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September 17, 2007 Executive Summary of Asahi Songwon Colors Ltd. (Unit-III) Plot No. T-79 to T-96, Saykha Industrial Estate, Saykha, Tehsil: Vagra, Dist.: Bharuch-392140 Proposed Project for Manufacturing of Pigments, Phthalic Anhydride and Pigment Intermediates (6205 TPM) Project Activity: 5(f), Category: B 1. INTRODUCTION Asahi Songwon Colors Ltd. is a leading player in the Indian Pigment industry and intends to become a leading manufacturer of pigments around the world. The company is in the manufacturing of CPC Beta Blue and Blue Crude, exporting substantial production to leading MNCs around the world on account of quality of its products. The global dyes and pigments market is projected to reach USD 42.00 billion by 2021, at a CAGR of 5.0% from 2016 to 2021. The growth of the market is primarily due to increasing population, coupled with growing demand for dyes & pigments from various applications, such as textile, paints & coatings, and plastics, among others. Thus, Asahi Songwon Colors Ltd.(Unit-III) proposes to manufacture Pigments, Phthalic Anhydride and pigment intermediates at Plot No. T-79 to T-96, Saykha Industrial Estate, Saykha, Tehsil: Vagra, Dist.: Bharuch. The area of the site is 115,000 m2. Location of the proposed project in industrial estate and 5km and 10 km radius around the location are shown below. 2. COST OF PROJECT The estimated cost of the project is estimated around Rs. 372.8 crores. Estimated Cost in Rs. Crores Land and Land Development 25 Buildings - Civil & structural work 47.5 Godowns/Engg Stores 16.8 Electric Room 12.05 Plant and Machinery 208 Utility Equipments 43.75 Miscellaneous Fixed Assets 8.2 ETP plant & Machinery 30 Stores & Spares 6.5 Total 372.8 Asahi Songwon Colors Ltd. (Unit-III), Saykha 1 3. LOCATION OF PROJECT Asahi Songwon Colors Ltd. (Unit-III), Saykha 2 4. PRODUCTION CAPACITY Production capacity is prescribe below: Sr. Product Capacity No. (MTPM) A Classical Azo Pigments 1000 B High Performance Pigments 45 C CPC-BC 300 D Alpha Blue 100 E Beta Blue 200 F Pigment Blue-60 20 G Phthalic Anhydride 4200 H Pigment Intermediates 340 Total 6205 Color Proposed Sr. Product Name CAS No. Index Capacity No. No. (MT/month) A Classical Azo Pigments 1. Pigment Yellow 1 2512-29-0 11680 2. Pigment Yellow 3 6486-23-3 11710 3. Pigment Yellow 12 6358-85-6 21090 4. Pigment Yellow 13 5102-83-0 21100 5. Pigment Yellow 14 5468-75-7 21095 6. Pigment Yellow 16 5979-28-2 20040 7. Pigment Yellow 17 4531-49-1 21105 8. Pigment Yellow 62 12286-66-7 13940 9. Pigment Yellow 65 6528-34-3 11740 10. Pigment Yellow 74 6358-31-2 11741 11. Pigment Red 2 6041-94-7 12310 12. Pigment Red 3 2425-85-6 12120 1000 13. Pigment Red 4 2814-77-9 12085 14. Pigment Red 8 6410-30-6 12335 15. Pigment Red 12 6410-32-8 12385 16. Pigment Red 31 6448-96-0 12360 17. Pigment Red 41 6505-29-9 21200 18. Pigment Red 48:2 7023-61-2 15865:2 19. Pigment Red 49:2 1103-39-5 15630:2 20. Pigment Red 53:2 67990-35-6 15585:2 21. Pigment Red 57:1 17852-98-1 15850:2 22. Pigment Red 63:2 35355-77-2 15880:2 23. Pigment Red 112 6535-46-2 12370 B High Performance Pigments 1. Pigment Orange 05 3468-63-1 12075 2. Pigment Orange 13 3520-72-7 21110 3. Pigment Orange 34 15793-73-4 21115 4. Pigment Orange 36 12236-62-3 11780 45 5. Pigment Orange 64 72102-84-2 12760 6. Pigment Yellow 83 5567-15-7 21108 7. Pigment Yellow 97 12225-18-2 11767 8. Pigment Yellow 110 5590-18-1 56280 Asahi Songwon Colors Ltd. (Unit-III), Saykha 3 9. Pigment Yellow 114 71872-66-7 21092 10. Pigment Yellow 138 56731-19-2 56300 11. Pigment Yellow 139 36888-99-0 56298 12. Pigment Yellow 150 68511-62-6 12764 13. Pigment Yellow 151 61036-28-0 13980 14. Pigment Yellow 152 20139-66-6 21111 15. Pigment Yellow 154 68134-22-5 11781 16. Pigment Yellow 155 68516-73-4 200310 17. Pigment Yellow 168 71832-85-4 13960 18. Pigment Yellow 174 78952-72-4 21098 19. Pigment Yellow 180 77804-81-0 21290 20. Pigment Yellow 181 74441-05-7 11777 21. Pigment Yellow 183 65212-77-3 18792 22. Pigment Yellow 191:1 154946-66-4 18795:1 23. Pigment Red 146 5280-68-2 12485 24. Pigment Red 170 2786-76-7 12475 25. Pigment Red 176 12225-06-8 12515 26. Pigment Red 177 4051-63-2 65300 27. Pigment Red 184 99402-80-9 12487 28. Pigment Red 185 51920-12-8 12516 29. Pigment Red 187 59487-23-9 12486 30. Pigment Red 188 61847-48-1 12467 31. Pigment Red 210 61932-63-6 12477 122390-98-1/ 32. Pigment Red 254 56110 84632-65-5 33. Pigment Red 264 88949-33-1 561300 34. Pigment Red 122 980-26-7 73915 35. Pigment Violet 19 1047-16-1 73900 36. Pigment Violet 23 215247-95-3 51319 C CPC-BC 147-14-8 74160 300 Alpha Blue (15:0/ D 147-14-8 74160 100 15:1/15:2/15:3/15:4) E Beta Blue 147-14-8 74160 200 F Pigment Blue 60 81-77-6 -- 20 G Phthalic Anhydride 85-44-9 -- 4200 H Pigment Intermediates 1. 2 - Naphthol (BETA) 2. Bon Acid (BON) 92-70-6 -- 3. Naphthol AS 92-77-3 -- 4. Naphthol ASD 135-61-5 -- 5. Naphthol ASE 92-78-4 -- 6. Naphthol ASG 91-96-3 -- 7. Naphthol ASPH 92-74-0 -- 8. Naphthol ASOL 135-62-6 -- 9. Naphthol ASLC 4273-92-1 -- 340 10. Naphthol ASITR 92-72-8 -- 11. Naphthol ASBS 135-65-9 -- 12. Naphthol ASBO 132-68-3 -- 13. Aceto acetanilide (AAA) 102-01-2 -- 14. 2’-Methyl aceto acetanilide (AAOT) 93-68-5 -- 15. o-Aceto acetaniside (AAOA) 92-15-9 -- 16. 2,4’-Dimethyl acetoacetanilide (AAMX) 97-36-9 -- 17. Barbituric acid 67-52-7 -- 18. 2,5-Dichloro Aniline 95-82-9 -- Asahi Songwon Colors Ltd. (Unit-III), Saykha 4 19. 2B ACID 88-51-7 -- 20. 4B ACID 88-44-8 -- Total 6205 5. MANPOWER REQUIREMENTS Total manpower requirement at all level of plant will be 650. 6. ENERGY & FUEL REQUIREMENTS Energy requirement for the proposed project will be 8895 kVA, and will be sourced from Dakshin Gujarat Vij Company (DGVCL). Coal/Briquettes requirement will be 75 TPD for boilers and thermic fluid heater. Diesel requirement will be 50 Liter per hour (for each D.G. set of 500 kVA each) 7. RAW MATERIALS REQUIREMENTS Sr. List of products List of raw materials Quantity No. (MT/MT) A Classical Azo Pigments 1 Pigment Yellow 1 4 methyl 2-nitrobenzeneamine 0.521 HCl (35%) 0.700 Sodium nitrite (40%) 0.420 Sodium hydroxide (50%) 0.080 Acetoacitanilide 0.507 Sodium acetate 0.020 2 Pigment Yellow 3 4 chloro 2-nitrobenzeneamine 0.529 HCl (35%) 0.700 Sodium nitrite (40%) 0.420 Sodium hydroxide (50%) 0.080 2-chloroacetoacitanilide 0.519 Sodium acetate 0.020 3 Pigment Yellow 12 Acetoacetanilide 0.595 Sodium Hydroxide (50%) 0.300 Acetic acid 0.023 Hydrochloric acid (35%) 1.077 3,3-dichlorobenzidine 0.410 Sodium nitrite 0.220 Sodium hydroxide (15%) 0.095 4 Pigment Yellow 13 Acetoacet-2:4-dimethylanilide 0.614 Sodium Hydroxide (50%) 0.130 Acetic acid 0.017 Hydrochloric acid (35%) 1.201 3,3-dichlorobenzidine 0.387 Asahi Songwon Colors Ltd. (Unit-III), Saykha 5 Sodium nitrite 0.204 Sodium hydroxide (15%) 0.087 5. Pigment Yellow 14 Acetoacet-2-toluidide 0.595 Sodium Hydroxide (50%) 0.287 Acetic acid 0.022 Hydrochloric acid (35%) 1.031 3,3-dichlorobenzidine 0.407 Sodium nitrite 0.212 Sodium hydroxide (15%) 0.091 6. Pigment Yellow 16 2,5 dichloroaniline 0.475 HCl (35%) 0.945 Sodium nitrite (40%) 0.557 Sodium hydroxide (50%) 0.108 3,3-dimethylbiphenyl-3 oxybutanamide 0.526 Sodium acetate 0.024 7. Pigment Yellow 17 Acetoacet-2-anisidide 0.616 Sodium Hydroxide (50%) 0.273 Acetic acid 0.021 Hydrochloric acid (35%) 0.981 3,3-dichlorobenzidine 0.387 Sodium nitrite 0.202 Sodium hydroxide (15%) 0.086 8. Pigment Yellow 62 4-amino-2-nitrobenzene 0.534 HCl (35%) 0.558 Sodium nitrite (40%) 0.307 Sodium hydroxide (50%) 0.189 acetic acid 0.023 acetoacetyl o- toluedide 0.412 calcium chloride 0.473 9. Pigment Yellow 65 HCl (31%) 1.020 2-nitro-4-methoxyaniline 0.450 Sodium nitrite (40%) 0.452 Sodium hydroxide 0.102 Acetoacet-2-anisidide 0.553 Sodium acetate 0.032 10. Pigment Yellow 74 HCl (31%) 1.020 2-methoxy-4-nitroaniline 0.453 Sodium nitrite (40%) 0.452 Sodium hydroxide 0.102 Acetoacet-2-anisidide 0.553 Sodium acetate 0.032 11. Pigment Red 2 HCl (31%) 0.903 2,5-dichloroaniline 0.385 Asahi Songwon Colors Ltd. (Unit-III), Saykha 6 Sodium nitrite (40%) 0.400 Sodium hydroxide 0.090 3-hydroxy-2-naphthanilide 0.618 Sodium acetate 0.022 12. Pigment Red 3 HCl (35%) 1.220 4-methyl 2-nitrobenzeneamine 0.554 Sodium nitrite 0.225 Sodium hydroxide 0.288 Naphthalen-2-ol 0.458 Sodium acetate 0.025 13. Pigment Red 4 HCl (35%) 0.800 2-chloro 4-nitrobenzeneamine 0.527 Sodium nitrite 0.355 Sodium hydroxide 0.288 Naphthalen-2-ol 0.458 Sodium acetate 0.020 14.
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