VI Instruction manual for boiler plant, volume 1 ©ollor lyiio: I K AQ1H 1H000 K<|/li »**«• äs M :••«»«ilW ^^r '" ©umoMypi»: KIJSA ItîfîO HJMn "' "'^fliiiiiimü KJ ' ^KH! l ta '*' l^iojMui Nu,: y;uMim>, y 30m;:,!, /uowwi, 7:ir»«»r>G. 737033/5, 737929/31 °m•t* 21 1 Hull Nø,! Oll 130007, 031300011. 0313000'.), 03130010/1/2, 04130001/2 OUMluMMîf < UlrMI(|/ll<Mt Bhlpyiinl •mm WïMrtii i fr yî— i AALBORG flHfllSSSSKniSR^^^^^^B INDUSTRIES ^ÊÊÊÊÊÊSÊÊÊÊÊÊÊÊÊÊÊÊÈ^KÊÊKII^^^ÊÊÊÊÊ Table of contents System concept (vol. 1) Technical data 1 Flow diagrams 2 AQ-18 boiler/accessories (vol. 1) General descriptions 3 Operation and maintenance 4 Feed and boiler water 5 Water level gauge 6 Safety valves 7 Feed water system 8 Regulating feed water valve 9 Feed water pumps 10 Chemical dosing unit 11 Salinity alarm equipment 12 Oil detection equipment 13 Drawings.... 14 Datasheets 15 KBSA burner/accessories (vol. 1) Descriptions, operation and maintenance 16 Oil flow regulating valve 17 Oil flowmeter 18 Differential pressure transmitter 19 Regulating valves 20 Ignition pump 21 Combustion air fan 22 Fuel oil pump unit 23 Fuel oil heater 24 KBSA burner/accessories (vol. 2) Drawings 1 Datasheets 2 Language UK Page 1/2 AALBORG INDUSTRIES Performance curves 3 Control system/electrical equipment (vol. 2) Control system 4 Operating instructions for control system 5 Process controller, SIP ART DR21 6 Process controller, SIPART DR 24 7 Controller hardware for BMS-system 8 Hand programming unit FTX 117 9 Dual trip amplifier 10 F/I-F/F converter 11 Flame safeguard 12 List of settings for single controllers, SIPART DR 21 13 Configuration list for electronic limit switches 14 List of settings for air/oil combustion controllers, SIPART DR 24 15 PLC documentation 16 Electric drawings for boiler control panel 17 Set points 18 Datasheets 19 Spare parts (vol. 2) Spare parts for boiler 20 Spare parts for burner 21 Spare parts for control system 22 Language UK Page 2/2 Oo OOO o O o o o OOO o Oo AALBORG gngiaaaaasHBH^^^^^^B INDUSTRIES ^mugji^g^^giimii^^^^^^^^^^ii^g Table of contents Technical data for boiler unit General data 1 Dimensions for boiler unit 2 Water/steam process data 3 Combustion process data 4 Data for atomising steam 5 Data for electric systems 6 Data for pressure part 7 Data for burner 8 Data for water level operation :. 9 Data for steam pressure operation 10 Manuals 11 Language UK Page 1/1 • • • • • jilllllii AALBORG gHÜBHIilBHSCilSIJBIIHSIBIU INDUSTRIES ^m^mu^m^gQ|m£g|^^ø|gjjyg^||m| Technical data for boiler unit 1 General data • ProjectNo.: 736950, 736952 • Hull No.: 03130007,03130008 • Classification society: LRS • Pressure gauge calibration: MPa • Thermometer calibration: °C • Language for signs: UK 2 Dimensions for boiler unit • Height to top of local control panel incl. retraction of burner: 8,650 mm • Diameter excl. insulation: 3,050 mm • Weight of boiler unit excl. water: 26,900 kg • Weight of boiler unit incl. water: 37,900 kg 3 Water/steam process data • Steam output: 18,000 kg/h • Working pressure: 0.7 MPa • Max. allowable working pressure: 0.9 MPa • Working temperature: 170°C • Feed water operation: Modulating • Feed water temperature, operation: 85-95°C • Feed water temperature, layout: 60°C 4 Combustion process data • Min. calorific value of diesel oil: 42200 kJ/kg • Min./max. viscosity of diesel oil: 6-8 cSt at 50°C • Density of diesel oil: 890 kg/m3 • Min. calorific value of fuel oil: 40200 kJ/kg Language UK Page 1/3 AALBORG INDUSTRIES • Max. viscosity of fuel oil: 700 cSt at 50°C • Density of fuel oil: 980 kg/m3 • Fuel oil temperature before pre-heater: 55°C • Fuel oil viscosity at burner inlet: 15 cSt • Fuel oil temperature at burner inlet: 140°C • Ambient air temperature: 45°C • Air excess No. at 100% load: 1.15 • Flue gas temperature (clean boiler): 336°C • Air consumption at 100% load: 20,227 kg/h • Flue gas flow (approx.): 21,590 kg/h • Expected back pressure from stack at full load: 15 mmWG 5 Data for atomising steam • Atomising steam pressure at burner, max.: 0.6 MPa • Atomising steam consumption, max.: 78 kg/h • Atomising air pressure at burner, max.: 0.7 MPa • Atomising air consumption, max.: 138 kg/h 6 Data for electric systems • Power supply: 3 x 440 V, 60 Hz • Control voltage: 1 x 220 V, 60 Hz • Pilot voltage: 24V • Insulation class: B • Degree of protection: IP 44 7 Data for pressure part • Boiler type: Large oil fired boiler • Model: AQ-18 • Test pressure: 1.35 MPa • Max. allowable shrink: 0.82 m3 • Max. allowable swell: 0.39 m3 Language UK Page 2/3 AALBORG flSflSBESHS INDUSTRIES ^m^gnn^m^g^n^i^ • Burner type: Steam atomising, modulating 8 •Dat Modela fo: r burner KBSA 1550 • Burner capacity on diesel oil, minVmax.: 155 - 1291 kg/h • Burner capacity on fuel oil, minVmax.: 155 - 1355 kg/h 9 Data for water level operation • Too high water level alarm: + 200 mm • High water level warning: + 150 mm • Normal water level: 0 mm • Start stand-by feed water pump: not AI supply • Low water level warning: -120 mm • Too low water level alarm and burner off: -145 mm • Too low water level alarm and burner off: -145 mm 10 Data for steam pressure operation • Safety valve: 0.87 MPa • High steam pressure alarm and burner off: 0.85 MPa • Burner start/stop: 0.72 / 0.80 MPa • Burner operation: 0.7 MPa • Low steam pressure warning: 0.4 MPa 11 Manuals • Language for manuals: UK • Set of approval manuals:..... 12 • Set of working manuals: 8 • Set of instruction manuals: 8/ship • Document revision date: 19 OCT 2004 Language UK Page 3/3 • AALBORG TABLE OF CONTENTS INDUSTRIES Table of contents Flow diagrams— Steam/water system X01:024262d List of parts for steam/water flow diagram X01:024262d Oil system X02:028451d List of parts for oil system X02:028451d Burner unit 92X02:028394a List of parts for burner unit flow diagram 92X02:028394a Language UK Page 1/1 Part list updated 041117 HeU Changed according to order 040503 GKa SøK Description Index Date Drawn Appr. Hull nos 03130011, 03130012, 04130001 & 04130002 added 040625 GKa SøK Revised according to order a 03.10.2003 BUa SøK / .QN Service lOOOl 10001 ^""^ steam LP Cooling water Control air ax. 10 bar (ompresse d air from m.e. starting air system -ÇD Condensate Max.85°C -Çn Make-up Signatures: Steam I Title: Date Water Overboard \ ISk 22.11.2002 Chemicals x AQ-1818000 kg/h+1 x AQ-10/16W 3000/1000 kg/h Appr. Date Air NOTE: Customer Guangzhou Shipyard Steam/water system JKP 22.11.2002 Blow down/drain lines - Components specified by item no. are supplied by AI Society LRS LRS LRS LRS LRS LRS LRS LRS iiSiii Feed water regulation modulating Weight Scale: Size External wiring - Items: see separate list of parts. 1:1 A2 - For electrical connections, see actual electrical wiring diagrams. Newb. No. 03130008 03130009 03130010 03130011 03130012 04130001 Oil 03130007 04130002 Flow diagram - * Instrument air Article/Drawing No: Exhaust gas AALBORG - For connections [x]see burner arr. drawing Project No. 736950/51 736952/53 736954/55 736956/57 737633/34 737635/36 737929/30 737931/32 INPUSTIIES TW9 DRAWING AMD DESIGN SHOWN HEREW IS THE PROPERTY OF AALBORG INDUSTRIES Boiler No. 13368/69 13370/71 13372/73 13374/75 14116/17 14118/19 14487/88 14489/90 AND MUST NOT BE USED BY OR REPROOUCEO FOR THIRD PARTY X01:024262 AALBORG INDUSTRIES List of Parts for Oil Fired Boiler Type AQ-18 Rev:d Class.: "SteamAVater Flow Diagram", Drawing No.: X01:024262d Date: 17 NOV 2004 LRS Item Qty Dim. Applications Type Data Sheet No DN or Drawing 1C l Oil fired boiler 18t/h- 0.8-1.0 MPa 45Y:028399 CI 2 65/100 Safety valve Boiler 261 1174 C2 1 200 Main steam valve Stop valve 6010 000087 C3 2 65 Feed water valve inlet Stop valve 6010 000090 C4 2 65 Feed water valve inlet Stop-check valve 6030 000023 C5 1 40 Scum valve Stop-check valve 6030 000013 C7 2 40 Blow-down valve Stop-check valve 6030 000016 C9 1 1/2" Sample valve 6220 000002 CIO 1 1/2" Air escape valve 6220 000002 Cll 1 1/2" Gauge board valve 6220 000002 **C13 1 20 Atomising valve Stop-check valve 264 1087 *C14 1 200 Main steam check valve 6020 000022 C15 1 25 By-pass steam valve Stop valve 250 1088 *C16 1 80 Stop valve Furnace drain 6010 000042 C17 1 25 Water level gauge left Water level indicator 7010 000151 C18 1 25 Water level gauge right Water level indicator 7010 000150 C23 1 Heating coil C24 1 25 Stop valve for heating coil 250 1088 C25 1 25 Stop valve for heating coil 250 1088 C26 1 15 Safety valve for heating coil 261 1358 C27 2 25 Stop valve DP-unit 250 1088 C28 2 25 Stop valve Low water level switch 250 1088 C30 1 Gauge board Boiler C179 1 1100 Smoke uptake TAO supply CI 84 2 65/100 Expansion joints for safety valve TAO supply 85Y:013427 •C189 1 High pressure cleaner 8500 000464 (Not shown on flow diagram) C191 1 Water washing hose 8500 000016 (Not shown on flow diagram) C196 1 Î4" Stop valve Drain for soot blower 6220 000002 C211 1 Counter flanges incl. gasket & bolts V..-' K16:004096 C212 set (Slip-on) / \ C213 Gaskets in steam line: spiral wound \.y C214 •C227 4 1 Vi" Solenoid valve 6240 000006.-.