Completion and Artificial Lift Strategies for the Life of the Well
William Lane Overview
Unconventional production challenges Current best practices A better way forward
© 2015 Weatherford. All rights reserved. 1 Challenges
UNCONVENTIONAL PRODUCTION
CHALLENGES © 2015 Weatherford. All rights reserved. 2 Rapid Decline Rates Metric Barnett Eagle Ford Woodford Haynesville Marcellus Bakken Thickness (ft) 100-600’ 23-183’ 70-290’ 200-350’ 45-225’ 10-40’
Typical TVD (ft) 6,000-8,500 6,000-13,000 10,000-16,000 10,000-13,500 4,000-8,000 7,450-11,100
Typical MD (ft) 11,500 16,800 14,400 16,500 11,500 20,000 Typical Lateral (ft) 3,500-5,000 3,500-5,000 4,000-5,000 4,000-7,600 4,000-5,500 4,000-10,000 Permeability <5µd 1µd <1µd <1µd 20µd 40µd IP Rate (MMCFD) 2.5 19.3 5.1 14.3 3.5 791 BOEPD
EUR/Well (BCFE) 2.8 5.9 4 6.5 4.5 400-700 MBBL Avg Decline Year 1 65% 75% 59% 81% 64% 80% Avg Decline Year 2 34% 43% 41% 35% Avg Decline Year 3 19% 32% 26% 21% Decline Out Years 6% 6% 5% 5% 5% Water usage1 4 MMGal 5 MMGal 4.5 MMGal 6 MMGal 5 MMGal 4 MMGal Water flow-back1 5% to 30% 1 MMGal
1Per total frac job, Techno-economic Assessment of Water Management Solutions, Gas Technology Institute. July, 2011.
CHALLENGES © 2015 Weatherford. All rights reserved. Long, slender well geometries
4” ID1 ¼” straw 5,000’ lateral = 104 yards
1Assumes 4” ID for 4½” casing.
CHALLENGES © 2015 Weatherford. All rights reserved. “Horizontal” wells
CHALLENGES Courtesy of Marathon Oil © 2015 Weatherford. All rights reserved. Complex Well Geometries
Ref: Sutton, R.: “Wellbore Geometry Effects on Well Production Performance,” SPE Liquids Rich Shale Conference, Rancho Palos Verdes, CA (May 2013).
CHALLENGES © 2015 Weatherford. All rights reserved. Turbulent Slug Flow
Liquid/gas separation?
Video Source: Tulsa University Horizontal Well Artificial Lift Project (TUHWALP).
CHALLENGES © 2015 Weatherford. All rights reserved. Turbulent Slug Flow
° ° 100 1 Toe Up 100 1 Toe Down
BUBBLE BUBBLE ANNULAR ANNULAR 10 SLUG 10
STRATIFIED 1 STRATIFIED 1 SLUG
0. 1 G 0. 1 G OIL A OIL A S S 0.01 0.01 Superficial (fps) Liquid Velocity Superficial Gas Velocity Superficial (fps) Liquid Velocity Superficial Gas Velocity (fps) (fps)
Source: TUHWALP simulations.
CHALLENGES © 2015 Weatherford. All rights reserved. Uncertain Inflow
GAS
WATER OIL
CHALLENGES © 2015 Weatherford. All rights reserved. Current Best Practices
UNCONVENTIONAL PRODUCTION
BEST PRACTICES © 2015 Weatherford. All rights reserved. 10 Well Preparation
Fracturing fluid recovery injected Jet pump @ 2000 bpd power fluid Gas well unloading Initial production comingled return fluids
produced fluids
BEST PRACTICES © 2015 Weatherford. All rights reserved. Early Production Practices
Back-pressure management (chokes) – Avoid formation damage from excessive drawdown – Stabilize production (less slugging, flatter decline curve)
Graphical reference: ”More Production on Smaller Choke”, Ayman Gazawi, Pioneer Natural Resources, SPE Workshop: Horizontal Well Completions in North American Shales, June, 2013.
BEST PRACTICES © 2015 Weatherford. All rights reserved. Early Production Practices
– –
Artificial Lift systems – Gas lift where possible – Jet pumps for initial high rates – Rod pumping for GVF < 1000 to 2500 SCF/bbl Pumps landed in vertical or near vertical
BEST PRACTICES © 2015 Weatherford. All rights reserved. Later Production Practices
Lift systems – Rod pumping – Plunger lift – Hydraulic piston pumps – Capillary foam Sweep liquids through laterals – Velocity enhancement
Gas injection: < ( )< FBHP - flowing bottom-hole pressure 퐹퐵퐻푃 푃 푖푛푗푒푐푡푒푑 푔푎푠 푆퐵퐻푃 SBHP – static bottom-hole pressure
BEST PRACTICES © 2015 Weatherford. All rights reserved. Deliquification of shale gas wells
• Deliquify 4000 foot laterals. Challenge • Varying water inflow. • Capillary tubing to crossover at 70° deviation. Solution • 2-3/8” tubing to toe, annular foam return. • Sustained foam & dewatering along laterals. Results • Increased gas production.
Crossover @ 70°
BEST PRACTICES © 2015 Weatherford. All rights reserved. Later Production Practices
Recommended Practices – Build sections and tubing sizes to accommodate lift pumps – Pumps landed <70° deviation in straight tangent sections – Construct straight laterals where possible, minimize undulations – Deviation ≥ 91°
FBHP - flowing bottom-hole pressure SBHP – static bottom-hole pressure BEST PRACTICES © 2015 Weatherford. All rights reserved. A Better Way Forward
UNCONVENTIONAL PRODUCTION
A BETTER WAY FORWARD © 2015 Weatherford. All rights reserved. 17 Planned phasing of lift systems
Jet Pump Gas Lift ESP Rod Pump Well Hydraulic Piston Pump Prep Plunger Lift
Early Foam Production Production Later Production
A BETTER WAY FORWARD © 2015 Weatherford. All rights reserved. Hybrid lift systems
Jet Pumps Gas Lift Initial unloading Production & frac flow-back Change between lift systems without rig intervention
A BETTER WAY FORWARD © 2015 Weatherford. All rights reserved. Optical permanent monitoring
Temperature, pressure, acoustic
. Seismic stress monitoring
. Zonal inflow contribution
. Multiphase flow measurement
. Slug flow advanced warning
© 2015 Weatherford. All rights reserved. Production Optimization Starts with integrated planning . Well-construction geometry − Lateral drainage − Pumps landed in straight tangents . Completions − Plan for lift systems − Subsurface sensors . Production optimization systems − Reservoir monitoring − Analyses and controls − Data management
A BETTER WAY FORWARD © 2015 Weatherford. All rights reserved. Questions?
© 2015 Weatherford. All rights reserved.