE WRENCHSYSTEMSMAKE REPEATABLE,ACCURATE INSERTLOADINGEASIER DTB SpareParts& Tools Torque Recommendation Part Description Diameter Insert Screw DIA SEE Wrench PAGE 116FORCARBIDECORE,SOLIDAND DTB SeriesScrew-OnModularHeads • • Provide significantlymore effective reach thansolidendmills • Close-tolerancemountingofheadsminimizesrunoutandmaximizesrigidity • Screw-on modularheadsare compatiblewithISOstandard modularcuttingsystems • Seepage116formodularextensions Use standar wrenches needed HEAVY METALMODULAREXTENSIONS. DTB Holder SCREW-ON MODULARHEADS d inchwrench flats–nospecialmetric Order Number(EDP) 800-243-3344 TRS-4L (83090) T-15T (83010) 30-35 in-lbs Thread 1 .5 51”12mm 12mm 15/16” 15/16” 2 2 1.75” 1.75” M16 M16 M Effective Length E | 860-242-8539 T15-T ltsWrench Flutes TRS-4L Insert Dia. | www.dapra.com be followedregularly. specs inthechartcan recommended torque are “broken in,” the new cutter’s pockets the inserts. Oncethe torque tofullyseat may requireadditional New cutterbodies E M (MOUNTING THREAD) DIA DIAMETER (INSERT IC ) 49 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS 50 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS • • • • • • • • Technical Considerations • • • Recommendations Changeinsertscrewevery10inserts.
recommended; colletsarenotrecommended. Use toolholdersappropriateforroughingoperations:endmillandpowerchucks Thoroughly cleanpocketandscrewateachinsertchange. should beupinsidethemachinespindletaperwheneverpossible. Use theshortest-lengthtoolholder(endmillholder)formaximumrigidity;shankofcutting tool Always useanti-seizecompoundonscrews. more criticalfeedcompensationbecomes. round inserts.Thiswillprovideforoptimummetalremovalratesandtoollife;thelighterDOC, the Use theFeedRateCompensationchartonpage51tocompensateforchipthinningthatoccurs with Round insertsprovideaverystrongcuttingedgeandtheabilitytomachine between passes,especiallywithlonger-lengthtools. whenever possible,creatinga“scalloping”effect(endmillsonly) Width ofCut(WOC)shouldbe60-75%cutterdiameter Try tomaintainatleast75%ofthecutterdiameteron (up to2°max.)isrecommended. (DOC) andclearentirelevel. Tool ismostappropriatefor“Z-level”roughing;ramptoDepthofCut horsepower consumption. of thesebenefits.Highmetalremovalrateswillbeachievedwithouthigh much closertofinishsize.UtilizehighfeedswithlightDOCtakeadvantage of yourworkisdetrimentaltotoollifeandperformance. workpiece wheneverpossible.Hangingacutterofftotheside Plunging recommended with DTB series cutters. Ramping is notrecommendedwithDTBseriescutters.Ramping Application Information 800-243-3344 | 860-242-8539
| www.dapra.com
are
(from chart) Adjusted FeedperTooth (AFPT)=chipthicknessxthinningfactor or needs tobeprogrammedintothemachinetool. So, ifachipthicknessof.005”isdesired,feedrate.0105”( .005 x2.1) At .03”DepthofCut(DOC),thefactorforchip thickness=2.1. Example: per Tooth(AFPT),resultinginatruechipthickness ofthedesiredamount. chip thicknessbythefactorshowninchart. ThiswillbetheAdjustedFeed find theDepthofCutintersectioninchartat right.Multiplythedesired After determiningthedesiredchipthickness(FPT –seechartonpage55), accurate feedandoptimizeyourperformance. thickness, multiplytheFPT(frompage55)bychipthinningfactorbelow.Thiswillgiveyouan See thechartbelowtoseechip-thinningfactorforvariousdepthsofcut.Foracorrectchip which theactualchipthicknesscreatedbyacutislessthanFPTattoolprogrammed. Your DTBseriesinsertsutilizechip-thinningforoptimumperformance.Chip-thinningistheprocessin damage. back-side cuttingedgeafterrunningthetoolforonlyafewminutes,lookingevidenceofrubbingor for rubbing(orheeling)oftheback-sidecuttingedgeexists.Whentryingheavierfeeds,evaluate .025”. Undercertaincircumstances(lighterDOCand/orWOC)thefeedcanbehigher,butpotential exceed theclearanceinsertallows.Ingeneral,itisrecommendedtoinitiallynotanFPTof life inoperation.Withthisincreasedthicknesscomestherequirementthatfeedpertooth(FPT)not Your double-sidedDTBseriesinsertsareverythick,providingoutstandingstrengthandsuperiortool 0.004 0.006 0.008 Feed RateCompensation 800-243-3344 .010 FPT 6mm RadiusInsert 0.020 0.060 Running 0.100 | 860-242-8539 At .020”DOC,thechipthicknessisonly.004” At .060”DOC,thechipthicknessis.006” At .100”DOC,thechipthicknessis.008” At .250”DOC,thechipthicknessisatrue.010” 12mm diameterinsert: (FPT) atdifferentdepthsofcut(DOC)witha thickness whenfeeding.010”feedpertooth This diagram(left)showsthevaryingchip | www.dapra.com
Depth of Cut (DOC) >0.20 0.200 0.180 0.150 0.125 0.100 0.085 0.075 0.060 0.050 0.040 0.035 0.030 0.025 0.020 0.015 0.010 0.005 Diameter Insert 12mm NR NR NR 1.1 1.2 1.3 1.3 1.4 1.5 1.7 1.8 2.1 2.3 2.6 2.9 3.6 2 5 51 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS 52 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS your DapraApplicationsSpecialist. For moreinformationonhowhelicalinterpolationcanimproveyourmanufacturingefficiency, contact * Tool Dia.x2 Maximum HoleDia.*: (Tool Dia.x2)-(1.5InsertDia.) Minimum HoleDia.: Formulas: DTSM400-150-R4-8 DTSM300-100-R4-7 DTSM250-100-R4-6 DTSM200-075-R4-5 DTEM150-350-R4-3 DTEM125-300-R4-3 that youstayslightlyunderthisnumber. the centertipisatitsmaximum.Itsuggested Not generallyrecommended.Atthisdiameter, Part Number Shell Mill Helical InterpolationforLarger-DiameterHoleMaking Minimum Hole Dia.
7.50” 5.50” 4.50” 3.50” 2.50” 2.00” Hole DiameterCalculation 800-243-3344 Hole Dia.* Maximum 8.00” 6.00” 5.00” 4.00” 3.00” 2.50”
is allintheprogramming. generated withthesamediametertool.Holesizevariation advantage ofallowingmanydifferentholesizestobe hole making.Thisquickandeasyprocessofferstheadded horsepower consumptioncharacteristicoflargediameter final depth.Thissmoothoperationtendstoavoidthehigh material removalfromtheholebyrampingdownto the holetobeginitshelixfromthere,achievingcomplete The istoolsimplypositionedattheinsidediameterof into thematerialwithoutastartholeofanykind. It differsfromthreadmillinginthatthetoolisintroduced that allthreeaxes(X,YandZ)areinmotionsimultaneously. interpolation. Thistechniqueresemblesthreadmillingin a DTBSeriesCutterisusedincombinationwithhelical Larger diameterholemakingcanbequickandeasywhen | 860-242-8539 | www.dapra.com Tool shankbreaks Poor finish/chatter on insert Built-up edge Insert chipping high (flankwear) Insert wearappears Concern
• Fatiguedcutterbody • Toolpressuretoogreat • Inadequatetoolholding • Excessiverunout • Cutterhungouttoofar • Incorrectcoating • Lightchipload(feedpertooth) • Lowsurfacefootage • Feedtoohigh • UsingDishedinsertincorrectly • Incorrectgradeorcoating • Surfacefootageislow • Incorrectgradeorcoating • Surfacefootageishigh • Notenoughchipload Possible Cause 800-243-3344 Troubleshooting | 860-242-8539
o Solutions o o o o o o o o o o o o o o o o o o o o o
Verify correctspeedandfeed Decrease feedrate Reduce toolgagelength Decrease DOC Use high-rigiditytoolholder Check toolholderwear Reduce toolgagelength Use coolant Select differentcoating Increase feedrate Increase cuttingspeed Verify correctspeedandfeed Use toughergrade Use T-LandInsert Decrease DOC Decrease feedrate Increase spindlespeed Verify correctspeedandfeed Use hardergrade Increase DOC Decrease RPM Increase feedrate | www.dapra.com 53 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS 54 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS Contact usfordetails. Additional coatingsavailableonrequest. Shock &Wear Resistance TOUGHEST Resistance Resistance HARDEST and Wear MEDIUM Shock Shock Wear (Base Grade) Uncoated DMK30 DMK15 DMP25 NEW NEW NEW DMK30-GLH DMK15-GLH DMP25-GLH DMK30-TCI DMK15-TCI DMK15-HM DMK30-HM DMP25-TCI DMP25-HM Coating with 800-243-3344 DTB InsertGrades High-performance medium-tohigh-temperatur temperature alloysandmanytoolsteels. high-shock applications.Excellentfortoughstainlesssteels,high- Premium high-temperature coating.Bestresistance toheatfor suited formaterials<44Rc. shock andwearresistance insteels,irons andstainlesssteels.Best steels (<44Rc)andductile resistance inhigh-heatapplicationssuchashigher-speed machiningin Premium high-temperature grade.Unbeatableperformanceandwear wear resistance insteelsandductile. Bestsuitedformaterials<44Rc. High-performance medium-tohigh-temperature grade.Outstanding alloys andcastiron interrupted orunstablesteel,moststainlesshigh-temperature Moderate wearresistance/highshockresistance.Recommendedfor heat-treated steels. Use HMforthehighesthardness ingrayandductileirons, aswell most steelandductileironapplications. High wearresistance/moderateshockresistance.Recommendedfor Usually usedforhigh-temperature alloysortoughstainlesssteels. Same toughcarbidesubstrate,butwithahigher-temperature coating. or ductileiron. higher-speed grayiron applicationsandlightercutsinsteels<52Rc High-performance medium-tohigh-temperature grade.Great for materials understableconditions. Micro-grain carbideprovidesexcellentedgestrength.Suitableforall Highest wearresistancewithreducedshockabsorptioncapabilities. Use HMforhigh-performancemillingoftoughersteelsandtoolsteels. irons andsteelhard milling>44Rc. Premium high-temperature gradeforoptimumwearresistance incast | 860-242-8539
applications.
irons. Description | www.dapra.com e grade.Outstanding Specifications ISO K25-K40, ISO K15-K25, ISO P25-P40 ANSI C1-C2 ANSI C5-C6 ANSI C2-C3 M25-M35 M15-M25 • • combinations tofindtheparametersthatbestsuityourneeds. tool life.HigherSFMwillprovidehigheroutputbutmayreduceTrydifferent and thelowendofFPTrange.Next,increasetooptimizeproductivity extension, machineaccuracy,DepthofCut,etc.StartatthemiddleSFMrange feeds willdependonmanyvariables,suchasrigidity,workpiecehardness,tool The parametersprovidedaresuggestedoperatingparameters.Actualspeedsand ** Firstchoicegradeshowninboldtext. DTB Cutters for Dapra Cutting Speeds Recommended RECOMMENDED FPTRANGE speeds (temperatures)andhardermaterials. The -GLHand-HMcoatingsarebestsuitedforhigh operating speeds (temperatures)andsoftermaterials. The -TCIcoatingsarebestsuitedforlow-to-medium operating
1ST CHOICEGEOMETRY HIGHER TEMPS LOWER TEMPS
HARDEST MEDIUM TOUGHEST Wear Resistance Shock & Wear Shock Resistance M3-L 550-800 DMK30-GLH DMK15-GLH M2-L 5-0 0-0 350-550 400-700 450-800 DMP25-GLH DMK15-HM M3-M550-800 DMK30-HM DMP25-HM 450-700 DMK30-TCI DMK15-TCI M2-C 0-0 5-0 300-500 350-600 400-700 DMP25-TCI Recommended CuttingSpeeds/Feeds 05.1”.0-02 05.0”.0-06 04.1”.0-00 05.1”.0-02 02.0”.002-.006” .002-.006” .005-.012” .005-.015” .003-.010” .004-.012” .002-.006” .005-.009” .005-.012” .005-.015” 1041, 1045 LOW-TO- MEDIUM 5-0 5-0 350-550 450-800 550-900 0-0 5-5 300-500 450-750 500-800 5-0 5-0 350-550 450-800 550-900 CARBON STEELS 12L14, 1018, T TOOL STEELS, HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, 5-0 250-400 450-700 5-0 250-400 350-600 5-0 250-400 450-700 STEELS (SOFT) 800-243-3344 T TOOL STEELS, STEELS (MID- HIGH-ALLOY HARDNESS) 4140, 4150, P20, A2, D2 4340, H13, 350-550 (40s Rc) T | 860-242-8539 TOOL STEELS, (HARDENED) HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, 250-450 250-450 250-450 200-400 200-400 > 44Rc < 52Rc > 44Rc STEELS T MACHINING STAINLESS LOW 400 0-0 300-550 300-600 5-5 250-450 250-550 0-0 300-550 300-600 303, 304 SERIES
FREE
D 316, 347, PH STAINLESS STAINLESS TOUGHER | www.dapra.com D MALLEABLE, DUCTILE DUCTILE DUCTILE 400-800 300-750 300-650 400-800 300-750 300-750 500-800 400-750 500-800 DUCTILE IRONS GRAY GRAY GRAY GRAY, CAST D D D T WEARITE 0-0 010120-180 50-120 400-600 300-550 400-600 300-600 400-650 400-650 COPPER AMPCO, ALLOYS WASPALOY, INCONEL, ALLOYS 50-120 MONEL HIGH- TEMP. Ti-6AL-4V TITANIUM 120-180 55 DTB | DOUBLE-SIDED TOROID / BUTTON CUTTERS 56 SINGLE-SIDED TOROID / BUTTON CUTTERS Single-Sided For example,R5=5/8”IC. Each Rvalue=1/8”ofinsertdia. cutter body. to thedesignationonyour Match theinsertR and lowertorque reduced cuttingforces Positive toprakefor absorption andlongertoollife chiploads, greatershock Stronger cuttingedgeforheavier very aggressivemetalcuttingandlongtoollife. Dapra’s RHINO-CARBhigh-performanceinsertsaredesignedfor RHINO-CARB™ single-sidedinserts. High-performance Toroid cuttersare availablewithstandard ground orCNC-pressed heat absorptioncapabilities strength andenhanced Thicker insertsforgreater Our ToroidseriesincludesTWOhigh-performanceinsertstomaximize
the versatilityofyourToroidcuttingtools: value 800-243-3344 Toroid Series Pressed ToroidInserts | 860-242-8539 R6 R5 R4 R3 RDCH &RXCH (old versions fo RPMH Fancier Le ft toright: “c Button Inserts utaw r comparison
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toright: ) “c (ground) utaw r comparison
T, ay N, D ” style ) R6 R5 R4 OPMH Octagonal Inserts OXCH (ground) 2 1 Metric Cutting Tools &Inserts Spare Parts &Tools Screw-On ModularHeads R6 3/4” ICCuttingTools &Inserts R5 5/8” ICCuttingTools &Inserts R4 1/2” ICCuttingTools &Inserts R3 3/8” ICCuttingTools &Inserts See informationonpage72regarding45°leadanglecompensationforoctagonalinserts. See chartonpage72fortechnicalhelpoptimumfeedsbuttoninserts. excellent choiceformanyapplications,including: Round insertshaveastrongcuttingedge,makingtheman 45˚ leadangleprovidesincreasedfeedcapacityfor: 8-sided geometryisexcellentforgeneralfacemilling. • • • • Profiling • Facemilling for outstandingsurfacefinishes. Each ofthe8usableedgescomeswithanintegralwiperflat (larger diameterholemaking) interpolation Helical Roughing ofcomplexpartcontours Mold cavityandcoreroughing Button Inserts Octagonal Inserts ...... TOROID BUTTON/FACEMILLINGTOOLS INDEX ......
...... 800-243-3344 • Chamfering • Helicalinterpolation (RHINO-CARB only) 68-69
64-65 62-63 60-61 58-59 67 66 | 860-242-8539 • Facemilling • Semi-finishing • Pocketing Recommended CuttingSpeeds Insert Grades Hole DiameterCalculationfor HelicalInterpolation Feed RateCompensation Troubleshooting Application Information R4 R3 R4R5R6 * R5 R6 ...... | www.dapra.com ...... * R4OctagonalavailableinRHINO-CARBstyleonly...... 74 71 70 75 73
72 57 SINGLE-SIDED TOROID / BUTTON CUTTERS 58 SINGLE-SIDED TOROID / BUTTON CUTTERS “C” denotescoolant-thrutool. R3 EndMills 3 .0”250 .0”3 2 2 1.000” 2 1.000” 2.500” .750” 2.500” .750” 3.000” 2.500” 2.000” 2.500” 3.000” 2.000” TREM100-250-R3-3C 1.000” TREM100-250-R3-2C 80060 1.000” TREM075-300-R3-2C 80040 .750” TREM075-200-R3-2C 80020 .750” 80000 3450 .5”100 3 2 2 1.000” 1.000” 6.750” .750” 6.750” 5.030” 4.500” 4.500” 3.000” CC-TREM100-450-R3-3 1.000” CC-TREM100-450-R3-2 80440 1.000” CC-TREM075-300-R3-2 80420 .750” 80400 EDP EDP Diameter Diameter OD OD 1.250” shankdia.cuttersandsmallerareavailableinlimitedsupplywithoutWeldonFlats. Holder Holder R3 3/8”ICInsertCutterBodies R3 3/8”ICCARBIDECOREENDMILLS R3 3/8”ICENDMILLS Add WOFtotheendofpartnumberwhenordering. 800-243-3344 Effective Length Effective Length R R Overall Length Overall Length L L | 860-242-8539 Shank Dia. Shank Dia. S S Flutes Flutes Match topg. 59insertcolor Match topg. 59insertcolor Button Button Button Button Button Button Button Insert Insert | www.dapra.com Insert Dia. Insert Dia. .375” .375” .375” .375” .375” .375” .375” L L R R OD OD S S Other gradesavailableuponrequest. TN (old versionsforcomparison) Button Inserts ‡ Closeoutitem.Availablewhilesupplieslast. GROUND Left toright:T, See 72 fortechnicalhelponoptimumfeedsbuttoninserts. See chartonpage RDCH-32-T RPMH-33-D RPMH-33-T RDCH-32-D netIC Insert page 75 forrecommendedspeeds/feeds. page N,D ‡ 35 15 .187” .125” .375” 35 15 .187” .125” .375” 35 17 .187” .157” .375” 35 17 .187” .157” .375” DF 800-243-3344 Thick- gummy materials. temperature alloysand for stainlesssteels,high- High-positive cuttingedge INSERTS “D” ness R3 3/8”ICInserts Radius Sharpest (stronger) (stronger) (sharper) Positive T-land T-land Edge Type | 860-242-8539 Uncoated (EDP) DMK15 (96000) DMK30-GLH(85260) DMK15 (85400) DMK30-TCI(85290) DMK30 (85500) DMK30 (85200) DMK15 (96200) M2 860 M2-C 860 DMP25-GLH(85660) DMP25-TCI(85690) DMP25 (85600) SEE PG.74FORINSERTGRADEDESCRIPTIONS TN (old versionsforcomparison) and hardmilling. edge forsteels,irons Reinforced cutting INSERTS “T” Left toright:T, | www.dapra.com N,D Available CoatedGrades(EDP) DF DMK15-GLH (85460) DMK30-GLH (85560) DMK15-GLH (96260) 59 SINGLE-SIDED TOROID / BUTTON CUTTERS 60 SINGLE-SIDED TOROID / BUTTON CUTTERS “C” denotescoolant-thrutool. R4 ShellMills * Doesnothavethru-toolcoolant. “C” denotescoolant-thrutool. R4 EndMills 3 .0”570 .5”3 3 1.250” 2 1.250” 5.780” 2 1.000” 5.280” 2 3.500” 1.000” 6.750” 3.000” 1.000” 4.750” 4.500” 3.530” TREM150-350-R4-3* 2.500” 1.500” TREM125-300-R4-3* 1.250” 80160 1.250” TREM100-450-R4-2C 80130 1.000” TREM100-250-R4-2C 80110 1.000” TREM100-125-R4-2C 80090 1.000” 80080 6 .0”100 70 6 6 5 .790” .790” 4 1.000” .590” 1.000” 2.000” .590” .750” TRSM500-150-R4-9 2.000” 5.000” .750” TRSM400-150-R4-7 1.500” 80930 4.000” TRSM300-100-R4-6C 80870 1.500” 3.000” TRSM250-100-R4-6C 80800 2.500” TRSM200-075-R4-5C 80760 2.000” TRSM200-075-R44-4C 80730 2.000” 80710 3 2 1.250” 1.000” 7.280” 6.750” 5.000” 4.500” CC-TREM125-500-R4-3 1.250” CC-TREM100-450-R4-2 80480 1.000” 80460 EDP EDP EDP Diameter Diameter Diameter OD OD OD 1.250” shankdia.cuttersandsmallerareavailableinlimitedsupplywithoutWeldonFlats. Holder Holder Holder R4 1/2”ICInsertCutterBodies R4 1/2”ICCARBIDECOREENDMILLS R4 1/2”ICSHELLMILLS R4 1/2”ICENDMILLS Add WOFtotheendofpartnumberwhenordering. 800-243-3344 Effective Length Effective Length Effective Length .0”150 .6”9 7 2.060” 2.050” 1.500” 1.500” 2.000” 2.000” R R R Arbor Dia. Overall Length Overall Length B L L Counter Bore Dia. | 860-242-8539 Shank Dia. Shank Dia. H S S Flutes Flutes Flutes Match topg. 61insertcolor Match topg. 61insertcolor Match topg. 61insertcolor utnOctagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button utnOctagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button utnOctagonal Button Octagonal Button Insert Insert Insert | www.dapra.com Insert Dia. Insert Dia. Insert Dia. .500” .500” .500” .500” .500” .500” .500” .500” .500” .500” .500” .500” .500” R L L R R OD OD OD S S H B TN (old versionsforcomparison) Left toright:T, Other gradesavailable uponrequest. N,D DF gummy materials. temperature alloysand for stainlesssteels,high- High-positive cuttingedge INSERTS “D” OPMH-442 insertshaveamaximumDOC of.135”. DMK25 substrateisavailableforRHINO-CARB DandNgeometriesonly. Octagonal Inserts Button Inserts ‡ DMK25 substrateisavailableforRHINO-CARBDandNgeometriesonly. Closeoutitem.Availablewhilesupplieslast.DMK30andDMK15areoutofstock. GROUND OPMH-442-N OPMH-442-D OPMH-442-T RDCH-43-T RPMH-44-N RPMH-44-D RPMH-44-T RDCH-43-D netIC Insert IC Insert ‡ 50 20 .250” .220” .500” 50 20 .031” .220” .500” 50 20 20 Neutral .250” .220” .500” 50 20 01 Neutral .031” .220” .500” .250” .187” .500” 50 17 .250” .187” .500” 50 20 .250” .220” .500” 50 20 .031” .220” .500” 800-243-3344 Thick- Thick- ness ness R4 1/2”ICInserts TN Radius Radius (old versionsforcomparison) Left toright:T, Sharpest (Stronger) (Stronger) (stronger) (Sharper) (sharper) Positive Positive T-land T-land T-land Edge Edge Type Type | 860-242-8539 N,D 400-series stainlessisdesired. milling ofsteels,ironsand where high-performance For typicalcuttingapplications INSERTS “N” Uncoated (EDP) Uncoated (EDP) DMK15 (86800) DMK25 (86900) DMK25 (90800) DMK30-HM(87085) DMK30-GLH(87060) DMK30-TCI(87090) DMK30 (87000) M1 850 M1-C 850 M1-L 850 DMK15-HM (86585) DMK15-GLH(86560) DMK15-TCI(86590) DMK15 (86500) DMK15 (90400) M2 820 M2-C 820 DMK25-GLH(86260) DMK25-TCI(86290) DMK30-GLH(86360) DMK25 (86200) DMK30-TCI(86390) DMK30 (86300) M3 920 M3-C 920 DMK30-GLH(90260) DMK25 (90100) DMK30-TCI(90290) DMK30 (90200) DMK30-GLH(96560) DMK30-TCI(96590) DMK30 (96500) DMK30-HM (86685) DMK30-GLH(86660) DMK30-TCI(86690) DMK30 (86600) M2 810 M2-C 810 M2-L 810 DMP25-HM(87185) DMP25-GLH(87160) DMP25-TCI(87190) DMP25 (87100) M2 900 M2-C 900 M2-L 900 DMP25-HM(87185) DMP25-GLH(91060) DMP25-TCI(91090) DMP25 (91000) M2 840 M2-C 840 M2-L 840 DMP25-HM(86485) DMP25-GLH(86460) DMP25-TCI(86490) DMP25 (86400) DMP25 (90300) DMP25-HM(86785) DMP25-GLH(86760) DMP25-TCI(86790) DMP25 (86700) M2 960 M2-C 960 DMP25-GLH(90660) DMP25-TCI(90690) DMP25 (90600) DMP25-GLH(96760) DMP25-TCI(96790) DMP25 (96700) DF SEE PG.74FOR INSERTGRADEDESCRIPTIONS | www.dapra.com Available CoatedGrades(EDP) Available CoatedGrades(EDP) M1-L 880 DMK15-HM(86885) DMK15-GLH (86860) DMK25-GLH (86960) DMK25-GLH (90860) M1-L 940 DMK15-HM(90485) DMK15-GLH (90460) DMK25-GLH (90160) DMP25-GLH (90360) TN (old versionsforcomparison) and hardmilling. edge forsteels,irons Reinforced cutting INSERTS “T” Left toright:T, N,D DF 61 SINGLE-SIDED TOROID / BUTTON CUTTERS 62 SINGLE-SIDED TOROID / BUTTON CUTTERS “C” denotescoolant-thrutool. R5 ShellMills “C” denotescoolant-thrutool. R5 EndMills 2 .0”520 .5”2 1.250” 5.250” 3.000” TREM125-300-R5-2C 1.250" 80150 1 .0”200 .7”10 10 2.875” 2.875” 2.000” 2.000” 2.000” 2.000” 5 4 3 TRSM643-200-R5-10 .790” 6.430” TRSM600-200-R5-10 81010 .790” 6.000” 1.000” .590” TRSM500-150-R5-8 81000 5.000” 1.000” TRSM443-150-R5-6 2.000” 80960 .750” 4.430” TRSM400-150-R5-6 2.000” 80900 4.000” TRSM343-100-R5-5 1.500” 80890 3.430” TRSM300-100-R5-5C 80840 3.000” TRSM250-100-R5-4C 80830 2.500” TRSM200-075-R5-3C 80780 2.000” 80740 2 1.250” 7.250” 5.000” CC-TREM125-500-R5-2 1.250” 80490 EDP EDP EDP Diameter Diameter Diameter OD OD OD Holder Holder Holder R5 5/8”ICInsertCutterBodies R5 5/8”ICCARBIDECOREENDMILLS R5 5/8”ICSHELLMILLS R5 5/8”ICENDMILLS 800-243-3344 Effective Length Effective Length Effective Length .0”150 .6”8 6 2.060” 6 5 2.060” 1.500” 2.060” 1.500” 2.000” .790” 1.500” 2.000” 1.000” 2.000” 2.000” R R R Arbor Dia. Overall Length Overall Length B L L Counter Bore Dia. | 860-242-8539 Shank Dia. Shank Dia. H S S Flutes Flutes Flutes Match topg. 63insertcolor Match topg. 63insertcolor Match topg. 63insertcolor utnOctagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button Octagonal Button utnOctagonal Button utnOctagonal Button Insert Insert Insert | www.dapra.com Insert Dia. Insert Dia. Insert Dia. .625” .625” .625” .625” .625” .625” .625” .625” .625” .625” .625” R L L R R OD OD OD S S H B TN (old versionsforcomparison) Left toright:T, Other gradesavailableuponrequest. N,D DF gummy materials. temperature alloysand for stainlesssteels,high- High-positive cuttingedge INSERTS “D” Octagonal Inserts Button Inserts OPMH-544 insertshaveamaximumDOCof.165”. DMK25 substrateisavailableforRHINO-CARBDandNgeometriesonly. GROUND OPMH-544-N OPMH-544-D OPMH-544-T OXCH-534-D RPMH-54-N RPMH-54-D RPMH-54-T netIC Insert IC Insert 65 20 .312” .220” .625” 65 17 .062” .187” .625” 65 20 .062” .220” .625” 65 20 02 Neutral .062” .220” .625” 65 20 32 Neutral .312” .220” .625” 65 20 .312” .220” .625” 65 20 .062” .220” .625” 800-243-3344 Thick- Thick- ness ness R5 5/8”ICInserts TN Radius Radius (old versionsforcomparison) Left toright:T, Sharpest (Stronger) (Stronger) (Sharper) (Sharper) Positive Positive T-land T-land Edge Edge Type Type | 860-242-8539 N,D 400-series stainlessisdesired. milling ofsteels,ironsand where high-performance For typicalcuttingapplications INSERTS “N” Uncoated (EDP) Uncoated (EDP) DMK25 (88000) M3 900 M3-C 900 DMK30-GLH(92060) DMK15 (91800) DMK30-TCI(92090) DMK30 (92000) DMK15 (91100) DMK15 (91500) M3 810 M3-C 810 M3-L 810 DMK30-HM(87085) DMK30-GLH(88160) DMK30-TCI(88190) DMK30 (88100) M3 870 M3-C 870 M3-L 870 DMK30-HM(86685) DMK30-GLH(87760) DMK30-TCI(87790) DMK30 (87700) DMK25 (87300) DMK30 (87400) M3 910 M3-C 910 DMK30-GLH(98160) DMK30-TCI(98190) DMK30 (98100) DMK30-GLH(91360) DMK30-TCI(91390) DMK30 (91300) M2 820 M2-C 820 M2-L 820 DMP25-HM(87185) DMP25-GLH(88260) DMP25-TCI(88290) DMP25 (88200) M2 880 M2-C 880 M2-L 880 DMP25-HM(86785) DMP25-GLH(87860) DMP25-TCI(87890) DMP25 (87800) DMP25 (91400) M2 970 M2-C 970 DMP25-GLH(91760) DMP25-TCI(91790) DMP25 (91700) DF SEE PG.74FORINSERTGRADE DESCRIPTIONS | www.dapra.com Available CoatedGrades(EDP) Available CoatedGrades(EDP) DMK25-GLH (88060) DMK15-GLH (91860) DMK15-GLH (91160) M1-L 950 DMK15-HM(91585) DMK15-GLH (91560) DMK25-GLH (87360) DMK30-GLH (87460) DMP25-GLH (91460) TN (old versionsforcomparison) and hardmilling. edge forsteels,irons Reinforced cutting INSERTS “T” Left toright:T, N,D DF 63 SINGLE-SIDED TOROID / BUTTON CUTTERS 64 SINGLE-SIDED TOROID / BUTTON CUTTERS R6 ShellMills “C” denotescoolant-thrutool. R6 EndMills 2 .0”610 .0”2 1.500” 6.190” 3.500” TREM150-350-R6-2C 1.500” 80180 02 .4”TRSM850-FM-R6-10 8.440” TRSM650-200-R6-8 80620 6.500” TRSM450-150-R6-6 81040 4.500” TRSM350-100-R6-4 80920 3.500” TRSM300-100-R6-4 80860 3.000” 80850 2 1.500” 8.190” 5.500” CC-TREM150-550-R6-2 1.500” 80505 EDP EDP EDP Diameter Diameter Diameter OD OD OD FLANGE MOUNTED Holder Holder Holder R6 3/4”ICInsertCutterBodies R6 3/4”ICCARBIDECOREENDMILLS R6 3/4”ICSHELLMILLS R6 3/4”ICENDMILLS 800-243-3344 Effective Length Effective Length Effective Length .0”200 .7”8 6 4.0” B/C 4 2.875” 2.500” 4 2.060” 2.000” 2.380” .790” 1.500” 2.000” .790” 1.000” 2.000” 1.000” 2.000” 2.000” R R R Arbor Dia. Overall Length Overall Length B L L Counter Bore Dia. | 860-242-8539 Shank Dia. Shank Dia. H S S Flutes Flutes Flutes 10 Match topg. 65insertcolor Match topg. 65insertcolor Match topg. 65insertcolor utnOctagonal Button Octagonal Button Octagonal Button Octagonal Button utnOctagonal Button utnOctagonal Button utnOctagonal Button Insert Insert Insert | www.dapra.com Insert Dia. Insert Dia. Insert Dia. .750” .750” .750” .750” .750” .750” .750” R L L R R OD OD OD S S H B TN (old versionsforcomparison) Left toright:T, Other gradesavailableuponrequest. N,D DF gummy materials. temperature alloysand for stainlesssteels,high- High-positive cuttingedge INSERTS “D” Octagonal Inserts Button Inserts ‡ OPMH-644 insertshaveamaximumDOCof.200”. Closeoutitem.Availablewhilesupplieslast.DMK30andDMP25areoutofstock. GROUND OXCH-634-T OPMH-644-N OPMH-644-T OXCH-634-D RPMH-64-N RPMH-64-T netIC Insert IC Insert ‡ 70 17 .062” .187” .750” 70 20 .375” .220” .750” 70 17 .062” .187” .750” 70 20 .062” .220” .750” Neutral .375” .220” .750” 70 20 02 Neutral .062” .220” .750” 800-243-3344 Thick- Thick- ness ness R6 3/4”ICInserts TN Radius Radius (old versionsforcomparison) Left toright:T, Sharpest (stronger) (stronger) (stronger) T-land T-land T-land Edge Edge Type Type | 860-242-8539 N,D 400-series stainlessisdesired. milling ofsteels,ironsand where high-performance For typicalcuttingapplications INSERTS “N” Uncoated (EDP) Uncoated (EDP) DMK15 (92600) DMK30 (88800) DMK15 (98600) DMK30 (98400) DMK30 (92700) DMK15 (92900) DMK25 (93000) DMK30 (93100) DMK25 (89100) M2 890 M2-C 890 DMP25-GLH(88960) DMP25-TCI(88990) DMP25 (88900) DMP25 (92800) DMP25 (89300) DF SEE PG.74FORINSERTGRADE DESCRIPTIONS | www.dapra.com Available CoatedGrades(EDP) Available CoatedGrades(EDP) DMK15-GLH (92660) DMK30-GLH (88860) DMK15-GLH (98660) DMK30-GLH (98460) DMK30-GLH (92760) DMK15-GLH (92960) DMK25-GLH (93060) DMK30-GLH (93160) DMK25-GLH (89160) DMP25-GLH (92860) DMP25-GLH (89360) TN (old versionsforcomparison) and hardmilling. edge forsteels,irons Reinforced cutting INSERTS “T” Left toright:T, N,D DF 65 SINGLE-SIDED TOROID / BUTTON CUTTERS 66 SINGLE-SIDED TOROID / BUTTON CUTTERS “C” denotescoolant-thrutool. SY00080 SY00075 82505 82525 82515 EDP Value “R” SEE R6 R4 R3 R4 R4 Diameter 2M617”215/16” 15/16” 2 3 1.75” 1.75” M16 M16 TREM150-MOD-R6-2 1.500” TREM150-MOD-R4-3 1.500” 3 1 .5 15/16” 11/16” 3 2 1.75” 1.50” M16 M12 TREM125-MOD-R4-3C 1.250” TREM100-MOD-R4-2C 1.000” PAGE 116FORCARBIDECORE,SOLIDAND 2 1 .0 9/16” 2 1.50” M10 TREM075-MOD-R3-2C .750” DIA HEAVY METALMODULAREXTENSIONS. • • • • •
Close-tolerance mountingofheadsminimizesrunoutandmaximizesrigidity Use standardinchwrenchflats–nospecialmetricwrenchesneeded Provide significantlymoreeffectivereachthansolidendmills Screw-on headsarecompatiblewithISOstandardmodularcuttingsystems See page116formodularextensions Holder SCREW-ON MODULARHEADS Screw-On ModularHeads 800-243-3344 Thread M Effective Length E | 860-242-8539 ltsWrench Flutes See pg. forholder “R” value utnOctagonal Button Octagonal Button utnOctagonal Button Octagonal Button Button Insert | www.dapra.com Insert Dia. .750” .500” .500” .500” .375” E M (MOUNTING THREAD) DIA DIAMETER) (INSERT IC chart canbefollowedregularly. New cutterbodiesmayrequireadditionaltorquetofullyseattheinserts.Oncenewcutter’spocketsare“brokenin,”recommendedspecsin All listedtoolsuseAnti-SeizeGreaseASG-120. Part Description Part Description Insert Screw Insert Screw Wrench Wrench Torque Torque LOADING EASIERTHANEVERBEFORE!SEEPAGE118FORDETAILS. OUR TORQUEWRENCHSYSTEMSMAKEREPEATABLE,ACCURATEINSERT T8-F Flag (83000) T8-F Flag R- 800 R- 800 TRS-6(83080) TRS-4(83050) TRS-3 (83040) 12-15 in-lbs FOR METRICPRODUCT T8-F Flag (83000) T8-F Flag FOR INCHPRODUCT R3 TRS-3 (83040) 1.5 -1.7nM R5 800-243-3344 Spare Parts&Tools 1- -ade(31)T20-TT-Handle(83020) T15-T T-Handle(83010) Order Number(EDP) Order Number(EDP) 30-35 in-lbs R4 | 860-242-8539 T15-T T-Handle(83010) TRS-4 (83050) 3.5 -4.0nM R6 40-50 in-lbs R5 /R6 | www.dapra.com 8FT5TT20-T T15-T T8-F R- R- TRS-6 TRS-4 TRS-3 67 SINGLE-SIDED TOROID / BUTTON CUTTERS 68 SINGLE-SIDED TOROID / BUTTON CUTTERS Metric ShellMills See page116forCarbideCore, SolidCarbideandHeavyMetalModularExtensions. “C” denotescoolant-thrutool. These modularheadsdonotcomewithtopclamps. Metric Screw-OnModularHeads “C” denotescoolant-thrutool. 32mm shankdia.cuttersandsmallerareavailableinlimitedsupplywithoutWeldonFlats.AddWOFtotheendofpartnumberwhenordering. Metric EndMills We offer high-performancemetricseriesToroid cuttersandinsertsinthemostcommonlyusedsizesstyles. 20 0mTREM20-50-R5-2 20mm 82000 2-O 5m18m2m RDCH10 2 20mm 128mm 75mm TREM20-75-R5-2C-WOF 20mm 82020 2-O 5m11m2m RDCH10 2 25mm 121mm 65mm TREM25-65-R5-2C-WOF 25mm 82040 25 5mTREM25-65-R5-3 25mm 82050 26 5mTREM25-115-R5-3 25mm 82060 27 5mTREM25-65-R6-2 25mm 82070 28 5mTREM25-115-R6-2 25mm 82080 29 2mTREM32-75-R6-2 32mm 82090 2WF10m14m3m RDCH12 2 32mm 184mm 130mm TREM32-130-R6-2-WOF 32mm 82110 21 3mTRSM63-27-R6-5 63mm 82310 TREM25-MOD-R5-2C 25mm 82560 20 0mTRSM50-22-R6-4 50mm 82300 TREM20-MOD-R5-2C 20mm 82550 EDP EDP EDP Diameter Diameter Diameter OD DIA OD METRIC Holder Holder Holder Metric SeriesCutterBodies METRIC SHELLMILLS SCREW-ON MODULARHEADS 800-243-3344 METRIC ENDMILLS Effective Length Effective Length 1m 7m 5m3RDCH10 3 25mm 171mm 115mm 1m 7m 5m2RDCH12 2 25mm 171mm 115mm 0m2m 24m5RDCH12 5 12.4mm 27mm 50mm 8m2m 04m4RDCH12 4 10.4mm 22mm 38mm 0m13m2m RDCH10 2 20mm 103mm 50mm 5m11m2m RDCH10 3 25mm 121mm 65mm 5m11m2m RDCH12 2 25mm 121mm 65mm 5m13m3m RDCH12 2 32mm 133mm 75mm R R Thread 1 8m1m RDCH10 2 10mm 38mm M12 1 8m1m RDCH10 2 10mm 38mm M10 M Effective Length Overall Length Arbor Dia. | 860-242-8539 B L E Counter Bore Dia. Shank Dia. H CFlutes IC S Flutes ltsInsert Flutes | www.dapra.com Insert Insert R L E M R (MOUNTING THREAD) DIA OD OD S H B DIAMETER) (INSERT IC Other gradesavailableuponrequest. TN (old versionsforcomparison) Button Inserts PRESSED Left toright:T, RDCH-12-D RDCH-10-D RDCH-12-T RDCH-10-T netIC Insert N,D 2m47m 6mm 4.75mm 12mm 5mm 3.18mm 10mm 2m47m 6mm 4.75mm 12mm 0m31m 5mm 3.18mm 10mm DF 800-243-3344 Metric SeriesInserts gummy materials. temperature alloysand for stainlesssteels,high- High-positive cuttingedge INSERTS “D” Thick- ness Radius (sharper) (sharper) (stronger) (stronger) Positive Positive T-land T-land | 860-242-8539 Edge Type Uncoated (EDP) DMK15 (99300) DMK15 (99000) M1 910 M1-C 915 DMK15-GLH(99180) DMK15-TCI (99195) DMK15 (99150) M1 940 M1-C 945 DMK15-GLH(99480) DMK15-TCI (99495) DMK15 (99450) M3 920 M3-C 925 DMK30-GLH(99230) DMK30 (99350) DMK30-TCI (99245) DMK30-GLH(99080) DMK30 (99200) DMK30-TCI(99095) DMK30 (99050) M3 950 M3-C 955 DMK30-GLH(99530) DMK30-TCI (99545) DMK30 (99500) M2 920 M2-C 925 DMP25-GLH(99280) DMP25 (99400) DMP25-TCI(99295) DMP25 (99250) DMP25 (99100) M2 950 M2-C 955 DMP25-GLH(99580) DMP25-TCI(99595) DMP25 (99550) SEE PG.74FORINSERTGRADEDESCRIPTIONS TN (old versionsforcomparison) and hardmilling. edge forsteels,irons Reinforced cutting INSERTS “T” Left toright:T, | www.dapra.com N,D Available CoatedGrades(EDP) DF DMK15-GLH (99330) DMK15-GLH (99030) DMK30-GLH (99380) DMP25-GLH (99430) DMP25-GLH (99130) 69 SINGLE-SIDED TOROID / BUTTON CUTTERS 70 SINGLE-SIDED TOROID / BUTTON CUTTERS • • • • • Technical Considerations • • Recommendations • • • • • Changeinsertscrewevery10inserts.
Always useanti-seizecompoundonscrews. Tool ismostappropriatefor“Z-level”roughing;rampto using RHINO-CARB Plunging Depth ofCut(DOC)andclearentirelevel. is recommended. diameter (RDCH Minimum diametricplungingengagementis75%ofcutter more criticalfeedcompensationbecomes. Toroid inserts.Thiswillprovideforoptimummetalremovalratesandtoollife;thelighterDOC, the Use theFeedRateCompensationchartsonpage72tocompensateforchipthinningthatoccurs with rates willbeachievedwithouthighhorsepowerconsumption. Utilize highspeedsandfeedswithlightDOCtotakeadvantageofthesebenefits.Highmetalremoval Round insertsprovideaverystrongcuttingedgeandtheabilitytomachinemuchcloserfinish size. Width ofCut(WOC)shouldbe60-75%cutterdiameter Try tomaintainatleast75%ofthecutterdiameteron between passes,especiallywithlonger-lengthtools. whenever possible,creatinga“scalloping”effect(endmillsonly) side ofyourworkisdetrimentaltotoollifeandperformance. workpiece wheneverpossible.Hangingacutterofftothe recommended; colletsarenotrecommended. Use toolholdersappropriateforroughingoperations: endmillholdersandpowerchucks Thoroughly cleanpocketandscrewateachinsertchange. should beupinsidethemachinespindletaperwheneverpossible. Use theshortest-lengthtoolholder(endmillholder)formaximumrigidity;shankofcutting tool recommended with Toroid cutters when is notrecommendedwithToroidcutterswhen
inserts only).
inserts. Ramping(upto Application Information 800-243-3344 max.) 2° max.) | 860-242-8539
| www.dapra.com are
Tool shankbreaks Poor finish/chatter on insert Built-up edge Insert chipping high (flankwear) Insert wearappears Concern • Fatiguedcutterbody • Toolpressuretoogreat • Inadequatetoolholding • Excessiverunout • Cutterhungouttoofar • Incorrectcoating • Lightchipload(feedpertooth) • Lowsurfacefootage • Feedtoohigh • UsingDishedinsertincorrectly • Incorrectgradeorcoating • Surfacefootageislow • Incorrectgradeorcoating • Surfacefootageishigh • Notenoughchipload Possible Cause 800-243-3344 Troubleshooting | 860-242-8539 o o o o o o o o o o o o o o o o o o o o o o Solutions Decrease feedrate Reduce toolgagelength Decrease DOC Use high-rigiditytoolholder Check toolholderwear Reduce toolgagelength Use coolant Select differentcoating Increase feedrate Increase cuttingspeed Verify correctspeedandfeed Use toughergrade Use T-LandInsert Decrease DOC Decrease feedrate Increase spindlespeed Verify correctspeedandfeed Use hardergrade Increase DOC Decrease RPM Increase feedrate Verify correctspeedandfeed | www.dapra.com 71 SINGLE-SIDED TOROID / BUTTON CUTTERS 72 SINGLE-SIDED TOROID / BUTTON CUTTERS (.007 x1.4=.010) For .007”chipthickness,[email protected]” Example: (programmed) FeedperTooth(AFPT). Multiply desiredchipthicknessby1.4forAdjusted For allDepthsofCut: thinning factor(fromchart) Adjusted FeedperTooth(AFPT)=chipthicknessx or into themachinetool. a feedrateof.0105”(.005x2.1)needstobeprogrammed thickness =2.1.So,ifachipof.005”isdesired, inserts @.03”DepthofCut(DOC),thefactorforchip Example: thickness ofthedesiredamount. Adjusted FeedperTooth(AFPT),resultinginatruechip thickness bythefactorshowninchart.Thiswillbe intersection inthechartatright.Multiplydesiredchip chart onpg.75),findtheinsertdiameterandDepthofCut After determiningthedesiredchipthickness(FPT–see Compensation for45°LeadAngle(OctagonalInserts) Feed RateCompensation(RoundInserts) If usinga1”Toroidendmillwiththe1/2” 800-243-3344
| 860-242-8539 | www.dapra.com Depth of Cut (DOC) >0.20 0.200 0.180 0.150 0.125 0.100 0.085 0.075 0.060 0.050 0.040 0.035 0.030 0.025 0.020 0.015 0.010 0.005 3/8” NR NR NR NR 1.1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2.2 2.6 3.1 4.4 Insert Diameter 2 1/2” NR NR NR 1.1 1.2 1.3 1.3 1.4 1.5 1.7 1.8 2.1 2.3 2.6 2.9 3.6 2 5 5/8” NR NR 1.1 1.2 1.3 1.4 1.5 1.5 1.7 1.8 2.2 2.3 2.6 2.8 3.3 5.6 2 4 3/4” NR 2.2 2.4 2.6 2.8 3.1 3.6 4.4 6.1 1.1 1.2 1.3 1.3 1.5 1.6 1.7 1.8 2 efficiency, contactyourDapraApplicationsSpecialist. For moreinformationonhowhelicalinterpolationcanimproveyourmanufacturing in theprogramming. many differentholesizestobegeneratedwiththesamediametertool.Holesizevariation isall bottom ofthecuttingedge.Thisquickandeasyprocessoffersaddedadvantage allowing ramp anglesduringhelicalinterpolationcanbeaggressive,withoutconcernforrubbing the hole making.AndwiththehighclearanceanglesofToroidcuttingtools, avoid thehighhorsepowerconsumptioncharacteristicoflargediameter by rampingdowntothefinaldepth.Thissmoothoperationtends its helixfromthere,achievingcompletematerialremovalthehole The toolissimplypositionedattheinsidediameterofholetobegin into thematerialwithoutastartholeofanykind. simultaneously. Itdiffersfromthreadmillinginthatthetoolisintroduced resembles threadmillinginthatallthreeaxes(X,YandZ)aremotion Cutter isusedincombinationwithhelicalinterpolation.Thistechnique Larger diameterholemakingcanbequickandeasywhenaToroid TRSM300-100-R5-5C TRSM300-100-R4-6C TRSM250-100-R4-6C TRSM250-100-R5-4C TRSM200-075-R5-3C TRSM200-075-R4-5C TRSM200-075-R4-4C TRSM400-150-R5-6 TRSM400-150-R4-7 Part Number Shell Mill Helical InterpolationforLarger-DiameterHoleMaking Minimum Hole Dia. 7.06” 7.25” 5.06” 5.25” 4.25” 4.06” 3.06” 3.25” 3.25” Hole DiameterCalculation 800-243-3344 Hole Dia.* Maximum 8.00” 8.00” 6.00” 6.00” 5.00” 5.00” 4.00” 4.00” 4.00” this number. is atitsmaximum.Itsuggestedthatyoustayslightlyunder * Notgenerallyrecommended.Atthisdiameter,thecentertip Tool Dia.x2 Maximum HoleDia.*= (Tool Dia.x2)-(1.5InsertDia.) Minimum HoleDia.= | 860-242-8539 | www.dapra.com 73 SINGLE-SIDED TOROID / BUTTON CUTTERS 74 SINGLE-SIDED TOROID / BUTTON CUTTERS Additional coatingsavailableonrequest.Contactusfordetails. DMK30-GLH isagoodfirstchoiceformostapplications. Shock &Wear Resistance TOUGHEST Resistance Resistance HARDEST and Wear and Wear MEDIUM MEDIUM Shock Shock Shock Wear (Base Grade) RHINO-CARB Uncoated D &NONLY DMK25 DMK30 DMK15 DMP25 NEW NEW NEW Toroid InsertGradeDescriptions
DMK30-GLH DMK25-GLH DMK15-GLH DMP25-GLH DMK30-TCI DMK30-HM DMK15-HM DMK25-TCI DMK15-TCI DMP25-HM DMP25-TCI Coating with 800-243-3344 high-temperature alloys,andmanytoolsteels. high-shock applications.Excellentfortoughstainlesssteels, Premium high-temperature coating.Goodresistance toheatfor suited formaterials<44Rc. shock andwearresistance insteels,irons, andstainlesssteels.Best High-performance medium-tohigh-temperature grade.Outstanding alloys, andcastironapplications. interrupted orunstablesteel,moststainlesshigh-temperature Moderate wearresistance/highshockresistance.Recommendedfor Usually usedforhigh-temperature alloysortoughstainlesssteels. Same toughcarbidesubstrate,butwithahigher-temperature coating. heat-treated steels. Use HMforthehighesthardness ingrayandductileirons, aswell steels, high-temperature alloys,andmanytoolsteels. wear resistance inhigh-heatapplications involvingtoughstainless Premium high-temperature coating.Outstandingperformanceand suited formaterials<44Rc. shock andwearresistance insteels, irons, andstainlesssteels. Best alloys, irons,andmanytoolsteels. resistance forapplicationsintoughstainlesssteels,high-temperature Micro-grain carbideprovidinghigherwearresistanceandgoodshock steels (<44Rc)andductileirons. resistance inhigh-heatapplicationssuchashigherspeedmachining Premium high-temperature grade.Unbeatableperformanceandwear wear resistance insteelsandductile. Bestsuitedformaterials<44Rc. High-performance medium-tohigh-temperature grade.Outstanding most steelandmanyductileironapplications. High wearresistance/moderateshockresistance.Recommendedfor High-performance medium-tohigh-temperatur stainless steels,andhigh-temperature alloys. resistance inhigh-heatapplicationssuchasharder steels,tough Premium high-temperature grade.Unbeatableperformanceandwear ductile iron. higher-speed grayiron applications andlightercutsinsteels<52Rcor High-performance medium-tohigh-temperature grade.Great for materials understableconditions.Optimumcastironsubstrate. Micro-grain carbideprovidesexcellentedgestrength.Suitableforall Highest wearresistancewithreducedshockabsorptioncapabilities. Use HMforhigh-performancemillingoftoughersteelsandtoolsteels. | 860-242-8539 Description
| www.dapra.com e grade.Outstanding Specifications ISO K25-K40, ISO K15-K30, ISO K15-K25, ISO P25-P40 ANSI C1-C2 ANSI C5-C6 ANSI C2-C3 ANSI C2-C3 M25-M35 M15-M30 M15-M25 • • parameters thatbestsuityourneeds. tool life.HigherSFMwillprovidehigheroutputbutmay reducetoollife.Trydifferentcombinationstofindthe the middleofSFMrangeandlowend FPTrange.Next,increasetooptimizeproductivityand variables, suchasrigidity,workpiecehardness,tool extension,machineaccuracy,DepthofCut,etc.Startat The parametersprovidedaresuggestedoperatingparameters. Actualspeedsandfeedswilldependonmany ** Bestchoiceformaterialshowninboldtext. Toroid Cutters for Dapra Cutting Speeds Recommended
1ST CHOICEGEOMETRY The -GLHand-HMcoatings arebestsuitedforhighoperatingspeeds(temperatures) andhardermaterials. The -TCIcoatingisbestsuited forlowtomediumoperatingspeeds(temperatures) andsoftermaterials. RECOMMENDED IPT HIGHER TEMPS LOWER TEMPS HARDEST MEDIUM MEDIUM TOUGHEST Wear Resistance Shock & Wear Shock Resistance Shock Resistance DMK25-TCI DMK15-GLH DMK30-GLH M2-L 5-0 0-0 350-550 400-700 450-900 DMP25-GLH DMK25-GLH DMK30-HM DMK15-HM DMP25-HM DMK30-TCI DMK15-TCI M2-C 0-0 5-0 300-500 350-600 400-700 DMP25-TCI DMK30 † †
Recommended CuttingSpeeds/Feeds 1041, 1045 06.1 06.1 05.0 02.0 04.1 03.1 05.1 05.3 05.1 02.0 02.0 .005-.030 .002-.006 .002-.006 .005-.012 .005-.030 .005-.015 .003-.010 .004-.012 .002-.006 .005-.009 .006-.012 .006-.012 LOW-TO- MEDIUM 450-900 5-0 5-0 350-550 450-800 550-900 5-0 5-0 250-400 350-600 450-700 0-0 5-5 300-500 450-750 500-800 5-0 400-700 450-900 350-600 400-700 5-0 5-0 250-400 450-700 550-800 5-0 5-0 250-400 450-700 550-800 5-0 5-0 350-550 450-800 550-900 CARBON STEELS 12L14, 1018, / N/T N/D TOOL STEELS, HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, 0-0 350-550 400-700 STEELS (SOFT) 800-243-3344 STEELS (MID- TOOL STEELS, HIGH-ALLOY HARDNESS) 4140, 4150, P20, A2, D2 4340, H13, (40s Rc) T TOOL STEELS, (HARDENED) HIGH-ALLOY 4140, 4150, P20, A2, D2 4340, H13, 250-450 250-450 250-450 200-400 200-400 > 44Rc < 52Rc > 44Rc STEELS / / T/N D/N D/N T | 860-242-8539 MACHINING STAINLESS 300, 400& PH SERIES 5-5 250-450 450-650 5-0 300-550 450-700 450-700 5-0 300-550 450-700 250-450 450-650 STEEL – DRY STAINLESS 300, 400& PH SERIES FINISHING FINISHING COOLANT FINISHING 225-600 300-550 225-600 250-650 STEEL – WITH MALLEABLE, DUCTILE DUCTILE DUCTILE 300-750 300-750 300-650 400-800 400-800 300-750 450-750 500-800 500-800 500-800 450-750 DUCTILE (GRAY) (GRAY) IRONS GRAY GRAY GRAY GRAY, CAST | www.dapra.com (Ground) ALLOYS 1500+ 6061, 7075 ALU D WEARITE 400-650 400-650 400-600 300-550 400-650 400-650 300-600 300-550 300-600 400-600 400-600 0-0 010120-180 50-120 200-600 COPPER AMPCO, ALLOYS / / D D/N D/N WASPALOY, FINISHING FINISHING FINISHING INCONEL, ALLOYS 50-120 50-120 50-120 010120-180 50-120 010120-180 50-120 MONEL 50-120 HIGH- TEMP. Ti-6AL-4V FINISHING FINISHING FINISHING TITANIUM 120-180 120-180 120-180 120-180 FERROUUS PLASTICS, (Ground) 1500+ 1500+ NON- D 75 SINGLE-SIDED TOROID / BUTTON CUTTERS 76 BALL NOSE FINISHING MILLS • • • • • Detailarearoughing • Pocketing • Cavity/coreroughing • Lightroughing • Close-tolerance,unattendedcontourfinishing great for: mills, includingbackdraftandflatbottomtools.BallNoseis EDGE² SBNdouble-sidedBallNoseseriesindexablefinish Achieve superiorsurfacefinisheswithoursingle-sidedand Ball NoseFinishingMills
(must keepcuttingto bottom 180°) Not assuitableforlacing orundercutting finishes andthemost accurate cutting draft-style insertsprovidesoutstanding Advanced geometryonnewSBDback stress absorption Thick, stronginsertforgreaterheatand edge inserts Lower cost-per-edgewithspherical,twin- EDGE² SBNDouble-Sided
SEE P
YOUR CHOICE: EDGE²SBNorSingle-Sided AGE 77
800-243-3344 • • • • Helicalinterpolation Semi-finishing 3Dprofiling Tipcutting | 860-242-8539 • Hugecutterandinsertvariety • Idealforfinishingandlightsemi-finishing • • Suitableforlacingandslightundercutting versatility Larger totalcuttingangleforoutstanding | www.dapra.com Single-Sided SEE PAGE 92 • • • SBN SeriesCutterBodies • • • NEW SBDBackDraftInserts • • • • SBN SeriesInserts 3D profiling, semi-finishingandlight roughing. created byanimproved grindingprocess. TheSBNseriesisexcellentfortip-cutting, insert lifeallowsforthelongestunattendedfinishingruns–withsuperiorsurfacefinishes Thicker carbideconstructionprovides betterheatandstress absorption,andoutstanding cutting edges,deliveringbothcostsavingsandthehighest-qualityfinishes. The EDGE²SBNsphericalballnosesystemfeatures trulyindexableinsertswithtwousable Truly Indexable FinishingInserts! Spherical, Twin-Edge BallNoseSystem: improved insertsupport Close-tolerance insertpocketproducedbyEDM,removing lessbodymaterialfor High accuracy/centralityforminimalrunout,providing bestfinishesandtoollife Fully thru-hardenedbodiesforoptimumstrengthand longevity Ideal forsemi-finishingandfinishingofstraightortaperedwalls,aswellflat-bottomsurfaces Interchangeable withSBNseriesinserts Design maximizessurfacefinishandrigiditywhilealsominimizingcuttingforces Outstanding insertlifeforfinishingapplications–allowingthelongestunattendedruns Superior surfacefinishesduetoanimprovedgrindingprocess Thicker carbideinsertconstructionforbetterheatandstressabsorption usable edgesasanormal,single-sidedinsert savings –twicethenumberof Two usableedgesformajorcost Spare Parts &Tools Screw-On ModularHeads Cutter Bodies Insert Grades SBN &SBDInserts ...... SBN SphericalBallNoseSeries ...... EDGE 800-243-3344
2 SBNFINISHINGTOOLSINDEX 81-83
78-79 85 84 80 | 860-242-8539 Two usablecuttingedges! Recommended CuttingSpeeds Troubleshooting Feed, Speed&DiameterCompensation Keys toSuccess&Application Information Insert Indexing &Anti-Seize Application | www.dapra.com ...... 87-88 86 90 91 89 77 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 78 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS cost savingswithtwousablecuttingedgesinsteadofjustone. EDGE² SBNseriessphericalballnosefinishinginsertsare trulyindexable,offering SEE PG.80FORINSERTGRADEDESCRIPTIONS • • • • Superiorsurfacefinishesduetoanimproved grindingprocess • Thickercarbideinsertconstructionforbetterheatandstress absorption
machine loading Inserts comeindividuallypackedintear for improved insertsupport Close-tolerance insertpocketpr unattended runs Outstanding insertlifeforfinishingapplications–allowingthelongest B-50.0”018 020 .00 50 56 58 55585 55587 55560 55500 0.2070” 0.250” 0.138” .500” SBN-0500 B-70.5”028 .7”027”57057057755765 55787 55760 55700 0.2070” 0.375” 0.218” .750” SBN-0750 B-00100 .5”050 .44 50 56 58 55865 55887 55860 55800 0.2464” 0.500” 0.250” 1.000” SBN-1000 Part # STEP 1:CHOOSEYOURINSERTS SBN SphericalBallNose 800-243-3344 Diameter D Ø oduced byEDM,removing lessbodymaterial hcns Radius Thickness -off boxesforeasyvending | 860-242-8539 INSERTS SBN Diameter Hole Other gradesavailableuponrequest. notd(D)Available CoatedGrades(EDP) Uncoated (EDP) UC | www.dapra.com GLH TS HM Other gradesavailableuponrequest. EDGE SBD isabrand-newBackDraft-styleinsertdesignedspecificallyforuseinour as flat-bottomsurfaces. ideal forsemi-finishingandfinishingofstraightortapered walls,aswell finish andrigiditywhilealsominimizingcuttingforces. Theseinsertsare (Back draftangle:7°perside) • • Double-positivegeometryminimizescuttingforces, maximizingaccuracy • • • • Interchangeable withEDGE machine loading Inserts comeindividuallypackedintear deflection, allowingnoinsertmovement EDM pocketpr superior toollife Insert thicknesspr feed ratesthantraditionalBackDraft-styleinserts Positive-rake cuttingwiperallowsforlar 2 SBNfinishingsystem.TheSBD’s superiordesignmaximizessurface WF ovides accuracyandacceptscuttingforces withminimal ovides optimumrigidityandheatcontrol, resulting in B-00R/6100 .5”002 .44 .0”53053555385 55395 55300 0.100” 0.2464” 0.062” 0.250” 1.000” SBD-1000-R1/16 B-00R/2100 .5”001 .44 010 50 59 55285 55295 55200 0.100” 0.2464” 0.031” 0.250” 1.000” SBD-1000-R1/32 B-70R/6.5”028 .6”027”005 50 59 55185 55195 55100 0.075” 0.2070” 0.062” 0.218” .750” SBD-0750-R1/16 B-70R/2.5”028 .3”027” .7”50050555085 55095 55000 0.075” 0.2070” 0.031” 0.218” .750” SBD-0750-R1/32 B-50R/6.0”018 .6”027”000 40 49 54885 54895 54800 0.050” 0.2070” 0.062” 0.138” .500” SBD-0500-R1/16 B-50R/2.0”018 001 .00 000 40 49 54785 54795 54700 0.050” 0.2070” 0.031” 0.138” .500” SBD-0500-R1/32 Part # STEP 1:CHOOSEYOURINSERTS NEW SBDBackDraft-Style 2 SphericalBallNose(SBN)inserts 800-243-3344 Diameter D Ø -off boxesforeasyvending ger stepdownsandfaster Thickness | 860-242-8539 Radius INSERTS SBD Diameter Hole SEE PG.80FORINSERTGRADEDESCRIPTIONS Wiper Flat WF | www.dapra.com notd(D)Available CoatedGrades(EDP) Uncoated (EDP) UC TS HM 79 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 80 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS (Base Grade) Uncoated UC (SBN ONLY) Coating FPDL GLH with HM TS STEP 2:CHOOSEYOURINSERTGRADE diamond-coated inserts. graphite andcompositeapplications,withoutthehighcostofdiamond-tippedor Diamond-like coatingforachievingbettertoollifevs.standardPVDcoatingsin tough PH-stainlesssteels.Highesthardnessandheatresistance.Alsoexcellentforirons. New coatingintendedprimarilyforhigh-temperatureapplicationslikehardenedsteelsand resistance. Useformostapplications. steels andstainlesssteels.High-temperaturegradeprovidingexcellentheatwear New coatingintendedforgeneral-purposeuseacrossawidevarietyofmaterialsincluding virtually allmaterialsmakesthisaversatileandsimplegradechoice. High-temperature andhigh-hardnesscoating.Provenperformancewearresistancein materials. machining steels,stainlesshigh-temperaturealloys,castiron,andnonferrous Sub-micron tungstencarbidewithhighedgestrengthandgoodtoughness.Goodfor 800-243-3344 | 860-242-8539 Description | www.dapra.com Specifications 1000° F,.2Co 2400° F,.2Co 2200° F,.2Co 2000° F,.2Co (C-2), (K10) 5000 HV, 4000 HV, 3800 HV, 3600 HV, Standard steel shank end mills can be saw cuttodesired length. Standard steelshankendmillscanbesaw
METRIC INCH SHANK SHANK 15 SBNEM-1000-8000-SS 41455 SBNEM-0750-7500-SS 41440 SBNEM-0500-7000-SS 41415 16 BE-00100S-5M100 .9”150 .7”2m .0”17 10.000” 10.000” 1.7° N/A 2.500” 1.880” 25mm 0.970” 18mm Straight 1.500” 1.880” 0.890” 0.670” 1.000” 0.750” SBNEM-1000-10000-SS-25MM 41460 SBNEM-0750-10000-SS-18MM 41445 41420 EDP BE-5070-S1M .0”040 .5”Srih 2m120 / 7.000” N/A 1.250” 12mm Straight 1.250” 0.450” 0.500” SBNEM-0500-7000-SS-12MM D Holder STEP 3:CHOOSEYOURCUTTERBODY SBNEM StandardShank 800-243-3344 • EDMpocketforoptimumstrength andaccuracy SBN Diameter Cutting .0”080 .0”090 .0”250 .°8.000” 7.500” 2.2° 7.000” 1.5° 2.500” 1.7° 1.880” 1.000” 1.250” 0.750” 0.970” 0.500” 0.720” 1.500” 0.470” 1.000” 0.890” 0.750” 0.670” 1.000” 0.450” 0.750” 0.500” END MILLS–STANDARDSHANK • Straightinchormetricshanks • Thru-hardened steelshanks | 860-242-8539 Ø A L Straight Length B Taper EndØ C | www.dapra.com C Shank Ø E D A B Effective Length E Cutting Dia. Taper Angle T Overall Length L 81 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 82 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS Wire EDMisrecommendedforcuttingsolidcarbideshankendmillstolength.
METRIC INCH SHANK SHANK 12 CSNM05-00S-8M070 .7”100 / 8m150 / 9.000” 10.000” 3.70° N/A 2.000” 1.500” 25mm 18mm .970” N/A 1.500” 1.000” 0.890” 0.670” 1.000” 0.750” SC-SBNEM-1000-10000-SS-25MM 41545 SC-SBNEM-0750-9000-SS-18MM 41529 41515 SC-SBNEM-1000-11000-SS 41540 SC-SBNEM-1000-8000-SS 41535 SC-SBNEM-0750-10000-SS 41530 SC-SBNEM-0750-7500-SS 41525 SC-SBNEM-0500-7000-SS 41510 EDP CSNM00-00S-2M050 .5”NANA1m .5”NA7.000” N/A 1.250” 12mm N/A N/A 0.450” 0.500” SC-SBNEM-0500-7000-SS-12MM SC (SolidCarbideShank)toolingissuitableforFINISHING SC toolingisNOTsuitableforroughingandapplicationswithsignificantheat. Achieve * Keepbrazedjointaminimumof2”awayfromheatshrinktoolholder. D Holder STEP 3:CHOOSEYOURCUTTERBODY • Reduceddeflection Maximum PerformancewithSolidCarbideCutterBodies! SC-SBNEM SolidCarbide Optimize performancewithCarbideShanktooling: 800-243-3344 SBN • Heatshrinktoolholdingcapability END MILLS–SOLIDCARBIDESHANK Diameter Cutting .0”080 .0”090 .0”450 .5 11.000” 8.000” 0.75° 10.000” 2.25° 7.500” 4.500” 0.50° 7.000” 3.000” 1.000” 1.00° 3.750” 1.000” 0.970” 0.70° 2.500” 0.750” 0.970” 1.500” 2.000” 0.750” 0.720” 1.500” 0.890” 0.500” 0.720” 1.000” 0.890” 0.470” 1.000” 1.000” 0.670” 1.000” 0.750” 0.670” 0.750” 0.450” 0.750” 0.500” • Increasedstiffness | 860-242-8539 Ø A L Straight Length B C Taper EndØ C • Lesschatter | www.dapra.com E
APPLICATIONS Shank Ø D A B Effective Length E Cutting
Dia. ONLY. Taper Angle T Overall Length L Wire EDMisrecommendedforcuttingcarbidecoreendmillstolength.
INCH SHANK Carbide coreendmillsarebettersuitedtolightroughingapplicationsthansolidcarbideshanktools. 17 CC-SBNEM-1000-8000-SS 41475 CC-SBNEM-0750-9000-SS 41470 EDP D Achieve HigherPerformancewithCarbideCoreCutterBodies! Holder STEP 3:CHOOSEYOURCUTTERBODY • Reduceddeflection CC-SBNEM CarbideCore Optimize performancewithCarbideCoretooling: 800-243-3344 SBN END MILLS–CARBIDECORESHANK Diameter Cutting .0”080 .0”090 .0”300 .0 8.000” 9.000” 1.50° 1.10° 3.000” 2.250” 1.000” 0.750” 0.970” 0.720” 1.500” 1.000” 0.890” 0.670” 1.000” 0.750” • Increasedstiffness | 860-242-8539 Ø A L Straight Length B C Taper EndØ C • Lesschatter | www.dapra.com E Shank Ø D A B Effective Length E Cutting Dia. Taper Angle T Overall Length L 83 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 84 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS * M8modularextensions arenotavailable. UseISOstandardbars. 19-6.0”SNM00-O-6M .4”10”23/8” 2 1.06” 0.440” M6 SBNEM-0500-MOD-M6 .500” 41590-M6 10 .0”SNM10-O 1 .9”16”29/16” 9/16” 3/8” 2 2 2 1.63” 1.25” 1.06” 0.890” 0.670” 0.440” M12 M10 M8* SBNEM-1000-MOD SBNEM-0750-MOD 1.000” SBNEM-0500-MOD .750” 41605 .500” 41600 41590 EDP SEE PAGE 116FORCARBIDECORE,SOLIDAND Diameter DIA • • • • •
HEAVY METALMODULAREXTENSIONS. Close-tolerance mountingofheadsminimizesrunoutandmaximizesrigidity See page116formodularextensions Use standardinchwrenchflats–nospecialmetricwrenchesneeded Provide significantlymoreeffectivereachthansolidendmills Screw-on headsarecompatiblewithISOstandardmodularcuttingsystems SBN Holder Screw-On ModularHeads SCREW-ON MODULARHEADS 800-243-3344 Thread M | 860-242-8539 Ø A Effective Length E ltsWrench Flutes | www.dapra.com M (MOUNTINGTHREAD) E DIA A TORX All listedtoolsuseAnti-SeizeGreaseASG-120. BS10-2 470 6.5T20-T(83020) M6x.75 SBNS-1000-T20 (41730) BS05-2 470 5. T20-T(83020) M5x.5 SBNS-0750-T20 (41720) BS00-2 470 5. T20-T(83020) M5x.5 SBNS-0500-T20 (41710) ® netSrw(D)Tra WrenchesTORX Thread Insert Screw(EDP) isaregisteredtrademarkofCamcar/Textron. LOADING EASIERTHANEVERBEFORE!SEEPAGE118FORDETAILS. OUR TORQUEWRENCHSYSTEMSMAKEREPEATABLE,ACCURATEINSERT 800-243-3344 Spare Parts&Tools ® EP Torque Nm /inlbs (EDP) | 860-242-8539 6.5 /58 6.2 /55 6.0 /45 | www.dapra.com SBNS-1000-T20 SBNS-0750-T20 SBNS-0500-T20 T20-T 85 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 86 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 9. 8. 10. 7. 6. Placescrewwithappliedanti-seizeintopositionincutterbody. 5. 4. 3. 2. 1. on page85. (may turnwithslightresistanceinordertopullinserttightintothepocket). Repeat steps2-8foreachinsertchange. Tighten screwtosnugfit,takingcarenotovertighten.Followtorquespecificationsshown While gentlypushingontheendofTORX into pocket. one edgeofyourSBN Place insertintocutter-bodypocket. before assemblyofinsert/screwcombination. Clean outinsertpocketandcleanoffmountingsurfaces not tojustthethreads(seediagram). Generously applyanti-seizeto Remove screwfromcutterbody. Anti-seize mustbeappliedbeforeusingtoolforfirsttime. Replace screwwitheachnewboxofinsertstoassuremaximumperformance. Correctly ApplyingAnti-Seize&IndexingInserts
insert, rotateinsert180 800-243-3344 entirelengthofscrewbody, If youhavealreadyused | 860-242-8539 ® screwdriver/wrench,begintighteningthescrew ° beforeplacing
| www.dapra.com Generously applyanti-seize to thesesurfaceswith each insertchange.
Your SBNinsertisNOTsuitableforroughing. ROUGHING line), ruiningthesurfacefinishandpotentiallydamagingyourSBNinsert. cut orraster,asrubbingonthebacksideofyourSBNinsertmayoccur(cuttingabovecenter- your cuttingatthetopofapartandprofilearound,workingwaydown.DoNOTattempttolace Use yourSBNinsertONLYwithatop-downapproachwhensemi-finishingorlightroughing.Start SEMI-FINISH “top-down” approachdetailedbelow(seeDiagramD1). achieved intapered-wallwork,butstraight-wallfinishingcanbeaccomplishedbyusingONLY the less than.010”finishstocktoavoidcuttingabovetheinsertcenterline.Bestperformanceis line programming/Z-levelfinishing).Araster-pass(lacing)cutmaybeused,buttakecaretoleave cutting atthetopofapartandprofilearound,slowlyworkingyourwaydowntobottom(water- Use yourSBNinsertforfinishing,preferablywithatop-downprogram.Inotherwords,start FINISHING 180 DEGREESOFTHEINSERT–THISALLOWS TWOUSESINSTEADOFONE! X ** INGENERAL,KEEPYOURCUTTINGCONTAINED TOTHEBOTTOM ING (LIGHTROUGHING) above theinsertcenterlinemayresultinfailure,includingand/orcutterdamage. the insertcenterlinetoallowcuttingedgesperformcorrectly.Anyattemptsat surface, butitmustbeusedonly180degreesatatime.Allcuttingkeptorbelow MOST IMPORTANT! for examples): simple applicationguidelines(seeDiagramD1below Achieving thiscostsavingsrequiresadheringtoafew Incorrect ONLY Dapra’sSBNtoolsystemallows you toachievehigh-qualityfinishes 800-243-3344 insert centerline removed isabovethe Material tobe AND useaBallNoseinserttwice! Keys toSuccess Diagram D1 | 860-242-8539 Your SBNinserthasafull360degreesofmetal-cutting | www.dapra.com Correct insert centerline removed isbelow the Material tobe 87 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 88 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS • • • • • • • • • • • • Recommendations • • • Technical Considerations Decreasefeedratecomingintocornerstoreduce chatter. Trytoworkwithinrecommendedsurfacefootage andchiploads. Climbmillingispreferred.
Maximum stockremovalforsemi-finishingshouldbelessthan7%oftheSBNdiameter. Always useanti-seizecompoundonthreadsandscrewbody. Surface finish(RMS)isafunctionofstepoverandfeedpertooth. Stepover shouldbegreaterthanorequaltoDOC. and reducedchatter. For long-reachapplications,utilizetheCarbide Shank/Carbide Corecuttingtoolsforincreasedrigidity Compensate forchipthinningwithFeedRateAdjustment(seeTable2onp.89). Compensate forEffectiveCuttingDiameter(seeTable Optimum amountoffinishingstocktoleaveis.003-.007”. before eachuse. Cutter bodieswillwearandfatigueovertime;inspecttool not are milling chucks,heat-shrinkandmechanicalshrinkholders Use high-qualitytoolholdersforrigidityandconcentricity: Change insertscrewevery10inserts(20edges). Thoroughly cleaninsertpocketandmountingsurfaces at eachindextomaintainbestconcentricity. recommended;colletsandendmillholdersare
recommended. Application Information 800-243-3344 | 860-242-8539
1 andFig.
1 onp.89). | www.dapra.com * 5. 4. 3. 1. 2. 7. 6. with a.750”diameterinsert,use.480”asyourECDwhencalculatingRPM. diameter inbetweentheECDchartandactualofinsert.Forexample:Ifcomesout to .210” For thecutsthatarenotstrictlytip-cutting,butwillusebothtipsandsidesofSBNinsert,pickaneffectivecutt For optimum speedandfeedcalculation assistance, visitourwebsite: www.dapra.com Calculate surface footagetobeused(SFM). Diameter (ECD). Refer toFeedandSpeedchartonbackcoverselectthe Refer toFigure1andTablefindtheEffectiveCutting Determine DepthofCut( Select diameteroftooltobeused.* (SFM x3.82/ECD=RPM) Calculate InchesperMinute(IPM).RPMxFPT2FRA=) Refer tochartonpage91selectFeedperTooth( Refer toTable2determineFeedRateAdjustment( INSERT DIA. 1.000 .750 .500 For applicationsincludingside-cuttingorslight/draftangles,lowerthemultiplierby20-50%. RPM usingtheECDandSFM. .005 Feed, Speed&DiameterCompensation .141 .122 .099 These feedratemultipliersareforapplicationsinvolvingtip-cuttingonly. Table 1:EffectiveCuttingDiameter(ECD) .010 .199 .172 .140 Table 2:FeedRateAdjustment(FRA) DOC) tobeused.* .015 .243 .210 .171 800-243-3344 .025 .312 .269 .218 DEPTH OFCUT(DOC)
| 860-242-8539 .035 .368 .316 .255 ). FPT). .050
DEPTH OF CUT (DOC) .436 .374 .300 FRA). .100 .075 .050 .025 .020 .015 .010 .005
.100 .600 .510 .400 INSERT DIAMETER Use multipleabovetocalculate 1/2” N/R N/R 1.7 2.3 2.6 2.9 3.6 5.0 | www.dapra.com adjusted feedrate. .125 .661 .559 .433 3/4” N/R 1.7 2.0 2.8 3.1 3.6 4.4 6.1 DEPTH OF CUT .150 .714 .600 .458 1.7 1.9 2.3 3.2 3.6 4.1 5.0 7.1 1” FIGURE 1 CUTTING DIA. EFFECTIVE DIAMETER INSERT .200 .800 .663 .490 .250 .866 .707 .500 ing 89 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 90 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS Tool shankbreaks Poor finish/chatter on insert Built-up edge Insert chipping high (flankwear) Insert wearappears Insert wearattip Concern
• Fatiguedcutterbody • Toolpressuretoogreat • Excessiverunout • Cutterhungouttoofar • Incorrectcoating • Lightchipload(feedpertooth) • Lowsurfacefootage • Feedtoohigh • UsingCBstyleinsertincorrectly • Incorrectgradeorcoating • Surfacefootageislow • Incorrectgradeorcoating • Surfacefootageishigh • Notenoughchipload • Notenoughchipload Possible Cause 800-243-3344 Troubleshooting | 860-242-8539
o Solutions o o o o o o o o o o o o o o o o o o o o o o o
Decrease feedrate Reduce toolgagelength Decrease DOC Check toolholderwear Reduce toolgagelength Use CarbideCorecutterbody Select differentcoating Increase feedrate Increase cuttingspeed Verify correctspeedandfeed Use Nstyleinsert Decrease DOC Change insertselection Decrease feedrate Increase spindlespeed Verify correctspeedandfeed Consider differentinsert Decrease RPM Increase feedrate Verify correctspeedandfeed Increase DOC Decrease RPM Increase feedrate Verify correctspeedandfeed | www.dapra.com reduce toollife.Try different combinationsto findtheparametersthatbest suityourneeds. low endoftheFPTrange.Next, increase FPTtooptimizeproductivity andtoollife.Higher SFMwillprovide higheroutputbutwill rigidity, workpiecehardness, toolextension, machineaccuracy, DepthofCut,etc.Startatthemiddle oftheSFMrangeand The parametersprovided are suggestedoperatingparameters.Actualspeeds andfeedswilldependonmanyvariables,suchas Higher FeedRangesfor:Lighter cuts,softermaterials,larger diametertools Lower FeedRangesfor:Heavier cuts,harder materials,smaller diametertools FEED Higher SpeedRangesfor:Lightercuts,softermaterials,smaller diameter tools Medium SpeedRangesfor:Semi-finishing Lower SpeedRangesfor:Heaviercuts,harder materials,larger diametertools SPEED ** Bestchoicegradesshowninboldtext. GRAPHITE CARBON ALLOYS TITANIUM ALLOYS HIGH-TEMP. COPPER ALLOYS ALLOYS ALUMINUM CAST IRON STEELS STAINLESS STEELS HARDENED STEELS TOOL &DIE ALLOY STEELS PLAIN STEELS Refer totheDiameterandFeedRateAdjustmentcharts onpage89foraccurateRPMandIPMcalculations. Recommended CuttingSpeedsforDapraSBNCutters MATERIAL GROUP ui ee oHg-ep losblwJ6,B2,Apo2,Waie41 300-600 J463, B121, Ampco 21, Wearite 4-13 CuNi: refertoHigh-Temp. below Alloys Precipitation Hardening(PH) Precipitation Recommended CuttingSpeeds/Feeds Ferritic/Martensitic 5%-1.5%C Austenitic Malleable 3%-6%C NiCrMo < 3%C Ductile Gray Mo Cr 800-243-3344 403, 416, 430, 430F, 434, 446, S44400 Inconel 617, MonelK500, Waspaloy, Other coatingsavailableuponrequest. 60-40-18, 100-70-03, SAEJ434 15-5PH, 17-4PH, custom, 455, Ti99.9, AlphaAlloy, Ti-6Al-4V 2024-T4, 6061-T6, 7075-T6 A2, D2, P20, W2, H13, S7 304L, 303, 304, 316L A47, A220, SAEJ148 PH13-8 Mo,PH13-8 AM355 1008, 1018, 12L14 8620, 8622, 8640 1060, 1070, 1095 1040, 1045, 1055 4012, 4320, 4340 A48 ClassxxB, 52100, 5120 A436 Type2 EXAMPLE CuNi 70-30 | 860-242-8539 F1 (uncoated) 700-1000 100-200 350-600 150-300 300-600 50-125 1200+ 1000+ FPDL N/R | www.dapra.com 0-00600-1000(HM) 600-1000 0-00600-1000 600-1000 0-20800-1200 800-1200 PGHF-MT FPT FP-HM/TS FP-GLH 100-250 500-800 0-5 400-900(HM) 400-850 250-700 300-800 400-900 250-600 50-150 1200+ 1000+ 100-250 250-700 300-800 500-900 250-600 500-800 50-150 1200+ 1000+ .004-.010 .002-.005 .002-.004 .005-.010 .003-.008 .002-.006 .002-.005 .002-.007 91 SBN | DOUBLE-SIDED BALL NOSE FINISHING MILLS 92 SINGLE-SIDED BALL NOSE FINISHING MILLS BDR-CB finishing series. We offer ahugevarietyoffinishinginsertsthatallfitthesamecutterbodies. Achieve superiorsurfacefinisheswiththemanyinsertandcutterchoicesinourBallNose Single-Sided with thepurchase ofourBallNose,FlatBottom,BackDraft,andHigh-Feedinserts!* Program. ReceiveFREEor1/2PRICEreplacement BallNose,BackDraft,andFlatBottomcutters We were thefirstcompanyinindustrytooffer apermanentAutomaticCutterReplacement HBN BDR-N HERE’S HOWITWORKS: • NEWRough-DutyRDBNinsertsfordemandinglightroughing andfinishingapplications • Hardened steelcutterbodiesensure close-tolerancefinishing • Precision-ground insertsachieveclosertolerancesandlongerlife • High-speedrunsreduce cycletimeby50% • Idealforunattendedcontourfinishingapplications • Excellenttoollifereduces oreliminatescostlybenchwork • Geometryandcoatingsproduce superiorsurfacefinishes FBR-N BNR-N • • Terms andConditions: • • • Productmustbedropshippedtoend useronly. correct cutterselection mustbemadeatthetimeof order. Ball Noseholdersrequestedaspart ofthereplacementprogramarenoteligibleforreturnorexchange; Blanket ordersandspecialsarenot eligibleforthisprogram. Dapra reservestherighttocancelprogram withoutnotice. Pertains toBallNose,BackDraft,Flat Bottom,andHigh-Feedcuttingtoolproductsonly. Automatic CutterReplacementProgram 1/2” Steelcutterbody.FREEorhalf-priceholdersarenoteligibleforexchange onceorderisfilled. ordered. Forexample,orderingtwenty3/4”insertsandten1/2” entitlesthepurchasertoaFREE Insert sizescanbemixed,howevertheFREEcutterbodymustaccommodate thesmallestinsertsize Dapra willgiveyou50%OFFthepurchaseofanyreplacement Dapra willgiveyouaFREEcorrespondingSteelcutterbody.* Ball Nose,FlatBottom,andBackDraft * Notes:CUTTERSELECTIONMUSTBEINDICATEDATTIMEOF ORDER. Every timeyoubuy30inserts... Carbide CoreorSolidShanktool.* 800-243-3344 Ball NoseFinishingSeries | 860-242-8539 OR | www.dapra.com
BNR-CB RDBN FBR-CB BNR-PCD HFBD 3 cutting toolsontime. what youneedandgetyour makes iteasytofindexactly of insertandcutterchoices,Dapra With threequickstepsandplenty 3 2 1 Spare Parts &Tools Screw-On ModularHeads Cutter BodyOrderingInformation Insert Grades Insert OrderingInformation Choose YourCutterBody STEP THREE: Choose YourInsertGrade STEP TWO: Choose YourInserts STEP ONE: ...... THREE STEPS to Quick&EasyOrdering ...... BALL NOSEFINISHINGTOOLSINDEX ...... 800-243-3344 102-109
94-100 110 108 101 | 860-242-8539
Anti-Seize Application Troubleshooting Feed, Speed&DiameterCompensation Application Information Recommended CuttingSpeeds | www.dapra.com ...... 113 112 111 115 114 93 SINGLE-SIDED BALL NOSE FINISHING MILLS 94 SINGLE-SIDED BALL NOSE FINISHING MILLS and toughermaterials. demanding lightroughing andfinishingapplications:heaviercuts,longtooloverhangs, RDBN isastronger insertforourstandard BallNosetoolline,designedtostandupmore SEE PG.101FORINSERTGRADEDESCRIPTIONS • Helicalgeometryforreduced cuttingforces • Stronger ground cuttingedgesforextrastrength anddurability • Tougher carbidesubstrateforaddedshockresistance DN00 .0”0.098” 0.500” RDBN-0500 DN02 .2”0.118” 0.625” RDBN-0625 DN05 .5”0.118” 0.750” RDBN-0750 DN10 .0”0.157” 1.000” RDBN-1000 Part # NEW Designed fordemandinglightroughingandfinishingapplications. Diameter D Ø RDBN Rough-DutyBallNoseInserts hcns oeDaee EdgeType HoleDiameter Thickness STEP 1:CHOOSEYOURINSERTS
800-243-3344 Refer topg.115forspeedrecommendationsbymaterial. More insertoptions follow onpages95-100. 0.197” 0.197” 0.197” 0.237”
INSERTS RDBN | 860-242-8539 Strong, Strong, Strong, Strong, Helical Helical Helical Helical Other gradesavailableuponrequest. notd(D)Available CoatedGrades(EDP) Uncoated (EDP) 57000 57020 57040 57060 T1 | www.dapra.com 57003 57023 57043 57063 TS 57001 57021 57041 57061 HM Other gradesavailableuponrequest. 8-week leadtimeforFPD(diamond). REQ =Availableuponrequest;2-weekleadtimetypical. Ball Nosefinishingapplications. Single-sided HBNserieshelicalcuttingedgeinsertsprovide optimizedperformanceinall • • Longertoollife • Reducedtoolpressure andheat • Reducedstress onworkmaterials • Cleanersurfacefinish • Reducedchatter • Smoothercuttingaction B-2M3m .m .m hr,Hlcl560560560RQREQ REQ 54660 54680 54600 Sharp, Helical 8.0mm 5.0mm 32mm HBN-32MM B-0M3m .m .m hr,Hlcl550550550RQREQ REQ 54560 54580 54500 Sharp, Helical 8.0mm 5.0mm 30mm HBN-30MM B-5M2m .m .m hr,Hlcl540540540RQREQ REQ 54460 54480 54400 Sharp, Helical 6.0mm 4.0mm 25mm HBN-25MM B-0M2m .m .m hr,Hlcl530530530RQREQ REQ 54360 54380 54300 Sharp, Helical 5.0mm 3.0mm 20mm HBN-20MM B-6M1m .m .m hr,Hlcl520520520RQREQ REQ 54260 54280 54200 Sharp, Helical 5.0mm 3.0mm 16mm HBN-16MM B-2M1m .m .m hr,Hlcl510510510RQREQ REQ 54160 54180 54100 Sharp, Helical 5.0mm 2.5mm 12mm HBN-12MM B-0M1m .m .m hr,Hlcl500500500RQREQ REQ 54060 54080 54000 Sharp, Helical 4.0mm 2.5mm 10mm HBN-10MM B-20120 .95 .12 hr,Hlcl480480480RQREQ REQ 42840 42860 42800 Sharp, Helical 0.3152” 0.1965” 1.250” HBN-1250 B-00100 .52 .35 hr,Hlcl47047047047549130 42765 42740 42760 42700 Sharp, Helical 0.2365” 0.1572” 1.000” HBN-1000 B-70070 .18 .92 hr,Hlcl46046046046549120 42665 42640 42660 42600 Sharp, Helical 0.1972” 0.1178” 0.750” HBN-0750 B-65065 .18 .92 hr,Hlcl450450450455REQ 42565 42540 42560 42500 Sharp, Helical 0.1972” 0.1178” 0.625” HBN-0625 B-50050 .91 .92 hr,Hlcl44044044044549110 42465 42440 42460 42400 Sharp, Helical 0.1972” 0.0981” 0.500” HBN-0500 B-35035 .91 .58 hr,Hlcl43043043043549105 42365 42340 42360 42300 Sharp, Helical 0.1578” 0.0981” 0.375” HBN-0375 nonferrous applications Sharpest cuttingedge–idealforall Part # HBN HelicalCuttingEdgeBallNoseInserts Improved tip geometry forbettersurfacefinishesandlongertoollife.Improved tipgeometry Diameter D Ø Thickness STEP 1:CHOOSEYOURINSERTS 800-243-3344 Diameter Hole
Edge Type INSERTS HBN | 860-242-8539 METRIC Uncoated (EDP) F1 SEE PG.101FORINSERT GRADEDESCRIPTIONS P PGHF-MFPD FP-HM FP-GLH FPO | www.dapra.com Available CoatedGrades(EDP) 95 SINGLE-SIDED BALL NOSE FINISHING MILLS 96 SINGLE-SIDED BALL NOSE FINISHING MILLS REQ =Availableuponrequest;2-weekleadtimetypical. SEE PG.101FORINSERTGRADEDESCRIPTIONS BNR-N N-20C .5”016”035”Srn,Cibekr430430430RQRQREQ REQ REQ 44340 44360 44300 Strong, Chipbreaker 0.3152” 0.1965” 1.250” BNR-1250-CB N-32C .1”008”018”Srn,Cibekr470470470RQ475RQ49300 REQ 43765 REQ 43740 43760 43700 Strong, Chipbreaker 0.1184” 0.0784” 0.312” BNR-0312-CB N-35C .7”008”017”Srn,Cibekr480480480RQRQREQ REQ REQ 43840 43860 43800 Strong, Chipbreaker 0.1578” 0.0981” 0.375” BNR-0375-CB N-50C .0”008”017”Srn,Cibekr490490490497RQRQ49310 REQ REQ 43967 43940 43960 43900 Strong, Chipbreaker 0.1972” 0.0981” 0.500” BNR-0500-CB N-65C .2”017”017”Srn,Cibekr400400400RQRQREQ REQ REQ 44040 44060 44000 Strong, Chipbreaker 0.1972” 0.1178” 0.625” BNR-0625-CB N-70C .5”017”017”Srn,Cibekr410410410417415REQ 44165 44167 44140 44160 44100 Strong, Chipbreaker 0.1972” 0.1178” 0.750” BNR-0750-CB N-00C .0”017”026”Srn,Cibekr420420420427425REQ 44265 44267 44240 44260 44200 Strong, Chipbreaker 0.2365” 0.1572” 1.000” BNR-1000-CB N-35N035 .91 .58 tog lt40040040040740540040043070 49000 43030 43065 43067 43040 43060 43000 Strong, Flat 0.1578” 0.0981” 0.375” BNR-0375-N N-50N050 .91 .92 tog lt41041041041741541540043170 49010 43135 43165 43167 43140 43160 43100 Strong, Flat 0.1972” 0.0981” 0.500” BNR-0500-N N-65N065 .18 .92 tog lt420420420427425RQ43230 REQ 43265 43267 43240 43260 43200 Strong, Flat 0.1972” 0.1178” 0.625” BNR-0625-N N-70N070 .18 .92 tog lt43043043043543543240043370 49020 43372 43365 43395 43340 43360 43300 Strong, Flat 0.1972” 0.1178” 0.750” BNR-0750-N N-00N100 .52 .35 tog lt44044044044744544540043470 49030 43475 43465 43467 43440 43460 43400 Strong, Flat 0.2365” 0.1572” 1.000” BNR-1000-N N-20N120 .95 .12 tog lt450450450RQRQREQ REQ REQ 43540 43560 43500 Strong, Flat 0.3152” 0.1965” 1.250” BNR-1250-N Part # BNR-N-PCD BNR-CB Diameter D Ø Thickness BNR StandardBallNoseInserts of 50to100timesbetterthancoatedcarbide! PCD-tipped BallNoseinsertswhenmillingthesematerials,and you mayachievetoollifeimprovement wear resistance andare precision ground toprovide asharp,accuratecuttingradius.Choose nonferrous materialssuchasgraphiteandaluminum(notforsteelsoriron). Theyoffer outstanding PCD-tipped inserts(seecoatedgradecolumnPCDbelow)are idealforthemillingofsoft, • Interchangeable withBDR,FBR,RDBN,andHFBDinserts • Excellentforlightroughing, semi-finishing,andfinishing–evenlights-outwork • Sharpcuttingedgeforstainlesssteelandhigh-temperature alloys(“CB”) • Strong cuttingedgeforsteelsandirons (“N”) • Precision-ground insertsare maintainedata.0005”tolerance • Theindustrystandard forindexableballnosefinishing STEP 1:CHOOSEYOURINSERTS Diameter Hole 800-243-3344 Edge Type BNR INSERTS –INCHSIZES | 860-242-8539 Uncoated (EDP) 1FOF-L PT PH PD P PCD FPD FP-DL FP-HM FP-TS FP-GLH FPO F1 Other gradesavailableuponrequest. | www.dapra.com Available CoatedGrades(EDP) MP00795 Other gradesavailableuponrequest. REQ =Availableuponrequest;2-weekleadtimetypical. N-2MC 2m50m80mSrn,Cibekr560RQRQRQRQREQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ 52540 REQ REQ REQ 52490 REQ REQ REQ REQ 52340 REQ REQ 52240 52600 52360 52140 52500 52040 52260 Strong, Chipbreaker 52400 8.0mm 52160 Strong, Chipbreaker 52300 REQ 6.0mm Strong, Chipbreaker 5.0mm 52200 5.0mm Strong, Chipbreaker 4.0mm 52100 32mm 5.0mm 52000 Strong, Chipbreaker 3.0mm BNR-32MM-CB 25mm 5.0mm Strong, Chipbreaker 3.0mm BNR-25MM-CB 20mm Strong, Chipbreaker 4.0mm 2.5mm BNR-20MM-CB 16mm 3.0mm 2.5mm BNR-16MM-CB 12mm 2.0mm BNR-12MM-CB 10mm 8mm BNR-10MM-CB BNR-08MM-CB N-2MN3m .m .m tog lt570RQRQRQRQREQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ REQ 51640 REQ REQ 51540 51660 REQ 51440 51560 51340 51700 51460 51240 51600 51360 51500 Strong, Flat 51260 51400 Strong, Flat 51300 8.0mm Strong, Flat 51200 8.0mm Strong, Flat 5.0mm 6.0mm Strong, Flat 5.0mm 32mm 5.0mm Strong, Flat 4.0mm 30mm BNR-32MM-N 5.0mm 3.0mm 25mm BNR-30MM-N 5.0mm 3.0mm 20mm BNR-25MM-N 2.5mm 16mm BNR-20MM-N 12mm BNR-16MM-N BNR-12MM-N Part # BNR StandardBallNoseInserts–Metric Diameter D Ø Thickness STEP 1:CHOOSEYOURINSERTS Diameter Hole 800-243-3344 BNR Edge Type INSERTS –METRICSIZES | 860-242-8539 Uncoated (EDP) F1 SEE PG.101FORINSERTGRADEDESCRIPTIONS P PGHF-SF-MFP-DL FP-HM FP-TS FP-GLH FPO | www.dapra.com Available CoatedGrades(EDP) 97 SINGLE-SIDED BALL NOSE FINISHING MILLS 98 SINGLE-SIDED BALL NOSE FINISHING MILLS * DOCofPCD-tippedBDRinsertsis0.125”. 8-week leadtimeforFPD(diamondcoating). REQ =Availableuponrequest;2-weekleadtimetypical. D-00C-11 .0”11 .52 .35 tog hprae 80 86 84 86 E REQ REQ REQ 48767 REQ 48740 48667 REQ 48760 48640 REQ 48465 48660 REQ 48467 48700 REQ REQ REQ 48440 48367 48600 48460 Strong, Chipbreaker REQ 48340 REQ 0.2365” 48360 Strong, Chipbreaker 0.1572” 48240 REQ 48400 REQ 0.2365” 48260 1/16 0.1572” 48140 48300 REQ REQ 1.000” 48160 1/32 Strong, Chipbreaker 48200 BDR-1000-CB-R1/16 0.1972” 47967 REQ 1.000” Strong, Chipbreaker 0.1178” 47940 48100 BDR-1000-CB-R1/32 0.1972” 47867 1/16 Strong, Chipbreaker 47960 0.1178” 47840 0.1972” 0.750” 1/32 Strong, Chipbreaker 47860 0.1178” BDR-0750-CB-R1/16 0.1972” 47900 0.750” 1/16 0.1178” BDR-0750-CB-R1/32 47800 0.625” 1/32 Strong, Chipbreaker BDR-0625-CB-R1/16 0.1972” 0.625” Strong, Chipbreaker 0.0981” BDR-0625-CB-R1/32 0.1972” 1/16 0.0981” 0.500” 1/32 BDR-0500-CB-R1/16 0.500” BDR-0500-CB-R1/32 D-00C-18100 / .52 .35 tog hprae 80 86 84 E E REQ REQ REQ REQ 48840 48860 REQ REQ 48800 48540 48560 Strong, Chipbreaker 0.2365” REQ 0.1572” 48500 1/8 REQ Strong, Chipbreaker 1.000” REQ 0.1972” BDR-1000-CB-R1/8 0.1178” 48040 48060 1/8 0.750” 48000 BDR-0750-CB-R1/8 Strong, Chipbreaker 0.1972” 0.0981” 1/8 0.500” BDR-0500-CB-R1/8 D-00NR/6100 /6017”026”Srn,Fa 70 76 74 76 76 73 90 49255* 49100 47530 47565 47567 47540 47560 47500 Strong, Flat 0.2365” 0.1572” 1/16 1.000” BDR-1000-N-R1/16 D-00NR/2100 /2017”026”Srn,Fa 70 76 74 76 76 73 99 49250* 49090 47430 47465 47467 47440 47460 47400 Strong, Flat 0.2365” 0.1572” 1/32 1.000” BDR-1000-N-R1/32 D-70NR/6070 /6017”017”Srn,Fa 70 76 74 76 76 73 98 49240* 49080 47330 47365 47367 47340 47360 47300 Strong, Flat 0.1972” 0.1178” 1/16 0.750” BDR-0750-N-R1/16 D-70NR/2070 /2017”017”Srn,Fa 70 76 74 E 76 73 75 49230* 47250 47230 47265 REQ 47240 47260 47200 Strong, Flat 0.1972” 0.1178” 1/32 0.750” BDR-0750-N-R1/32 D-65NR/6065 /6017”017”Srn,Fa 80 86 84 E E REQ REQ REQ 48240 48260 48200 Strong, Flat 0.1972” 0.1178” 1/16 0.625” BDR-0625-N-R1/16 D-65NR/2065 /2017”017”Srn,Fa 80 86 84 E E E REQ REQ REQ REQ 48140 48160 48100 Strong, Flat 0.1972” 0.1178” 1/32 0.625” BDR-0625-N-R1/32 D-50NR/6050 /6008”017”Srn,Fa 60 66 64 66 66 63 97 49220* 49070 46930 46965 46967 46940 46960 46900 Strong, Flat 0.1972” 0.0981” 1/16 0.500” BDR-0500-N-R1/16 D-50NR/2050 /2008”017”Srn,Fa 60 66 64 66 66 60 96 49210* 49060 46805 46865 46867 46840 46860 46800 Strong, Flat 0.1972” 0.0981” 1/32 0.500” BDR-0500-N-R1/32 D-35NR/6035 /6008”017”Srn,Fa 60 66 64 E 66 63 49055 46730 46765 REQ 46740 46760 46700 Strong, Flat 0.1578” 0.0981” 1/16 0.375” BDR-0375-N-R1/16 D-35NR/2035 /2008”017”Srn,Fa 60 66 64 66 66 63 95 49200* 49050 46630 46665 46667 46640 46660 46600 Strong, Flat 0.1578” 0.0981” 1/32 0.375” BDR-0375-N R1/32 D-00NR/ .0”18017”026”Srn,Fa 70 76 74 76 76 REQ 47665 47667 47640 47660 47600 Strong, Flat 0.2365” 0.1572” 1/8 1.000” BDR-1000-N-R1/8 SEE PG.101FORINSERT GRADEDESCRIPTIONS BDR-N Part # BDR-PCD BDR-CB Diameter D Ø Radius Corner • • radiiavailable • Multiplecorner • Wiperflatproduces finefinishesonstraight-wallwork • (Back draftangle:4°perside) alloys, andforminimizingfracture ongraphite Sharper “CB”geometryforstainlessandhigh-temp. graphite electrodes Str and cavityfinishing Reduced toolpr STEP 1:CHOOSEYOURINSERTS Thick- ness ong “N”geometryforsteels,irons, and BDR BackDraftInserts 800-243-3344 Hole Dia. essure forlong-reach wall,core, Edge Type INSERTS BDR | 860-242-8539 Uncoated (EDP) Other gradesavailableuponrequest. 1FPO F1 | www.dapra.com FP-GLH
Available CoatedGrades(EDP) PT PH PD P PCD FPD FP-DL FP-HM FP-TS 4°BackDraft) (Flat Before 4.00° RAD .062 Other gradesavailableuponrequest. REQ =Availableuponrequest;2-weekleadtimetypical. FBR-CB B-00C-11 .0”11 .52 .35 tog hprae 60 66 64 E 66 REQ REQ 46365 REQ REQ REQ REQ REQ REQ REQ REQ 46340 REQ REQ 46240 REQ 46360 REQ REQ 46140 REQ 46260 REQ REQ REQ 46040 46300 46160 REQ 45940 REQ 46200 46060 REQ Strong, Chipbreaker 45840 46100 45960 0.2365” REQ Strong, Chipbreaker 45740 46000 45860 0.2365” 0.1572” Strong, Chipbreaker 45640 45900 45760 0.1972” 0.1572” 1/16 Strong, Chipbreaker 45800 45660 0.1178” 0.1972” 1/32 1.000” Strong, Chipbreaker 45700 FBR-1000-CB-R1/16 0.1178” 0.1972” 1/16 1.000” Strong, Chipbreaker 45600 FBR-1000-CB-R1/32 0.1972” 0.1178” 0.750” 1/32 Strong, Chipbreaker FBR-0750-CB-R1/16 0.1972” 0.1178” 0.750” 1/16 Strong, Chipbreaker FBR-0750-CB-R1/32 0.0981” 0.1972” 1/32 0.625” FBR-0625-CB-R1/16 0.0981” 1/16 0.625” FBR-0625-CB-R1/32 0.500” 1/32 FBR-0500-CB-R1/16 0.500” FBR-0500-CB-R1/32 B-70NR-2070 /2017”017”Srn,Fa 50 56 54 E E REQ REQ REQ 45040 45060 45000 Strong, Flat 0.1972” 0.1178” 1/32 0.750” FBR-0750-N-R1-32 B-00NR/6100 /6017”026”Srn,Fa 50 56 54 E 56 REQ 45275 45365 REQ REQ REQ 45165 REQ REQ 45340 REQ REQ REQ 45240 45360 REQ REQ 45140 45260 REQ REQ 45300 44765 45160 REQ REQ 44940 45200 REQ REQ REQ 44840 45100 44960 Strong, Flat 44667 44740 44860 REQ Strong, Flat 44640 44920 44760 0.2365” Strong, Flat 44540 44820 44660 0.2365” 0.1572” 44700 44560 0.1972” 0.1572” 1/16 Strong, Flat 44600 0.1178” 1/32 1.000” Strong, Flat 44500 0.1972” FBR-1000-N-R1/16 1/16 1.000” Strong, Flat 0.1972” 0.1178” FBR-1000-N-R1/32 0.750” Strong, Flat 0.1972” 0.1178” FBR-0750-N-R1/16 1/16 Strong, Flat 0.1972” 0.0981” 1/32 0.625” 0.1578” 0.0981” FBR-0625-N-R1/16 1/16 0.625” 0.0981” FBR-0625-N-R1/32 1/32 0.500” FBR-0500-N-R1/16 0.500” 1/32 FBR-0500-N-R1/32 0.375” FBR-0375-N-R1/32 Part # FBR-N Diameter D Ø Radius Corner STEP 1:CHOOSEYOURINSERTS • Excellentforanybullnosecutterapplications radiiavailable • Multiplecorner • Forfinefinishingoftapered wallsorfloorwork hcns oeDa EdgeType HoleDia. Thickness FBR FlatBottomInserts 800-243-3344 INSERTS FBR | 860-242-8539 SEE PG.101FORINSERTGRADEDESCRIPTIONS Uncoated (EDP) 1FOF-L PT PH FP-DL FP-HM FP-TS FP-GLH FPO F1 | www.dapra.com Available CoatedGrades(EDP) 99 SINGLE-SIDED BALL NOSE FINISHING MILLS 100 SINGLE-SIDED BALL NOSE FINISHING MILLS * workpiece material. A specialcornerradiusvalue isrequiredforcorrectprogrammingofahigh-feed insert. UsingtheProgramRadiusavoidsgougingofcornersin Please refertostandardBNRballnoseinsertpagesforthicknessandholesizedimensions. REQ =Availableuponrequest;2-weekleadtimetypical. 1° rampangleontheseinserts. DAPRA recommendsamaximum Program Radiuslistedinthechartbelow. Program theHFBDinsertasa “Bull Nose” (endmillwithcornerradius)usingthe High-feed HFBDinsertsprovide theultimateroughing capabilityforsmaller-diameter applications: FPT isalreadyadjustedforhigh-feedchipthinning.UsetheactualshownheretocalculatefeedinIPM(inchesperminute). FD10 .0”BNEM1000/GWR25 1.000” HFBD-1000 FD05 .5”BNEM0750/GWR20 0.750” HFBD-0750 FD02 .2”BNEM0625/GWR16 0.625” HFBD-0625 FD00 .0”BNEM0500/GWR12 0.500” HFBD-0500 FD07 .7”BNEM0375/GWR10 0.375” HFBD-0375 SEE PG.101FORINSERTGRADEDESCRIPTIONS • MustberunwithaBNEMcutterbody(willnotfitBDEMcutters) • Useforcavity/core roughing, pocketing,detailarea roughing andhelicalinterpolation • 3/8”to1”diameter Part # Diameter D Ø Uses Cutter STEP 1:CHOOSEYOURINSERTS HFBD High-FeedInserts 800-243-3344 Program Radius .1104” .0852” .0766” .0558” .0295” Corner Radius 06 02.4 03 24 27 26 27 REQ 42177 42160 42170 42140 .033” .012-.040 .076” 02 02.4 08 21 23 22 23 42135 42137 42120 42130 42110 .028” .012-.040 .062” 08 02.3 05 28 20 29 E REQ REQ 42090 42100 42080 .025” .012-.030 .048” 04 02.2 00 23 26 25 26 42065 42067 42050 42060 42030 .020” .012-.025 .034” 00 00.2 03 20 22 21 22 42025 42027 42010 42020 42000 .013” .010-.020 .020” Actual INSERTS HFBD | 860-242-8539 FPT* Other gradesavailableuponrequest. Max. DOC notd(D)Available CoatedGrades(EDP) Uncoated (EDP) | www.dapra.com 1FOF-L PT FP-HM FP-TS FP-GLH FPO F1 • • •
(Base Grade) (Base Grade) Uncoated Uncoated Other coatingsavailableonrequest.Contactusfordetails. “FPO” and“FP-TS”coatingsarebestsuitedforlowtomediumoperatingspeeds(temperatures)softermaterials. “FP-GLH” and“FP-HM”coatingsarebestsuitedforhigheroperatingspeeds(temperatures)hardermaterials. Ball Nose,BackDraft,FlatBottom,&High-FeedInsertGrades T1 F1 Coating Coating FP-GLH FP-HM FP-DL FP-TS NEW NEW NEW PCD FPO FPD with with HM TS RDBN Rough-DutyBallNose Insert Grades STEP 2:CHOOSEYOURINSERTGRADE composite applications,withoutthehighcostofdiamond-tippedordiamond-coatedinserts. Diamond-like coatingforachievingbettertoollifevs.standardPVDcoatingsingraphiteand nonferrous materials. Good formachiningsteels,stainlesshigh-temperaturealloys, castiron,and Micro-grain tungstencarbidewithhighedgestrengthandenhanced toughness. in mostsoftsteels,stainlessandcastirons. High-performance, medium-temperaturegrade.Optimumperformanceandwearresistance nonferrous materials. Good formachiningsteels,stainlesshigh-temperaturealloys,castiron,and Sub-micron tungstencarbidewithhighedgestrengthandgoodtoughness. wear resistance.Useformostapplications. steels, stainlessandirons.High-temperaturegradeproviding excellentheatand New coatingintendedforgeneral-purposeuseacrossawidevariety ofmaterialsincluding resistance. Useformostapplications. steels andstainlesssteels.High-temperaturegradeprovidingexcellentheatwear New coatingintendedforgeneral-purposeuseacrossawidevarietyofmaterialsincluding applications suchashardersteels,toughstainlessandhigh-temperaturealloys. Premium high-temperaturegrade.Strongperformanceandwearresistanceinhigh-heat heat resistance. tough stainlesssteels,high-temperature alloys,andtitanium.Highesthardness New coatingintendedprimarilyfor high-temperatureapplicationslikehardenedsteels, such asgraphite,epoxy-basedresinsandplastics. CVD-applied PCD(diamond)coating.Excellentwearresistanceinnonmetallicmaterials resistance. Alsoexcellentforirons. tough stainlesssteels,high-temperaturealloys,andtitanium.Highesthardnessheat New coatingintendedprimarilyforhigh-temperatureapplicationslikehardenedsteels, PVD-coated inserts. Use indedicatedholderfortheoptimumwearresistance,upto100timesstandard Premium diamond-tipped gradeforcarbon,composites,orlightaluminummilling. 800-243-3344 | 860-242-8539 Description Description | www.dapra.com Specifications Specifications ANSI K20-K40 1000° F,.2Co 2200° F,.2Co 2400° F,.2Co CVD Diamond Diamond Tips 1850°F, .4Co 2200°F, .2Co 2000°F, .2Co 2400°F, .2Co (C-2), (K10) Brazed-On 5000 HV, 3200 HV, 3800 HV, 3800 HV, 3600 HV, 4000 HV, 4000 HV, Coating C1-C2, 101 SINGLE-SIDED BALL NOSE FINISHING MILLS 102 SINGLE-SIDED BALL NOSE FINISHING MILLS Standard steel shank end mills can be saw cuttodesired length. Standard steelshankendmillscanbesaw 02 BNEM-1250-9000-SS 40220 BNEM-1250-7000-SS 40210 SE-BNEM-1000-10000-SS 40300 BNEM-1000-9000-SS 40200 BNEM-1000-7500-SS 40190 BNEM-1000-6250-SS 40180 SE-BNEM-0750-9000-SS 40290 BNEM-0750-8250-SS 40170 BNEM-0750-7000-SS 40160 BNEM-0750-4500-SS 40150 SE-BNEM-0625-7000-SS 40280 BNEM-0625-6250-SS 40140 BNEM-0625-5500-SS 40130 SE-BNEM-0500-7000-SS 40270 BNEM-0500-6000-SS 40120 BNEM-0500-5250-SS 40110 BNEM-0500-3500-SS 40100 BNEM-0375-3950-SS 40095 EDP Examples: BNEM0750andGWR20accepteither a3/4” or20mmdiameterinsert.BNEM0500andGWR12accepteithera1/2” or12mmdiameterinsert. Holder STEP 3:CHOOSEYOURCUTTERBODY D Tools startingwith“SE”areshorteffective-reachcutters, * Note: All Dapra BallNoseendmills accepteitherinch ormetricinsertsoflike sizes. designed foroptimumstrengthandlimitedclearance. Standard Shank–Steel 800-243-3344 BALL NOSE Diameter Cutting .5”100 .5”120 .5”450 .7°9.000” 7.000” 1.775° 10.000” 9.000” 6.447° 7.500” 7.400° 4.500” 6.250” 1.088° 2.500” 9.000” 1.660° 1.940” 1.250” 8.250” 7.400° 5.000” 1.250” 7.000” 2.700° 3.750” 1.000” 1.240” 4.500” 0.573° 2.000” 1.000” 1.240” 7.000” 1.030° 1.710” 1.000” 0.990” 1.750” 6.250” 2.690° 4.500” 1.000” 0.990” 1.750” 5.500” 3.100° 3.000” 0.750” 0.990” 1.500” 1.070” 7.000” 1.088° 1.750” 0.750” 0.990” 1.500” 1.070” 6.000” 3.090° 1.340” 0.750” 0.740” 1.500” 0.860” 1.250” 5.250” 4.400° 2.500” 0.750” 0.740” 1.500” 0.860” 1.250” 3.500” 1.000° 1.380” 0.625” 0.740” 1.000” 0.860” 1.000” 3.950” 1.775° 1.210” 0.625” 0.740” 1.000” 0.860” 1.000” 4.400° 2.500” 0.625” 0.615” 1.000” 0.670” 1.000” 0.516° 2.000” 0.500” 0.615” 1.000” 0.670” 1.000” 1.250” 0.500” 0.615” 0.750” 0.670” 0.750” 1.500” 0.500” 0.490” 0.750” 0.670” 0.750” 0.500” 0.490” 0.750” 0.547” 0.750” 0.375” 0.490” 0.750” 0.547” 0.750” 0.490” 0.750” 0.547” 0.625” 0.365” 0.750” 0.413” 0.625” 0.750” 0.413” 0.625” 0.625” 0.413” 0.500” 0.413” 0.500” 0.335” 0.500” 0.500” 0.375” END MILLS–STANDARDSHANK Ø A | 860-242-8539 L Straight Length B C Taper EndØ C E A B | www.dapra.com Shank Ø D Cutting Dia. Effective Length E Taper Angle T Overall Length L Wire EDMisrecommendedforcuttingcarbidecoreendmillstolength. 02 CC-BNEM-1250-7000-SS 40620 CC-BNEM-1000-9000-SS 40610 CC-BNEM-1000-7500-SS 40600 CC-BNEM-1000-6250-SS 40590 CC-BNEM-0750-8250-SS 40580 CC-BNEM-0750-7000-SS 40570 EDP Examples: BNEM0750andGWR20accepteithera3/4” or20mmdiameterinsert.BNEM0500andGWR12accepteithera1/2” or12mm diameterinsert. Holder Achieve Higher PerformancewithCarbideCoreCutterBodies! Achieve Standard Shank–CarbideCore STEP 3:CHOOSEYOURCUTTERBODY CARBIDE COREBALLNOSE D • Reduceddeflection More cutteroptionsfollowonpages104-109. * Note: All Dapra BallNoseendmillsaccepteitherinch ormetricinsertsoflike sizes. Optimize performancewithCarbideCoretooling: 800-243-3344 Diameter Cutting .5”100 .5”120 .5”250 .4°7.000” 9.000” 7.500” 6.447° 6.250” 1.088° 8.250” 1.661° 2.500” 7.000” 7.400° 5.000” 0.573° 3.750” 1.250” 1.031° 2.000” 1.000” 4.500” 1.000” 1.240” 3.000” 1.000” 0.990” 0.750” 0.990” 1.750” 0.750” 0.990” 1.500” 0.740” 1.500” 1.070” 0.740” 1.500” 0.860” 1.000” 0.860” 1.250” 1.000” 0.860” 1.000” 0.670” 1.000” 0.670” 1.000” 0.750” 0.750” Ø A • Increasedstiffness | 860-242-8539 Straight Length END MILLS–STANDARDSHANK L B C Taper EndØ
C E • Lesschatter | www.dapra.com A B Shank Ø D Cutting Dia. Effective Length E Taper Angle T Overall Length L 103 SINGLE-SIDED BALL NOSE FINISHING MILLS 104 SINGLE-SIDED BALL NOSE FINISHING MILLS Standard steel shank end mills can be saw cuttodesired length. Standard steelshankendmillscanbesaw 08 BNEM-1000-10000-OS 40080 SE-BNEM-1000-9500-OS 40260 BNEM-1000-8250-OS 40070 SE-BNEM-0750-9500-OS 40250 BNEM-0750-9500-OS 40060 BNEM-0750-7500-OS 40050 BNEM-0625-7000-OS 40040 SE-BNEM-0500-6000-OS 40240 BNEM-0500-6000-OS 40030 SE-BNEM-0375-6000-OS 40230 BNEM-0375-6000-OS 40020 BNEM-0375-3500-OS 40010 BNEM-0313-5500-OS 40000 EDP Examples: BNEM0750andGWR20accepteithera3/4” or20mmdiameterinsert.BNEM0500andGWR12accepteithera1/2” or12mm diameterinsert. Holder STEP 3:CHOOSEYOURCUTTERBODY D Tools startingwith“SE”areshorteffective-reachcutters, * Note: All Dapra BallNoseendmillsaccepteitherinch ormetricinsertsoflike sizes. designed foroptimumstrengthandlimitedclearance. Oversized Shank–Steel 800-243-3344 BALL NOSE Diameter Cutting .0”TprdNANA120 .8”300 9.500” 10.000” 9.500” 3.000° 8.250” 0.022° 3.000° 3.880” 9.500” 1.260° 4.500” 7.500” 6.000” 3.000” 1.250” 7.000” 0.573° 4.500” 1.250” 0.802° 5.880” 3.000° 1.000” 6.000” 0.802° 4.500” 1.250” 0.990” N/A 3.500” 3.000° 2.310” 6.000” 1.260° 3.130” 1.000” 0.990” 1.500” N/A 3.500” 1.000” N/A 1.380” 0.625” 5.500” 0.688° 2.500” 0.750” 0.740” 1.500” 0.860” 1.200° N/A 0.740” Tapered 0.500” 3.000° 1.880” 0.625” 0.615” 1.000” 0.860” N/A 1.000” 1.340” 1.000” 1.000” Tapered 1.910” 0.500” 0.490” 0.750” 0.670” N/A 1.000” 0.500” N/A 0.670” 0.750” 0.500” 0.365” 0.750” 0.547” 0.750” N/A 0.365” 0.750” Tapered 0.415” 0.625” 0.414” 0.625” 0.625” 0.500” Tapered 0.625” 0.335” 0.500” 0.335” 0.375” 0.280” 0.375” 0.375” 0.313” END MILLS–OVERSIZEDSHANK Ø A | 860-242-8539 L Straight Length B C Taper EndØ C E A B | www.dapra.com Shank Ø D Cutting Dia. Effective Length E Taper Angle T Overall Length L Wire EDMisrecommendedforcuttingcarbidecoreendmillstolength. 06 CC-BNEM-1250-11000-OS 40560 CC-BNEM-1000-8250-OS 40520 CC-BNEM-0750-9500-OS 40510 EDP Examples: BNEM0750andGWR20accepteithera3/4” or20mmdiameterinsert.BNEM0500andGWR12accepteithera1/2” or12mm diameterinsert. Holder Achieve Higher PerformancewithCarbideCoreCutterBodies! Achieve Oversized Shank–CarbideCore STEP 3:CHOOSEYOURCUTTERBODY CARBIDE COREBALLNOSE D • Reduceddeflection * Note: All Dapra BallNoseendmillsaccepteitherinch ormetricinsertsoflike sizes. Optimize performancewithCarbideCoretooling: 800-243-3344 Diameter Cutting .5”100 .5”120 .0”750 .5°11.000” 8.250” 9.500” 0.859° 1.260° 0.573° 7.500” 4.500” 4.500” 1.500” 1.250” 1.000” 1.240” 0.990” 0.740” 1.750” 1.500” 1.000” 1.070” 0.860” 0.670” 1.250” 1.000” 0.750” Ø A • Increasedstiffness | 860-242-8539 Straight Length END MILLS–OVERSIZEDSHANK L B C Taper EndØ
C E • Lesschatter | www.dapra.com A B Shank Ø D Cutting Dia. Effective Length E Taper Angle T Overall Length L 105 SINGLE-SIDED BALL NOSE FINISHING MILLS 106 SINGLE-SIDED BALL NOSE FINISHING MILLS Wire EDMisrecommendedforcuttingsolidcarbideshankendmillstolength. 05 CBE-001002M-S100 .6”150 .9”2m .0”250 10.000” 2.500° 10.000” 3.000” 7.000” 1.600° 25mm N/A 2.250” 7.000” 0.990” 1.300” 18mm 1.500° 1.500” 15mm 0.698” 1.450” 0.860” 1.000” N/A 12mm 1.000” 0.670” 0.490” 1.300” SC-BNEM-1000-10000-25MM-SS 40750 0.750” SC-BNEM-1000-10000-SS 0.500” 0.547” 40740 SC-BNEM-1000-7500-SS 40730 SC-BNEM-0750-10000-18MM-SS 0.413” 0.625” 40720 SC-BNEM-0750-10000-SS 40710 SC-BNEM-0750-7500-SS 0.500” 40700 SC-BNEM-0625-7000-15MM-SS 40695 SC-BNEM-0625-7000-SS 40690 SC-BNEM-0500-7000-12MM-SS 40680 SC-BNEM-0500-7000-SS 40670 SC-BNEM-0500-3950-SS 40660 SE-SC-BNEM-0375-7000-SS 40655 SC-BNEM-0375-7000-SS 40650 SC-BNEM-0375-3950-OS 40645 SC-BNEM-0375-3950-SS 40640 EDP Examples: BNEM0750andGWR20accepteither a3/4” or20mmdiameterinsert.BNEM0500andGWR12accepteithera1/2” or12mmdiameterinsert. SC (SolidCarbideShank)toolingissuitableforFINISHING SC toolingisNOTsuitableforroughingandapplicationswithsignificantheat. Holder Achieve * Keepbrazedjointaminimumof2”awayfromheatshrinktoolholder. STEP 3:CHOOSEYOURCUTTERBODY SOLID CARBIDEBALLNOSE • Reduceddeflection D Maximum PerformancewithSolidCarbideCutterBodies! * Note: All Dapra BallNoseendmills accepteitherinch ormetricinsertsoflike sizes. Optimize performancewithCarbideShanktooling: 800-243-3344 Diameter Cutting Solid CarbideShank .0”080 .0”090 .0”700 .7°10.000” 7.500” 0.670° 2.500° 10.000” 7.500” 7.000” 0.400° 3.000” 7.000” 1.600° 1.000” 6.000” 1.000” 7.000” 3.400° 2.250” 0.990” 3.950” 0.750” 0.990” 7.000” 0.688° 1.500” 0.750” 1.500” 7.000” 2.920° 0.740” 1.500” 3.950” 0.500° 4.000” 0.625” 0.740” 0.860” 3.950” 0.172° 1.500” 1.000” 0.860” 0.120° 1.250” 0.500” 0.615” 1.000” 1.000” 0.516° 3.000” 0.500” 0.670” 1.000” 1.375” 0.375” 0.490” 0.750” 0.670” 1.500” 0.375” 0.490” 0.750” 0.500” 0.365” 0.750” 0.547” 0.750” 0.375” 0.365” 0.750” 0.360” 0.500” 0.413” 0.625” 0.365” 0.625” 0.413” 0.750” 0.335” 0.500” 0.625” 0.335” 0.500” 0.335” 0.375” 0.335” 0.375” 0.375” 0.375” • Heatshrinktoolholdingcapability Ø A • Increasedstiffness | 860-242-8539 Straight Length END MILLS–STANDARDSHANK L B C Taper EndØ C E • Lesschatter | www.dapra.com
APPLICATIONS Shank Ø A B D Cutting Effective Length Dia. E
ONLY. Taper Angle T Overall Length L Standard steel shank end mills can be saw cuttodesiredlength. Standard steelshankendmillscanbesaw cuttodesired length. Standard steelshankendmillscanbesaw 00 BDEM-1000-10000-SS 40800 BDEM-0750-9000-SS 40790 BDEM-0625-7000-SS 40780 40820 40810 BDEM-0500-6000-SS 40770 BDEM-0375-5250-OS 40760 10 US-GWR12-150-11MM-RZ 41200 15 NM00-001M-S12 r1m Full 1/2” or12mm BNEM-0500-7000-12MM-SS 41250 11 US-GWR16-180-15MM-RZ 41210 12 US-GWR20-230-18MM-RZ 41220 16 NM05-00-8MS /”o 0mFull 3/4” or20mm BNEM-0750-10000-18MM-SS 41260 13 US-GWR25-250-24MM-RZ 41230 17 NM10-00-5MS ”o 5mFull 1” or25mm BNEM-1000-10000-25MM-SS 41270 EDP EDP Examples: BNEM0750and GWR20accepteithera3/4” or20mmdiameterinsert. BNEM0500andGWR12accepteither a1/2” or12mmdiameterinsert. Carbide Shank Carbide Shank Holder CBE-5070-S050 .1”070 .9”050 .0”068 7.000” 0.688° 4.000” 0.500” 0.490” 0.750” 0.413” 0.500” SC-BDEM-0500-7000-SS CBE-5035-S050 .1”070 .9”050 .0”290 3.950” 2.920° 1.500” 0.500” 0.490” 0.750” 0.413” 0.500” SC-BDEM-0500-3950-SS Holder * Note:Tool neckdiameterisexaggerated toshowclearance available withundersizedshankcutters. Save timeandmoneyusingDapra’sUndersizedShankHolders... STEP 3:CHOOSEYOURCUTTERBODY * Note: All Dapra BallNoseendmillsaccepteitherinch ormetricinsertsoflike sizes. D Back Draft&FlatBottom 800-243-3344 /”o 2mFull 1/2” or12mm /”o 6mFull 5/8” or16mm /”o 0mFull 3/4” or20mm ”o 5mFull 1” or25mm Insert Diameter For usewithBDRandFBRinsertsonly. & BACK DRAFT They giveyouINSTANTCLEARANCE! Undersized Shank CUTTERS UNDERSIZED SHANKGWR D Ø S Diameter Cutting .0”080 .0”090 .0”300 .0°10.000” 9.000” 2.500° 7.000” 1.600° 3.000” 1.700° 2.250” 1.875” 1.000” 0.750” 0.990” 0.625” 0.740” 1.500” 0.615” 1.000” 0.860” 0.750” 0.670” 1.000” 0.547” 0.750” 0.625” .0”043 .5”040 .0”150 .0°6.000” 5.250” 2.900° 1.700° 1.500” 1.125” 0.500” 0.500” 0.490” 0.365” 0.750” 0.625” 0.413” 0.335” 0.500” 0.375” Effective Length | 860-242-8539 Ø A E FLAT BOTTOMCUTTERS Straight Length L L B Overall Length 10.00” 10.00” 5.91” 7.00” 7.09” 9.06” 9.84” DN C L Taper EndØ E C E | www.dapra.com D A B Shank Ø Shank Ø 11mm 12mm 15mm 18mm 18mm 24mm 25mm Cutting Dia. D S Effective Length E Neck Ø 0.41” 0.41” 0.57” 0.71” 0.67” 0.89” 0.86” DN Taper Angle T Insert Screw GWS 12 GWS 12 GWS 16 GWS 20 GWS 20 GWS 25 GWS 25 Overall Length L 107 SINGLE-SIDED BALL NOSE FINISHING MILLS 108 SINGLE-SIDED BALL NOSE FINISHING MILLS “C” denotesthru-toolcoolant. * M8modularextensions arenotavailable. UseISOstandardbars. 03- 50/2mGR2MDC(6 61.05” M6 GWR12-MOD-C(M6) .500”/12mm 40835-6 04C.2”1m GWR16-MOD-C .625”/16mm 40840C 07 .5”3m GWR32-MOD-C 1.250”/32mm 40875 06 .0”2m GWR25-MOD-C 1.000”/25mm 40865 05 70/0mGWR20-MOD-C .750”/20mm 40855 03 50/2mGR2MDC(8 8 1.05” M8* GWR12-MOD-C(M8) .500”/12mm 40835 EDP SEE PAGE 116FORCARBIDECORE,SOLIDAND Insert Diameter DIA • • • • • HEAVY METALMODULAREXTENSIONS.
Close-tolerance mountingofheadsminimizesrunoutandmaximizesrigidity See page116formodularextensions Use standardinchwrenchflats–nospecialmetricwrenchesneeded Provide significantlymoreeffectivereachthansolidendmills Screw-on headsarecompatiblewithISOstandardmodularcuttingsystems BALL NOSE STEP 3:CHOOSEYOURCUTTERBODY Screw-On ModularHeads Holder 800-243-3344 SCREW-ON MODULARHEADS Thread 1 1.78” M16 1 1.65” M12 1 1.28” M10 8 1.11” M8* M | 860-242-8539 Effective Length E ltsWrench Flutes 15/16” 2 11/16” 2 2 2 2 2 | www.dapra.com 9/16” 7/16” 3/8” 3/8” M (MOUNTINGTHREAD) E DIA Standard steel shank end mills can be saw cuttodesired length.Standard steelshankendmillscanbesaw WireEDMisrecommendedforcuttingsolidcarbideshankendmillstolength. 02 CBE-701001M-S20mm 12mm SC-BNEM-0750-10000-18MM-SS 40720 GWR16-180-16-RZ 50030 SC-BNEM-0500-7000-12MM-SS 40680 GWR12-150-12-RZ 50020 GWR10-130-10-RZ 50010 GWR08-100-10-RZK 50000 04 GWR20-230-20-RZ 50040 05 CBE-001002M-S25mm SC-BNEM-1000-10000-25MM-SS 40750 EDP S Examples: BNEM0750andGWR20accepteithera3/4” or20mmdiameterinsert.BNEM0500andGWR12accepteithera1/2” or12mm diameterinsert. Tapered MetricHolder Holder STEP 3:CHOOSEYOURCUTTERBODY L * Note: All Dapra BallNoseendmillsaccepteitherinch ormetricinsertsoflike sizes. Metric –Steel&Carbide 800-243-3344 CUTTERS METRIC SERIESBALLNOSE Diameter 16mm 12mm 10mm 20mm 8mm D Ø DN E STRAIGHT SOLIDMETRIC TAPERED SOLIDMETRIC Effective Length | 860-242-8539 57mm 52mm 38mm 47mm 25mm 25mm 65mm 76mm E D Overall Length 8m 2m(ABD)1.m GWS12 17mm 18mm(CARBIDE) 10.5mm 250mm 12mm(CARBIDE) 180mm 180mm 150mm 130mm 100mm 230mm 5m 5m(ABD)22mm 25mm(CARBIDE) 250mm S L | www.dapra.com Straight MetricHolder Shank Ø 6m1.m GWS16 GWS12 14.5mm 10.5mm 16mm 12mm 10mm 10mm 20mm S L 18mm Neck Ø 9mm 7mm DN DN E Insert Screw GWS 10 GWS 08 GWS 18 GWS 20 GWS 25 D 109 SINGLE-SIDED BALL NOSE FINISHING MILLS 110 SINGLE-SIDED BALL NOSE FINISHING MILLS TORX All listedtoolsuseAnti-SeizeGreaseASG-120. W-2(16)1203/28m8m.5mT0T(10)6.5/58 6.5/58 6.2/55 T30-T(41100) T30-T(41100) 6.2/55 .75mm T20-T(83020) .75mm .5mm 6.0/53 T20-T(83020) 8mm 6mm .5mm Manual T20-T(83020) 5mm 8mm Manual 6mm .5mm T15-T(83010) 5mm 30/32 5mm T8-F(83000) 25 .5mm 5mm 1.250 5mm 20 .5mm GWS-32 (41060) 4mm 1.000 5mm 16 3mm .750 GWS-25 (41050) 4mm 12 3mm .625 GWS-20 (41040) 10 .500 GWS-16 (41030) 8 .375 GWS-12 (41020) GWS-10 (41010) .312 GWS-08 (41000) Insert Screw ® isaregisteredtrademarkofCamcar/Textron. (EDP) INSERT LOADINGEASIERTHANEVERBEFORE!SEEPAGE118FORDETAILS. OUR TORQUEWRENCHSYSTEMSMAKEREPEATABLE,ACCURATE nhMetric Inch Insert Size Dia. 800-243-3344 Major Spare Parts&Tools Dia. Pitch TORX | 860-242-8539 Wrenches ® (EDP) Torque in lbs Nm / | www.dapra.com * T10-Twrenchesavailableforolder-styleinsertscrews. GWS-32 T30-T -25 2- T15-T T20-T -20 1 1 1 -08 -10 -12 -16 1-*T8F T10-T* • • • • • • • • • • • • • • • Recommendations • • Technical Considerations Decreasefeedratecomingintocornerstoreduce chatter. Trytoworkwithinrecommendedsurfacefootage andchiploads. Climbmillingispreferred.
Maximum DepthofCut(DOC)forballnoseshouldbelessthanorequalto10%diameter. Always useanti-seizecompoundonthreadsandscrewbody. Surface finish(RMS)isafunctionofstepoverand feedpertooth. Stepover shouldbegreaterthanorequaltoDOC. and reducedchatter. For long-reachapplications,utilizetheCarbide Shank/Carbide Corecuttingtoolsforincreasedrigidity Compensate forchipthinningwithFeedRateAdjustment (seeTable2onp.112). Compensate forEffectiveCuttingDiameter(seeTable Back DraftandFlatBottomInsertsarenotdesignedforplunging;rampinatamaximumangle of2 recommended depthis30%ofballdiameter. When plungingwithBallNose,usepeckingcycleamaximumof.002”FPT; high feedrates)forstableandfastcutswheregreatermetalremovalisrequired. Ball nosetoolsarenotdesignedforroughing.Usehigh-speedmachiningtechniques(lightDOC and Change insertscrewevery10inserts. Thoroughly cleanpocketandscrewateachinsertchange. before eachuse. Cutter bodieswillwearandfatigueovertime;inspecttool not are milling chucks,heat-shrinkandmechanicalshrinkholders Use high-qualitytoolholdersforrigidityandconcentricity: recommended;colletsandendmillholdersare
recommended. Application Information 800-243-3344 | 860-242-8539
1 andFig. 1 onp.112). | www.dapra.com °. 111 SINGLE-SIDED BALL NOSE FINISHING MILLS 112 SINGLE-SIDED BALL NOSE FINISHING MILLS 7. 6. 5. 4. 3. 1. 2. For optimum speedandfeedcalculation assistance, visitourwebsite: www.dapra.com Calculate InchesperMinute(IPM).RPMxFPT2FRA=) (SFM x3.82/ECD=RPM) Calculate surface footagetobeused(SFM). Diameter (ECD). Refer tochartonpage115selectFeedperTooth( Refer toTable2determineFeedRateAdjustment( Refer toFeedandSpeedchartonbackcoverselectthe Refer toFigure1andTablefindtheEffectiveCutting Determine DepthofCut( Select diameteroftooltobeused.* INSERT DIA. 1.250 1.000 .750 .625 .500 .375 .250 RPM usingtheECDandSFM. Feed, Speed&DiameterCompensation .005 .158 .141 .122 .111 .099 .086 .070 Table 1:EffectiveCuttingDiameter(ECD) .010 .223 .199 .172 .157 .140 .121 .098 Table 2:FeedRateAdjustment(FRA) DOC) tobeused.* .015 .272 .243 .210 .191 .171 .147 .119 800-243-3344
DEPTH OF CUT (DOC) .025 .350 .312 .269 .245 .218 .187 .150 .400 .300 .250 .200 .175 .150 .125 .100 .075 .050 .025 .020 .015 .010 .005 DEPTH OFCUT(DOC) 1/4” 1.1 1.2 1.7 1.8 2.1 2.6 3.6 | 860-242-8539 .035 .412 .368 .316 .287 .255 .218 .173 Use multipleabovetocalculate adjustedfeedrate. 5/16” 1.1 1.2 1.4 1.8 2.0 2.3 2.8 4.0 .050 .490 .436 .374 .339 .300 .255 .200 ). FPT). FRA). 3/8” 1.1 1.1 1.2 1.5 2.0 2.2 2.6 3.1 4.4 INSERT DIAMETER
.100 .678 .600 .510 .458 .400 .332 .245 1/2” 1.1 1.2 1.2 1.4 1.7 2.3 2.6 2.9 3.6 5.0 | www.dapra.com .125 .750 .661 .559 .500 .433 .354 .250 5/8” 1.1 1.2 1.3 1.4 1.5 1.8 2.6 2.8 3.3 4.0 5.6 DEPTH OF CUT 3/4” 1.1 1.2 1.3 1.3 1.5 1.7 2.0 2.8 3.1 3.6 4.4 6.1 .150 .812 .714 .600 .534 .458 .367 FIGURE 1 CUTTING DIA. 1.1 1.2 1.3 1.3 1.4 1.5 1.7 1.9 2.3 3.2 3.6 4.1 5.0 7.1 EFFECTIVE DIAMETER 1” INSERT .200 .917 .800 .663 .583 .490 .374 1-1/4” 1.1 1.2 1.2 1.4 1.4 1.5 1.7 1.8 2.1 2.6 3.6 4.0 4.6 5.6 7.9 1.000 .250 .866 .707 .612 .500 Tool shankbreaks Poor finish/chatter on insert Built-up edge Insert chipping high (flankwear) Insert wearappears Insert wearattip Concern
• Fatiguedcutterbody • Toolpressuretoogreat • Excessiverunout • Cutterhungouttoofar • Incorrectcoating • Lightchipload(feedpertooth) • Lowsurfacefootage • Feedtoohigh • UsingCBstyleinsertincorrectly • Incorrectgradeorcoating • Surfacefootageislow • Incorrectgradeorcoating • Surfacefootageishigh • Notenoughchipload • Notenoughchipload Possible Cause 800-243-3344 Troubleshooting | 860-242-8539
o Solutions o o o o o o o o o o o o o o o o o o o o o o o
Decrease feedrate Reduce toolgagelength Decrease DOC Check toolholderwear Reduce toolgagelength Use CarbideCorecutterbody Select differentcoating Increase feedrate Increase cuttingspeed Verify correctspeedandfeed Use Nstyleinsert Decrease DOC Change insertselection Decrease feedrate Increase spindlespeed Verify correctspeedandfeed Consider differentinsert Decrease RPM Increase feedrate Verify correctspeedandfeed Increase DOC Decrease RPM Increase feedrate Verify correctspeedandfeed | www.dapra.com 113 SINGLE-SIDED BALL NOSE FINISHING MILLS 114 SINGLE-SIDED BALL NOSE FINISHING MILLS 9. 8. 10. 7. 6. Placescrewwithappliedanti-seizeintopositionincutterbody. 5. 4. 3. 2. 1. page 110. (may turnwithslightresistanceinordertopullinserttightintothepocket). Repeat steps2-8foreachinsertchange. Tighten screwtosnugfit,takingcarenotovertighten.Followtorquespecificationsshownon While gentlypushingontheendofTORX Place insertintocutter-bodypocket. before assemblyofinsert/screwcombination. Clean outinsertpocketandcleanoffmountingsurfaces not tojustthethreads(seediagram). Generously applyanti-seizeto Remove screwfromcutterbody. Anti-seize mustbeappliedbeforeusingtoolforfirsttime. Replace screwwitheachnewboxofinsertstoassuremaximumperformance. How toApplyAnti-SeizeInsertScrews 800-243-3344 entirelengthofscrewbody, | 860-242-8539 ® screwdriver/wrench,begintighteningthescrew
| www.dapra.com Generously applyanti-seize to thesesurfaceswith each insertchange.
reduce toollife.Try different combinations tofindtheparametersthatbestsuityourneeds. low endoftheFPTrange.Next, increase FPTtooptimizeproductivity andtoollife.Higher SFMwillprovide higheroutputbutwill rigidity, workpiecehardness, toolextension, machineaccuracy, DepthofCut,etc.Startatthemiddle oftheSFMrangeand The parametersprovided are suggestedoperatingparameters.Actualspeeds andfeedswilldependonmanyvariables,suchas Higher FeedRangesfor:Lightercuts,softermaterials,larger diametertools Lower FeedRangesfor:Heaviercuts,harder materials,smallerdiametertools FEED Higher SpeedRangesfor:Lightercuts,softermaterials,smaller diameter tools Medium SpeedRangesfor:Semi-finishing Lower SpeedRangesfor:Heaviercuts,harder materials,larger diametertools SPEED ** Bestchoicegradesshowninboldtext. PLAIN STEELS COPPER ALLOYS CAST IRON STEELS HARDENED STEELS TOOL &DIE ALLOY STEELS GRAPHITE CARBON ALLOYS HIGH-TEMP. ALLOYS ALUMINUM STEELS STAINLESS ALLOYS TITANIUM Recommended CuttingSpeedsforDapraBallNoseCutters MATERIAL GROUP CuNi: refertoHigh- Temp.below Alloys Ferritic/Martensitic Hardening (PH) Precipitation Precipitation %15C1060, 1070, 1095 5%-1.5%C utntc304L, 303, 304, 316L Austenitic alal A47, A220, SAEJ148 Malleable %6C1040, 1045, 1055 3%-6%C iro8620, 8622, 8640 NiCrMo % 1008, 1018, 12L14 < 3%C Ductile Recommended CuttingSpeeds/Feeds Gray Mo Cr 403, 416, 430, 430F, 434, 15-5PH, 17-4PH, custom, Inconel 617, MonelK500, A2, D2, P20, W2, H13, S7 455, PH13-8Mo, AM355 J463, B121, Ampco 21, 60-40-18, 100-70-03, Waspaloy, CuNi70-30 2024-T4, 6061-T6, Ti99.9, AlphaAlloy, 4012, 4320, 4340 PCD –diamondtipped|FPDcoatedFP-DLdiamond-likecoating A48 ClassxxB, Wearite 4-13 446, S44400 52100, 5120 A436 Type2 EXAMPLE SAE J434 Ti-6Al-4V 7075-T6 800-243-3344 (uncoated) 0-008010 20 1200+ 1200+ 800-1200 700-1000 300-600 5-0 400-750 350-600 0-0 400-700 300-600 150-300 0-0 100-250 100-200 01550-150 50-125 F1/T1 1000+ N/R | 860-242-8539 0-10800-1200 700-1100 0-0 0-00600-1000 600-1000 500-900 200-500 300-700 300-750 00 00 1000+ 1000+ 1000+ P PGHF-MT C emtyFPT Geometry PCD FP-HM/TS FP-GLH FPO N/R 0-00600-1000(HM) 600-1000 5-0 250-700 250-700 500-800 300-800 300-800 0-5 400-900(HM) 400-850 250-600 250-600 400-900 0-5 100-250(HM) 100-250 01050-150(HM) 50-150 0-20N/R 800-1200 500-800 500-900 | www.dapra.com (PCD, FPD, FP-DL) 1200+ 2000+ N/R N/R N/R N/R N/R N/R N/R / HBN, RDBN, N N/R N/R N/R HBN, RDBN, CB B,C,PD.004-.010 HBN, CB, PCD HBN, CB, PCD ,RB .002-.005 N, RDBN HBN, CB RDBN, RDBN, RDBN, HBN, HBN, HBN, CB N N .002-.007 .005-.010 .003-.008 .002-.006 .002-.005 .002-.004 115 SINGLE-SIDED BALL NOSE FINISHING MILLS Carbide Core Modular Extensions
Ideal for Standard Inch End Mill Holders
• All styles of modular extensions are UNIVERSAL – use them with any of our screw-on modular heads, as well as many competitors’ modular heads • Cylindrical inch shanks, providing adaptation for end mill holders (add your own flat), milling chucks and heat-shrink holders • 3 sizes to accommodate modular head sizes from 3/4” to 1-1/2” • Carbide core for enhanced vibration dampening capability; reduced deflection and improved rigidity • Optional add-on extensions for additional 2” reach – screw on to base extensions (for 3/4” to 1-1/2” modular heads) • Thru-coolant for delivery of air or coolant right at the cutting edge
OAL
Effective Effective Length Carbide Core Length
A Shank
Thru-Coolant Mounting Thru-Coolant H6 Tolerance Shank Thread
CARBIDE CORE MODULAR EXTENSIONS Effective EDP For Head Dia. Extension Part No. Shank Dia. OAL Thread CC A Length 22475 .750” / 20mm CC-ME-0750-2500-5500-C .750” 2.5” 5.5” M10 3/8” x 4.0” .660” 22485 .750” / 20mm CC-ME-0750-3500-C-SS .750” 3.7” 5.8” M10 3/8” x 4.0” .660” 22480 .750” / 20mm CC-ME-0750-3500-C 1.000” 3.7” 6.0” M10 7/16” x 4.0” .660” 22495 1.000” / 25mm CC-ME-1000-2500-5500-C 1.000” 2.5” 5.5” M12 7/16” x 4.0” .935” 22500 1.000” / 25mm CC-ME-1000-4500-C 1.000” 4.7” 7.0” M12 7/16” x 5.0” .935” 22510 1.250” / 1.500” CC-ME-1250-5500-C 1.250” 5.7” 8.0” M16 1/2” x 6.0” 1.175” Extensions feature a cylindrical shank, with no Weldon flats. Hold with high-performance milling chucks or heat/mechanical shrink holders, or mill Weldon flats and use a short-length solid end mill holder.
2” ADD-ON EXTENSIONS EDP For Head Dia. Extension Part No. Effective Length Thread 22520 .750” / 20mm ME-0750-2C Extension Adapter 2.0” M10 22530 1.000” / 25mm ME-1000-2C Extension Adapter 2.0” M12 22540 1.250” / 1.500” ME-1250-2C Extension Adapter 2.0” M16
116 800-243-3344 | 860-242-8539 | www.dapra.com Solid Carbide Modular Extensions
• Optimum rigidity reduces deflection and chatter • No braze joints • Best option for finishing with modular heads • Thru-coolant for delivery of air or coolant right at the cutting edge
SOLID CARBIDE MODULAR EXTENSIONS EDP For Head Dia. Extension Part No. Shank Dia. Effective Length OAL Thread A 22550-6 .500” SC-ME-0500-6500-C-M6 .500” 1.500” 6.5” M6 .460” 22560 .750” SC-ME-0750-7700-C .750” 2.250” 7.7” M10 .709” 22570 1.000” SC-ME-1000-8300-C 1.00” 5.000” 8.3” M12 .890”/.950”
Heavy-Metal Modular Extensions
• Made of high-density tungsten, providing extra resistance to vibration and deflection • Machined on both ends; can be cut in half and used with two different modular heads • Metric shank diameter provides clearance for each inch size modular head • Thru-coolant equipped
S (SHANK M DIAMETER) (MOUNTING THREAD, BOTH ENDS) OAL
HEAVY-METAL MODULAR EXTENSIONS EDP For Head Dia. Extension Part No. OAL M Shank Dia. 22440 .750” / 20mm ME-0750-18MM-900-C 9” M10 18mm 22460 1.000” / 25mm ME-1000-25MM-1100-C 11” M12 25mm 22470 1.250” / 1.500” ME-125/150-25MM-1200-C 12” M16 25mm
800-243-3344 | 860-242-8539 | www.dapra.com 117 Torque Wrench Systems
Precise Tightening without Binding and Stripping
Accurate torque application for insert screws is just a CLICK away with Dapra’s line of torque wrenches. With two handle styles and three bit set sizes, repeatable and accurate insert loading and clamping is easier than ever!
NO MORE GUESSING! Dapra’s torque wrench system features color-coded adapters and bits for quick identification of the correct size for your application. Each adapter size has a preset torque value. When the correct torque is achieved – CLICK – and the screw is tight.
T10 Torque Adapter T15 Torque Adapter T20 Torque Adapter TW-AD-10 TW-AD-15 TW-AD-20
Dapra’s new torque system offers users the following benefits: T-Handle • Accurate application of torque to insert screws Torque Driver • No over-tightening, stripping or binding of screws TW-TH with TW-AD-20 and • Accurate, repeatable insert loading and clamping TW-BT-20 • More secure grip and leverage when compared to typical flag-style wrenches • Two handle styles for user preference
COMPLETE SET PART NUMBERS T10 T15 T20 Straight Handle: TW-SS-10 Straight Handle: TW-SS-15 Straight Handle: TW-SS-20 T-Handle: TW-TS-10 T-Handle: TW-TS-15 T-Handle: TW-TS-20 Straight-Handle Torque Driver INDIVIDUAL PIECES TW-SH-L Torque Driver Handle: Torque Driver Handle: Torque Driver Handle: Straight Handle – TW-SH-L Straight Handle – TW-SH-L Straight Handle – TW-SH-L T-Handle – TW-TH T-Handle – TW-TH T-Handle – TW-TH Adapter: TW-AD-10 Adapter: TW-AD-15 Adapter: TW-AD-20 TORX® Bits: TW-BT-10 TORX® Bits: TW-BT-15 TORX® Bits: TW-BT-20 T-Handle Torque Driver Straight-Handle TW-TH Torque Driver TW-SH-L with TW-AD-10 and TW-BT-10
T10 T15 T20 TORX® Bits TORX® Bits TORX® Bits (set of 6) (set of 6) (set of 6) TW-BT-10 TW-BT-15 TW-BT-20
Other sizes available upon request.
TORX® is a registered trademark of Camcar/Textron.
118 800-243-3344 | 860-242-8539 | www.dapra.com workholding challenge. vises hasthesolutionformost any repeatability. lineof The Arnold for partaccessibilityandclamping 5-axis modelsare industryleaders 18,000 lbs.ofclampingforce. New effortlessly applied,achievingupto Clamping pressure canbealmost many otheruses. toolroom andproduction work,and suitable formilling,grinding,drilling, materials. Truly dependablevises design, andthehighest-quality vise withheavy-duty, rugged Combination ofaclose-tolerance accuracy andlarge jawcapacity. High clampingforce, outstanding a stronglinkinthechainofmachiningexcellence. to beapplied–regardlessofthesizeorstrengthoperator.Dapra’sworkholdingsolutions aretruly hydraulic intensificationwithinthevisespindle,allowingeithermaximumorpreciselycontrolledpressure contamination duetocoolants,chips,ordust.Thepressureiscreatedthroughtheuseofmechanical than standardscrew-typevises.Theywon’twearoutduetorepeateduse,andtheyallow production machiningto5-axismilling.Mostavailablemodelsprovidemuchhigherclampingpressure These visesprovideoutstandingsolutionsforavarietyofapplications,fromgeneralmachiningand Fresmak (Spain). world’s highest-qualitymanufacturersofhigh-pressurevisesandclamping:Allmatic(Germany) when yourworkholdingisrigid,repeatable,andreliable.ThatwhyDaprahaspartneredwiththe Investing inhigh-qualitymachineandcuttingtoolscanonlyhavemaximumimpactonproductivity The primarylinksinthechainformachiningexcellenceincludeyour: Arnold High-Pressure • Workholding • Cuttingtool • Machinetool Workholding &PositioningEquipment Machine Vises SEE PAGE 120 800-243-3344 parts, andsawed-off material. clamping ofrawparts,thermal-cut workpiece, ensuringsafeandquick studs embeddedintothe Available withadjustablegripper 0 tomore than12,000lbs. repeatable andcanbepreset from .0002”. Holdingpressures are one vise.Partrepeatability within intensified holdingpower–allin tolerance partlocation,and Preset holdingsensitivity, close- Precision Vises SEE PAGE 122 | 860-242-8539 Allmatic | www.dapra.com hydraulic, orcombination. available inelectric,pneumatic, for square blockgrinding.Drives with HirthorBallcouplings.Great applications, andprecise locking index timesforhigh-production repeatability, extremely rapid Superior indexingaccuracyand Indexing Tables VISIT DAPRA.COM Servopress Servopress FOR DETAILS 119 WORKHOLDING & POSITIONING 120 WORKHOLDING & POSITIONING to givethebestvalueourcustomers. They combineaheavy-duty, ruggeddesignwithprecision manufacturingandthehighestqualitymaterialsavailable are manufactured toprecision tolerancesandaccuratestandards toensure reliability andlonglife. workholding solutionsthatare suitableformilling,grinding,drilling,toolroom andproduction vises work.AllArnold vises,manufacturedArnold byworld-leader Fresmak andrepresented intheUSAbyDapra,offer high-pressure production workholding applications. Controllable power anddependable clamping formilling, grinding, andother Arnold High-PressureMachineVises • • • MB2clampingcapacitywithbettervariability Arnold Durmak • • Interchangeablefrontandrearjawsforoptimumversatility • Top-bottomgroundversionofMATvise–economymodel Arnold MB2 • • • • Arnold MAT • • • Arnold Classic–HydraVise
5.0” and6.5”jawwidths Mechanical intensifierprovides upto11,000lbs.pressurein fixtures/grippers One fixedandonemovingjaw, flatforaddingclamping in 5.0”and6.5”jawwidths Hydraulic andmechanicalversionswithupto11,000lbs. pressure 5.0”, 6.5”and8”jawwidths Hydraulic andmechanicalversionswithupto11,000lbs.pressurein3.5”, Built-in rearjawforstrengthandstability High-pressure pull-downclampingprovidesultimatesecurityandaccuracy side andendmounting Fully-ground peripheryguaranteesparallelismandperpendicularityfor Normal andnarrowvisebases(forclose Hydraulic andmechanicalspindles and 8”jawwidths Up to18,000lbs.pressureinfourvisesizes:3.5”,5.0”,6.5”
800-243-3344 available
mounting) | 860-242-8539
| www.dapra.com • • • • Fresmak Block-SCHydraulic&Pneumatic • Smallfootprintsuitablefor5Xmachininginjawwidthsof3.5”and5.0” • Centeringaccuracy:0.0007” • High-mountscrewmaximizesclampingforceandminimizesjawdeflection • Talljawsforoptimum5Xaccess • Self-centeringvisewithouthigh-pressureclamping Arnold SC5X • Smallfootprintsuitablefor5Xmachininginjawwidthsof2.75”,3.5”and5.0” • Centeringaccuracy:0.0007” • High-mountscrewmaximizesclampingforceandminimizesjawdeflection • Self-centeringvisewithouthigh-pressureclamping Arnold SCSelf-CenteringVise • Largeopeningacceptsworkpiecesupto9.5”long • 5.0”jawwidthontwodifferentlengthvisebodies(mediumandlong) • Mechanicalintensifierprovidesupto6,600lbs.clampingpressure • Talljawsfor5-axismachining Arnold 5XVisefor5-AxisMachining • • • 3rd-handfeatureallowsclampingofeachpieceintwostages • High-pressureclampingoftwoworkpiecessimultaneously Arnold Twin
Hydraulic supplyupto120bar orpneumaticsupplyupto9bar Repeatability accuracy:0.0008” 0.24” and0.31”strokerange with aninfeedpowerof6bar power of20bar;pneumaticstaticblocksreachapressure between8to20KN Hydraulic staticblocksreachapressurebetween16to40 KNwithaninfeed 5.0” jawwidths Hydraulic intensifierprovidesupto11,000lbs.pressurein3.5”and side andend-mounting Fully-ground peripheryguaranteesparallelismandperpendicularityfor 800-243-3344 VIEW AVAILABLEMODELS &SPECSATDAPRA.COM/ARNOLD | 860-242-8539
| www.dapra.com 121 WORKHOLDING & POSITIONING 122 WORKHOLDING & POSITIONING Allmatic PrecisionVises workholding toolsonthejob.WithAllmaticviseandtombstonesystems,weholdanyjobjustright. Avoid deformedparts,ensure constantholdingpressure andguaranteepartlocation.Puttheworld’s best vise willdoitall–Allmaticfrom Dapra. When youneedpreset holdingsensitivity, close-tolerancepartlocationorintensifiedholdingpower, onlythebest workholding solutions forflexiblemanufacturingcenters. From high-pressure visesforconventional millingmachinestocomplex • • • Idealforuseon5-axismachines • Horizontalinstallation–suitableforverticalCNC-controlledmillingmachines Ideal forclampingunmachinedparts5-sidedmachining. Allmatic T-REX125 • • • Availableinjawwidthsfrom3.9”(100mm)to7.8”(200mm) • Fourmodelsavailable:LC,TC,NC70andDuo90 Pairing outstandingflexibilitywithextremeaccuracy. Allmatic NCSeries • • • Conventionalclampingand grip clampingcapabilities • Theclassic,universalclamp forvertical3-axismachiningcenters Designed forquickmachiningofrawpartstofinished product. Allmatic TITANSC125 • • Varietyofoptionaljawsavailable
flame-cut andsawedmaterials Gripper jawsprovidereliable,fastclampingofunmachinedpartsand 13,000 poundsofclampingpressureinsomemodels Enclosed high-pressurespindlewithmechanicalpressureintensifierprovidesmorethan 4.9” (125mm)jawwidth interchangeable gripelements intotheworkpiece Clamping ofrawpartsandburn andsawcutsbypenetratinghardened 4.9” (125mm)jawwidth Gripper studssuitableformaterialswithastrengthofup to approx.1000N/mm² Clamping ofparallelpre-machinedworkpieceswithoptionalstepjaws 800-243-3344 | 860-242-8539
| www.dapra.com • • Hardenedworkpiecesupport • Mechanicalforceintensifier • Enclosed,maintenance-free,high-forcespindle • 4or8clampingstations • Multiple clampingsystemforhorizontalmachining. Allmatic TombstonesforHorizontalMachining • • Lightweightandeasytooperate • Quick-changejawsforeasychangeover–zero-pointclampingsystems • Safeandreliableclamping;highprecisionlowsusceptibilitytovibration • Providesmaximumaccessibility Five-axis visesforsmall-andmedium-sizedmachinetables. NEW AllmaticTeleCentricSeries • • • • • Compactdesignforuseon5-axismachiningcenters • Horizontalinstallation–suitableforverticalCNC-controlledmillingmachines machining process–fromstarttofinish. Self-centering viseallowsaworkpiecetobeheldduringthecomplete Allmatic CENTROGRIPP125
of 12.3”(313mm) Maximum clampingforceof9,000lbf(40kN)and width or 5”(125mm) Available assingleorduoversion,injawwidthsof3.5”(90mm) 11” to15.75” Ideal forsmall-andmedium-sizedmachiningtables–optimaltablesize: 4.9” (125mm)jawwidth Gripper studssuitableformaterialsofmechanicalstrengthuptoapprox.1000N/mm² sawed materialsandevencomplexcastingscanbeclampedsafelyeconomically With supportjaws,unmachinedpartswithvaryingtypesofflame-cutand and unmachinedpartscanbeclamped Depending ontheclampingjawsselected,bothpre-machinedworkpieces 800-243-3344 VIEW AVAILABLEMODELS &SPECSATDAPRA.COM/ALLMATIC | 860-242-8539
| www.dapra.com 123 WORKHOLDING & POSITIONING 124 DIRECT PART MARKING models tocustom-designed solutions. system tofityourcurrent orevolvingdirectpartmarkingandtraceability needs,fromstock personalized demo.Ourexperiencedengineering staffwillworkwithyoutochoosethebest Visit ourMarkingSystemsdivisionwebsite to requestaFREEapplicationreviewor fueled byintuitive,powerfulsoftwareandbackedindustry-leadingtrainingsupport. We prideourselvesinprovidingcomprehensive,cost-effectivemarkingandtraceabilitysolutions portfolio ofdirectpartmarkingtechnologiesandconfigurations. Dapra’s expertsarearmedwith30+yearsofexperienceandtheindustry’smostwell-rounded Part Marking&TraceabilitySolutions workstations forfast,precise, repeatable CNC markingtoolstomarkcomponents right from yourexistingCNCsetup. marking anddeepengraving. Powerful fiberlasermarking SEE PAGES 126-127 Fiber Laser CNC Tools www.DapraMarking.com 800-243-3344 | 860-242-8539 products, includingportableandfixed-station systems inbench-top,integrated,hand-held and comboportable/benchconfigurations. Data Matrixcodereaders andverifiers. Part identificationandtraceability Heavy-duty dotpeenmarking | www.dapra.com Vision Systems Dot Peen • Low-stressmarkingofmost materialsupto65HRC • • DOT PEEN • • Industrial-grade,American-madecomponents • FIBER LASER and awidevarietyofwindow sizes Programmable 2-,3-and 4-axissystemsineverytypeofconfiguration and DataMatrixcodes Clear, cost-effectivesolutionsforpermanentidentificat Manual andpowerpr 3 Watts to 100Watts featuring lasersources from open-style Class4configurations, Class 1enclosur es and ogrammable Z-axisoptions;optionalrotary D-axisformarkinground parts 800-243-3344 | 860-242-8539 ion | www.dapra.com
CLASS 4
125 DIRECT PART MARKING 126 DIRECT PART MARKING CNC SpindleMarkingTools Dot PeenMechanical • • Usestandard CNCengravingsoftware • Noelectricorpneumaticinputrequired fordable tosecondary alternative • DMwriter and logos Mark alphanumerictext,symbols CNC millingequipment direct partmarking–markpartsdirectly in An af SEE DAPRA.COM/CNCMARKING FORMOREINFORMATION ONOURCNC MARKINGSOLUTIONS ™ MX DM 800-243-3344 WRITER
™ | 860-242-8539 MXDIMENSIONS: • • Moststandard CNCshanksavailable • Useexistingmachinetoolfixturing review ofapplication 80mm –lar Center distanceavailablein55mm,65mmand | www.dapra.com ger centerdistancesavailableupon • Coolantandpneumaticallydrivenoptions • CNC MarkingTools Scribe &RollerEmboss Micro-Percussion, CNC lathemillingsystems in conventionalmachiningcentersand Mark flat,r SPECIFICATIONS: SEE Feed Feed Marking time Fo Marking time Hardness ofmarkingsur Fo Marking depth Hardness ofmarkingsur Distance compensation Marking depth Air pressure Distance compensation Needle driveAir pressure viacompressed air(typeH-20 Needle drive viacompressed air(typeH-20 C C C Needle driveC viainternaltoolcooling (types W-*) Needle drive viainternaltoolcooling (types W-*) Micro-percussion Micro-percussion information: Technical information: Technical Feed Feed Marking time Fo Marking time Hardness ofmarkingsur Fo Marking depth Hardness ofmarkingsur Distance compensation Marking depth Distance compensation * Depending on the application* Dependingon,dif the application* Dependingon,dif ound orunevenpartsdirectly oolant oolant oolant oolant nt nt nt nt DAPRA.COM/CNCMARKING FORMOREINFORMATION ONOURCNC MARKINGSOLUTIONS size size size size pressure pressure fa fa fa fa ce ce ce ce 800-243-3344 fe fe re re up to 5.000 mm/minto 5.000 up mm/minto 5.000 up up to 62HR up to 62HR up appro from 1mm appro from 1mm to 0. adjustable to 5mm up to 0. adjustable from 3bar to 5mm up from 3bar from 2bar from 2bar up to 62HR up to 62HR up emulsion oroil emulsion oroil up to 5.000 mm/minto 5.000 up mm/minto 5.000 up appro from 1mm appro from 1mm to 0. adjustable to 5mm up to 0. adjustable to 5mm up nt nt types types x. x. x. x. 1second perdigit 1second perdigit 1second perdigit 1second perdigit W- W- , H-20PP) , H-20PP) 20 20 C C C C , W , W 3 mm, max. 3 mm, max. 2 mm, max. 2 mm, max. S-20, S-20,
| 860-242-8539 WX-2 WX-2 0, 0,
WSX WSX -20 or -20 or • • WS WS Mark alphanumerictext,symbolsandlogos for finermarking Scribing andr RX-20 areused RX-20 areused | www.dapra.com oller embossingtoolsavailable ø44 ø44 ø40 ø40 ø28 ø28 ø24 ø24 ø20 ø20 ø20 ø20 ø3 ø3 ø3 ø3 44 44 30 30 92 92 76 76 100 100 50 50 85 85 50 50 127 DIRECT PART MARKING 128 BIAX SCRAPERS & AIR TOOLS BIAX PowerScrapers your specificneeds: Five uniquescrapermodelsareavailabletosuit ideal forOEMremanufacturingandMROapplications. and moreaccuratethanhandscraping,makingthem BIAX powerscrapersfromDapraaremanytimesfaster 7ELM/BL-40 All-purpose, medium-weight, variable-speedelectricscraper Speed,Scraping electronicallyvariable 7ESM/BS-40 Heavy-duty, variable-speedelectricscraper Scraping Speed,Scraping electronicallyvariable HM-10 Half-moonpattern “flaker,” variable-speedelectricmodel Hose Connection: Dimensions: Weight: Power Draw: Length ofStroke, infinitelyvariable Speed,Scraping 6bar(90psi): at 7DLM All-purpose, single-speed pneumaticscraper* Speed,Scraping electronicallyvariable BL-10 All-purpose, lightweight, variable-speedelectricscraper Speed,Scraping electronicallyvariable Dimensions: Weight: Power Draw: Voltage,Standard: Operating Length ofStroke, infinitelyvariable Dimensions: Weight: Power Draw: Voltage,Standard: Operating Pattern Size(dependsonblade) Length ofStroke: Dimensions: Weight: Power Draw: Voltage,Standard: Operating Length ofStroke, infinitelyvariable Dimensions: Weight: Power Draw: Voltage,Standard: Operating Length ofStroke, infinitelyvariable • • •
nonferrous materialsandmore Use oncaststeel,hardiron,malleable Adapts toindividualoperatortechniques Quick andeasytouse–reducesfatigue
: Technical Specifications : : : :
Upto1900strokes/minute : Upto1900strokes/minute : Upto1900strokes/minute : Upto1900strokes/minute : 3/8” pipethread 4.4” x2.6” x16.8” (110x65425mm) 8.0 lbs. (3.6kg) 350 watts 0” 1400 strokes/minute 4.4” x2.6” x17.4” (110x65440mm) 11.5 lbs. (5.2kg) 320 watts 110 VAC, 60Hz(220 V available) 0” 0” 0” 4.4” x2.6” x17.4” (110x65440mm) 6.6 lbs. (2.8kg) 320 watts 110 VAC, 60Hz(220 V available) F 4.4” x2.6” x17.4” (110x65440mm) 7.0 lbs. (3.3kg) 320 watts 110 VAC, 60Hz(220 V available) 4.4” x2.6” x17.4” (110x65440mm) 9.3 lbs. (4.2kg) 320 watts 110 VAC, 60Hz(220 V available) Small, medium, large, extralarge ixed 800-243-3344 to0.8” (0to20mm) to0.8” (0to20mm) to0.4” (0to10mm) to0.8” (0to20mm) | 860-242-8539 residue, etc. Muffler/airsilencernotincluded. offhardenedresinorcoating plastics andfoodindustriestoscrape Single strokespeed. inchemical, Oftenusedforspecial applications (danger ofexplosion). asthe7ELM/BL-40model. Sameapplications isdesiredornecessary power wherepneumatic Used onapplications * AVAILABLE ONREQUEST. drives, pumps, valves. Extensionhandleincluded. ofhardenedsteelguideways.Scraping Largeturbinehousings, roughingandworkonlargemachinesequipment.Heavy and preventfurtherwear. Our “Flaker” or “Spotter” model. characteristics. ofwornwaystoreestablish lubrication Rescraping with betterwear andensures goodsurfacelubrication appearance surfaces andways.machined flat pleasing creates Pattern lubrication, ortobreakupfrictionand “stick-slip” onprecision- for slide way of half-moonoil-pocketpatterns Scraping/flaking Our all-purposemodelformediumtosmallerwork. liner material. ofcaststeel,suitable forfinishscraping castiron, brassandway- Lightweight andcompactdesignmakesthismodelparticularly andmasterplates.bearing pointsandfinishonsurfaceplates forsquare,The idealscraper Vee anddovetailways. Highest-quality Our all-purposeworkhorseformediumtolargerwork. Machine toolmaintenanceandrepair. Vee-way scraping. Uprights, cross-railsandharder-to-reach areas. and finishscraping. Oil-tightorsteam-tightscraping. Dovetailand Specially designedforScraping Technique 40. Roughing, semi-finish | www.dapra.com Applications Replacement BladesforHalf-MoonPatternScraperModelHM10 Scraper BladeKits Pattern ScraperHM10.TheHM10takesthe#8/Ekit,aswellseparatebladeslistedbelow. Scraper bladekits,scraperblades,andinsertswithholderswillfitallmodelsexceptHalf-Moon Blade Kits&ReplacementBlades Half-Moon PatternScraperBlades(forholders) Half-Moon PatternCarbideBlades Tool Holders(forhalf-moonpatternscraperblades, Series R60-R150) aao ubrRdu Description Radius Catalog Number ALL-PURPOSE DOVETAIL Blade Kit Blade Kit Blade Kit Blade Kit R150KL R120KL FINISH re Description Order R90KL R60KL KL140 R150 R120 KL70 #8/E R90 R60 indexable carbideinserts;#30/40HSSindexing#120M, 130Minsertholders;controlgauge. Our mostpopularsetincludes blades, generalscraping insertsandinsertholders. Contents: #15, 20, 25, 30blades;#25/20, 25/25, 25/30 KIT,BLADE AssortmentALL-PURPOSE steel scraping blades;controlgauge. steel scraping isdesired.when semi-finishandfinishscraping Contents: #10-150, 15-150, 20-150, 25-150, 30-150carbide-tippedblades;20-150ST Long, flexiblebladesgiveasoftfeelandaremostsuitableforsemi-finishfinishwork. models enhancesallscraper Thissetgreatly BLADE KIT, Assortment FINISH R90, R120, R150, KL70, KL140; controlgauge. kitforthismodel. withModelHM10andistheperfect complementary scraping This kitisusedonlyforhalf-moonpattern Contents: #R60, BLADE KIT, Assortment #8/E(forHalf-MoonPatternScraping) insert holders;30/25HSSinsert;KL170bladeextensionforuseonhard-to-reachareas, usedwithlongfinishblades. all-purpose bladekit. Contents: #25/20, 25/25carbideinserts;15T, 20Ttwistedlongblades;120MT, 130MTtwistedinsertholders;crimped inhorizontalandverticalpositions.This kitcontainstheproperbladesfordovetailandhard-to-reachareascraping A perfectadditiontothe BLADE KIT, Assortment DOVETAIL 4-3/4” 3-5/8” -/”Smallpattern 2-3/8” -/”Smallpattern 3-5/8” 2-3/8” 4-3/4” 6” 6” ”Shortholder 3” 6” 800-243-3344 Extra-large pattern Large pattern Standard pattern Standard pattern Extra-large pattern Large pattern Long holder | 860-242-8539 WE CANREPAIRANDSERVICEALLOFYOURBIAXTOOLS AT OURHEADQUARTERSINBLOOMFIELD,CT. | www.dapra.com R150 KL140 R90KL 129 BIAX SCRAPERS & AIR TOOLS 130 BIAX SCRAPERS & AIR TOOLS Individual ReplacementInserts&Holders Individual ReplacementBlades Replacement BladeSelection Regular-Length (3-1/2”)ScraperBlades Solid CarbideScraperBlades Tool HolderExtension Tool Holder(forIndexable Insert-Type Blades) HSS ScraperBlades Reversible, Special90° Twisted Stiff-Type ScraperBlades Tight-Radius ScraperBladesforPointScrapingand Technique 40 Long-Length (6”)ScraperBlades aao ubrRdu Description Radius Catalog Number aao ubrRdu Description Radius Catalog Number 15-150-R20 30/40 HSS 30/25 HSS 20-150ST 20-R40 30-150 25-150 20-150 15-150 10-150 130ME KL170 25/30 25/25 25/20 130M 120M 30T 25T 20T 15T 30 25 20 15 1-1/4” 1-5/8” 1-1/4” 1-1/4” 1-1/4” 3/4” /”Carbide-tipped, reversible, special90°twistedstifftype, Carbide-tipped, longtype, 20mmradius 5/8” Carbide-tipped, shorttype, 40mmradius 5/8” 3/4” /”Carbide-tipped, reversible, standardstifftype, 3/4” 5/8” /”All-purposeindexableinserttypemadeofsolidcarbide. 3/4” 3/4” Carbide-tipped, reversible, specialelastictype, 5/8” 5/8” 3/8” 1” ”IndexableinsertsmadeofspecialHSS. To beusedwithholder, positivecuttingangle, 1” 1” 1” 1” 800-243-3344 long length(6”), fordovetailworkandhard-to-reachareas Use with120Mand130Mholders. 1-1/4” length. softerwroughtandcaststeels. Usedtoscrape regular length(3-1/2”), all-purpose Use with the long special elastic scraper bladeseries–150,Use withthelongspecialelasticscraper 6-3/4” long. For ofdovetails andhard-to-reachareas. scraping Long (6”) Short (3”), stifftype To pattern. beusedwithtoolholdersbelow mostmaterials.Ideal forscraping 1” length. Special HSSBladeforsteelscraping long length(6”), forsmoothsemi-finishingandfinishing Long (6”), 1/2” offsetforshoulders | 860-242-8539
| www.dapra.com
25T 25-150 15 130M 25-25 Scraping Accessories&Aids Water-Soluble SpottingInk*–inplastic bottledispenser Book &DVD Hand Scraper Control Gauge Prussian Blue&SpottingInkRoller * Othercolorsavailable, subjecttominimum orderrequirements. Contactusfordetails. B01 B01 7 z ”PrussianBlue[intube, .75oz. or7” (onrequest)] .75oz. /7” BB10011 /BB10010 aao ubrSz Description Size Catalog Number Prussian BlueandSpottingInkRoller BB50020 BB50000 BB20016 BB20000 BB10009 BB10006 BB10008 BB10005 BB10007 BB10000 B01 -/”da ”SmallInkRoller 1-1/2” dia. x5” BB10016 BB10015 BB10019 ”da ”LargeInkRoller 2” dia. x6” 15.5” x 1” Universal hand scraper with adapter extensionforusewith allBiax withadapter Universalhandscraper 15.5” x1” 1-1/2 oz. 1-1/2 oz. 1-1/2 oz. 8 oz. 8 oz. 8 oz. 800-243-3344 3-P photosandillustrations. withmany publication “Machine Tool Reconditioning,” comprehensive, a500+page time-tested blades. scraper chips,inch andremovalofscraping dust, etc. For bladeradii, checkingofscraper pointspersquare checkingofcarrying Yellow spottingink Red spottingink Blue spottingink Small InkPad art Scraping DVD art Scraping WE CANREPAIRANDSERVICE ALLOFYOURBIAXTOOLS | 860-242-8539 AT OURHEADQUARTERS IN BLOOMFIELD,CT. Hand Scraper
| www.dapra.com Water-Soluble SpottingInk Control Gauge Book 131 BIAX SCRAPERS & AIR TOOLS 132 BIAX SCRAPERS & AIR TOOLS finishing anddeburringinhard-to-reachareas. Pneumatic spindlesareavailablewithanangledheadforsurface Spindles withAngleHead oil-free optionsareavailable. engraving, brushinganddrilling.High-speed,low-speed Straight pneumaticspindlesareidealforgrinding,milling, Straight Spindles Pneumatic SpindlesforAutomatedDeburring straight orangledheads. countersinking holesfrom5.5mmto29mm.Availablewith Pneumatic drilldeburringspindlesaregreatfor and Drill DeburringSpindles or pistonmotor,withvaryingstrokelengths. Pneumatic oscillatingdrivesareavailablewithswashplatedrive Oscillating Drives and budget. industrial robotsandmachiningcenters,wecanoutfityouwiththeidealsolutionforyourrequirements From stationaryspindlestocompletemodularsystemsandwithdeflectionforusein Dapra isproudtobetheofficialU.S.distributorofBIAXpneumaticspindlesforautomateddeburring. VIEW AVAILABLEMODELS &SPECSATDAPRA.COM/BIAXSPINDLES 800-243-3344 | 860-242-8539 | www.dapra.com industrial robot. deburring ofcastings ormachinedcomponents usingan fluctuating conditions.Idealfor applicationssuchasautomated constant pressureandachieve uniformremoval–evenunder machining, makingitpossible totraceapartcontourwith capable ofcompensatingpart andpositioningtoleranceswhen industrial robotorstationary set-up. Deflectablespindlesare Pneumatic spindleswithradialdeflectionforusean Spindles withRadialDeflection • Schunkquick-changeattachmentalsoavailable • • • Optionaldeflectionunitwithadjustableforce • robot orinamachiningcenter: rigid orwithdeflection;rotatingoscillating;onanindustrial components tosatisfymostautomateddeburringapplications: The BiaxRSCModularSystemoffersinterchangeable Automated Deburring RSC ModularSystemfor Universaladaptersforstationarymountingorto arobot polishing andfinemilling Attachments formachiningcenters,includingHSK,SKandaWeldonadapter–allowshigh-speeddeburring,engraving, (16,000 rpmto100,000rpm),aswelloscillatingtools Choose fromstraightandangledspindlesindifferentspeeds 800-243-3344 | 860-242-8539
| www.dapra.com 133 BIAX SCRAPERS & AIR TOOLS 134 BIAX SCRAPERS & AIR TOOLS lightweight modelsavailable. Air-powered beltsandersfrom6mmto20mmwide.Compact, Belt Sanders for thetoughestapplications;bothstraightandanglegrinders. including withoil-freemotors;high-powered,low-speedgrinders High-speed pneumaticgrindersforthefinestdeburringjobs, Grinders –Straight&Angled Hand-Held AirTools Low-vibration modelsareavailable. of castparts.Availableinstraightandpistol-styleconfigurations. Air-driven toolsforfiling,deburringandevenroughmachining Files explosion hazardareas. Pneumatic sawsareidealforcarbodyworkandsaferworkingin Saws polishing, chiseling,engraving,anddrilling. air-powered handtoolsforgrinding,filing,deburring, Dapra isproudtobetheofficialU.S.distributorofBIAX VIEW AVAILABLEMODELS &SPECSATDAPRA.COM/BIAXHANDTOOLS 800-243-3344 | 860-242-8539 | www.dapra.com systems areavailable. Pneumatic hand-heldscrewdriversandautomaticscrewfeeding Screwdriving Tools it easytodeburevencrossboresthataredifficultaccess. A varietyofstraightorangledpneumaticdrillingdeburrersmake Drill Deburring–Straight&Angled Air-powered drillsinpistolandangledconfigurations. Drills Pneumatic handtoolsforchiselingandengraving. Chiseling &Engraving 800-243-3344 WE CANREPAIRANDSERVICE ALLOFYOURBIAXTOOLS | 860-242-8539 AT OURHEADQUARTERS IN BLOOMFIELD,CT. | www.dapra.com 135 BIAX SCRAPERS & AIR TOOLS Safety
Modern metal cutting techniques involve the potential use of very high operating parameters (speeds, feeds, depths of cut, etc.). This creates the potential for flying chips and debris, and can also create tool breakage due to a variety of causes. As such, any metal cutting operation should be executed in a completely enclosed (shielded) environment to protect against injury from flying objects. Dapra does not assume responsibility for any loss, damage or expense incurred in any use or handling of our products after purchase.
Grinding produces hazardous dust. To avoid adverse health effects, use adequate ventilation and read material safety data sheet first.
136 800-243-3344 | 860-242-8539 | www.dapra.com Technical Milling Training
When we say that your job is our job, it’s also a reflection of our dedication to customer education.
We pride ourselves in being a total solutions provider. Selling a tool is just one small step in a collaborative journey that includes process evaluation, tool and insert grade/geometry selection, operating optimization, troubleshooting, and productivity enhancement. To that end, we are pleased to provide both industry- leading technical milling training classes at our Midwest Training & Testing Center and a series of free, on-demand training videos.
Hands-On Milling Training Classes FREE Milling Training Videos
Our Milling Training & Testing Center was We offer a growing library of FREE designed specifically for customer education, milling training videos, available on-demand to prototype testing and application development. help you maximize your productivity.
www.dapra.com/training YOUR JOB – OUR JOB CUTTING TOOLS 100% MADE IN THE USA
QUALITY | DESIGN | PERFORMANCE DAPRA stands with you, the American Manufacturer – committed to keeping jobs on United States soil and strengthening the U.S. economy. Our cutting tools and inserts are 100% designed and manufactured in the USA. Your business is built around keeping manufacturing in America. Shouldn’t your tools carry the same badge of quality and dependability as the product you create?
Place your Guaranteed Test Order today and see the benefits of American quality, design and performance!
1. Contact us to discuss your application and tooling requirements. 2. Place your Guaranteed Test Order and receive a free gift. 3. DAPRA stands behind the performance of our cutting tools. If you don’t achieve the expected results, you will receive a full refund!
Call us today or visit DAPRA.com/USA for complete details on our Guaranteed Test Order program. Rest assured, you have our unwavering commitment to improve your bottom line.
Bringing Better Ideas to the Cutting Edge ™
800-243-3344 | [email protected] | www.dapra.com
HEADQUARTERS: 66 Granby Street, Bloomfield, CT 06002 | 860-242-8539 | Fax: 860-242-3017 MIDWEST TRAINING & TESTING CENTER: 4861 American Rd., Suite A-B, Rockford, IL 61109
© 2020 Dapra Corporation – ProdCat_2003_revA – 5M