2009 Formula SAE® Series Official Events
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2009 Formula SAE® Series Official Events FORMULA SAE VIRGINIA organized by SAE International April 22 - 25 Virginia, United States FORMULA HYBRID organized by organized by Dartmouth College May 4 - 6 New Hampshire, United States FORMULA SAE MICHIGAN organized by SAE International May 13 - 16 Michigan, United States FORMULA SAE CALIFORNIA organized by SAE International June 17 - 20 California, United States FORMULA SAE-AUSTRALASIA organized by SAE Australia Australia www.sae-a.com.au/SAE_formula.htm FORMULA SAE – BRAZIL organized by SAE Brazil Brazil http://www.saebrasil.org.br/ FORMULA SAE – ITALY organized by ATA Italy http://www.ata.it/formulaata/formulasaeit/ FORMULA STUDENT organized by IMeche in partnership with SAE United Kingdom http://wwwhttp://www.imeche.org.uk/formula.imeche.org.uk/formulastudent/index.htmstudent/index.htm http://students.sae.org/competitions/formulaseries/ 2009 Formula SAE® Virginia President’s Message Dear Formula SAE Virginia Participants, Organizers and Spectators: Welcome to Virginia International Speedway and the Formula SAE Virginia competition. Formula SAE is steeped in tradition. For more than 30 years, this competition has provided competitors with a unique brand of hands-on learning. From the beginning of the design process through the fabrication of the vehicle and on to the actual competition, students are in charge. They make the decisions and find the solutions. It’s engineering education at its very best. Formula SAE also provides a unique form of competition. This week, collegiate engineering students from around the world will compete in a series of static and dynamic events designed to challenge their engineering, problem-solving and teamwork skills. The students will work willhard not. and But compete all will toleave win. here Some a betterwill accept engineer awardsing student. for first place, others This unique event not only reflects the spirit of competition, but also offers a glimpse of the future of automotive engineering and design. Formula SAE alumni are working throughout motorsports engineering, including the automotive, aviation and motorsports industries. Good luck to everyone competing; I hope that you all do well. Enjoy the competition and the camaraderie that you will share. TToo the sponsors, volunteers and faculty advisors herheree this week, thank you. Without you, this competition would not exist. Each of you deserves credit and respect. Enjoy the week! Sincerely, James E. Smith, PhD 2009 SAE International President page 111 Concept of the Competition he Formula SAE®® Series competitions challenge teams of university undergraduundergraduateate and TABLE OF CONTENTS: graduate students to conceive, design, fabricate and compete with small, formula style, Concept of the autocross racing cars. TToo give teams the maximum design flexibility and the freedom to Competition ..........................................22 vehicleexpress design. their creativity Teams typicallyand imaginations spend eight there to twelare vevery months few restrictions designing, onbuilding, the overall testing and Schedule .................................................. 44 preparing their vehicles before a competition. The competitcompetitionsions themselves give teams the chance to Awards ............................ 77 demonstrate and prove both their creation and their engineering skills in comparison to teams from VIR Teams listed other universities around the world. Registered for this event are 40 collegiate teams from Canada and by Country .............................................. 99 United States and first time entry India. The end resultresult is a great experience forfor young engineers in a meaningful engineering project as well as the opporopportunitytunity of working in a dedicated team effort. Team Information ........... 1111 T Key PlayersPlayers........................................3030 For the purpose of this competition, the studenstudentsts are to assume that a manufacturing firm has engagengageded them to produce a prototype car for evaluation as a production item. The intended sales market is the VIR Site Map .................................... 3333 nonprofessional weekend autocross racer. Therefore, the car must have very high performance in terms of its acceleration, braking, and handling qualities. The car must be low in cost, easy to maintain, and reliable. In addition, the car’s marketability is enhanced by other factors such as aesthetics, comfort and use of common parts. The manufacturing firm is planning to produce four (4)(4) cars perper day for a limited production run and the prototype vehicle shouldshould actually cost below $25,000. The andchallenge intents. to Eachthe design design team will beis tocompared design and and fabri judgecated with a prototype other competing car that best designs meets to determinethese goals the best overall car. Over the course of three days, the cars are judged in a series of static and dynamic events including: techtechnicalnical inspection, cost, presentation, and engineering design, solo performance trials, and high performance track endurance. These events are scored to determine how well the car performs. In each event, the manufacturing firm has specified minimum acceptable performance levels that are reflected in the scoring equations. page 222 STATIC EVENTS Design Report: The students explain their constructive solutions to a jury of experts from the automotive and motorsport industries in report and discussion. The concept of the thedesign engineering is to evaluate meets the the engineering intent of the effort market. that Thewwentent car into that the illustrates design of the the best car anduse howof engineering to meet the design goals and the best uunderstandingnderstanding of the design by the team members will win the design event. Cost Report: The students are to assume that a serial production of 1000 cars a year will follow the prototype. ThThee cost calculation is discussed with a jury based on a report. The objective of the event is for the participants to llearnearn and understand the manufacturingmanufacturing techniques and processes of some of the components that they have chosen to purchase rather than fabricate themselves. Presentation: The objective is to evaluate the team’s ability to develop and deliver a comprehensive business case that will convince the executives of a fake manufacturing firm that the team’s design best meets the demands ooff the amateur weekend autocross 2009 FORMULA SAE racing market and that it can be profitably manufactmanufacturedured and marketedmarketed.. NATIONAL CORPORATE DYNAMIC EVENTS GoldSPONSORS: Sponsors Acceleration: The race cars are evaluated on their accelerating aabilitiesbilities from a standing start over a distance of 75 meters. General Motors Goodyear Tire & Rubber Co. Autocross: The objective is to evaluate the car’s maneuverabilmaneuverabilityity and handling qualities Honda R&D on a tight course without the hindrance of competing cars. The course will combine the Hoosier performance features of acceleration, braking and cornering into one event. ThThee results of Solidworks the Autocross scores determine the starting order fforor endurance. Sunoco Inc Skidpad: The objective is to measure the car’s cornering abiabilitylity on a flat surface while making a constant-radius turn. The course will be a pair of concentric circles in shape of Silver Sponsor the number 8, the cars demonstrate how good lateral forces can be absorbed Autodesk (up to 1.4g). Award Sponsor Endurance: Over a distance of 1.1 miles the cars have to prove their durability under longlong-- William C. Mitchell Software carsterm haveconditions. to prove Acceleration, it all. speed, handling, dynamics, fuel economy, reliability – the THE FOLLOWING POINTS ARE POSSIBLE: EVENT CAPTAINS: Static Events ........................................................................7575 Presentation Michelle Hsia (Thursday) 150 Design Steve Lyman and Steve Fox 100 Cost Analysis Suzy Zukowski Dynamic Events ..............................................................7575 Acceleration David Hyman (Friday & Saturday) 50 Skid-Pad Colin Ulen 150 Autocross Sebastian Strauss 50 Fuel Economy John Steelman 350 Endurance John Steelman TOTAL POINTS ............................................................10001000 page 333 2009 Formula SAE® Virginia Schedule of Events (Subject to change) WEDNESDAY, APRIL 22: 9:00 am ...................................F...........FSAESAE Site opens 9:00 am - 4:00 pm ........Regist........Registrationration open @ Patriot BuildinBuildingg 2:30 pm ........................Tech Inspectors Review Session @ Tech/Design Tent 4:00 - 7:00 pm ...........................Scales.Scales Open @ Patriot Building 4:00 - 7:00 pm ..............Technical Inspection @ Tech/Design Tent 5:00 pm ...........................................Captain.....Captain and AdvisorAdvisorss Meeting @ Main TTentent – Mandatory 7:00 pm ...................................F...........FSAESAE Site closes THURSDAY, APRIL 23: 7:30 am ...................................F...........FSAESAE Site opens 8:00 am - 4:00 pm ........Regist........Registrationration open @ Patriot BuildinBuildingg 8:00 am - 4:30 pm .......Information aandnd Operations open @ Patriot BuBuildingilding 8:30 am ........................Judges Meetings for Design, Cost @ Tech/Design and Main/Cost Tents Judges Meetings for Presentation @ Oak Tree Tavern 8:30 am ...........................................Drivers.....Drivers Meeting for Brake and