DOCSLIB.ORG

AALBORG Flhfllssssknisr^^^^^^B INDUSTRIES ^ÊÊÊÊÊÊSÊÊÊÊÊÊÊÊÊÊÊÊÈ^KÊÊKII^^^ÊÊÊÊÊ

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
AALBORG Flhfllssssknisr^^^^^^B INDUSTRIES ^ÊÊÊÊÊÊSÊÊÊÊÊÊÊÊÊÊÊÊÈ^KÊÊKII^^^ÊÊÊÊÊ VI Instruction manual for boiler plant, volume 1 ©ollor lyiio: I K AQ1H 1H000 K<|/li »**«• äs M :••«»«ilW ^^r '" ©umoMypi»: KIJSA ItîfîO HJMn "' "'^fliiiiiimü KJ ' ^KH! l ta '*' l^iojMui Nu,: y;uMim>, y 30m;:,!, /uowwi, 7:ir»«»r>G. 737033/5, 737929/31 °m•t* 21 1 Hull Nø,! Oll 130007, 031300011. 0313000'.), 03130010/1/2, 04130001/2 OUMluMMîf < UlrMI(|/ll<Mt Bhlpyiinl •mm WïMrtii i fr yî— i AALBORG flHfllSSSSKniSR^^^^^^B INDUSTRIES ^ÊÊÊÊÊÊSÊÊÊÊÊÊÊÊÊÊÊÊÈ^KÊÊKII^^^ÊÊÊÊÊ Table of contents System concept (vol. 1) Technical data 1 Flow diagrams 2 AQ-18 boiler/accessories (vol. 1) General descriptions 3 Operation and maintenance 4 Feed and boiler water 5 Water level gauge 6 Safety valves 7 Feed water system 8 Regulating feed water valve 9 Feed water pumps 10 Chemical dosing unit 11 Salinity alarm equipment 12 Oil detection equipment 13 Drawings.... 14 Datasheets 15 KBSA burner/accessories (vol. 1) Descriptions, operation and maintenance 16 Oil flow regulating valve 17 Oil flowmeter 18 Differential pressure transmitter 19 Regulating valves 20 Ignition pump 21 Combustion air fan 22 Fuel oil pump unit 23 Fuel oil heater 24 KBSA burner/accessories (vol. 2) Drawings 1 Datasheets 2 Language UK Page 1/2 AALBORG INDUSTRIES Performance curves 3 Control system/electrical equipment (vol. 2) Control system 4 Operating instructions for control system 5 Process controller, SIP ART DR21 6 Process controller, SIPART DR 24 7 Controller hardware for BMS-system 8 Hand programming unit FTX 117 9 Dual trip amplifier 10 F/I-F/F converter 11 Flame safeguard 12 List of settings for single controllers, SIPART DR 21 13 Configuration list for electronic limit switches 14 List of settings for air/oil combustion controllers, SIPART DR 24 15 PLC documentation 16 Electric drawings for boiler control panel 17 Set points 18 Datasheets 19 Spare parts (vol. 2) Spare parts for boiler 20 Spare parts for burner 21 Spare parts for control system 22 Language UK Page 2/2 Oo OOO o O o o o OOO o Oo AALBORG gngiaaaaasHBH^^^^^^B INDUSTRIES ^mugji^g^^giimii^^^^^^^^^^ii^g Table of contents Technical data for boiler unit General data 1 Dimensions for boiler unit 2 Water/steam process data 3 Combustion process data 4 Data for atomising steam 5 Data for electric systems 6 Data for pressure part 7 Data for burner 8 Data for water level operation :. 9 Data for steam pressure operation 10 Manuals 11 Language UK Page 1/1 • • • • • jilllllii AALBORG gHÜBHIilBHSCilSIJBIIHSIBIU INDUSTRIES ^m^mu^m^gQ|m£g|^^ø|gjjyg^||m| Technical data for boiler unit 1 General data • ProjectNo.: 736950, 736952 • Hull No.: 03130007,03130008 • Classification society: LRS • Pressure gauge calibration: MPa • Thermometer calibration: °C • Language for signs: UK 2 Dimensions for boiler unit • Height to top of local control panel incl. retraction of burner: 8,650 mm • Diameter excl. insulation: 3,050 mm • Weight of boiler unit excl. water: 26,900 kg • Weight of boiler unit incl. water: 37,900 kg 3 Water/steam process data • Steam output: 18,000 kg/h • Working pressure: 0.7 MPa • Max. allowable working pressure: 0.9 MPa • Working temperature: 170°C • Feed water operation: Modulating • Feed water temperature, operation: 85-95°C • Feed water temperature, layout: 60°C 4 Combustion process data • Min. calorific value of diesel oil: 42200 kJ/kg • Min./max. viscosity of diesel oil: 6-8 cSt at 50°C • Density of diesel oil: 890 kg/m3 • Min. calorific value of fuel oil: 40200 kJ/kg Language UK Page 1/3 AALBORG INDUSTRIES • Max. viscosity of fuel oil: 700 cSt at 50°C • Density of fuel oil: 980 kg/m3 • Fuel oil temperature before pre-heater: 55°C • Fuel oil viscosity at burner inlet: 15 cSt • Fuel oil temperature at burner inlet: 140°C • Ambient air temperature: 45°C • Air excess No. at 100% load: 1.15 • Flue gas temperature (clean boiler): 336°C • Air consumption at 100% load: 20,227 kg/h • Flue gas flow (approx.): 21,590 kg/h • Expected back pressure from stack at full load: 15 mmWG 5 Data for atomising steam • Atomising steam pressure at burner, max.: 0.6 MPa • Atomising steam consumption, max.: 78 kg/h • Atomising air pressure at burner, max.: 0.7 MPa • Atomising air consumption, max.: 138 kg/h 6 Data for electric systems • Power supply: 3 x 440 V, 60 Hz • Control voltage: 1 x 220 V, 60 Hz • Pilot voltage: 24V • Insulation class: B • Degree of protection: IP 44 7 Data for pressure part • Boiler type: Large oil fired boiler • Model: AQ-18 • Test pressure: 1.35 MPa • Max. allowable shrink: 0.82 m3 • Max. allowable swell: 0.39 m3 Language UK Page 2/3 AALBORG flSflSBESHS INDUSTRIES ^m^gnn^m^g^n^i^ • Burner type: Steam atomising, modulating 8 •Dat Modela fo: r burner KBSA 1550 • Burner capacity on diesel oil, minVmax.: 155 - 1291 kg/h • Burner capacity on fuel oil, minVmax.: 155 - 1355 kg/h 9 Data for water level operation • Too high water level alarm: + 200 mm • High water level warning: + 150 mm • Normal water level: 0 mm • Start stand-by feed water pump: not AI supply • Low water level warning: -120 mm • Too low water level alarm and burner off: -145 mm • Too low water level alarm and burner off: -145 mm 10 Data for steam pressure operation • Safety valve: 0.87 MPa • High steam pressure alarm and burner off: 0.85 MPa • Burner start/stop: 0.72 / 0.80 MPa • Burner operation: 0.7 MPa • Low steam pressure warning: 0.4 MPa 11 Manuals • Language for manuals: UK • Set of approval manuals:..... 12 • Set of working manuals: 8 • Set of instruction manuals: 8/ship • Document revision date: 19 OCT 2004 Language UK Page 3/3 • AALBORG TABLE OF CONTENTS INDUSTRIES Table of contents Flow diagrams— Steam/water system X01:024262d List of parts for steam/water flow diagram X01:024262d Oil system X02:028451d List of parts for oil system X02:028451d Burner unit 92X02:028394a List of parts for burner unit flow diagram 92X02:028394a Language UK Page 1/1 Part list updated 041117 HeU Changed according to order 040503 GKa SøK Description Index Date Drawn Appr. Hull nos 03130011, 03130012, 04130001 & 04130002 added 040625 GKa SøK Revised according to order a 03.10.2003 BUa SøK / .QN Service lOOOl 10001 ^""^ steam LP Cooling water Control air ax. 10 bar (ompresse d air from m.e. starting air system -ÇD Condensate Max.85°C -Çn Make-up Signatures: Steam I Title: Date Water Overboard \ ISk 22.11.2002 Chemicals x AQ-1818000 kg/h+1 x AQ-10/16W 3000/1000 kg/h Appr. Date Air NOTE: Customer Guangzhou Shipyard Steam/water system JKP 22.11.2002 Blow down/drain lines - Components specified by item no. are supplied by AI Society LRS LRS LRS LRS LRS LRS LRS LRS iiSiii Feed water regulation modulating Weight Scale: Size External wiring - Items: see separate list of parts. 1:1 A2 - For electrical connections, see actual electrical wiring diagrams. Newb. No. 03130008 03130009 03130010 03130011 03130012 04130001 Oil 03130007 04130002 Flow diagram - * Instrument air Article/Drawing No: Exhaust gas AALBORG - For connections [x]see burner arr. drawing Project No. 736950/51 736952/53 736954/55 736956/57 737633/34 737635/36 737929/30 737931/32 INPUSTIIES TW9 DRAWING AMD DESIGN SHOWN HEREW IS THE PROPERTY OF AALBORG INDUSTRIES Boiler No. 13368/69 13370/71 13372/73 13374/75 14116/17 14118/19 14487/88 14489/90 AND MUST NOT BE USED BY OR REPROOUCEO FOR THIRD PARTY X01:024262 AALBORG INDUSTRIES List of Parts for Oil Fired Boiler Type AQ-18 Rev:d Class.: "SteamAVater Flow Diagram", Drawing No.: X01:024262d Date: 17 NOV 2004 LRS Item Qty Dim. Applications Type Data Sheet No DN or Drawing 1C l Oil fired boiler 18t/h- 0.8-1.0 MPa 45Y:028399 CI 2 65/100 Safety valve Boiler 261 1174 C2 1 200 Main steam valve Stop valve 6010 000087 C3 2 65 Feed water valve inlet Stop valve 6010 000090 C4 2 65 Feed water valve inlet Stop-check valve 6030 000023 C5 1 40 Scum valve Stop-check valve 6030 000013 C7 2 40 Blow-down valve Stop-check valve 6030 000016 C9 1 1/2" Sample valve 6220 000002 CIO 1 1/2" Air escape valve 6220 000002 Cll 1 1/2" Gauge board valve 6220 000002 **C13 1 20 Atomising valve Stop-check valve 264 1087 *C14 1 200 Main steam check valve 6020 000022 C15 1 25 By-pass steam valve Stop valve 250 1088 *C16 1 80 Stop valve Furnace drain 6010 000042 C17 1 25 Water level gauge left Water level indicator 7010 000151 C18 1 25 Water level gauge right Water level indicator 7010 000150 C23 1 Heating coil C24 1 25 Stop valve for heating coil 250 1088 C25 1 25 Stop valve for heating coil 250 1088 C26 1 15 Safety valve for heating coil 261 1358 C27 2 25 Stop valve DP-unit 250 1088 C28 2 25 Stop valve Low water level switch 250 1088 C30 1 Gauge board Boiler C179 1 1100 Smoke uptake TAO supply CI 84 2 65/100 Expansion joints for safety valve TAO supply 85Y:013427 •C189 1 High pressure cleaner 8500 000464 (Not shown on flow diagram) C191 1 Water washing hose 8500 000016 (Not shown on flow diagram) C196 1 Î4" Stop valve Drain for soot blower 6220 000002 C211 1 Counter flanges incl. gasket & bolts V..-' K16:004096 C212 set (Slip-on) / \ C213 Gaskets in steam line: spiral wound \.y C214 •C227 4 1 Vi" Solenoid valve 6240 000006.-.
Load more

Recommended publications
  • Items to Be Bid in This Package
    Items to be bid in this package: Item #1 - Mechanical Item #2 Plumbing Item #3 - Automatic Fire Protection For further information, see the Invitation to Bid and the Summary Of Work in Section 01110. PROJECT MANUAL BOULDER COUNTY SHERIFF'S HEADQUARTERS REMODEL 5600 Flatiron Parkway, Boulder, CO 80301 MECHANICAL, PLUMBING, & AUTOMATIC FIRE PROTECTION BID County Bid # 5277-10 Bid Date: Thursday, April 8, 2010, 2:00 p.m. PROJECT LOCATION & CONTACTS For: SHERIFF'S HEADQUARTERS REMODEL Located at: 5600 Flatiron Parkway, Boulder, CO 80301 OWNER STRUCTURAL ENGINEER Boulder County JVA, Inc. P.O. Box 471 1319 Spruce Street Boulder, CO. 80306 Boulder, CO 80302 303-441-3286 303-444-1951 Contact: Dave Houdeshell email: [email protected] CONSTRUCTION SUPERVISOR MECHANICAL ENGINEER Boulder County Administrative Services MKK Consulting Engineers Architect Division 7600 E. Orchard Rd., Ste. 250S P.O. Box 471 Greenwood Village, CO 80111 Boulder, CO 80306 303-796-6055 303-994-8682 cell 303-441 - 3944 Contact: Jean Petkovsek Contact: Dave Simmons Fax 303-796-6099 Email: dsimmons©bouldercounty.org email: [email protected] ARCHITECT ELECTRICAL ENGINEER Boulder County Administrative Services MKK Consulting Engineers Architect Division 7600 E. Orchard Rd., Ste. 250S P.O. Box 471 Greenwood Village, CO 80111 Boulder, CO 80306 303-796-6055 303-441-3286 Contact: Jean Petkovsek Contact: Alan Watkins email: petkovsekmkkenq.com Email: awatkinsbouldercounty.org GENERAL CONTRACTOR LIGHTING CONSULTANT Boulder County Administrative Services
    [Show full text]
  • Nureg/Cr-6654 Ineel/Ext-98-00383
    NUREG/CR-6654 INEEL/EXT-98-00383 A Study of Air-Operated Valves in U.S. Nuclear Power Plants Idaho National Engineering and Environmental Laboratory Bechtel BWXT Idaho, LLC Gp,JAR#EG'u U.S. Nuclear Regulatory Commission do4 Office of Nuclear Regulatory Research eoIEJ' Washington, DC 20555-0001 AVAILABILITY NOTICE Availability of Reference Materials Cited in NRC Publications NRC publications in the NUREG series, NRC regu <http://www.nrc.gov> lations, and Title 10, Energy,of the Code of Federal Regulations, may be purchased from one of the fol AfterJanuary 1, 2000, the public may electronically lowing sources: access NUREG-series publications and other NRC records in NRC's Agencywide Document Access 1. The Superintendent of Documents and Management System (ADAMS), through the U.S. Government Printing Office Public Electronic Reading Room (PERR), link RO. Box 37082 <http://www.nrc.gov/NRC/ADAMS/index.html>. Washington, DC 20402-9328 <http://www.access.gpo.gov/sudocs> Publicly released documents include, to name a 202-512-1800 few, NUREG-series reports; Federal Register no 2. The National Technical Information Service tices; applicant, licensee, and vendor documents Springfield, VA 22161-0002 and correspondence; NRC correspondence and <http://www.ntis.gov> internal memoranda; bulletins and information no 1-800-553-6847 or locally 703-605-6000 tices; inspection and investigation reports; licens ee event reports; and Commission papers and The NUREG series comprises (1) brochures their attachments. (NUREG/BR-XXXX), (2) proceedings of confer ences (NUREG/CP-XXXX), (3) reports resulting Documents available from public and special tech from international agreements (NUREG/IA-XXXX), nical libraries include all open literature items, such (4) technical and administrative reports and books as books, journal articles, and transactions, Feder [(NUREG-XXXX) or (NUREG/CR-)OXXX], and (5) al Register notices, Federal and State legislation, compilations of legal decisions and orders of the and congressional reports.
    [Show full text]
  • Control Valve Product Guide
    Control Valve Product Guide Experience In Motion Experience In Motion Control valve solutions for all of your applications Performance!Nxt ™ CUSTOM ENGINEERED 6 24 Valve Sizing and Selection Suite Flowserve offers a comprehensive suite of custom- Performance!Nxt puts the power of on-demand control engineered solutions, as well as unique product valve selection and sizing at your fingertips. It’s the designs that meet your exacting specifications. right tool for finding the right product, every time. 30 POSITIONERS GENERAL SERVICE 8 Our portfolio of ultra-high precision positioners support Flowserve general service control valves combine plat- a range of communication protocols and hazardous form standardization, high-performance, and simplified area classifications to help facilitate dramatic improve- maintenance to deliver a lower total cost of ownership. ments in process uptime, reliability, and yield. SEVERE SERVICE 34 SALES AND SERVICE 16 Flowserve severe service products are engineered for Around the clock, around the world. Flowserve manu- durable functionality wherever harsh service conditions factures, sells, and services precision-quality pumps, exist. From extreme temperature and pressure differ- control valves, seals, and automation equipment for a entials, to cavitation, flashing, and beyond, our severe diverse range of industries. service solutions take the problem out of problematic applications. Accord™ Edward™ NAF ™ Valbart™ Anchor Darling™ Gestra™ Nobel Allloy™ Valtek™ Argus™ Kämmer™ Norbro™ Vogt™ Atomac™ Limitorque™ Nordstrom™ Worcester Controls™ Automax™ Logix™ PMV™ Durco™ McCANNA/MARPAC™ Serck Audco™ 2 flowserve.com Flowserve – Solutions to Keep You Moving Flowserve is one of the world’s leading providers of Flowserve markets are large, diverse, and worldwide. fluid motion and control products and services.
    [Show full text]
  • Jordan Valve Product Overview
    PRODUCT OVERVIEW THE SLIDING GATE SEAT: A BETTER DESIGN SIMPLE CONCEPT, SUPERIOR PERFORMANCE You will notice something different in a Jordan valve . the sliding gate seat. A remarkably simple concept that offers superior performance and benefits not found in traditional rising stem and rotary valves. The sliding gate seat is made up of two primary parts: a movable disc and stationary plate with multiple orifices. Together, this seat set achieves levels of performance, reliability and accuracy that are hard to find in other valve designs. ADVANTAGES Quiet Operation Compared to conventional globe and cage designs, the sliding gate seat generates between 5-10dB less noise. You won't find a premium price adder for "low-noise trim!" The sliding gate valve is inherently quieter than other types of valves because: The disc and plate remain in constant contact, eliminating • the chatter found in globe-style designs "Massive" globe or The straight-through flow passage minimizes turbulence • cage style valve found in globe and rotary designs, a prime cause of valve noise • The multiple orifices in the plate and disc divide the flow into smaller flow streams resulting in less noise Smaller, lighter Size and Weight sliding gate wafer-design control valve As the line size increases, so too does the size and weight of the valve. Because of the short stroke length, a sliding gate valve is typically smaller and lighter weight than a globe/cage style valve. For the Mark 75 Series control valve, the shipping size, weight, packing waste and costs decrease dramatically due to the wafer style design.
    [Show full text]
  • Strategic Valve Locations in a Water Distribution System
    Strategic valve locations in a water distribution system Hwandon Jun Dissertation Submitted to the Faculty of the Virginia Polytechnic Institute and State University in partial fulfillment of the requirements for the degree of Doctor of Philosophy in Civil and Environmental Engineering G.V. Loganathan, Chair David. F. Kibler Vinod K. Lohani Antonio A. Trani Tamim Younos May 6, 2005 Blacksburg, Virginia Keywords: Water Distribution System, Valve, Segment, Matrix Algorithm, Simulation, Failure Analysis, Performance Indicators Copyright 2005, Hwandon Jun Strategic valve locations in a water distribution system Hwandon Jun ABSTRACT Valves play a critical role in a water distribution system for subsystem isolation and flow or pressure control. Among them, subsystem isolation is required to repair or to rehabilitate a broken component and can be done by closing adjacent valves. To evaluate the role of valves, the concept of “Segment” is necessary. A segment consists of a set of pipes and nodes isolated together by closing adjacent valves when a pipe fails. An efficient algorithm to identify segments in a water distribution system is proposed. In addition, when a segment is isolated, an additional subsystem may be disconnected from water sources by the segment isolation. It is a topological unintended isolation. In addition, a hydraulic failure, in terms of pressure types of failures at demand nodes should be considered. These three account for the failure impact of a pipe. Placing valves efficiently improves the reliability of a water distribution system. However, the valve reliability itself is not 100%. Therefore, valve failure consequence should be explored in determining the locations of valves.
    [Show full text]
  • Hatch October 2002 Exam 50-321/2002/301 DRAFT RO Only & Combined Written Exam
    Draft Submittal (Pink Paper) E. I. HATCH NUCLEAR PLANT EXAM 2002-301 50-321 & 50-366 OCTOBER 16 - 18, 21 - 25, & OCTOBER 30, 2002, Reactor Operator Written Exam T~O ON)L/ COvv% ,SI,-c12 TABLE OF CONTENTS I 4 1( 1' 1: t '1, 210 2 REPRODUCIBLESPEER)I~-DEXTM INDEX SYSTEM PO. Box 4084, New Windsor, NY 12553 QUESTIONS REPORT for Revision2 HT2002 41. 201001G2.1.28 001 Unit 2 is operating at 80% power. "2A" CRD Pump is in service. The operators observe the following indications: Charging water pressure: Low Cooling water flow: Low Drive water flow: Low Cooling water dP: Low Drive water dP: Low CRD Mechanism temperatures: Rising Recirc Pump seal temperatures: Rising Which ONE of the following CRD component problems has caused these abnormal conditions? (Reference included) A. The flow control valve has failed closed. B. The drive water pressure control valve has closed. C. The cooling water control valve has failed closed. D' The drive water filter is plugged. This test question was on the last exam. Re-ordered answers. Provide a copy of Fig. 12 to SI-LP-00101 Rev. 00. Distribute Figure 12. RO Tier: TIGI SRO Tier: TIGI Keyword: FUEL TEMPERATURE Cog Level: C/A 3.3/3.4 HT02301 Source: B Exam: Test: R Mise: TCK 46 Friday, September 20, 2002 09:23:24 AM QUESTIONS REPORT for HT2002 1. 201001G2.1.28 001 "Unit 1 is operating at 80% power. "IA" CRD Pump is in service. The operators observe the following indications: Charging water pressure: Low Cooling water flow: Low Drive water flow: Low Cooling water dP: Low Drive water dP: Low CRD Mechanism temperatures: Rising Recirc Pump seal temperatures: Rising Which ONE of the following CRD component problems has caused these abnormal conditions? (Reference included) A.
    [Show full text]
  • Power-Operated Gate Valve Pressure Locking and Thermal Binding
    NRC INSPECTION MANUAL IRIB INSPECTION PROCEDURE 62710 POWER-OPERATED GATE VALVE PRESSURE LOCKING AND THERMAL BINDING PROGRAM APPLICABILITY: 2515 62710-01 INSPECTION OBJECTIVES The objective of this procedure is to provide guidance to inspectors to independently assess licensee conclusions regarding extent of condition of issues, when selected, as a part of supplemental inspections using IP 95002, AInspection for One Degraded Cornerstone or Any Three White Inputs in a Strategic Performance Area.@ The inspection procedure may also be used when power-operated gate valve pressure-locking and thermal-binding issues are applicable to each input contributing to a degraded cornerstone (2 white or 1 yellow) or to address extent of condition for any white input to the Strategic Performance Area that results in implementation of IP 95002. 62710-02 INSPECTION REQUIREMENTS The scope of the inspection using this procedure should be specifically focused on an independent extent of condition review and oversight of licensee self-assessment consistent with the objectives of IP 95002. The inspection plan should include one or more of the specific requirements listed below that are appropriate to perform an independent extent of condition review and oversight of licensee self-assessment necessary to assess the capability of power-operated gate valves in safety-related systems to operate under pressure-locking and thermal-binding conditions (or avoid such conditions) during normal, accident and abnormal conditions. The inspection may involve an in-depth review of calculations, analyses, diagnostic test results, modifications, and operating procedures used to ensure that proper operation of power- operated gate valves is not prevented by pressure-locking and thermal-binding conditions.
    [Show full text]
  • Undated "Operation & Maint Manual for C&S Tricentric Stop Valve
    OPERATION AND MAINTENANCE MANUAL FOR C 5 S TRICENTRIC STOP VALVE VALVECOMPANY TRICENTRIC DIVISION 9305060089 911031 PDR ADOCK 05000410 PDR 4 OPERATION AND MAINTENANCE MANUAL FOR C & S TRICENTRIC STOP VALVE CUSTOMER: NIAGARA MOHAWK POWER CORPORATION NINE MILE POINT NUCLEAR STATION C 5 S JOB NOS. NIAGARA MOHAWK P .0. NO. 90-1178 (Q) 89505 TABLE OF CONTENTS SECTION NO. PAGE SECTION 1- LIST OF VALVES SECTION 2- TRICENTRIC VALVE DESIGN FEATURES 2.1 PRINCIPLES OF OPERATION 2-1 SECTION 3- RECEIPT OF VALVES 3.1 RECEIPT INSPECTION 3-1 3.2 STORAGE 3-1 3.3 SHELF LIFE 3-1 3.4 TOOL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE 3-1 SECTION 4- INSTALLATION 4.1 PRIOR TO INSTALLATION 4-1 4.2 INSTALLATION 4-1 4. 3 INSTALLATION CHECKLIST 4-1 4.4 ACTUATOR INSTALLATION AND ADJUSTMENT 4-2 4.5 ACTUATOR OPERATING INSTRUCTIONS SECTION 5- MAINTENANCE 5. 1 GENERAL MAINTENANCE 5-1 5.2 PACKING CHANGE INSTRUCTIONS 5-1 5.3 SPARE PARTS 5-1 5.4 ACTUATOR MAINTENANCE 5-2 SECTION 6- VALVE DISASSEMBLY 6.1 VALVE DISASSEMBLY PROCEDURE 6-1 SECTION 7- VALVE ASSEMBLY 7.1 ASSEMBLY PROCEDURE 7-1 7.2 ACTUATOR ASSEMBLY AND ADJUSTMENT 7-2 SECTION 8- DISC SEAL REPLACEMENT PROCEDURE 8.1 INSPECTION 8-1 SECTION NO. PAGE 8.2 REMOVAL OF THE CLAMP RING 8-1 8.3 REMOVAL OF THE SEAL STACK 8-2 8.4 INSTALLATION NEW SEAL STACK 8-2 8.5 FLOATING THE DISC SEAL 8-3 SECTION 9- BOLT TORQUE TABLE SECTION 10 - ACTUATOR MANUAL SECTION ll - VALVE ASSEMBLY DRAWINGS SECTION 1- LIST OF VALVES CUSTOMER P.
    [Show full text]
  • Workshop on Gate Valve Pressure Locking and Thermal Binding
    NUREG/CP-0146 Proceedings of the <ss orkshop on Gate Valve Pressure Locking and Thermal Binding Held at Marriott Hotel New Orleans, LA February 4, 1994 Prepared by Earl J. Brown Sponsored by Office for Analysis and Evaluation of Operational Data Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, DC 20555-0001 Prepared by U.S. Nuclear Regulatory Commission c,v^REG%, AVAILABILITY NOTICE Availability of Reference Materials Cited in NRC Publications Most documents cited in NRC publications will be available from one of the following sources: 1. The NRC Public Document Room, 2120 L Street. NW., Lower Level, Washington, DC 20555-0001 2. The Superintendent of Documents, U.S. Government Printing Office, P. O. Box 37082, Washington, DC 20402-9328 3. The National Technical Information Service, Springfield, VA 22161-0002 Although the listing that follows represents the majority of documents cited in NRC publications, it is not In• tended to be exhaustive. Referenced documents available for inspection and copying for a fee from the NRC Public Document Room include NRC correspondence and internal NRC memoranda; NRC bulletins, circulars, information notices, in• spection and Investigation notices; licensee event reports; vendor reports and correspondence; Commission papers; and applicant and licensee documents and correspondence. The following documents in the NUREG series are available for purchase from the Government Printing Office: formal NRC staff and contractor reports, NRC-sponsored conference proceedings, international agreement reports, grantee reports, and NRC booklets and brochures. Also available are regulatory guides, NRC regula• tions in the Code of Federal Regulations, and Nuclear Regulatory Commission Issuances.
    [Show full text]
  • Diablo Canyon Part 21 Report Submitted 3/31/06
    FLOWSERVE May 25, 2006 U.S. Nuclear Regulatory Commission Washington, D.C. 20555-0001 Attention: Omid Tabatabai, Reactor Systems Engineer Subject: PG&E - Diablo Canyon Part 21 Report submitted 3/31/06 Reference: Request for Additional Information (copy attached) This letter is provided in response to the attached request and the conference call from 5/18/06. The background information is intended to provide a better understanding of the reasoning behind the Flowserve responses that follow. Background Information The reported valve is a replacement for valves originally supplied by the Anchor / Darling Valve Company (A/DV) in 1991. A/DV manufactured four 8" Tilting Disc Check (TDC) valves for Diablo Canyon. Two valves were supplied with an inspection port on the left side. Two valves were supplied with an inspection port on the right side. The inspection ports do not affect the valve operability. The Anchor/Dading Tilting Disc Check (TDC) relies on a counterweight to position the disc for closure. The counterweight is integrally cast to the disc. The basic operation of the TDC is as follows: * Flow in the direction of the flow arrow rotates the disc open. * The weight of the counterweight rotates the disc towards the seat as the flow decreases. * Flow in the direction opposite of the flow arrow drives the disc into the seat and provides the sealing force. The four TDC's for Diablo Canyon were originally manufactured based on the standard A/DV design. Two valves (one of each inspection port configuration) shipped in January of 1991. The standard design is supplied for a horizontal pipeline application.
    [Show full text]
  • Loss of Head in Flow of Fluids Through Various Types of One-And-One-Half-Inch Valves
    H ILL INO S UNIVERSITY OF ILLINOIS AT URBANA-CHAMPAIGN PRODUCTION NOTE University of Illinois at Urbana-Champaign Library Large-scale Digitization Project, 2007. UNIVERSITY OF ILLINOIS BULLETIN Vol. 40 February 2, 1943 No. 24 ENGINEERING EXPERIMENT STATION BULLETIN SERIES No. 340 LOSS OF HEAD IN FLOW OF FLUIDS THROUGH VARIOUS TYPES OF ONE-AND-ONE-HALF-INCH VALVES BT WALLACE M. LANSFORD PRICE: PORTY CENTS PUBLISHED BY THE UNVERSITY OF ILLINOIS URBANA [ned weekly. Entered a seeond.las matter at the poet fie at Urbana, Ilinois under the Aot of / August 24, 1912. 'Offe of Publication, 58 Administration Building, Urbana, Xllinol Acceptance for mailng at the special rate of postage provided for in seotiOn 1103, Act of OCtober S, 1917, authorised July 31, 1918.] - ^T HE Engineering Experiment Station was established by act, of the Board of Trustees of the University of Illinois on De- cember 8, 1903. It is the purpose of the Station to conduct investigations and make studies of importance to the engineering, manufacturing, railway, mining, and other industrial interests of the State. The management of the Engineering Experiment Station is vested in an Executive Staff composed of the Director and his Assistant, the Heads of the several Departments in the College of Engineering, and the Professor of Chemical Engineering. This Staff is responsible for the establishment of general policies governing the work of the Station, including the approval of material for publication. All members of the teaching staff of the College are encouraged to engage in scientific research, either directly or in co6peration with the Research Corps, composed of full-time research assistants, research graduate assistants, and special investigators.
    [Show full text]
  • Step-By-Step Guide to Nelprof 6 Control Valve Selection Software
    Step-by-Step Guide to Nelprof® 6 Control Valve Selection Software Jon Monsen, PhD, PE http://www.control-valve-application-tools.com Nelprof® is a trademark of Metso Corporation. This guide is applicable to Nelprof Version 6.0.3 through 6.2.5. Depending on the version of Nelprof you are using you may see minor differences from the screen shots herein. Future versions may function differently or have different features. From time-to-time Metso adds new products to the list of valves for which sizing coefficients are included and fixes bugs. If you make serious use of Nelprof to select Metso valves you should make sure you are using the most up- to-date version. Disclaimer This guide was prepared by an experienced user of Nelprof. He has no affiliation with Metso and no endorsement of this guide by Metso is implied. This guide is furnished at no cost on an as-is basis. The author has made a reasonable effort to ensure the accuracy and completeness of the information herein. However, the information contained in this guide is provided without any representation or warranty as to accuracy or completeness or otherwise and should be used only as a general guideline and not as an authoritative source of technical information. The author will not be held liable for any injury, loss, damage or disruption caused, or alleged to be caused, either directly or indirectly, by the information contained in this guide. Contents Nelprof features 1 User identification 2 Set default engineering units 3 Printing setup 5 Possible help file problem 6 Nelprof
    [Show full text]