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UFC 3-460-03 O&M: Maintenance of Petroleum Systems

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UFC 3-460-03 O&M: Maintenance of Petroleum Systems UFC 3-460-03 21 JANUARY 2003 UNIFIED FACILITIES CRITERIA (UFC) OPERATION AND MAINTENANCE: MAINTENANCE OF PETROLEUM SYSTEMS CANCELLED APPROVED FOR PUBLIC RELEASE; DISTRIBUTION UNLIMITED UFC 3-460-03 21 JANUARY 2003 UNIFIED FACILITIES CRITERIA (UFC) OPERATION AND MAINTENANCE: MAINTENANCE OF PETROLEUM SYSTEMS Any copyrighted material included in this UFC is identified at its point of use. Use of the copyrighted material apart from this UFC must have the permission of the copyright holder. U.S. ARMY CORPS OF ENGINEERS NAVAL FACILITIES ENGINEERING COMMAND AIR FORCE CIVIL ENGINEER SUPPORT AGENCY (Preparing Activity) Record of Changes (changes are indicated by \1\ ... /1/) Change No. Date Location CANCELLED The format of this document does not conform to UFC 1-300-01. It will be reformatted at the next revision. _____________ This UFC supersedes AFM 85-16, Maintenance of Petroleum Systems. UFC 3-460-03 21 JANUARY 2003 FOREWORD The Unified Facilities Criteria (UFC) system is prescribed by MIL-STD 3007 and provides planning, design, construction, sustainment, restoration, and modernization criteria, and applies to the Military Departments, the Defense Agencies, and the DoD Field Activities in accordance with USD(AT&L) Memorandum dated 29 May 2002. UFC will be used for all DoD projects and work for other customers where appropriate. All construction outside of the United States is also governed by Status of forces Agreements (SOFA), Host Nation Funded Construction Agreements (HNFA), and in some instances, Bilateral Infrastructure Agreements (BIA.) Therefore, the acquisition team must ensure compliance with the more stringent of the UFC, the SOFA, the HNFA, and the BIA, as applicable. UFC are living documents and will be periodically reviewed, updated, and made available to users as part of the Services’ responsibility for providing technical criteria for military construction. Headquarters, U.S. Army Corps of Engineers (HQUSACE), Naval Facilities Engineering Command (NAVFAC), and Air Force Civil Engineer Support Agency (AFCESA) are responsible for administration of the UFC system. Defense agencies should contact the preparing service for document interpretation and improvements. Technical content of UFC is the responsibility of the cognizant DoD working group. Recommended changes with supporting rationale should be sent to the respective service proponent office by the following electronic form: Criteria Change Request (CCR). The form is also accessible from the Internet sites listed below. UFC are effective upon issuance and are distributed only in electronic media from the following source: • Whole Building Design Guide web site http://dod.wbdg.org/. Hard copies of UFC printed from electronic media should be checked against the current electronic version prior to use to ensure that they are current. AUTHORIZED BY: ______________________________________ ______________________________________ DONALD L. BASHAM, P.E. DR. JAMES W WRIGHT, P.E. Chief, Engineering and Construction Chief Engineer U.S. Army Corps of Engineers Naval Facilities Engineering Command ______________________________________ ______________________________________ KATHLEEN I. FERGUSON, P.E. Dr. GET W. MOY, P.E. The Deputy Civil Engineer Director, Installations Requirements and DCS/InstallationsCANCELLED & Logistics Management Department of the Air Force Office of the Deputy Under Secretary of Defense (Installations and Environment) UFC 3-460-03 21 JANUARY 2003 Civil Engineering MAINTENANCE OF PETROLEUM SYSTEMS COMPLIANCE WITH THIS PUBLICATION IS MANDATORY OPR: HQ AFCESA/CESM (Mr. Pat Mumme) Supersedes: AFM 85-16, 18 August 1981 This manual implements Air Force Policy Directive (AFPD) 32-10, Installations and Facilities, by providing guidance for base and command liquid fuels maintenance (LFM) personnel with guide procedures for field maintenance of permanently installed Air Force-owned, -leased, or -controlled petroleum storage and dispensing systems. It also supplements detailed manufacturers’ instructions on specific equipment and applies to all Air Force systems and activities for which the civil engineer (CE) has maintenance responsibility. Chapter 1—SCOPE AND RESPONSIBILITY 1.1. Purpose and Scope .............................................................................................................. 7 1.2. Organizational Responsibilities........................................................................................... 7 Chapter 2. PIPELINE SYSTEMS 2.1. On-Base Pipelines............................................................................................................... 11 2.2. Operating On-Base Petroleum Systems .............................................................................. 11 2.3. Maintenance of On-Base Pipelines ..................................................................................... 11 2.4. Off-Base Pipeline Systems.................................................................................................. 13 2.5. General Pipeline System Components ................................................................................ 15 2.6. General Pipeline System Repairs ........................................................................................ 15 2.7. Major Repairs...................................................................................................................... 16 2.8. Pipeline Cleaning................................................................................................................ 16 Chapter 3. MECHANICALCANCELLED SYSTEMS 3.1. General Information ............................................................................................................ 17 3.2. Pumps.................................................................................................................................. 17 Figure 3.1. Rotary Vane Pump .............................................................................................................. 17 Figure 3.2. Horizontal Split-Case Pump................................................................................................ 18 Figure 3.3. Vertical Deepwell Turbine Pump........................................................................................ 19 1 UFC 3-460-03 21 JANUARY 2003 Figure 3.4. Hydraulic Gradient.............................................................................................................. 20 3.3. Filter/Separators (F/S)......................................................................................................... 21 3.4. Meters.................................................................................................................................. 24 3.5. Valves.................................................................................................................................. 24 Figure 3.5. DBB Valve .......................................................................................................................... 25 Figure 3.6. Ball Valve............................................................................................................................ 26 Figure 3.7. Full Port Ball Valve............................................................................................................. 26 Figure 3.8. Gate Valve........................................................................................................................... 27 3.6. Sump Pumps........................................................................................................................ 27 3.7. Line Strainers...................................................................................................................... 28 3.8. Automatic Air Eliminators.................................................................................................. 28 3.9. Truck and Tank Car Offloading.......................................................................................... 28 3.10. Tanker or Barge Offloading ................................................................................................ 28 3.11. Fill Stands............................................................................................................................ 28 3.12. Ground Product Fueling Systems........................................................................................ 29 Chapter 4. HYDRANT FUELING SYSTEM, TYPE I (PANERO) 4.1. General Information ............................................................................................................ 31 4.2. Original Panero................................................................................................................... 31 Figure 4.1. Modified Panero, Type I Hydrant System .......................................................................... 32 4.3. Modified Panero System Operation .................................................................................... 32 4.4. System Components............................................................................................................ 32 Figure 4.2. Nonsurge/Check Valve (81AF)........................................................................................... 33 Figure 4.3. F/S Control Valve (40AF-2A)............................................................................................. 34 Figure 4.4. Refuel/Defuel Control Valve (302AF)................................................................................ 35 Figure 4.5. Philadelphia Hydrant Adapter............................................................................................
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