DOCSLIB.ORG

BLOCK PLANE Beautiful Tool by Al Huls

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
BLOCK PLANE Beautiful Tool by Al Huls Handmade Turn a block of wood into a useful, BLOCK PLANE beautiful tool By Al Huls his block plane project is a ent way. A simple template will great way to get started in help you align the parts during Tplane-making. A few inex- glue-up. Using the same tech- pensive items from Woodcraft niques shown here, you can create and some scrap wood are all you larger handmade planes to add need to make an attractive and to your hand tool arsenal. You’ll handy tool in just a few hours. It’s find a new satisfaction in your as easy as cutting apart a block and woodworking when you reach for gluing it back together in a differ- a wooden plane that you made. Inexpensive materials. A block of thermally modified “roasted” maple provides you with strong, stable wood for your plane (see p. 68 for more details). Add a high- quality blade, two dowels and some scrap stock for the wedge, and you’re ready to build. Solid performer. The plane shown here has sides made from walnut, but it’s also possible to build your version from a single block of wood, as shown on the pages ahead. Photos: Larry Hamel-Lambert Feb/Mar 2017 | woodcraftmagazine.com 21 Keys to success: Accurate angles, a template, and good boring work One nift y thing about this project is the transforma- tion that occurs when you cut a solid block of wood apart, and then glue it back together in a diff erent way. It starts with accurate angle layout on a work- piece dimensioned with square corners. I make the angled cuts on a bandsaw, then sand the sawn sur- faces smooth. But if you start with a longer block, the angled cuts can be made on a chop saw or tablesaw. Th e template is also important because it ensures proper spacing of parts. Give it a good coat of wax so that nose and tail pieces can be clamped to the template without sticking when you glue the parts together. Th e triangular piece can be glued in place separately, aft er the initial assembly is complete. Accuracy isn’t important with the dowels that pin the sides to the nose and tail pieces. But it is for the crosspin dowel that holds the wedge. Lay out the hole location carefully (see photo), and use backer blocks to prevent tearout when drilling through the sides. 1 Round the corners of your plane for appear- Find the angle and cut the block. Measure 2 ⁄4" from one end ance and comfort. Fine blade adjustments are of your block. From this mark, draw a 65° line toward the front made by using a mallet to tap the front end of the end, and a 45° line toward the back. Cut to these lines on the plane (to advance the blade) or rear (to retract). bandsaw and sand the 45° and 65° surfaces. Save the triangle 1 Lock blade position by tapping the wedge. cutout. Now, cut off the tip of the nose piece, creating a ⁄4" fl a t . Tricky transformation: Cut the block apart, glue it back together, then add dowels and wedge Note: Part dimensions are for 5 1 a plane blade 1 ⁄8" w × ⁄8" t 11 1 ⁄16" TRIANGLE TAIL PLANE SIDES 6" 3 ⁄16" NOSE 45° 65° 11 3 1 ⁄16" 3 ⁄4" 11 1 1 ⁄16" 2 ⁄4" Step 1: Start with a blank that’s 2 × 2 × 6" or larger. Step 2: Set aside the side pieces, and cut the block into 1 Rip your block ⁄16" wider than the width of your plane blade. three angled pieces as shown. Sand surfaces smooth to prepare After ripping, it should be square in section. for the next step. 22 Assembly Template Place nose piece here. Place tail piece here. Find the hole location and drill. From the center of the plane 5 side, measure down inside the throat ⁄8" from the top edge. Place 1 a rule against the 45° ramp and measure out ⁄2". Use calipers as shown at left to transfer your mark to the outside of the plane wall. 1 Center a sharp ⁄2" brad-point bit on this mark, and drill through both sides of the plane, using backer stock to prevent tearout. 65° WEDGE 1 5 1 45° ⁄2 × 1 ⁄8 × 3 ⁄2" 1 Taper to ⁄8" Plane blade (bevel down) Template (See photo above) CROSSPIN DOWEL 1 1 ⁄2" dia. × 2 ⁄4" 1 Cut ⁄4" fl at here. DOWEL PIN 3 5 ⁄8" dia. × ⁄8" Mouth Step 3: Glue parts back together. Alignment is Step 4: Install dowels and make the important, so use a plywood template (photo above) wedge. Glue the dowel pins, but not to make sure parts are properly positioned. the crosspin dowel. Project photos: Rick Dubbs; Illustrations: Frank Rohrbach III Feb/Mar 2017 | woodcraftmagazine.com 23.
Load more

Recommended publications
  • The Essential Block Plane How to Choose and Use Woodworking’S Most Popular Trimmer
    The Essential Block Plane How to choose and use woodworking’s most popular trimmer By Craig Bentzley It’s no secret that I love hand plane. Available in a variety of What to look for planes and own way too many in a block plane of them–about 250 at last it’s small, relatively inexpensive, As shown in Figure 1 and count. Many of them perform andconfigurations even kind of (as cute. shown But above),it’s Photo A, a block plane is a highly specialized tasks and fairly basic tool. That said, for don’t see use very often. But up and tuned, a good quality good performance, avoid cheap, there’s one type of plane that’s blockdefinitely plane not is aadept toy. Properly at handling set rudimentary hardware store a stand-out exception: the block all sorts of shop chores and is versions. The most important plane. In fact, when I’m asked likely to become one of your most features to look for in a good by beginning woodworkers used hand tools. I’ll discuss what what plane they should to look for in a good block plane, reliable and easy-to-use depth-of- start out with, that’s the one how to set one up, and how to cutblock adjustment, plane include and a an flat adjustable sole, a that always tops the list. use it to your best advantage. throat. You’ll also want the tool The ubiquitous block plane Once you make friends with to feel comfortable in your hand. is probably owned by more a block plane, you’ll wonder Unlike most bench planes, the people than any other hand how you did without one.
    [Show full text]
  • W090-03-Wedge-Owners-Manual-1
    SAFETY PRECAUTIONS PERSONAL PROTECTION Wear all required personal protective equipment including but not limited to: Approved Safety Goggles Gloves Do not modify “The Wedge” without the written consent of Footage Tools Inc. KEEP TOOL IN GOOD CONDITION Be sure the tool is in good operating condition. Inspect the striking surface of the hammer and the flaring tool before each use. If either striking face surface is mushroomed, grind or file the striking surface to its approximate original shape, maintaining a slight crown on the end before use. Use only a soft faced brass hammer. (Do not use a hardened steel hammer!). WARNING: STAY CLEAR OF AREA BEHIND AND AROUND PULLING END OF OPERATION PLEASE NOTE: The Wedge SE is recommended for replacing existing galvanized, copper and lead service lines. The Wedge SE3 is recommended for replacing existing PE & PVC service lines. USING THE “THE WEDGE SE” SERVICE LINE REPLACEMENT TOOL REQUIRED TOOLS AND EQUIPMENT 1. “The Wedge” Service Line Replacement Tool. 2. 3/8” Cable with ferrule on one end, fused to a point on the other, at least 10 feet longer than pipe to be replaced. 3. Soft faced brass hammer. 4. Deburring tool. 5. Safety goggles and gloves. 6. Cable grip or clamp. 7. Copper or PE adapters. 8. Two adjustable wrenches. “The Wedge SE & TE” Operating Instructions SERVICE REPLACEMENT PROCEDURE 1. Expose pipe to be replaced at both ends and disconnect. 2. Insert the fused end of the cable into the threaded end of the “The Wedge SE” and out through the pointed end. Pull the entire length of cable through “The Wedge SE” until the ferrule on the cable seats inside “The Wedge SE”.
    [Show full text]
  • Trying Plane
    OLD STREET TOOL, Inc. 104 Jordan Drive Eureka Springs, Arkansas 72632 Larry Williams: (479) 981-1313 Don McConnell: (479) 981-3688 (http://www.planemaker.com) The care, use and tuning of your new trying plane. Warning: Your new plane is a single iron plane. As such, there is nothing except a firmly set wedge to keep your plane's iron from falling through the mouth. Handling these planes without the wedge firmly set can be hazardous. Please set the plane's iron while holding it over your bench; preferably not over material for an important project. Please explain this and supervise children or other users who may not be aware of the risks of single iron planes. Sharpening The iron supplied with your plane is sharp and ready for use. It is suggested that you accustom yourself to the plane with the iron as supplied before making changes to its edge. Your sharpening stones (or what ever sharpening medium you use) must be flat. Once the face of the iron (often referred to as the back) is flat, it's best to use only your finer stones to remove any burr left from honing the iron's bevel. This will help limit enlarging the shaving aperture by keeping the iron near it's original thickness. Stropping can be done, but it is important to avoid rounding (dubbing) the face of the iron. Felt buffing wheels tend to round or dub the surfaces that form the edge. The iron of your trying plane has been provided with a straight cutting edge, with the corners relieved to minimize their leaving signatures on the surface of the wood being planed.
    [Show full text]
  • What Technology Wants / Kevin Kelly
    WHAT TECHNOLOGY WANTS ALSO BY KEVIN KELLY Out of Control: The New Biology of Machines, Social Systems, and the Economic World New Rules for the New Economy: 10 Radical Strategies for a Connected World Asia Grace WHAT TECHNOLOGY WANTS KEVIN KELLY VIKING VIKING Published by the Penguin Group Penguin Group (USA) Inc., 375 Hudson Street, New York, New York 10014, U.S.A. Penguin Group (Canada), 90 Eglinton Avenue East, Suite 700, Toronto, Ontario, Canada M4P 2Y3 (a division of Pearson Penguin Canada Inc.) Penguin Books Ltd, 80 Strand, London WC2R 0RL, England Penguin Ireland, 25 St. Stephen's Green, Dublin 2, Ireland (a division of Penguin Books Ltd) Penguin Books Australia Ltd, 250 Camberwell Road, Camberwell, Victoria 3124, Australia (a division of Pearson Australia Group Pty Ltd) Penguin Books India Pvt Ltd, 11 Community Centre, Panchsheel Park, New Delhi - 110 017, India Penguin Group (NZ), 67 Apollo Drive, Rosedale, North Shore 0632, New Zealand (a division of Pearson New Zealand Ltd) Penguin Books (South Africa) (Pty) Ltd, 24 Sturdee Avenue, Rosebank, Johannesburg 2196, South Africa Penguin Books Ltd, Registered Offices: 80 Strand, London WC2R 0RL, England First published in 2010 by Viking Penguin, a member of Penguin Group (USA) Inc. 13579 10 8642 Copyright © Kevin Kelly, 2010 All rights reserved LIBRARY OF CONGRESS CATALOGING IN PUBLICATION DATA Kelly, Kevin, 1952- What technology wants / Kevin Kelly. p. cm. Includes bibliographical references and index. ISBN 978-0-670-02215-1 1. Technology'—Social aspects. 2. Technology and civilization. I. Title. T14.5.K45 2010 303.48'3—dc22 2010013915 Printed in the United States of America Without limiting the rights under copyright reserved above, no part of this publication may be reproduced, stored in or introduced into a retrieval system, or transmitted, in any form or by any means (electronic, mechanical, photocopying, recording or otherwise), without the prior written permission of both the copyright owner and the above publisher of this book.
    [Show full text]
  • 2 Simple Machines
    Name Class Date CHAPTER 13 Work and Energy SECTION 2 Simple Machines KEY IDEAS As you read this section, keep these questions in mind: • What are simple machines? • What simple machines are in the lever family? • What simple machines are in the inclined plane family? • What are compound machines? What Are Simple Machines? We are surrounded by many different electronics and READING TOOLBOX machines. In physics, a machine is a mechanical device Compare As you read that changes the motion of an object. Remember that this section, make a chart machines make work easier by changing the way a force showing the similarities and is applied. Many machines, such as cars and bicycles, differences between the six simple machines. Describe are complicated. However, even the most complicated how each machine affects machine is made from a combination of just six simple input and output forces machines. Simple machines are the most basic machines. and distances. Include the Scientists divide the six simple machines into two fam- mechanical advantage each machine provides. ilies: the lever family and the inclined plane family. The lever family includes the simple lever, the pulley, and the wheel and axle. The inclined plane family includes the simple inclined plane, the wedge, and the screw. The lever family Simple lever Pulley EHHDBG@<EHL>K Wheel and axle 1. Infer What do you think The is the reason that the wedge inclined and the simple inclined plane plane are in the same family of simple machines? family Screw Simple inclined Wedge plane How Do Levers Work? If you have ever used a claw hammer to remove a nail from a piece of wood, you have used a simple lever.
    [Show full text]
  • Build a Plane That Cuts Smooth and Crisp Raised Panels With, Against Or Across the Grain – the Magic Is in the Spring and Skew
    Fixed-width PanelBY WILLARD Raiser ANDERSON Build a plane that cuts smooth and crisp raised panels with, against or across the grain – the magic is in the spring and skew. anel-raising planes are used Mass., from 1790 to 1823 (Smith may to shape the raised panels in have apprenticed with Joseph Fuller doors, paneling and lids. The who was one of the most prolific of the profile has a fillet that defines early planemakers), and another similar Pthe field of the panel, a sloped bevel example that has no maker’s mark. to act as a frame for the field and a flat Both are single-iron planes with tongue that fits into the groove of the almost identical dimensions, profiles door or lid frame. and handles. They differ only in the I’ve studied panel-raising planes spring angles (the tilt of the plane off made circa the late 18th and early 19th vertical) and skew of the iron (which centuries, including one made by Aaron creates a slicing cut across the grain to Smith, who was active in Rehoboth, reduce tear-out). The bed angle of the Smith plane is 46º, and the iron is skewed at 32º. Combined, these improve the quality of cut without changing the tool’s cutting angle – which is what happens if you skew Gauges & guides. It’s best to make each of these gauges before you start your plane build. In the long run, they save you time and keep you on track. Shaping tools. The tools required to build this plane are few, but a couple of them – the firmer chisel and floats – are modified to fit this design.
    [Show full text]
  • 3657 SIMPLE MACHINES: INCLINED PLANE, WEDGE and SCREW Grade Levels: 7-12 15 Minutes CAMBRIDGE EDUCATIONAL 1998
    #3657 SIMPLE MACHINES: INCLINED PLANE, WEDGE AND SCREW Grade Levels: 7-12 15 minutes CAMBRIDGE EDUCATIONAL 1998 DESCRIPTION Uses animated graphics and real examples to illustrate an inclined plane, wedge, and screw. Offers a definition of each and examines the relationship between the three. Shows how they have been used historically. Also defines simple machines and mechanical advantage. Reviews main concepts. ACADEMIC STANDARDS Subject Area: Science ¨ Standard: Understands motion and the principles that explain it · Benchmark: Knows the relationship between the strength of a force and its effect on an object (e.g., the greater the force, the greater the change in motion; the more massive the object, the smaller the effect of a given force) · Benchmark: Knows that when a force is applied to an object, the object either speeds up, slows down, or goes in a different direction Subject Area: Historical Understanding ¨ Standard: Understands and knows how to analyze chronological relationships and patterns · Benchmark: Knows how to construct time lines in significant historical developments that mark at evenly spaced intervals the years, decades, and centuries · Benchmark: Knows how to identify patterns of change and continuity in the history of the community, state, and nation, and in the lives of people of various cultures from times long ago until today AFTER SHOWING 1. Point out objects in the classroom that incorporate inclined planes, wedges and screws. 2. Dissect a toy or household gadget. Record progress in science notebooks with written notations and drawings. Identify each part as to type of simple machine and function. 3. Study the history of simple machines.
    [Show full text]
  • Woodriver Planes, I’Ll Admit That I Had Some Misgivings About Putting Myself in the Crossfire
    HOT NEW TOOL REVIEW WoodRiver Exclusive Planes Tester: Craig Bentzley fter reading some heated Internet Athreads about the WoodRiver planes, I’ll admit that I had some misgivings about putting myself in the crossfire. Then, I thought about the guy looking to buy his first block or bench plane on a limited budget. Price is important, especially today. (I had been woodworking for 15 years before I could afford my first Bed Rock.) That said, no tool is a bargain if it doesn’t work properly. So, out of pure curiosity, I accepted the assignment to examine and test the first editions of the WoodRiver block and bench planes. First, the facts. The bench planes where I checked them for flatness and perfect until I checked them during this (Nos. 3, 4, 5 and 6) are modeled after the side-to-sole perpendicularity and then test. The sides measured out of square by Stanley “Bed Rock,” which went out of subjected them to a general inspection. an average of about .5°, about the same production in 1943. These new planes In total, I spent about 45 minutes on each as my vintage planes. The castings are feature a solid, machined frog (see photo, bench plane before it was ready to use. heavier than my Bed Rocks, and tougher below) designed to reduce blade chatter, Not bad considering some vintage planes too. One of the shortcomings of the old and a three-screw adjustment system that need over four hours of fettling and often planes was the tendency of the cast iron allows for throat adjustments without require a blade and chipbreaker upgrade.
    [Show full text]
  • Low-Angle and Standard Block Planes the Veritas® Block Planes Measure 61/2" Long by 2" Wide
    Low-Angle and Standard Block Planes The Veritas® Block Planes measure 61/2" long by 2" wide. The body is ductile cast iron, a material much more durable as well as more stable than gray iron, having been fully stress relieved. The body is accurately machined so that the sole is fl at, the sides are square to the sole, and the bed is fl at and square to the sides. The large side wings increase stability for shooting and the unique triple fi nger grip indentations provide comfort and control. The plane’s adjustable mouth may be closed to a narrow slit for fi ne shavings with minimum tear-out or opened for heavier cuts. Adjustment is done quickly and easily with a brass locking knob. The 15/8" blade, at 1/8" (0.125") thick, is 11/2 times the thickness of standard (0.080") plane blades, and is available in either A2 tool steel hardened to Rc60-62 or O1 tool steel hardened to Rc58-60. The excellent damping qualities of the blade combined with the solid bed and clamping system virtually eliminate chatter under all conditions. The low-angle block plane has a bed angle of 12° and the standard block plane has a bed angle of 20°. The blade has a fi nely ground bevel of 25°. The lever cap is molded to comfortably fi t the palm of the hand, as well as to securely hold the blade directly over the bed at the front and on a large clamping pad at the rear.
    [Show full text]
  • March 2007 No. 126 Chaff from the President
    The Disp ays from Chat+anooga page 4 I Committee ~eports page 6 fo Raise Children's Confidence, Teach page 10 Collection Spotlight page ~ 2 Update for Stanley No. 120 Block Plane page • 8 Stanley No. 164 Low Angle Block P1are page 26 I M-WTCA Auxiliary page 30 A Pub · cation of the M" d-West Tool Col ectors Association What's It page 35 M-WTCA.ORG Teaching Children About 'lbols story begin:::; on page 10 March 2007 No. 126 Chaff From The President Its spring and time to think about the your horizons by taking in the architecture, art, all the things you and your partner decorative arts, and fine food. Make some new friends, can do to maximize your enjoyment and share experiences with old friends along the way. and the fun you can have in the wonderful world of tool collecting. Hopefully you travel together and share the fun of visiting new places, and experiencing the wonders the world has to offer. Perhaps you enjoy seeing the magnificent creations in architecture, sculpture, and painting produced in different places and during different historical periods. Perhaps you prefer the decorative arts, furniture, textiles, and smaller artifacts, such as tools of the many trades and crafts, which have been refined and perfected over centuries to improve our way of life. Along the way you might enjoy an occasional meal in a splendid It might also be a good time to re-evaluate your restaurant that serves marvelous cuisine. Whatever collection. Have your interests changed? Do you need your tastes, it is the fun of doing it, and the overall to refocus, improve the way your collection is displayed, broadening of your experience of life that matters.
    [Show full text]
  • Bench Mallet Mortise
    Hand woodworking Hand woodworking Plane an adjacent side at 90° to 3 the face side – use a try square to check for squareness. Then, with a marking gauge set to 63mm, score around the block. This will delineate the width of the mallet. Plane down to the score line. You will now have two sides parallel – repeat the marking and planing process for the other two sides, setting the marking gauge to 90mm and checking for squareness. Leave the PHOTOGRAPHS BY MICHAEL T COLLINS wood longer than required – we will adjust the length in a later stage. Using a mortise gauge set to the 2 3 4width of your 25mm chisel, draw a 50mm long mortise centred on the top of the head ... ... and a 38mm long mortise 5centred on the underside. Extend the mortise lines to the Making a 6 face side, then use a bevel gauge to join up the lines across the face sides – this will give you the required angle of the mortise. It will also give you an X-ray view of the internal angle of the Bench mallet mortise. Chopping the mortise 4 5 In Issue 6 we showed you how to make a green Using a brace and 25mm bit, drill woodworking mallet, now 7 a hole vertically halfway through Michael T Collins What you will need: the wood and then repeat from the gives us a refined design for cabinetmakers • Try square other side. It’s important to try to drill • Ruler through the centre of the wood in t’s hard to imagine being a (Quercus virginiana), a very dense and • Mortise gauge order to meet the hole coming from Brace woodworker and not having a heavy wood.
    [Show full text]
  • A Machine with Few Or No Moving Parts. Simple Machines Make Work Easier
    Simple Machine: A machine with few or no moving parts. Simple machines make work easier. http://www.youtube.com/watch?v=grWIC9VsFY4 Pulley 1.There are six simple machines. They make it easier for us to do work. A wheel pulley is one of the six simple machines. A pulley is a wheel with a rope wrapped around it. The wheel has a groove around the edge to hold the rope in place. You can attach one end of the rope to a heavy object that you want to lift. You will pull on the other end of the rope to lift the heavy object. Pulleys make work easier by changing the direction of the force needed to do work. It is hard to lift a heavy object up into the air. It is easier to pull the same object down to the ground. This is because of the force of gravity. Gravity is the force that pulls objects down to the Earth. Gravity helps to make work easier when you use a pulley. You can also use more than one pulley at a time to make the work even easier. The weight will feel lighter with each pulley that you use. If you use two pulleys, it will feel like you are pulling one-half as much weight. If you use four pulleys, it will feel like you are pulling one-fourth as much weight! The weight will be easy to move, but you will have more rope to pull with each pulley that you add. You will pull twice as much rope with two pulleys.
    [Show full text]